CN108044333A - A kind of gauge table mechanical digital counter full-automatic assembly equipment and method - Google Patents
A kind of gauge table mechanical digital counter full-automatic assembly equipment and method Download PDFInfo
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- CN108044333A CN108044333A CN201711278185.2A CN201711278185A CN108044333A CN 108044333 A CN108044333 A CN 108044333A CN 201711278185 A CN201711278185 A CN 201711278185A CN 108044333 A CN108044333 A CN 108044333A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
A kind of gauge table mechanical digital counter full-automatic assembly equipment of the present invention and method, on the basis of existing manually assembly process step having carried out assembly method effectively optimizes, and adapts it to the full-automatic Assembling Production of machine.Axis feeding device and digit wheel dial position device etc. are worn by developing digit wheel automatic charging device, band magnet steel wheel automatic charging device, the first character wheel feeding device, digit wheel shaft crossing device, digit wheel shifting apparatus, switch wheel group, forms a kind of gauge table mechanical digital counter full-automatic assembly equipment.Equipment high degree of automation provided by the invention, greatly improves meter counter efficiency of assembling, ensure that the uniformity of product quality, reduces production cost, significantly improves economic benefit.Equipment can network with Ethernet interface with the information system in workshop receives the control of the systems such as MES, and solid foundation has been established for structure gauge table mechanical digital counter manufacturing based on digital workshop.
Description
Technical field
It is complete certainly the invention belongs to gauge table Automated assembly field more particularly to a kind of gauge table mechanical digital counter
Dynamic assembly equipment and method.
Background technology
At present, the mechanical digital counter assembling calibration method used in gas meter, water meter etc. is complex, life
Production process is mainly by manually assembling completion.The required staff of participation counter assembling calibration is more, quality is irregular not
Together, since the action of every procedure is single, the frequency is high so that worker's fatiguability, error so that production efficiency and accuracy, product
Quality conformance cannot be effectively basic guarantee, have been unable to meet the manufacturing growth requirement of China's gauge table.
The content of the invention
Manual assembly in calibration process is assembled the purpose of the present invention is to solve gauge table mechanical digital counter to give birth to
Produce the problem of efficiency is low, and labor intensity is big, and product quality can not ensure.And for existing technologies shortcoming, provide a kind of metering
The full-automatic assembly method of table mechanical digital counter and equipment realize gauge table mechanical digital counter and automatically disguise
It is produced with calibration.
The present invention uses following technical scheme to solve above-mentioned technical problem：
A kind of gauge table mechanical digital counter full-automatic assembly equipment,
A. two opposite index dials of horizontal Tile arrangement direction of rotation are provided with, are respectively that character wheel index dial is indexed with assembling
Disk；
B. several character wheel sequence transition tools are evenly arranged at character wheel index dial side interval;
C. digital character wheel automatic charging device, magnet steel wheel automatic charging device, the first character wheel are installed along character wheel index dial periphery
Feeding device and digit wheel shaft crossing device；
D. angle is provided with several assembly toolings and counter frock in assembling index dial side, assembly tooling is in assembling point
On the outside of scale, counter frock is on the inside of assembling index dial；
E. counter-support automatic feeding press mounting device, digit wheel dial position device, switch wheel are installed along assembling index dial periphery
Group wears axis feeding device, counter coil inserting apparatus, vision inspection apparatus and workpiece transfer device；
F. digital wheel assembly shifting apparatus is installed between character wheel index dial and assembling index dial；
G. it is provided with the control system controlled the index dial described in a to f and device.
Further, the digit wheel automatic charging device includes vibrations charging tray one, is provided with and is oriented to conveyer belt one；
Charging tray two is shaken, is provided with and is oriented to conveyer belt two；Charging tray three is shaken, is provided with and is oriented to conveyer belt three；The guiding
Conveyer belt one is oriented to conveyer belt two and vibrations charging tray three is arranged in parallel and its discharge end is connected with interfix frock jointly；In
Between be provided with shifting mechanical arm above positioning tool.
Further, the magnet steel wheel automatic charging device includes protractor, and turntable (204) is provided on protractor, turns
Disk side is evenly distributed with several barrels；Servo lifting body is additionally provided in turntable one side, crawl is provided with above servo lifting body
Transfer mechanism.
Further, switch wheel group automatic charging shaft crossing device includes the vibrations charging tray five of switch wheel and vibrations charging tray six,
The discharging channel of vibrations charging tray five and vibrations charging tray six is arranged in parallel and end set has rotating disk and shifting mechanical arm one, transfer machine
Tool hand one is placed into for capturing switch wheel in rotating disk；
The vibrations charging tray four of switch hub is further included, vibrations four discharge outlet of charging tray is provided with axis feeding distribution mechanism and push shaft machine
Structure, push shaft mechanism will be divided into the switch hub singly propped up and switch wheel group is assembled to form switch wheel assembly in rotating disk；
Rotating disk one side is provided with shifting mechanical arm two.
