CN109848697A - A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter - Google Patents
A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter Download PDFInfo
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- CN109848697A CN109848697A CN201910200780.7A CN201910200780A CN109848697A CN 109848697 A CN109848697 A CN 109848697A CN 201910200780 A CN201910200780 A CN 201910200780A CN 109848697 A CN109848697 A CN 109848697A
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- pinion gear
- feeding
- character wheel
- shell
- axonometer
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000011010 flushing procedure Methods 0.000 claims abstract description 63
- 238000009434 installation Methods 0.000 claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 210000003464 cuspid Anatomy 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 2
- 230000032258 transport Effects 0.000 claims 1
- 230000035611 feeding Effects 0.000 description 96
- 239000002023 wood Substances 0.000 description 2
- 206010016825 Flushing Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
Abstract
A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter, assembly method of the invention includes character wheel flushing；Pinion gear flushing；Shop bolt merges character wheel fixture and pinion gear fixture；Shell feeding and installation；Axonometer feeding and installation；Shell buckles feeding；Assembly equipment includes production line sales counter, production line workbench, character wheel assembles module, pinion gear assembles module, character wheel and pinion gear locating module, shell assembles module, axonometer assembles module, shell snap assembled module, production line workbench includes counter positioning fixture, chain and chain guide, it includes character wheel feeding device and character wheel flushing device that character wheel, which assembles module, it includes pinion gear feeding device and pinion gear flushing device that pinion gear, which assembles module, it includes shell feeding device and shell manipulator that shell, which assembles module, character wheel and pinion gear axonometer assembling module include axonometer feeding device and axonometer flushing device, shell snap assembled module includes buckle feeding device and buckle installation manipulator.
Description
Technical field
The present invention relates to a kind of Intelligent assembly equipment of automatic assembling gas meter, flow meter idler wheel counter, belong to intelligence manufacture neck
The Intelligent assembly method and assembly equipment of domain more particularly to a kind of gas meter, flow meter idler wheel counter.
Background technique
What the assembly of the most crucial position idler wheel counter of gas meter, flow meter generallyd use at present is manual assembly or special procedure
By the way of the assembly of independent special plane.Since idler wheel counter part is more, such as pinion gear and digit wheel, digital wheel surface indicate
The number of 0-9, pinion gear are engaged with two digit wheels, and pinion gear shape is special, the gear teeth for having two rows of outer diameters different, idler wheel counter
It requires to guarantee that each digit wheel number is consistent when installation, pinion gear and each digit wheel assemble in place.It is required that worker has consummation
Behaviour's skill, time-consuming, is easy error, and labor intensity is high, and yields is low, and assembly efficiency is low, and assembling quality is low.
Summary of the invention
The object of the present invention is to provide a kind of gas meter, flow meter idler wheel counter Intelligent assembly method and assembly equipment, solved with this
The operating mode for certainly assembling gas meter, flow meter idler wheel counter by worker for a long time, greatly improves working efficiency, realizes intelligence
It can manufacture.
The present invention takes following technical scheme:
A kind of gas meter, flow meter idler wheel counter Intelligent assembly method, it is characterised in that: the following steps are included:
1) character wheel feeding and flushing: character wheel passes through vibrating disk feeding, and after character wheel boom flushing, stepper motor driving is returned to zero
Rubber brush wheel rotated type wheel, touches character wheel catch point and returns to zero limited block, so that all wheel digitals be made to remain zero.
2) pinion gear feeding and flushing: pinion gear is put after vibrating disk feeding by pinion gear manipulator clamping pinion gear
It is put on the telescopic clamping arm of horizontal direction of vertical direction arrangement, a vertical column is conspired to create by pinion gear boom.
3) the opposite position of character wheel fixture and pinion gear fixture character wheel and the positioning of pinion gear frock clamp: is positioned by pin
It sets, is consistent it with relative position in counter.
4) shell feeding and installation: shell after vibrating disk feeding, shell installation manipulator clamping shell by its with it is complete
It is assembled at the character wheel and pinion gear of flushing.
5) character wheel and pinion gear axonometer feeding and flushing: axonometer after vibrating disk feeding, by with axonometer feeding direction
Parallel push rod and the push rod that is distributed in axonometer two sides vertical with axonometer feeding direction and the complete character wheel of arrangement and pinion gear
And the peg-in-hole assembly of shell.
