CN109975628A - A kind of continuous detection platform of the distribution power automation terminal of Auto-matching and method - Google Patents
A kind of continuous detection platform of the distribution power automation terminal of Auto-matching and method Download PDFInfo
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- CN109975628A CN109975628A CN201711461832.3A CN201711461832A CN109975628A CN 109975628 A CN109975628 A CN 109975628A CN 201711461832 A CN201711461832 A CN 201711461832A CN 109975628 A CN109975628 A CN 109975628A
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- 238000001514 detection method Methods 0.000 title claims abstract description 203
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000032258 transport Effects 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 67
- 238000007689 inspection Methods 0.000 claims description 20
- 238000012360 testing method Methods 0.000 claims description 18
- 230000003028 elevating effect Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
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- 238000003780 insertion Methods 0.000 claims description 3
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- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
Abstract
The invention discloses a kind of continuous detection platform of the distribution power automation terminal of Auto-matching and methods, including distribution terminal FTU automatic detection flow line body, for respectively by the feeding robot for the distribution terminal FTU automatic detection flow line body that distribution terminal FTU is transported into and transports and feeding robot and the detection branch line for being used to detect distribution terminal FTU and plug line robot.The present invention is in such a way that loading and unloading robot and auto instrument automatic needle press combine, and in conjunction with full automatic distribution terminal detection platform, realizes that the fully automatic feeding of distribution terminal, plug wire detect and offline, improve detection efficiency.
Description
Technical field
The present invention relates to distribution power automation terminal detection fields, and in particular to a kind of distribution power automation terminal of Auto-matching
Continuous detection platform and method.
Background technique
Distribution power automation terminal includes distribution terminal FTU and DTU, and distribution terminal FTU and DTU all have remote control, remote signalling, therefore
Hinder detection function, and communicated with power distribution automation main station, distribution system operating condition and various parameters are provided and monitor control institute
Need information.Currently, domestic existing distribution power automation terminal detection device is not able to satisfy the inspection to all kinds of distribution power automation terminals
It surveys and requires, on the one hand, the inspection project and test method of the distribution terminal series standard issued newest for State Grid Corporation of China,
Existing distribution terminal detection device can not be detected or be can not achieve, such as: new traffic specification consistency detection, power consumption,
Carrier wave test and cascade etc.；On the other hand, domestic distribution power automation terminal manufacturer technical capability is irregular, product quality
It differs greatly, product superiority and inferiority coexists in the market, and existing detection means is more difficult in a short time to find the problem；Furthermore existing market
On distribution terminal detection device have a single function, cannot realize simultaneously to the box FTU of each producer's difference dimension and weight and
The full-automatic detection of bell-type FTU.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of distribution power automation terminal of Auto-matching companies
Continuous detection platform and method, in such a way that loading and unloading robot and auto instrument automatic needle press combine, in conjunction with full automatic distribution terminal
Detection platform realizes that the fully automatic feeding of distribution terminal, plug wire detect and offline, improve detection efficiency.
The technical scheme adopted by the invention is that:
A kind of continuous detection platform of the distribution power automation terminal of Auto-matching, including the full-automatic detection stream of distribution terminal FTU
Waterline body, the feeder of the distribution terminal FTU automatic detection flow line body for distribution terminal FTU to be transported into and transported respectively
Device people and feeding robot and detection branch line for being detected to distribution terminal FTU and plug line robot.
Further, it is provided on the distribution terminal FTU automatic detection flow line body for distribution end will to be carried
Hold the tooling pallet of FTU；The tooling pallet is for carrying box distribution terminal FTU or bell-type distribution terminal FTU.
Further, on the distribution terminal FTU automatic detection flow line body on be provided with it is multiple for will carry
The tooling pallet of distribution terminal FTU moves to the jacking transferring mechanism on detection branch line, and the jacking transferring mechanism includes elevator
Structure and horizontal transfer mechanism.