Further, the counter-support automatic feeding press mounting device includes vibrations charging tray seven, and end, which is connected with, to be connect
Expect mechanism, material receiving mechanism one side is provided with intermediate detection frock；It is provided with and grabs above vibrations charging tray seven and intermediate detection frock
Mechanism and rodless cylinder are taken, grasping mechanism captures counter-support from material receiving mechanism and passing through rodless cylinder makes it transfer load to centre
Detecting tool；One side wheel shaft positioning element of the intermediate detection frock away from material receiving mechanism is provided with displacement in intermediate detection frock
Sensor.
Further, eight character wheel sequence transition tools at intervals of 45 ゜ are provided on character wheel index dial.
Further, assemble and be provided with eight groups at intervals of 45 ゜ and with the assembly tooling and counting of angle installation on index dial
Device frock.
A kind of full-automatic assembly method of gauge table mechanical digital counter, includes the following steps：
Black numbers wheel and red character wheel are transported to by step 1, digit wheel automatic charging by digit wheel automatic charging device
Character wheel sort transition tool, then lead-in wheel automatic charging and by transfer be placed into character wheel sequence transition tool, formed digit wheel
Group；
Step 2, digit wheel group automatic shaft penetrating, digit wheel shaft crossing device by digital wheel shaft sequentially pass through digit wheel, red character wheel and
The interstitial hole of lead-in wheel and on the right side of lead-in wheel /V form digital wheel assembly；
Step 3, digital wheel assembly transfer, in character wheel that digital wheel assembly is set from character wheel index dial sequence transition tool by
Digital wheel assembly shifting apparatus automatic transferring is placed into the corresponding digital wheel assembly in the assembly tooling set on assembling index dial
On mould bases；
Step 4, switch wheel group automatic charging wear axis, switch hub and switch wheel by switch wheel group automatic shaft penetrating feeding device from
Switch hub is simultaneously switched wheel assembly by dynamic feed through switch wheel interstitial hole composition, and then automatic transferring is placed in assembly tooling
On corresponding switch wheel component mould bases；
Step 5, digit wheel group dial position make on assembling index dial by digit wheel dial position device each number of digit wheel group
Wheel winding number print wheel shaft, which rotates and passes through limited block, reaches same angle, and digital wheel shaft promotes assembling by limited post /V
Sliding equipment in frock makes digital wheel assembly and switch wheel assembly correct engagement；
Step 6, the press fitting of counter-support feeding, counter-support are supplied automatically by counter-support automatic charging press-in device
Expect and be pressed into the digital wheel assembly engaged and switch wheel assembly, digital wheel shaft and switch hub pass through counter-support inner card cage
Mouth positioning is fixed；
Counter transfer by workpiece transfer device is put on the inside of assembling index dial and set by step 7, counter finished product transfer
Counter frock in；
Step 8, vision-based detection, to the digital uniformity shown by the counter number wheel after assembling in counter frock
It is unqualified that standard automatic decision its conjunction that vision-based detection sets through control system in is carried out by vision inspection apparatus；
Step 9, finished product is offline and coding, by counter coil inserting apparatus that counter finished product is automatically offline, while promotes assembling
Sliding equipment in frock resets, then carries out coding in its rack outer surface to qualified counter by spray code spraying apparatus, underproof
Counter is to its rack outer surface not coding.
Further, in step 1, red character wheel is delivered to magnet steel wheel automatic charging device, then by magnet steel wheel it is automatic on
Material device completes feeding and is placed into character wheel sequence transition tool by transfer.
Further, control red character wheel from next station by magnet steel by the human-computer interaction device set in control system
Take turns automatic charging device automatic charging.
The present invention compared with prior art, has following technique effect using above technical scheme：
1st, the present invention provides a kind of gauge table mechanical digital counter full-automatic assembly equipment and method, it is existing manually
Assembly method has been carried out on the basis of assembly process step effectively to optimize, has adapted it to the full-automatic Assembling Production of machine, has been saved
Installation time improves production efficiency.
2nd, the present invention provides a kind of gauge table mechanical digital counter full-automatic assembly equipment and method, is greatly lowered
Labor intensity of operating staff and the personnel amount for participating in production.Due to using the full-automatic consecutive production of Simulation Based On Multi-step collaboration,
Meter counter efficiency of assembling is greatly improved, the uniformity of product quality is ensure that, reduces production cost, significantly improve
Economic benefit.