6) shell buckle feeding and flushing: shell buckles after vibrating disk feeding, buckle installation manipulator clamping buckle
It is assembled with shell.
A kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment, it is characterised in that: the Intelligent assembly equipment includes character wheel
Feeding and flushing module 400, pinion gear feeding and flushing module 500, character wheel and pinion gear frock clamp locating module 600, outside
Shell feeding and installation module 700, character wheel and pinion gear axonometer feeding and flushing module 800, shell buckle feeding and flushing module
900 and production line workbench 300, the assembly station be sequentially distributed in chain drive track side.
The character wheel feeding and flushing module 400 include character wheel vibrating disk 409, character wheel feeding track 401, character wheel tooling folder
Tool 405, character wheel boom 402, sliding block 403, rubber return to zero limited block 404, rubber brush wheel 406, the whole position cylinder 407 of gear, character wheel
101 from vibrating disk 409 feeding, from the operation of feeding track 401 to 402 position of character wheel boom, by character wheel boom 402 by same row
The character wheel 101 of position conspires to create a column.Whole position cylinder 407 drives sliding block 403 to slide along character wheel boom 402 and pushes character wheel 101 simultaneously,
Guarantee the relative position between character wheel 101.It drives character wheel 101 to rotate at this point, returning to zero rubber brush wheel 406, makes character wheel shelves point contact
To limited block 404 is returned to zero, character wheel 101 is no longer rotated, and display number is zero.The character wheel that the character wheel boom 402 completes assembly
101 are placed on character wheel frock clamp 405, and boom 402 pulls out character wheel 101, the character wheel frock clamp 405 and chain pedestal
302 assembly, by 304 drive chain pedestal 302 of chain to next assembly station.
The pinion gear feeding and flushing module 500 include pinion gear vibrating disk 502, and pinion gear clamping manipulator 504 is small
Gear self-clamping module 505, pinion gear boom 505-2, the telescopic clamping arm 505-1 of horizontal direction of vertical direction arrangement,
Pinion gear frock clamp 501, pinion gear frock clamp manipulator 506, rotary turnplate 507.Pinion gear 104 is from pinion gear vibrating disk
502 feedings are run by pinion gear feeding track 503, until 504 lower section of pinion gear clamping manipulator, pinion gear clamping manipulator
504 automatic clamping pinion gear 104 strings are on pinion gear boom 505-2, after completing the process, the level side of vertical direction arrangement
To telescopic clamping arm 505-1 auto-extending, pinion gear 104 is clamped, guarantees the pinion gear 104 in vertical direction
Position, after completing the process, pinion gear clamping manipulator 504 repeats above-mentioned operation, and telescoping clamping arm 505-1 successively stretches out
Pinion gear 104 is clamped, guarantees the distance between same row pinion gear.After repeating above-mentioned operation completion 104 flushing of pinion gear, institute
Stating pinion gear self-clamping module 505 includes completing the pinion gear of flushing to be rotated by 90 ° along the vertical direction pinion gear 104 being placed into small tooth
It takes turns on frock clamp 501.Arc groove 501-2 is provided on the pinion gear frock clamp 501, groove 501-2 radius is small
Gear canine tooth outer diameter, for installing pinion gear 104, design has circular arc protrusion 501-1, the circular arc protrusion in the groove
501-1 is matched with the small tooth of pinion gear 104, for guaranteeing that all pinion gears 104 keep identical rigging position.Complete above-mentioned small tooth
After taking turns flushing and tooling process, the pinion gear frock clamp manipulator 506 clamps pinion gear frock clamp 501 and is placed into chain
In fixture base 302, pinion gear boom 505-2 pulls out pinion gear.304 drive chain fixture base 302 of chain is by character wheel
Frock clamp 405 and pinion gear frock clamp 501 are run to next assembly station.
The character wheel and pinion gear frock clamp locating module 600 include positioning pin mechanical arm 601.The positioning pin machine
Tool arm 601 is provided with horizontally disposed two positioning pins, and the positioning pin is matched with 405 dowel hole of character wheel frock clamp and merged
Drive character wheel frock clamp 405 along the sliding of two wood side-guides until pinion gear frock clamp manipulator 506 and character wheel frock clamp
405 contacts, at this point, the relative position of pinion gear 104 and character wheel 101 is the opposite position of pinion gear and character wheel in idler wheel counter
It sets.