Further, it is additionally provided on the distribution terminal FTU automatic detection flow line body for stopping tooling support
The blocking mechanism of disk and jacking positioning mechanism for positioning tool pallet, the blocking mechanism is using stop cylinder to tooling support
Disk is stopped；The jacking positioning mechanism includes jacking cylinder, the jacking bottom plate of H-type, guide post and pulling plate；The jacking gas
Cylinder is mounted on the bottom of jacking bottom plate, and the piston rod of the jacking cylinder is passed through from jacking bottom plate, the upper end connection of piston rod
Pulling plate is symmetrically installed on the jacking bottom plate there are four guide sleeve, is fitted with guide post in each guide sleeve, and guide post is upper
End is connect with pulling plate, and lower end is connected by the lower end of connecting rod and jacking cylinder.
Further, the detection branch line includes the detection station that several are arranged at equal intervals, and the detection station includes
Detection support, the Roller conveyor being fixed in the middle part of detection support and the secondary fixed mechanism that detection support top is arranged in are located at inspection
Survey bracket on rear side of aviation plug frame and for detecting distribution terminal and detection device；The secondary fixed mechanism includes that setting exists
The fixation patch on detection support top, the secondary locating clip clamping of workpieces being mounted on fixed patch；The secondary positioning clamps work
Part includes cylinder, the locating support being fixed on cylinder and the unit of plastic for being fixed on locating support lower end；The aviation plug frame
Including bracket and the plug fixed frame for being fixed on pedestal upper end.
Further, the both ends of the distribution terminal FTU automatic detection flow line body, which are provided with, returns plate elevating mechanism,
The plate elevating mechanism that returns includes returning plate elevator platform, being arranged in and return the first carrying platform on plate elevator and the second carrying is flat
Platform and it is fixed on the lifting cylinder returned on plate elevator.
Further, further includes: robot track, the plug line robot move in the robot track.
Further, further includes: robot control cabinet, the robot control cabinet include servo motor, connecting terminal block,
PLC controller, the PLC controller drive feeding robot, feeding robot or plug line robot by servo motor.
Further, further includes: material loading platform and platform of blanking are respectively arranged on the material loading platform and platform of blanking
Combined charging tray is symmetrically arranged with the box distribution terminal placing groove of two column, the two box distribution terminals of column on the combined charging tray
It is provided with a column bell-type distribution terminal placing groove between placing groove, is provided with bell-type in each box distribution terminal placing groove and matches
Electric terminals placing groove.
Further, the distribution terminal FTU automatic detection flow line body includes that the double-speed chain equipped with double-speed chain conveys
Machine is mounted with the tooling pallet of distribution terminal by double-speed chain transmission.
It further, further include distribution terminal DTU detection auto instrument automatic needle press, the distribution terminal DTU automatically detects flowing water
Wire body includes distribution terminal DTU detection station and the terminal block and distribution terminal DTU detection platform for being fixed on detection station front end,
Distribution terminal DTU detection platform carries out plug wire detection to distribution terminal DTU by terminal block.
It further, further include appearance testing stand, the appearance testing stand includes supporting mechanism, is fixed on supporting mechanism
The baffle at end and the camera being arranged on baffle, two-dimensional code scanning device, controller and wireless transport module；The two dimensional code
Scanning means acquires distribution terminal information, and the distribution terminal information of acquisition is passed for scanning the two dimensional code on distribution terminal
Transport to controller；The camera is used to acquire appearance, the image information of interface and indicator light of tested distribution terminal, and will adopt
The image information of collection is transmitted to controller, the controller judged according to the image information received tested FTU surface structure,
Whether interface and indicator light meet the requirements, while controller will test result by wireless transport module and be transmitted to other equipment.
Further, the feeding locating platform for positioning supplied materials pallet is provided on the double-speed chain conveying machine under
Anticipate bit platform.