3rd, a kind of gauge table mechanical digital counter full-automatic assembly equipment and method of the invention, can be with the letter in workshop
Breathization systems connection receives the control of the systems such as MES, is established for structure gauge table mechanical digital counter manufacturing based on digital workshop
Solid foundation is determined.
Description of the drawings
Fig. 1 is the full-automatic assembly method flow chart of gauge table mechanical digital counter of the present invention；
Fig. 2 is gauge table mechanical digital counter full-automatic assembly equipment overall structure figure of the present invention；
Fig. 3 is digit wheel automatic charging device of the present invention；
Fig. 4 is magnet steel wheel automatic charging device of the present invention；
Fig. 5 is digit wheel shaft crossing device of the present invention；
Fig. 6 is switch wheel automatic shaft penetrating feeding device of the present invention；
Fig. 7 is counter workpiece schematic diagram of the present invention；
Fig. 8 is counter assembly tooling schematic diagram of the present invention.
In figure, 1, character wheel index dial；2nd, index dial is assembled；10th, digital character wheel automatic charging device；20th, magnet steel wheel is automatic
Feeding device；30th, the first character wheel feeding device；40th, digit wheel shaft crossing device；50th, digital wheel assembly shifting apparatus；60th, switch
Wheel group wears axis feeding device；70th, digit wheel dial position device；80th, counter-support automatic feeding press mounting device；90th, workpiece transfer
Device；100th, vision inspection apparatus；110th, counter coil inserting apparatus；120th, character wheel sequence transition tool；130th, assembly tooling；
140th, counter frock；150th, spray code spraying apparatus；160th, control system；161st, human-computer interaction device；101st, charging tray one is shaken；102、
Shake charging tray two；103rd, charging tray three is shaken；104th, interfix frock；105th, shifting mechanical arm；106th, it is oriented to conveyer belt one；
107th, it is oriented to conveyer belt two；108th, it is oriented to conveyer belt three；201st, transfer mechanism；202nd, servo lifting body；203rd, barrel；204、
Turntable；205th, protractor；601st, charging tray four is shaken；602nd, axis feeding distribution mechanism；603rd, charging tray five is shaken；604th, shifting mechanical arm
One；605th, charging tray six is shaken；606th, 180 degree rotating disk；607th, shifting mechanical arm two；608th, push shaft mechanism；800th, charging tray is shaken
Seven；801st, grasping mechanism；802nd, rodless cylinder；803rd, wheel shaft positioning element；804；Displacement sensor；805th, material receiving mechanism；
806th, intermediate detection frock；001st, switch hub；002nd, switch wheel；003rd, counter frame；004th, black character wheel；005th, red word
Wheel；006th, the first character wheel；007th, digital wheel shaft；008th, wheel assembly is switched；009th, counter；010th, digital wheel assembly；131st, number
Print wheel component mould bases；132nd, switch wheel component mould bases；133rd, sliding equipment；134th, limited block；135th, limited post.
Specific embodiment
Technical scheme is described in further detail below in conjunction with the accompanying drawings：
The present invention is for producing a type gas meter mechanical digital counter, and structure is as shown in fig. 7, mainly by five
005, lead-in wheel 006 of the red character wheel of 004, two, black numbers wheel, 007, switch hub 001 of a radical print wheel shaft,
Seven switch wheels 002 and a counter-support 003 form.Every character wheel is uniformly printed on number 0,1,2,3,4,5,6,7,8,9,
Number 0 after the completion of assembling on eight character wheels of qualified counter point-blank, when this straight line is overlooked with number wheel shaft
Center line overlaps, and digital wheel assembly 010 and switch hub 001 during switch 008 correct engagement of wheel assembly and digital wheel shaft 007 are flat
Row, counter-support 003 accurately engage with switch hub 001, digital wheel shaft 007.
A kind of gauge table mechanical digital counter full-automatic assembly equipment of the present invention, as shown in Figure 2：
A. two opposite index dials of horizontal Tile arrangement direction of rotation are provided with, including character wheel index dial 1 and assembling index dial
2；
B. eight character wheel sequence transition tools 120 at intervals of 45 ゜ are provided on character wheel index dial 1；
C. it is equipped at digital 10,180 ゜ positions of character wheel automatic charging device and installs at corresponding 90 ゜ positions along 1 periphery of character wheel index dial
Have to be equipped at magnet steel wheel automatic charging device 20,225 ゜ at the first character wheel feeding device 30,270 ゜ and digit wheel is installed
Shaft crossing device 40；
D. assemble and eight groups of assembly toolings 130 installed at intervals of 45 ゜ with angle and counter frock 140 be provided on index dial 2,
Assembly tooling 130 is in outside, counter frock 140 is in inside；
E. it is equipped with along assembling 2 periphery of index dial at corresponding 0 ゜ positions at counter-support automatic feeding press mounting device 80,45 ゜
It is equipped at 70,90 ゜, digit wheel dial position device switch wheel group is installed to wear and counting is installed at axis feeding device 60,225 ゜
It is equipped at device coil inserting apparatus 110,270 ゜ at vision inspection apparatus 100,315 ゜ and workpiece transfer device 90 is installed；
F. digital wheel assembly shifting apparatus 50 is installed between character wheel index dial 10 ゜ and assembling index dial 2180 ゜；
G. be provided with the control system 160 controlled the index dial described in above-mentioned a to f and device, 160 band of control system with
Too network interface.