The shell feeding and installation module 700 include shell feeding vibrating disk, feeding track 701, shell installation machinery
Hand 702, installation manipulator sliding rail 703, the shell 102 are run to shell installation manipulator 702 just along feeding track 701
Lower section, 702 clamping shell 102 of manipulator are pressed from both sides with the character wheel 101 and pinion gear tooling for being mounted on character wheel frock clamp 405
Pinion gear 104 on tool 501 is assembled.
The character wheel and 103 feeding of pinion gear axonometer and flushing module 800 include axonometer feeding vibrating disk, axonometer feeding rail
Road, the push rod 801 parallel with axonometer feeding direction, the push rod 802 that is distributed in axonometer two sides vertical with axonometer feeding direction,
803, axonometer blow tank 804.Axonometer 103 is run by feeding track to 802,803 middle position of push rod, is distributed in axonometer 103
The push rod 802,803 of two sides pushes and keeps reasonable spacing between axonometer 103, so that axonometer 103 is directed at axonometer blow tank 804
Two axis holes, after completing this process, the push rod 801 parallel with axonometer feeding direction pushes axonometer 103 along 103 feeding side of axonometer
To movement, axonometer 103 is passed through from 804 two axis holes of axonometer blow tank respectively, 804 axis hole of axonometer blow tank and shell 102
The axis hole of side is aligned, and completes character wheel 101, pinion gear 104 is with the installation of shell 102 and axonometer 103.
The shell buckle feeding and flushing module 900 include that shell buckles feeding vibrating disk, and shell buckles feeding track
901, installation manipulator 903, installation manipulator sliding rail 902 are buckled, the buckle installation manipulator 903 can be revolved around 180 ° of axis
Turn, the clamping of installation manipulator 903 buckle 105 is slided and adjusted the angle along sliding rail 902, buckle 105 is caught in outer
In shell 102, the assembly of the idler wheel counter is completed.
The production line workbench 300 includes drive chain 304, chain drive track 305, drive chain fixture base
302, the drive chain 304 is closed chain, is moved along driving track 305, by drive chain fixture base 302 and
The frock clamp of the character wheel 101 and pinion gear 104 that are fixed on pedestal 302 is sequentially completed the installation of each station.
Beneficial effects of the present invention: compared with prior art, using fully automatic feeding and assembly technology process, it is not necessarily to people
Work operation avoids manual operation fault, greatly improves production efficiency.Using special tooling device, guarantee counter institute
There is wheel digital to be consistent, and use special frock clamp, guarantees that pinion gear assembly is reasonable.
Detailed description of the invention
Present invention will be described in further detail below with reference to the accompanying drawings.
Fig. 1 is idler wheel counter Intelligent assembly equipment assembly flow charts of the invention；
Fig. 2 is idler wheel counter Intelligent assembly equipment schematic diagram of the invention；
Fig. 3 is the overview of idler wheel counter of the invention；
Fig. 4 is idler wheel counter internal structure explosive view of the invention；
Fig. 5 is idler wheel counter Intelligent assembly equipment character wheel feeding and flushing module of the invention；
Fig. 6 is that idler wheel counter Intelligent assembly equipment character wheel character wheel of the invention returns to zero module；
Fig. 7 is idler wheel counter Intelligent assembly equipment pinion gear feeding and flushing module of the invention；
Fig. 8 is that idler wheel counter Intelligent assembly equipment pinion gear feeding of the invention and flushing module partial enlargement regard
Figure；
Fig. 9 is idler wheel counter Intelligent assembly equipment character wheel and pinion gear frock clamp view of the invention；
Figure 10 is idler wheel counter Intelligent assembly equipment character wheel and pinion gear frock clamp enlarged view of the invention；
Figure 11 is idler wheel counter Intelligent assembly equipment character wheel and pinion gear frock clamp locating module of the invention；
Figure 12 is idler wheel counter Intelligent assembly device housings feeding and installation module of the invention；
Figure 13 is idler wheel counter Intelligent assembly equipment axonometer feeding and flushing module of the invention；