A kind of working method of the continuous detection platform of the distribution power automation terminal of Auto-matching, comprising:
(1) distribution terminal FTU to be detected is placed on material loading platform, feeding robot is identified by visual identifying system
Distribution terminal FTU to be detected, and distribution terminal FTU to be detected is placed on tooling pallet；
(2) tooling pallet is delivered on assembly line at detection station by distribution terminal FTU automatic detection flow line, jacking
Transfer mechanism moves to the tooling pallet for being mounted with distribution terminal FTU to be detected in the detection station of detection branch line；
(3) the secondary fixed mechanism of detection station carries out positioning clamping to distribution terminal FTU to be detected；
(4) plug wire robot identifies distribution terminal FTU by visual identifying system, and grabs from aviation plug frame
Take corresponding aviation plug insertion distribution terminal FTU；
(5) start automatically to detect distribution terminal FTU according to the specification of state's net transport inspection department arrival full inspection；
(6) after having detected, plug wire robot pulls the aviation plug of distribution terminal FTU, detects branch line for tooling support
Disk is transported on assembly line；
(7) tooling pallet is transported to assembly line blanking locating platform by assembly line, and feeding robot is examined according to detection device
It surveys as a result, will be placed on to rejected product on rejected product charging tray；Qualified product is placed on qualified product charging tray.
Further, further includes:
Distribution terminal DTU to be detected is placed in distribution terminal DTU detection station；
Corresponding detection line is inserted into DTU according to electric signal parameter by package terminal row；Detection platform nets fortune inspection according to state
The specification of portion's arrival full inspection starts to detect distribution terminal DTU；
After the completion of detection, all detection lines are pulled, AGV trolley automatic running to distribution terminal DTU detection station
Place, transports distribution terminal DTU back original place automatically and stores.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention using industrial robot with tooling assembly line combines in such a way that, realize distribution terminal FTU entirely oneself
Dynamic feeding, plug wire and full-automatic detection, improve detection efficiency；
(2) present invention realizes the full-automation of distribution terminal FTU detection process, saves a large amount of man power and material, is
The construction of distribution inspection center provides powerful technique support, while inspection caused by artificial work mistake is avoided in detection process
The exception for surveying result, improves detection quality；
(3) The invention also achieves the detections to distribution terminal DTU facilitates realization artificial by packaged terminal block
Plug wire realizes the automation of the process of detection.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the continuous detection platform structure chart of distribution power automation terminal disclosed by the embodiments of the present invention；
Fig. 2 is appearance testing stand structure chart disclosed by the embodiments of the present invention；
Fig. 3 is double-speed chain conveying machine structure chart disclosed by the embodiments of the present invention；
Fig. 4 is detection station structure chart one disclosed by the embodiments of the present invention；
Fig. 5 is detection station structure chart two disclosed by the embodiments of the present invention
Fig. 6 is aviation plug frame structure chart disclosed by the embodiments of the present invention；
Fig. 7 is robot track structure chart disclosed by the embodiments of the present invention；
Fig. 8 is disclosed by the embodiments of the present invention to return plate elevating mechanism structure chart；
Fig. 9 is jacking positioning mechanism structure chart disclosed by the embodiments of the present invention.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, it is poor to exist in the prior art the degree of automation, intelligent insufficient, detectability and
The case where efficiency wretched insufficiency, in order to solve technical problem as above, present applicant proposes a kind of distribution of Auto-matching is automatic
Change the continuous detection platform of terminal and method.
In a kind of typical embodiment of the application, as shown in Figure 1, providing a kind of power distribution automation of Auto-matching
The continuous detection platform of terminal, the platform include distribution terminal FTU automatic detection flow line body, for respectively by distribution terminal
It the feeding robot and feeding robot of the distribution terminal FTU automatic detection flow line body that FTU is transported into and transports and is used for
To the distribution terminal FTU detection branch line detected and plug line robot.
The distribution terminal FTU automatic detection flow line body includes the double-speed chain conveying machine equipped with double-speed chain, double-speed chain
It is provided with the tooling pallet of carrying distribution terminal FTU on conveyer, the tooling support of distribution terminal is mounted with by double-speed chain transmission
Disk.Anticipate under as shown in figure 3, being provided on the double-speed chain conveying machine for the feeding locating platform of positioning tool pallet
Bit platform；The feeding robot is located at the feeding locating platform position of double-speed chain conveying machine；The feeding robot is located at again
The blanking locating platform position of fast chain conveyer；In the present embodiment, the double-speed chain conveying machine uses existing technical pattern,
It repeats no more in this application.