When the present invention works, 45 ゜ of rotation cause character wheel sequence transition every time for the character wheel index dial 1 and assembling index dial 2
Frock 120 and assembly tooling 130, the various devices of 140 accurate abutting joint of counter frock.
Wherein, the digital character wheel automatic charging device 10 is used to character wheel automatic charging and transfer being put into character wheel collated
Ferryman is filled in 120；
The magnet steel wheel automatic charging device 20 is used to the character wheel automatic charging with magnet steel and transfer being put into character wheel sequence transition
In frock 120；
The first place character wheel feeding device 30 is used to the first character wheel automatic charging and transfer being put into character wheel sequence transition tool 120
It is interior；
The digit wheel shaft crossing device 40 is used for character wheel group automatic shaft penetrating, forms digital wheel assembly；
Character wheel sorts transition tool 120 for the positioning of digit wheel group；
The number wheel assembly shifting apparatus 50 is used to digital wheel assembly transfer being put into corresponding digit wheel in assembly tooling 130
On component mould bases 131；
The switch wheel group wears axis feeding device 60 for matching somebody with somebody and wearing axis switch wheel assembling, forms switch wheel assembly；
Digit wheel dial position device 70 is used to digit wheel group pushing initial bit；
Counter-support automatic feeding press mounting device 80, for by counter-support automatic charging and being pressed；
Workpiece transfer device 90 is used to the counter of assembling being put into counter frock 140 from 130 transfer of assembly tooling；
Vision inspection apparatus 100 is for the digital uniformity shown by the counter number wheel being in counter frock 140
It is detected；
Counter coil inserting apparatus 110 is automatically offline for counter finished product；
Assembly tooling 130 is for switching wheel assembly, digital wheel assembly positions and correct engagement.
As shown in figure 3, the digit wheel automatic charging device 10, including vibrations charging tray 1, vibrations charging tray 2 102, shake
The guiding conveyer belt 1 set respectively on charging tray 3 103 and three vibrations charging trays is moved, conveyer belt 2 107 is oriented to, is oriented to conveying
Band 3 108 and interfix frock 104, shifting mechanical arm 105.It is complete by the digit wheel automatic charging device during present invention work
Into five black numbers wheels and two automatic chargings without the red numerical wheel of magnet steel.Wherein three of five black numbers wheels
It is automatically fed by shaking charging tray 1, in addition two are automatically fed by shaking charging tray 2 102, and two without the red of magnet steel
Chromatic number character wheel is automatically fed by shaking charging tray 3 103.By guiding conveyer belt 1, guiding after seven digit wheel automatic chargings
Conveyer belt 2 107, guiding conveyer belt 3 108 are respectively delivered to position in interfix frock 104, pass through shifting mechanical arm 105
Seven digit wheels of arrangement are captured from intermediate positioning tool 104, to transfer is placed again after character wheel spacing on request adjust automatically
In character wheel sequence transition tool 120 on to character wheel index dial 1.
As shown in figure 4, magnet steel wheel automatic charging device 20 mainly by crawl transfer mechanism 201, servo lifting body 202,
Barrel 203, turntable 204, protractor 205 form.During present invention work, crawl transfer mechanism 201 will be contained in barrel 203
The correspondence position in character wheel sequence transition tool 120 being placed into magnet steel character wheel transfer on character wheel index dial 1.Barrel 203 is solid
204 outer rim of turntable is scheduled on, and passes through the rotation feed of protractor 205, band magnet steel character wheel passes through servo lifting body in barrel 203
202 jackings capture automatically to specified altitude assignment for crawl transfer mechanism 201.Band magnet steel character wheel in each barrel 203 is controlled after being finished
160 automatic acousto-optic of system processed prompting, while protractor 205 rotates 18 ゜ is removed by people outside corresponding empty barrel 203 equipped
Its corresponding position on turntable 204 is refilled after feed supplement.20 that adjacent spaces angle is 18 ゜ are provided with altogether in 204 outer rim of turntable
Barrel 203.