Figure 14 is that idler wheel counter Intelligent assembly device housings of the invention buckle feeding and flushing module；
Figure 15 is idler wheel counter Intelligent assembly equipment production work platform of the invention；
Wherein: 100 be idler wheel counter, and 101 be character wheel, and 102 be shell, and 103 be axonometer, and 104 be pinion gear, and 105 are
Shell buckle；200 be production line workbench cabinet；300 be production line workbench, and 301 be frock clamp pedestal, and 302 be driving
Chain fixture pedestal, 304 be drive chain, and 305 be driving track；400 be character wheel feeding and flushing module, and 401 is on character wheels
Expect track, 402 be character wheel boom, and 403 be sliding block, and 404 is return to zero limited block, and 405 be character wheel frock clamp, and 406 be to return to zero rubber
Glue brush wheel, 407 be the whole position cylinder of pinion gear, and 408 be fixed plate；500 be pinion gear feeding and flushing module, and 501 be pinion gear
Frock clamp, 501-1 are pinion gear circular arc protrusion, and 501-2 is pinion gear arc groove, and 502 be pinion gear feeding vibrating disk,
503 be pinion gear feeding track, and 504 be pinion gear clamping manipulator, and 505 be pinion gear self-clamping module, and 505-1 is pinion gear
Clamping arm, 505-2 are pinion gear boom, and 506 be pinion gear frock clamp manipulator, and 507 be rotary turnplate；600 be character wheel
It is positioning pin mechanical arm with pinion gear frock clamp locating module, 601；700 be shell feeding and installation module, and 701 be upper
Expect track, 702 be shell installation manipulator, and 703 be installation manipulator sliding rail；800 be character wheel and pinion gear axonometer feeding
Be the parallel push rods in axonometer feeding direction with flushing module, 801,802,803 for axonometer feeding direction it is vertical be distributed in axonometer
The push rod of two sides, 804 be axonometer blow tank；900 buckle feeding and flushing module for shell, and 901 buckle feeding track for shell,
902 be installation manipulator sliding rail, and 903 be installation manipulator.
Specific embodiment
With reference to the accompanying drawings of the specification, explanation is further explained to technical solution of the present invention.
As shown in Figure 1, a kind of gas meter, flow meter idler wheel counter Intelligent assembly method, it is characterised in that: the following steps are included:
7) character wheel feeding and flushing: character wheel passes through vibrating disk feeding, and after character wheel boom flushing, stepper motor drives brush wheel
Character wheel is rotated, character wheel catch point is touched and returns to zero limited block, so that all wheel digitals be made to remain zero.
8) pinion gear feeding and flushing: pinion gear is put after vibrating disk feeding by pinion gear manipulator clamping pinion gear
It is put on the telescopic clamping arm of horizontal direction of vertical direction arrangement, a vertical column is conspired to create by pinion gear boom.
9) the opposite position of character wheel fixture and pinion gear fixture character wheel and the positioning of pinion gear frock clamp: is positioned by pin
It sets, is consistent it with relative position in counter.
10) shell feeding and installation: shell after vibrating disk feeding, shell installation manipulator clamping shell by its with it is complete
It is assembled at the character wheel and pinion gear of flushing.
11) character wheel and pinion gear axonometer feeding and flushing: axonometer after vibrating disk feeding, by with axonometer feeding direction
Parallel push rod and the push rod that is distributed in axonometer two sides vertical with axonometer feeding direction and the complete character wheel of arrangement and pinion gear
And the peg-in-hole assembly of shell.
12) shell buckle feeding and flushing: shell buckles after vibrating disk feeding, buckle installation manipulator clamping buckle
It is assembled with shell.
As shown in Fig. 2, a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment, including idler wheel counter 100, production line work
Make cabinet 200, production line workbench 300, character wheel feeding and flushing module 400, pinion gear feeding and flushing module 500, word
Wheel and pinion gear frock clamp locating module 600, shell feeding and installation module 700, character wheel and pinion gear axonometer feeding and string
Expect module 800, shell buckles feeding and flushing module 900.