The feeding robot selects Kawasaki CX210L, and feeding robot selects CX210L, and plug wire robot selects
RS20N, related specifications parameter data are subject to " robot body standard specification " in robot product sample.The feeder
Device people and offline robot respectively include robot base, robot body, two-way clamp mechanism, visual identifying system, described
Robot base is fixed on the ground using foundation bolt, and the robot body is bolted on robot base,
The two-way clamp mechanism is fixed on the last one removable limbs of robot body by rotatable compass；The vision
Identifying system is bolted on identifying and positioning for vision on two-way clamp mechanism.The plug wire robot includes machine
Device people pedestal, robot body, plug wire clamp mechanism and visual identifying system.The robot base is fixed on guide rails of robots
Sliding block on, the robot body is bolted on robot base.The plug wire clamp mechanism passes through rotatable
Compass is fixed on the last one removable limbs of robot body.The visual identifying system is bolted on plug wire
Identifying and positioning for vision on clamp mechanism.The visual identifying system uses existing technical pattern, in this application
It repeats no more.
It is provided on the double-speed chain conveying machine and moves to the tooling pallet for carrying distribution terminal in detection branch wire body
Jacking transferring mechanism；The jacking transferring mechanism includes elevating mechanism and the horizontal transfer mechanism that is arranged on elevating mechanism；It is logical
It crosses elevating mechanism and drives horizontal transfer mechanism lifting, horizontal transfer mechanism is used to for tooling pallet being transported to the detection of detection branch line
On station.Existing technical pattern is respectively adopted in the elevating mechanism and horizontal transfer mechanism, repeats no more in this application.
In order to which the tooling pallet to carrying distribution terminal positions, on the double-speed chain conveying machine and positioned at described
The two sides of jacking transferring mechanism are respectively arranged to the blocking mechanism for being used to stop tooling pallet of positioning tool pallet and are used for
The jacking positioning mechanism of positioning tool pallet, the blocking mechanism stop tooling pallet using stop cylinder；Such as Fig. 9 institute
Show, the jacking positioning mechanism includes jacking cylinder, the jacking bottom plate of H-type, guide post and pulling plate；The jacking cylinder is mounted on
The piston rod of the bottom of jacking bottom plate, the jacking cylinder is passed through from jacking bottom plate, and the upper end of piston rod connects pulling plate, described
It is symmetrically installed on jacking bottom plate there are four guide sleeve, is fitted with guide post, and the upper end of guide post and pulling plate in each guide sleeve
Connection, lower end are connected by the lower end of connecting rod and jacking cylinder.
After tooling pallet carrying distribution terminal to be detected is delivered to specified station, stop cylinder stops tooling pallet, top
Positioning mechanism cylinder moving is risen, the jacking of tooling pallet is got up, tooling pallet is transported to by detection branch by jacking transferring mechanism
In the detection station of line, the detection of next step is carried out.
As shown in fig. 7, distribution terminal detection auto instrument automatic needle press further includes robot track, the plug wire robot along
It is moved in the robot track, plug wire Robot outer rail successively plugs the distribution terminal in detection branch wire body
Line operation.
The detection branch wire body includes the detection station that several are arranged at equal intervals, as illustrated in figures 4-5, the detection station
Including detection support, the roller wire body being fixed in the middle part of detection support and the secondary fixed mechanism that detection support top is arranged in and
Aviation plug frame on rear side of detection support.
The roller wire body is made of several rollers, is carried out roll drive rotation using electric power, is used for assembly line
Tooling pallet be transported to from detection station from double-speed chain.
The secondary fixed mechanism includes the fixation patch that detection support top is arranged in, be mounted on fixed patch two
Secondary locating clip clamping of workpieces；The secondary locating clip clamping of workpieces includes cylinder, the locating support being fixed on cylinder and is fixed on calmly
The unit of plastic of position pedestal lower end.When carrying out secondary fixed to tested distribution terminal, cylinder pushes locating support downward, unit of plastic
It is adjacent to tested distribution terminal, and is pushed, to achieve the purpose that make tested distribution terminal to be fixed on tooling pallet.