Further as shown in Fig. 2, during present invention work, the first character wheel feeding device 30 is by lead-in wheel automatic charging and accurate
The correspondence position being put into character wheel sequence transition tool 120；
Further as shown in Fig. 2, when the present invention works, digital wheel shaft 007 is placed through word by digit wheel shaft crossing device 40 automatically
It takes turns all digit wheel centre bores in sequence transition tool 120 and positions, form digital wheel assembly 010；
Further as shown in Figures 2 and 8, during present invention work, digital wheel assembly shifting apparatus 50 divides digital wheel assembly from character wheel
The digit wheel in the assembly tooling 130 of assembling index dial 180 ゜ is transferred load in the character wheel sequence transition tool 120 that scale is 10 ゜
On component mould bases 131；
As shown in figs. 5 and 8, switch wheel group automatic charging shaft crossing device 60, it is main to include vibrations charging tray 4 601, vibrations charging tray five
603rd, charging tray 6 605 and axis feeding distribution mechanism 602, shifting mechanical arm 1 and the 180 ゜ rotating disks with positioning tool are shaken
606th, shifting mechanical arm 2 607, push shaft mechanism 608.During present invention work, seven switch wheels are shaken into charging tray by switch wheel
5 603 capture switch wheel and are placed into 180 ゜ with positioning tool with vibrations 6 605 automatic charging of charging tray, shifting mechanical arm 1
In 606 frock of rotating disk, switch wheel group is formed.Switch hub is by shaking 4 601 feeding of charging tray and sending to axis feeding distribution mechanism 602
It is divided into single branch, then the switch hub singly propped up and switch wheel group will be divided by push shaft mechanism 608 and perforated in 606 frock of rotating disk dress
With complete formed switch wheel assembly after 606 rotation 180 ゜, shifting mechanical arm 2 607 crawl switch wheel assembly transfer load to assembling indexing
On switch wheel component mould bases 132 in assembly tooling 130 on disk 2；
Further as shown in Figures 2 and 8, during present invention work, digit wheel dial position device 70 makes in digit wheel in assembly tooling 130
Digit wheel group winding number print wheel shaft on component mould bases 131, which rotates and passes through limited block 134, reaches same angle, and digital wheel shaft passes through
Digit wheel number, is allocated to the digit position specified by 135 /V of limited post.The sliding equipment in assembly tooling 130 is promoted simultaneously
133 make digital wheel assembly and switch wheel assembly correct engagement；
As shown in Fig. 2,6 and 7, counter-support automatic feeding press mounting device 80 is mainly by vibrations charging tray 7 800, grasping mechanism
801st, rodless cylinder 802, wheel shaft positioning element 803, displacement sensor 804, material receiving mechanism 805,806 groups of intermediate detection frock
Into.During present invention work, by counter-support 003 by shaking 7 800 Automatic-feeding of charging tray to material receiving mechanism 805, crawl
Mechanism 801 captures counter-support 003 from material receiving mechanism 805 and passing through rodless cylinder 802 makes it transfer load to intermediate detection frock
806, then switched by the notch intermediate point of assembling digit wheel axis 007 in 804 detection counter stent 003 of displacement sensor with assembling
The notch intermediate point of wheel shaft 001 causes digital wheel shaft 007 and switch hub 001 to correspond to respectively apart from the laggard successive step position of width
Assembling notch in comfortable counter-support 003, then transfer load to the good digital wheel assembly 010 of correct engagement in assembly tooling 130
With switch wheel assembly 008 overhead, then wheel shaft positioning element 803 is by the digital wheel shaft 007 and switch hub in assembly tooling 130
Accurate, last 801 tape counter stent of grasping mechanism when 001 progress centering positioning is to ensure that counter-support 003 is pressed
003 pressure makes the digital wheel assembly 010 that engagement is got well be packed into counter-support 003 with switch wheel assembly 008, forms counter 009；
Further as shown in figs. 2 and 7, during present invention work, workpiece transfer device 90 moves counter 009 from assembly tooling 130
It is loaded onto in counter frock 140；
Further as shown in figs. 2 and 7, during present invention work, 100 detection counter frock of vision inspection apparatus, 140 inside counting device
009 shown in assigned position number whether meet sets requirement, through control system 160 according to the interior standard automatic decision set its
It closes unqualified；
Further as shown in figs. 2 and 7, during present invention work, counter coil inserting apparatus 110 is by counter 009 from counter frock
Transfer is offline in 140, while the sliding equipment 133 in assembly tooling 130 is promoted to reset；
Further as shown in Fig. 2, when the present invention works, spray code spraying apparatus 150 sprays qualified counter in its rack outer surface
Code, underproof counter is to its rack outer surface not coding.