Such as Fig. 3, shown in Fig. 4,100 overall structure view of gas meter, flow meter idler wheel counter, including character wheel 101, shell 102, axis
Needle 103, pinion gear 104, buckle 105.It is carved with 0~9 number on the character wheel 101, is equipped with pinion gear between adjacent character wheel 101
104, there are two types of the gear teeth of different-diameter for design in the pinion gear 104, wherein big pinion gear distributes alternately, the character wheel 101
It is connected with pinion gear 104 by axonometer 103, shell buckle 105 is connected on shell 102, thus by axonometer 103 and character wheel
101 and pinion gear 104 it is fixed.
As shown in Figure 5, Figure 6, the character wheel feeding and flushing module 400 include character wheel vibrating disk 409, character wheel feeding track
401, character wheel frock clamp 405, character wheel boom 402, sliding block 403 returns to zero limited block 404, returns to zero rubber brush wheel 406.Character wheel 101
The feeding from vibrating disk 409, from the operation of feeding track 401 to 402 position of character wheel boom, by character wheel boom 402 by same ranking
The character wheel 101 set conspires to create a column.The whole position cylinder 407 of pinion gear drives sliding block 403 to slide along character wheel boom 402 and pushes character wheel simultaneously
101, guarantee the relative position between character wheel 101.At this point, rubber brush wheel 406 drives character wheel 101 to rotate, make character wheel shelves point contact
To limited block 404 is returned to zero, character wheel 101 is no longer rotated, and display number is zero, the character wheel that the character wheel boom 402 completes assembly
101 are placed on character wheel frock clamp 405, and boom 402 pulls out character wheel 101, the character wheel frock clamp 405 and chain pedestal
302 assembly, by 304 drive chain pedestal 302 of chain to next assembly station.
As shown in Figure 7, Figure 8, the pinion gear feeding and flushing module 500 include pinion gear vibrating disk 502, pinion gear folder
Manipulator 504 is held, the horizontal direction of pinion gear self-clamping module 505, pinion gear boom 505-2, vertical direction arrangement is telescopic
Clamping arm 505-1, pinion gear frock clamp 501, pinion gear frock clamp manipulator 506, rotary turnplate 507.Pinion gear 104
It is run from 502 feeding of pinion gear vibrating disk by pinion gear feeding track 503, until 504 lower section of pinion gear clamping manipulator, small tooth
Taking turns clamping manipulator 504, clamping pinion gear 104 string is on pinion gear boom 505-2 automatically, after completing the process, vertical direction row
The telescopic clamping arm 505-1 auto-extending of the horizontal direction of column, clamps pinion gear 104, guarantees the pinion gear 104
In the position of vertical direction, after completing the process, pinion gear clamping manipulator 504 repeats above-mentioned operation, telescoping clamping arm
505-1 successively stretches out clamping pinion gear 104, guarantees the distance between same row pinion gear.Small tooth is completed when repeating above-mentioned operation
After taking turns 104 flushings, the pinion gear self-clamping module 505 includes that the pinion gear of completion flushing is rotated by 90 ° along the vertical direction by small tooth
Wheel 104 is placed on pinion gear frock clamp 501.Arc groove 501-2 is provided on the pinion gear frock clamp 501, it is recessed
Slot 501-2 radius is pinion gear canine tooth outer diameter, and for installing pinion gear 104, design has circular arc protrusion 501-1 in the groove,
The circular arc protrusion 501-1 is matched with the small tooth of pinion gear 104, for guaranteeing that all pinion gears 104 keep identical rigging position.
After completing above-mentioned pinion gear flushing and tooling process, the pinion gear frock clamp manipulator 506 clamps pinion gear tooling folder
Tool 501 is placed on chain fixture pedestal 302, and pinion gear boom 505-2 pulls out pinion gear.304 drive chain fixture of chain
Pedestal 302 runs character wheel frock clamp 405 and pinion gear frock clamp 501 to next assembly station.
Such as Fig. 9, shown in 10,11, the character wheel and pinion gear frock clamp locating module 600 include positioning pin mechanical arm
601.The positioning pin mechanical arm 601 is provided with horizontally disposed two positioning pins, the positioning pin and character wheel frock clamp
405 dowel holes are with merging driving character wheel frock clamp 405 along the sliding of two wood side-guides until pinion gear frock clamp manipulator
506 contact with character wheel frock clamp 405, at this point, the relative position of pinion gear 104 and character wheel 101 is small in idler wheel counter
The relative position of gear and character wheel.