As shown in fig. 6, the aviation plug frame includes bracket and the plug fixed frame for being fixed on pedestal upper end.The aviation
For plug frame between detection support and plug wire robot, plug fixed frame is rack-mount, for fixing aviation plug, side
Just plug wire robot carries out the crawl of aviation plug.
Plate elevating mechanism is returned as shown in figure 8, being additionally provided at the both ends of double-speed chain conveying machine, it is described to return plate elevating mechanism packet
It includes and returns plate elevator platform, be arranged in return the first carrying platform on plate elevator and the second carrying platform and be fixed on and return plate liter
Lifting cylinder on drop machine.
In the present embodiment, 1 set of about 12 meters of double-speed chain conveying machine of system configuration, as shown in Figure 3；It is examined by double-speed chain
Transmission of the tooling pallet on assembly line is surveyed, realizes the cyclic transfer of detection assembly line end to end, high-efficiency operation.In the double-deck double-speed chain
Plate lift and conveyer is returned in total 2 sets of conveyer two sides configuration, for transportation tooling pallet and workpiece on the double-deck double-speed chain.Return plate
Lift and conveyer is suitable for the vertical transport of various products, it can realize being continuously conveyed or back and forth to product in a limited space
Conveying.
As shown in Fig. 2, the distribution terminal detection auto instrument automatic needle press further includes appearance detection support, the appearance testing stand packet
Include supporting mechanism, multiple cameras for being fixed on the baffle of supporting mechanism upper end and being arranged on baffle, two-dimensional code scanning device,
Master controller and wireless transport module；The two-dimensional code scanning device acquires distribution for scanning the two dimensional code on distribution terminal
End message, and the distribution terminal information of acquisition is transmitted to master controller；The camera is for acquiring tested distribution terminal
Appearance, the image information of interface and indicator light, and the image information of acquisition is transmitted to master controller, the master controller root
Judge whether surface structure, interface and the indicator light of tested FTU meet the requirements according to the image information received, while master controller
It will test result by wireless transport module and be transmitted to other equipment.
The distribution terminal FTU automatic detection flow line body further includes robot control cabinet, feeding robot, blanking machine
Device people and plug line robot are connected with corresponding robot control cabinet respectively, and feeding is controlled and driven by robot control cabinet
Robot, feeding robot and plug line robot.The robot control cabinet includes servo motor, connecting terminal block and PLC
Controller, robot are connect by connecting terminal block with servo motor, and the servo motor is connect with PLC controller.
The course of work for the distribution terminal FTU automatic detection flow line that the embodiment of the present invention proposes are as follows:
(1) it loads online
Distribution terminal to be detected is loaded to by online robot online, online robot configuration image recognition energy automatically first
Power, and there is two-way crawl fixture, meet box and different appearances, various sizes of loading demand of bell-type distribution terminal；On
Line robot passes through image identification function first and analyzes distribution terminal shape to be detected, and automatic identification chooses corresponding fixture, automatically
Realize that workpiece positions according to distribution terminal position to be measured, distribution terminal to be detected of successively taking from feeding pallet, and will be to be checked
It is measured on the tooling pallet for the feeding locating platform that electric terminals are placed on double-speed chain conveying machine.
(2) appearance detects
It is to detections such as the surface structures, interface, indicator light of measured terminal by the camera realization on appearance testing stand
It is no to meet the requirements, achieve the effect that quickly to detect, and will test result and be sent to offline robot.Qualified for appearance detection
Distribution terminal is transmitted to detection station by assembly line and prepares next detecting step, and non-conforming equipment is directly transmitted to down by assembly line
Line locating platform carries out the processing of substandard product record.
Entering automatically for end message is realized in the scanning that two dimensional code is carried out by the Response Code scan module on appearance testing stand
Depositary management reason.