A kind of full-automatic assembly method of gauge table mechanical digital counter, as shown in Figure 1, including the following steps：
Step 1, character wheel automatic charging：Nonmagnetic steel digit wheel automatic charging first, five black numbers wheels 004 and two red
005 Automatic-feeding of character wheel and the correspondence position that character wheel sequence transition tool 120 is placed by transfer.If the red character wheel 005
Band magnet steel then completes feeding by next 20 magnet steel wheel automatic charging device of station and is placed into character wheel sequence transition tool by transfer
120 005 band of correspondence position red character wheel is without magnet steel by the human-computer interaction device 161 that is set in control system 160 according to will
The counter model setting of production, it is on initial station is together with black numbers wheel 004 to automatically determine it by control system 160
Material is still from next station by 20 automatic charging of magnet steel wheel automatic charging device.Then 006 automatic charging of lead-in wheel and by transfer
The correspondence position of character wheel sequence transition tool 120 is placed into, forms digit wheel group；
Step 2, digit wheel group automatic shaft penetrating：Digital 007 Automatic-feeding of wheel shaft simultaneously passes through digit wheel shaft crossing device 40 and sequentially passes through
Digit wheel, red character wheel and lead-in wheel interstitial hole and on the right side of lead-in wheel /V formation put on the digital wheel assembly of axis；
Step 3, digital wheel assembly transfer：The character wheel sequence transition tool 120 that digital wheel assembly is set from character wheel index dial 1
The interior correspondence being placed by digital 50 automatic transferring of wheel assembly shifting apparatus in the assembly tooling 130 set on assembling index dial 2
On digit wheel component mould bases 131；
Step 4, switch wheel group automatic charging wear axis：Switch hub 001 and switch wheel 002 are by switch wheel group automatic shaft penetrating feeding
Switch hub 001 is simultaneously switched wheel assembly by 60 Automatic-feeding of device through 002 interstitial hole of switch wheel composition, and automatic transferring is placed on
On correspondence switch wheel component mould bases 132 in assembly tooling 130；
Step 5, digit wheel group dial position：Make every number of digit wheel group by digit wheel dial position device 70 on assembling index dial 2
Character wheel winding number print wheel shaft, which rotates and passes through limited block, reaches same angle, and digital wheel shaft promotes dress by limited post /V
Make digital wheel assembly and switch wheel assembly correct engagement with the sliding equipment 133 in frock 130；
Step 6, the press fitting of 003 feeding of counter-support：Counter-support 003 passes through counter-support automatic charging press-in device
80 Automatic-feedings are simultaneously pressed into the digital wheel assembly engaged and switch wheel assembly, and digital wheel shaft and switch hub pass through counter branch
The positioning of 003 inner card cage mouth of frame is fixed；
Step 7, counter finished product transfer：Counter transfer is put into 2 inside of assembling index dial by workpiece transfer device 90 to set
In the counter frock 140 put；
Step 8, vision-based detection：It is consistent to the number shown by the counter number wheel after assembling in counter frock 140
Property by vision inspection apparatus 100 carry out vision-based detection through control system 160, according to the interior standard automatic decision set, its conjunction does not conform to
Lattice；
Step 9, finished product is offline and coding：It is by counter coil inserting apparatus 110 that counter finished product is automatically offline, it promotes simultaneously
Sliding equipment 133 in assembly tooling 130 resets, then qualified counter is carried out in its rack outer surface by spray code spraying apparatus 150
Coding, underproof counter is to its rack outer surface not coding.
Those skilled in the art of the present technique are it is understood that unless otherwise defined, all terms used herein include skill
Art term and scientific terminology have the meaning identical with the general understanding of the those of ordinary skill in fields of the present invention.Should also
It should be appreciated that those terms such as defined in the general dictionary should be understood that with in the context of the prior art
The consistent meaning of meaning, and unless defined as here, will not be explained with the meaning of idealization or overly formal.
Above example is merely illustrative of the invention's technical idea, it is impossible to protection scope of the present invention is limited with this, it is every
According to technological thought proposed by the present invention, any change done on the basis of technical solution each falls within the scope of the present invention
Within.Embodiments of the present invention are explained in detail above, but present invention is not limited to the embodiments described above, in ability
In the knowledge that domain those of ordinary skill possesses, various changes are made on the premise of can also or else departing from present inventive concept
Change.