As shown in figure 12, the shell feeding and installation module 700 include shell feeding vibrating disk, feeding track 701, outside
Shell installation manipulator 702, installation manipulator sliding rail 703, the shell 102 run to shell along feeding track 701 and install
Immediately below manipulator 702,702 clamping shell 102 of manipulator and the character wheel 101 for being mounted on character wheel frock clamp 405 and
Pinion gear 104 on pinion gear frock clamp 501 is assembled.
As shown in figure 13, the character wheel and 103 feeding of pinion gear axonometer and flushing module 800 are vibrated including axonometer feeding
Disk, axonometer feeding track, the push rod 801 parallel with axonometer feeding direction, vertical with axonometer feeding direction is distributed in axonometer two
The push rod 802,803 of side, axonometer blow tank 804.Axonometer 103 is run by feeding track to 802,803 middle position of push rod, point
Push rod 802,803 of the cloth in 103 two sides of axonometer, which pushes, keeps reasonable spacing between axonometer 103, so that axonometer 103 is directed at axonometer
Two axis holes of blow tank 804, after completing this process, the push rod 801 parallel with axonometer feeding direction pushes axonometer 103 along axis
The movement of 103 feeding direction of needle, axonometer 103 are passed through from 804 two axis holes of axonometer blow tank respectively, 804 axis of axonometer blow tank
Hole is aligned with the axis hole of 102 side of shell, completes character wheel 101, pinion gear 104 is with the installation of shell 102 and axonometer 103.
As shown in figure 14, the shell buckle feeding and flushing module 900 include that shell buckles feeding vibrating disk, shell card
Feeding track 901 is detained, buckles installation manipulator 903, installation manipulator sliding rail 902, the buckle installation manipulator 903 can
It is rotated around 180 ° of axis, the clamping of installation manipulator 903 buckle 105 is slided and adjusted the angle along sliding rail 902, will be buckled
105 are caught in shell 102, complete the assembly of the idler wheel counter.
As shown in figure 15, the production line workbench 300 includes drive chain 304, chain drive track 305, drive chain
Fixture base 302, the drive chain 304 are closed chain, move along driving track 305, pass through drive chain fixture
Pedestal 302 and the character wheel 101 being fixed on pedestal 302 and the frock clamp of pinion gear 104 are sequentially completed the peace of each station
Dress.
Compared with prior art, the present invention its remarkable advantage are as follows: use fully automatic feeding and assembly technology process, be not necessarily to
Manual operation avoids manual operation fault, greatly improves production efficiency.Using special tooling device, guarantee counter
All wheel digitals are consistent, and use special frock clamp, guarantee that pinion gear assembly is reasonable.
The above description is only an embodiment of the present invention, all to utilize this hair the invention is not limited to above embodiment
The equivalent structure that bright description is done, if reach technical effect of the invention with identical means, belong to this
The protection scope of invention.
Claims (7)
1. a kind of gas meter, flow meter idler wheel counter Intelligent assembly method, it is characterised in that: the following steps are included:
1) character wheel feeding and flushing: character wheel passes through vibrating disk feeding, and after character wheel boom flushing, stepper motor driving returns to zero rubber
Brush wheel rotates character wheel, touches character wheel catch point and returns to zero limited block, so that all wheel digitals be made to remain zero.
2) pinion gear feeding and flushing: pinion gear is placed in after vibrating disk feeding by pinion gear manipulator clamping pinion gear
On the telescopic clamping arm of horizontal direction of vertical direction arrangement, a vertical column are conspired to create by pinion gear boom.
3) character wheel and the positioning of pinion gear frock clamp: the relative position of character wheel fixture and pinion gear fixture is positioned by pin, is made
It is consistent with relative position in counter.
4) shell feeding and installation: for shell after vibrating disk feeding, shell installation manipulator clamping shell goes here and there it with completion
The character wheel and pinion gear of material assemble.
5) character wheel and pinion gear axonometer feeding and flushing: axonometer is after vibrating disk feeding, by the push rod of horizontal direction and perpendicular
Histogram to push rod and arrange the peg-in-hole assembly of complete character wheel and pinion gear and shell.
6) shell buckle feeding and flushing: shell buckles after vibrating disk feeding, and buckle installation manipulator clamping is buckled it
It is assembled with shell.
2. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment, it is characterised in that: the Intelligent assembly equipment includes on character wheel
Material and flushing module, pinion gear feeding and flushing module, character wheel and pinion gear frock clamp locating module, shell feeding and installation
Module, character wheel and pinion gear axonometer feeding and flushing module, shell buckle feeding and flushing module and production line workbench, institute
Assembly station is stated to be sequentially distributed in chain drive track side.
The character wheel feeding and flushing module include character wheel vibrating disk, character wheel feeding track, character wheel frock clamp, character wheel boom,
Sliding block returns to zero rubber brush wheel.
The pinion gear feeding and flushing module include pinion gear vibrating disk, pinion gear clamping manipulator, pinion gear boom, vertically
The telescopic clamping arm of horizontal direction of direction arrangement, pinion gear frock clamp, rotary turnplate.
The character wheel and pinion gear frock clamp locating module include positioning pin mechanical arm.
The shell feeding and installation module include shell feeding vibrating disk, feeding track, shell installation manipulator.
The character wheel and pinion gear axonometer feeding and flushing module include axonometer feeding vibrating disk, feeding track, and horizontal direction pushes away
Bar, vertical direction push rod.
The shell buckle feeding and flushing module include shell buckle feeding vibrating disk, and shell buckles feeding track, buckle peace
Fill manipulator.
The production line workbench includes drive chain, chain drive track, character wheel fixture base.
3. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment according to claim 2, it is characterised in that: the small tooth
Wheel feeding and flushing module are provided with the telescoping clamping arm that vertical direction is arranged successively, and the clamping arm is for vertical side
Fixed pinion gear upwards, all pinion gears are by clamping manipulator string on pinion gear boom.
4. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment according to claim 2, it is characterised in that: the small tooth
Arc groove is provided on wheel frock clamp, and groove radius is pinion gear canine tooth outer diameter, for installing pinion gear, in the groove
Design has circular arc raised, and the circular arc protrusion is matched with the small tooth of pinion gear, for guaranteeing that all pinion gears keep identical assembly
Position.
5. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment according to claim 2, it is characterised in that: the rotation
Four pinion gear frock clamps are circumferentially uniformly distributed on turntable, the pinion gear frock clamp transports the pinion gear for completing flushing
It is defeated to arrive production line chain station.
6. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment according to claim 2, it is characterised in that: the axonometer
Feeding and flushing module include the push rod parallel with axonometer feeding direction and vertical with axonometer feeding direction are distributed in axonometer two
The push rod of side, axonometer two sides push rod is for keeping pinion gear axonometer to be aligned with the spacing of character wheel axonometer and with shell axis hole, with axis
Axonometer is promoted shell axis hole by the parallel push rod in needle feeding direction, and is assembled with pinion gear and character wheel.
7. a kind of gas meter, flow meter idler wheel counter Intelligent assembly equipment according to claim 2, it is characterised in that: the intelligence
Assembly equipment is closed circulation production line, by chain drive character wheel frock clamp and pinion gear frock clamp pedestal, all dresses
Chain guide side is arranged at station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910200780.7A CN109848697A (en) | 2019-03-17 | 2019-03-17 | A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910200780.7A CN109848697A (en) | 2019-03-17 | 2019-03-17 | A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter |
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| Publication Number | Publication Date |
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| CN109848697A true CN109848697A (en) | 2019-06-07 |
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ID=66900998
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|---|---|---|---|
| CN201910200780.7A Pending CN109848697A (en) | 2019-03-17 | 2019-03-17 | A kind of the Intelligent assembly method and assembly equipment of gas meter, flow meter idler wheel counter |
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| CN (1) | CN109848697A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940381A (en) * | 2019-03-17 | 2019-06-28 | 浙江脉思科技有限公司 | A kind of the Intelligent assembly method and assembling line of gas meter, flow meter idler wheel counter |
| CN114193147A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Positioning mechanism for assembling diaphragm capsule of Internet of things intelligent gas meter |
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| CN114193147B (en) * | 2020-09-18 | 2022-11-08 | 成都秦川物联网科技股份有限公司 | Positioning mechanism for assembling film box of Internet of things intelligent gas meter |
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