(3) automatic wire inserting
The tooling pallet for loading distribution terminal to be detected is transported to by the jacking transferring mechanism on double-speed chain conveying machine
In detection station, after the secondary fixed mechanism of detection station positions distribution terminal, plug wire robot is positioned by vision system
Aviation head is sequentially inserted into corresponding plug wire mouth by the position of distribution terminal plug wire mouth.Multiple detection stations are multiplexed the same plug wire
Robot, as being provided with multiple distribution terminals to be detected in detection support, after the completion of distribution terminal plug wire in No. 1 detection station
Start to detect, plug wire robot is moved to No. 2 detection detection stations by outer rail and is sequentially completed plug wire.
(4) functional performance detects
After the completion of the equipment plug wire of each detection station, by distribution terminal detection platform according to detection preset in advance
Project carries out the full-automatic detection of function and performance to the distribution terminal in detection station.Distribution terminal FTU detection platform can root
Function, the detection project of performance are required to send various electrical quantity signals automatically according in the specification of state's net transport inspection department arrival full inspection,
The actual conditions of analog line operation are treated and are measured electric terminals progress electrical signal collection and processing aspect function and performance entirely certainly
Dynamic detection.
(5) line is pulled out automatically
After each detection station detection, line will test by plug wire robot and successively extract, and by double-speed chain conveying machine
Blanking locating platform distribution terminal being transported on double-speed chain conveying machine.
(6) transfer is offline
Feeding robot places qualified workpiece and unqualified workpiece according to test result respectively, then small by AGV shipping
Vehicle is transported to tiered warehouse facility.
The continuous detection platform of the distribution power automation terminal of Auto-matching disclosed by the embodiments of the present invention further includes distribution terminal
DTU automatic detection flow line body, the distribution terminal DTU detection auto instrument automatic needle press include distribution terminal DTU detection station and consolidate
It is scheduled on the terminal block and distribution terminal DTU detection platform of detection station front end, distribution terminal DTU detection platform passes through terminal block pair
Distribution terminal DTU carries out plug wire detection.Distribution terminal DTU detection platform uses prior art construction, no longer superfluous in this application
It states.
The course of work of distribution terminal DTU detection auto instrument automatic needle press are as follows:
(1) it loads online
Distribution terminal DTU to be detected is placed in distribution terminal DTU detection station；
(2) artificial plug wire
Complete the encapsulation of the terminal block of the detection line of distribution terminal DTU detection auto instrument automatic needle press and detection platform, testing staff
Corresponding detection line is inserted into DTU according to electric signal parameter；Distribution terminal DTU detection platform is complete according to state's net transport inspection department arrival
The specification of inspection starts to detect distribution terminal DTU；
(3) it transports back automatically
After the completion of detection, manually all detection lines are pulled, AGV trolley automatic running to distribution terminal DTU detects
At station, transports distribution terminal DTU back original place automatically and store.
The typical implementation method of another kind of the invention, the distribution power automation terminal for providing a kind of Auto-matching are continuously examined
The working method of platform is surveyed, this method comprises:
(1) distribution terminal FTU to be detected is placed on material loading platform, feeding robot is identified by visual identifying system
Distribution terminal FTU to be detected, and distribution terminal FTU to be detected is placed on tooling pallet；
(2) tooling pallet is delivered on assembly line at detection station by distribution terminal FTU automatic detection flow line, jacking
Transfer mechanism moves to the tooling pallet for being mounted with distribution terminal FTU to be detected in the detection station of detection branch line；
(3) the secondary fixed mechanism of detection station carries out positioning clamping to distribution terminal FTU to be detected；
(4) plug wire robot identifies distribution terminal FTU by visual identifying system, and grabs from aviation plug frame
Take corresponding aviation plug insertion distribution terminal FTU；
(5) distribution terminal detection device automatically detects distribution terminal FTU according to preset testing requirements；
(6) after having detected, plug wire robot pulls the aviation plug of distribution terminal FTU, detects branch line for tooling support
Disk is transported on assembly line；
(7) tooling pallet is transported to assembly line blanking locating platform by assembly line, and feeding robot is examined according to detection device
It surveys as a result, will be placed on to rejected product on rejected product charging tray；Qualified product is placed on qualified product charging tray.