Claims (10)
1. a kind of gauge table mechanical digital counter full-automatic assembly equipment, it is characterised in that：
A. two opposite index dials of horizontal Tile arrangement direction of rotation are provided with, are respectively character wheel index dial（1）With assembling point
Scale（2）；
B. in character wheel index dial（1）Side interval is evenly arranged with several character wheel sequence transition tools（120）;
C. along character wheel index dial（1）Periphery is equipped with digital character wheel automatic charging device（10）, magnet steel wheel automatic charging device
（20）, the first character wheel feeding device（30）With digit wheel shaft crossing device（40）；
D. in assembling index dial（2）Side is provided with several assembly toolings with angle（130）With counter frock（140）, assembling
Frock（130）In assembling index dial（2）Outside, counter frock（140）In assembling index dial（2）Inside；
E. along assembling index dial（2）Periphery is equipped with counter-support automatic feeding press mounting device（80）, digit wheel dial position device
（70）, switch wheel group wear axis feeding device（60）, counter coil inserting apparatus（110）, vision inspection apparatus（100）With workpiece transfer
Device（90）；
F. in character wheel index dial（1）With assembling index dial（2）Between digital wheel assembly shifting apparatus is installed（50）；
G. it is provided with the control system controlled the index dial described in a to f and device（160）.
2. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 1, it is characterised in that：
The digit wheel automatic charging device (10) includes vibrations charging tray one（101）, it is provided with and is oriented to conveyer belt one（106）；Shake
Dynamic charging tray two（102）, it is provided with and is oriented to conveyer belt two（107）；Shake charging tray three（103）, it is provided with guiding conveying
Band three（108）；The guiding conveyer belt one（106）, be oriented to conveyer belt two（107）With vibrations charging tray three（103）Be arranged in parallel and
Its discharge end is connected with interfix frock jointly（104）；Interfix frock（104）Top is provided with shifting mechanical arm
（105）.
3. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 1, it is characterised in that：
The magnet steel wheel automatic charging device（20）Including protractor (205), turntable (204), turntable are provided on protractor (205)
(204) side is evenly distributed with several barrels (203)；Servo lifting body (202), servo lifting body are additionally provided in turntable one side
(202) top is provided with crawl transfer mechanism (201).
4. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 1, it is characterised in that：
Switch wheel group automatic charging shaft crossing device（60）Vibrations charging tray five including switch wheel（603）With vibrations charging tray six（605）, vibrations
Charging tray five（603）With vibrations charging tray six（605）Discharging channel be arranged in parallel and end set has rotating disk（606）With transfer machinery
Hand one（604）, shifting mechanical arm one（604）Rotating disk is placed into for capturing switch wheel（606）It is interior；
Further include the vibrations charging tray four of switch hub（601）, shake charging tray four（601）Discharge outlet is provided with axis feeding distribution mechanism
（602）With push shaft mechanism（608）, push shaft mechanism（608）The switch hub singly propped up will be divided into switch wheel group in rotating disk（606）
Inside it is assembled to form switch wheel assembly；
Rotating disk（606）One side is provided with shifting mechanical arm two（607）.
5. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 1, it is characterised in that：
The counter-support automatic feeding press mounting device（80）Including shaking charging tray seven（800）, end is connected with material receiving mechanism
（805）, material receiving mechanism（805）One side is provided with intermediate detection frock（806）；Shake charging tray seven（800）With intermediate detection frock
（806）Top be provided with grasping mechanism（801）And rodless cylinder（802）, grasping mechanism（801）From material receiving mechanism（805）It grabs
It takes counter-support and passes through rodless cylinder（802）It is made to transfer load to intermediate detection frock（806）；Intermediate detection frock（806）
Away from material receiving mechanism（805）One side wheel shaft positioning element（803）, intermediate detection frock（806）On be provided with displacement sensor
（804）.
6. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 1, it is characterised in that：
Character wheel index dial（1）On be provided with eight at intervals of 45 ゜ character wheel sort transition tool（120）.
7. a kind of gauge table mechanical digital counter full-automatic assembly equipment according to claim 6, it is characterised in that：
Assemble index dial（2）On be provided with eight groups at intervals of 45 ゜ and with the assembly tooling of angle installation（130）With counter frock
（140）.