Further include:
Distribution terminal DTU to be detected is placed in distribution terminal DTU detection station；
Corresponding detection line is inserted into DTU according to electric signal parameter by package terminal row；Distribution terminal DTU detection platform
Start to detect distribution terminal DTU according to the specification of state's net transport inspection department arrival full inspection；
After the completion of detection, all detection lines are pulled, AGV trolley automatic running to distribution terminal DTU detection station
Place, transports distribution terminal DTU back original place automatically and stores.
The present invention in such a way that tooling assembly line combines, realizes that distribution terminal FTU's is full-automatic using industrial robot
Feeding, plug wire and full-automatic detection, improve detection efficiency；The full-automation for realizing distribution terminal FTU detection process, saves
A large amount of man power and material provides powerful technique support for the construction of distribution inspection center, while avoiding in detection process
The exception of testing result caused by artificial work mistake, improves detection quality；
The invention also achieves the detections to distribution terminal DTU to facilitate realization is artificial to insert by packaged terminal block
Line realizes the automation of the process of detection.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.
Claims (15)
1. a kind of continuous detection platform of the distribution power automation terminal of Auto-matching, characterized in that full-automatic including distribution terminal FTU
Auto instrument automatic needle press is detected, for being transported into and transporting distribution terminal FTU automatic detection flow line body for distribution terminal FTU respectively
Expect robot and feeding robot and detection branch line and plug line robot for being detected to distribution terminal FTU.
2. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that described
The tooling pallet for distribution terminal FTU will to be carried is provided on distribution terminal FTU automatic detection flow line body；The tooling
Pallet is for carrying box distribution terminal FTU or bell-type distribution terminal FTU.
3. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that described
It is provided on distribution terminal FTU automatic detection flow line body multiple for moving to the tooling pallet for carrying distribution terminal FTU
The jacking transferring mechanism on branch line is detected, the jacking transferring mechanism includes elevating mechanism and the level that is arranged on elevating mechanism
Transfer mechanism.
4. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that described
Blocking mechanism for stopping tooling pallet is additionally provided on distribution terminal FTU automatic detection flow line body and for positioning work
The jacking positioning mechanism of pallet is filled, the blocking mechanism stops tooling pallet using stop cylinder；The jacking positioning
Mechanism includes jacking cylinder, the jacking bottom plate of H-type, guide post and pulling plate；The jacking cylinder is mounted on the bottom of jacking bottom plate,
The piston rod of the jacking cylinder is passed through from jacking bottom plate, the upper end connection pulling plate of piston rod, symmetrical on the jacking bottom plate
Installation is fitted with guide post in each guide sleeve there are four guide sleeve, and the upper end of guide post is connect with pulling plate, and lower end passes through company
The connection of the lower end of bar and jacking cylinder.
5. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that the inspection
Surveying branch line includes several detection stations, and the detection station includes detection support, the Roller conveyor that is fixed in the middle part of detection support
With the secondary fixed mechanism on detection support top, the aviation plug frame on rear side of detection support are set and for detecting distribution
Terminal and detection device；The secondary fixed mechanism includes the fixation patch that detection support top is arranged in, is mounted on fixed patch
The secondary locating clip clamping of workpieces of on piece；The secondary locating clip clamping of workpieces include cylinder, the locating support being fixed on cylinder and
It is fixed on the unit of plastic of locating support lower end；The aviation plug frame includes that bracket is fixed with the plug for being fixed on pedestal upper end
Frame.
6. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that described to match
The both ends of electric terminals FTU automatic detection flow line body, which are provided with, returns plate elevating mechanism, and the plate elevating mechanism that returns includes returning
Plate elevator platform is arranged in return the first carrying platform on plate elevator platform and the second carrying platform and be fixed on and returns plate lifting
Lifting cylinder in rack.
7. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that also wrap
Include: robot track, the plug line robot move in the robot track.
8. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that also wrap
Include: robot control cabinet, the robot control cabinet include servo motor, connecting terminal block, PLC controller, the PLC control
Device drives feeding robot, feeding robot or plug line robot by servo motor.
9. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that also wrap
Include: material loading platform and platform of blanking are respectively arranged with combined charging tray on the material loading platform and platform of blanking, described combined
It is symmetrically arranged with the box distribution terminal placing groove of two column on charging tray, is provided with a column cover between the two box distribution terminal placing grooves of column
Formula distribution terminal placing groove is provided with bell-type distribution terminal placing groove in each box distribution terminal placing groove.
10. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that described
Distribution terminal FTU automatic detection flow line body includes the double-speed chain conveying machine equipped with double-speed chain, is transmitted and is loaded by double-speed chain
There is the tooling pallet of distribution terminal.
11. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that also wrap
Distribution terminal DTU detection auto instrument automatic needle press is included, the distribution terminal DTU automatic detection flow line body includes distribution terminal DTU inspection
The terminal block and distribution terminal DTU detection platform surveyed station, be fixed on detection station front end, distribution terminal DTU detection platform are logical
It crosses terminal block and plug wire detection is carried out to distribution terminal DTU.
12. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that also wrap
Appearance testing stand is included, the appearance testing stand includes supporting mechanism, the baffle for being fixed on supporting mechanism upper end and is arranged in baffle
On camera, two-dimensional code scanning device, master controller and wireless transport module；The two-dimensional code scanning device, for scanning
Two dimensional code on distribution terminal acquires distribution terminal information, and the distribution terminal information of acquisition is transmitted to master controller；It is described
Camera is used to acquire appearance, the image information of interface and indicator light of tested distribution terminal, and the image information of acquisition is passed
Master controller is transported to, the master controller judges surface structure, interface and the instruction of tested FTU according to the image information received
Whether lamp meets the requirements, while master controller will test result by wireless transport module and be transmitted to other equipment.
13. the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 1, characterized in that in institute
State the feeding locating platform and blanking locating platform being provided on double-speed chain conveying machine for positioning supplied materials pallet.
14. a kind of working method of the continuous detection platform of the distribution power automation terminal of Auto-matching, characterized in that include:
(1) distribution terminal FTU to be detected is placed on material loading platform, feeding robot is identified to be checked by visual identifying system
The distribution terminal FTU of survey, and distribution terminal FTU to be detected is placed on tooling pallet；
(2) tooling pallet is delivered on assembly line at detection station by distribution terminal FTU automatic detection flow line, jacking transferring
Mechanism moves to the tooling pallet for being mounted with distribution terminal FTU to be detected in the detection station of detection branch line；
(3) the secondary fixed mechanism of detection station carries out positioning clamping to distribution terminal FTU to be detected；
(4) plug wire robot identifies distribution terminal FTU by visual identifying system, and grabs phase from aviation plug frame
The aviation plug insertion distribution terminal FTU answered；
(5) start automatically to detect distribution terminal FTU according to the specification of state's net transport inspection department arrival full inspection；
(6) after having detected, plug wire robot pulls the aviation plug of distribution terminal FTU, and detection branch line transports tooling pallet
It send to assembly line；
(7) tooling pallet is transported to assembly line blanking locating platform by assembly line, and feeding robot is detected according to detection device and tied
Fruit will be placed on rejected product on rejected product charging tray；Qualified product is placed on qualified product charging tray.
15. the working method of the continuous detection platform of the distribution power automation terminal of Auto-matching according to claim 14,
It is characterized in, further includes:
Distribution terminal DTU to be detected is placed in distribution terminal DTU detection station；
Corresponding detection line is inserted into DTU according to electric signal parameter by package terminal row；Distribution terminal DTU detection platform according to
The specification of state's net transport inspection department arrival full inspection starts to detect distribution terminal DTU；
After the completion of detection, all detection lines are pulled, at AGV trolley automatic running to distribution terminal DTU detection station, from
It is dynamic to transport distribution terminal DTU back original place and store.
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| CN112485559A (en) * | 2020-11-04 | 2021-03-12 | 杭州职业技术学院 | Intelligent distribution transformer terminal automatic production system and detection method |
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