8. a kind of full-automatic assembly method of gauge table mechanical digital counter, it is characterised in that：Include the following steps：
Black numbers wheel and red character wheel are transported to by step 1, digit wheel automatic charging by digit wheel automatic charging device
Character wheel sorts transition tool, then lead-in wheel（006）Automatic charging is simultaneously placed into character wheel sequence transition tool by transfer（120）,
Form digit wheel group；
Step 2, digit wheel group automatic shaft penetrating, digit wheel shaft crossing device（40）Digital wheel shaft is sequentially passed through into digit wheel, red word
Wheel and lead-in wheel interstitial hole and on the right side of lead-in wheel /V form digital wheel assembly；
Step 3, digital wheel assembly transfer, digital wheel assembly is from character wheel index dial（1）The character wheel sequence transition tool of upper setting
（120）It is interior by digital wheel assembly shifting apparatus（50）Automatic transferring is placed into assembling index dial（2）The assembly tooling of upper setting
（130）Interior correspondence digit wheel component mould bases（131）On；
Step 4, switch wheel group automatic charging wear axis, switch hub（001）And switch wheel（002）By switch wheel group automatic shaft penetrating
Feeding device（60）Automatic-feeding and by switch hub（001）Through switch wheel（002）Interstitial hole composition switch wheel assembly, then
Automatic transferring is placed on assembly tooling（130）Interior corresponding switch wheel component mould bases（132）On；
Step 5, digit wheel group dial position, in assembling index dial（2）It is upper to pass through digit wheel dial position device（70）Make the every of digit wheel group
A digit wheel winding number print wheel shaft, which rotates and passes through limited block, reaches same angle, and digital wheel shaft is pushed away simultaneously by limited post /V
Dynamic assembly tooling（130）On sliding equipment（133）Make digital wheel assembly and switch wheel assembly correct engagement；
Step 6, counter-support（003）Feeding is pressed, counter-support（003）It is pressed by counter-support automatic charging
Device（80）Automatic-feeding is simultaneously pressed into the digital wheel assembly engaged and switch wheel assembly, and digital wheel shaft and switch hub pass through meter
Number device stent（003）The positioning of inner card cage mouth is fixed；
Step 7, counter finished product transfer, passes through workpiece transfer device（90）Counter transfer is put into assembling index dial（2）It is interior
The counter frock that side is set（140）It is interior；
Step 8, vision-based detection, to being in counter frock after assembling（140）Number one shown by interior counter number wheel
Cause property passes through vision inspection apparatus（100）Vision-based detection is carried out through control system（160）According to the interior standard automatic decision set its
It closes unqualified；
Step 9, finished product is offline and coding, passes through counter coil inserting apparatus（110）Counter finished product is automatically offline, it pushes away simultaneously
Dynamic assembly tooling（130）On sliding equipment（133）It resets, then by spray code spraying apparatus（150）To qualified counter outside its stent
Surface carries out coding, and underproof counter is to its rack outer surface not coding.
9. a kind of full-automatic assembly method of gauge table mechanical digital counter according to claim 8, it is characterised in that：
In step 1, red character wheel（005）Magnet steel wheel automatic charging device (20) is delivered to, then by magnet steel wheel automatic charging device
(20) complete feeding and character wheel sequence transition tool is placed by transfer（120）.
10. a kind of full-automatic assembly method of gauge table mechanical digital counter according to claim 9, feature exist
In：Pass through control system（160）The human-computer interaction device of upper setting（161）The red character wheel of control from next station by magnet steel wheel from
Dynamic feeding device（20）Automatic charging.
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| CN201711278185.2A CN108044333B (en) | 2017-12-06 | 2017-12-06 | A kind of gauge table mechanical digital counter full-automatic assembly equipment and method |
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|---|---|---|---|
| CN201711278185.2A CN108044333B (en) | 2017-12-06 | 2017-12-06 | A kind of gauge table mechanical digital counter full-automatic assembly equipment and method |
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| CN109940381A (en) * | 2019-03-17 | 2019-06-28 | 浙江脉思科技有限公司 | A kind of the Intelligent assembly method and assembling line of gas meter, flow meter idler wheel counter |
| CN112008355A (en) * | 2020-08-18 | 2020-12-01 | 中国船舶重工集团衡远科技有限公司 | Notebook hinge flat gasket material stringing equipment |
| CN112719880A (en) * | 2020-12-01 | 2021-04-30 | 成都秦川物联网科技股份有限公司 | Automatic counter assembling machine |
| CN112719881A (en) * | 2020-12-01 | 2021-04-30 | 成都秦川物联网科技股份有限公司 | Automatic counter assembling method |
| CN113829052A (en) * | 2021-10-16 | 2021-12-24 | 重庆智慧水务有限公司 | Counter counting assembly assembling system and assembling method thereof |
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Address after: 211153 No. 32, Changqing street, Jiangning Economic and Technological Development Zone, Nanjing, Jiangsu Patentee after: China Shipbuilding Pengli (Nanjing) Intelligent Equipment System Co.,Ltd. Country or region after: China Address before: 211153 No. 32, Changqing street, Jiangning Economic and Technological Development Zone, Nanjing, Jiangsu Patentee before: CSIC PRIDE(Nanjing)Intelligent Equipment System Co.,Ltd Country or region before: China |