CN116836031A - Intelligent filling production line and production method for basic detonator without primary explosive - Google Patents
Intelligent filling production line and production method for basic detonator without primary explosive Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
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Abstract
The invention discloses an intelligent filling production line and a production method of basic detonators without primary explosive, and particularly relates to the technical field of basic detonator production, wherein a main belt conveying line, a main belt return line, an auxiliary belt conveying line, an auxiliary belt return line, automatic pipe arranging equipment, empty pipe shell detection and rejection equipment, temporary storage and dispensing equipment, explosive charge high detection equipment, explosive pressing high detection equipment, cap arranging equipment, cap pressing high detection equipment, cap rotating plate rotating unit, unqualified product rejection and filling equipment, rotary die equipment, finished product collecting unit and empty slat cleaning equipment. The invention can realize the inspection of all quality control points in each link in the production process and the replacement of unqualified products, and meanwhile, the production line has the capability of autonomously operating the production according to the issuing task, senses the operation state of each device in the operation process in real time, has the capability of advanced early warning on possible abnormal phenomena, and avoids the safety risk caused by the abnormal processing process.
Description
Technical Field
The invention relates to the technical field of basic detonator production, in particular to an intelligent filling production line and a production method of basic detonators without primary explosive.
Background
The electronic detonator production is divided into two parts of filling and assembling, wherein the filling refers to the process of filling the detonator shell with medicament and the like to prepare a basic detonator, the assembling refers to the process of preparing a finished product electronic detonator by using the basic detonator and an electronic ignition element through the bayonet, code injection and the like, and at present, in the electronic detonator filling production process, in order to improve the production efficiency and reduce the number of dangerous article contact personnel, equipment in each process needs to be integrated and controlled through a PLC program on the basis of a mature process, so as to form an industrial production line for effectively linking equipment such as a calandria, a compressed medicament filling, a compressed reinforcing cap discharging, defective product rejection, a rotary die, finished product collection, empty lath cleaning and a conveying belt.
However, the prior art has the following defects: in the prior production line technology, an operator is not required to work in theory, and only a small amount of inspection is required, but in the actual running process of equipment, because the quality control points of the production line are too few, the production process often needs to manually intervene all the quality control points; and the intelligent level of the production line is low, and the production line is almost in a blank stage in the aspects of integral control and advanced early warning of equipment faults and big data analysis, so that quality defect products cannot be fundamentally stopped from flowing into the market.
Disclosure of Invention
In order to overcome the defects of the prior art, the embodiment of the invention provides an intelligent filling production line and a production method for a basic detonator without an initiating explosive, which are characterized in that all quality control points are inspected and unqualified products are replaced, meanwhile, the production line has the capacity of autonomously operating and producing according to a issuing task, each equipment state in the operation process is perceived in real time, abnormal phenomena which possibly occur are provided with the capacity of advanced early warning, each link data in the production process is integrated and analyzed, and an visual board is formed by analysis results, so that operation and maintenance staff are helped to fully know the real-time state of the production line, the safety risk caused by the abnormal processing process is reduced, the production efficiency is improved, the on-line staff is reduced, and the problems raised in the background technology are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent filling production line for the basic detonators without the primary explosive comprises a main belt conveying line, a main belt return line, an auxiliary belt conveying line, an auxiliary belt return line, automatic pipe arranging equipment, empty pipe shell detection and rejection equipment, temporary storage and dispensing equipment, explosive loading high detection equipment, explosive pressing high detection equipment, cap arranging equipment, cap pressing high detection equipment, cap rotating plate turnover unit, unqualified product rejection and replenishment equipment, rotary die equipment, a finished product collection unit and empty slat cleaning equipment, wherein the intelligent filling production line also comprises sensors, plc and an Internet of things control system for controlling the production line equipment;
The automatic discharging device is characterized in that one end of a main belt conveying line is in butt joint with a discharging end of automatic discharging equipment, the other end of the main belt conveying line is in butt joint with a lath feeding end of rotary die equipment, one end of a main belt return line is in butt joint with a lath discharging end of the rotary die equipment, the other end of the main belt return line is in butt joint with a feeding end of the automatic discharging equipment, the main belt conveying line is arranged right above the main belt return line, one end of a secondary belt conveying line is in butt joint with a die box discharging end of the rotary die equipment, the other end of the secondary belt conveying line is in butt joint with a die box discharging end of the finished product collecting unit, the other end of the secondary belt return line is in butt joint with an empty die box feeding end of the rotary die equipment, the secondary belt conveying line is arranged in parallel with the secondary belt return line, the feeding end of the explosive charge high detecting equipment, the discharging end of the secondary belt return line is communicated with the main belt conveying line, the feeding end of the explosive pressing high detecting equipment is communicated with the main belt conveying line, the feeding end of the reject and fill-up device is communicated with the main belt conveying line, the empty pipe shell detecting and the empty pipe shell detecting equipment is communicated with the main belt conveying line, the other end of the secondary belt conveying line is arranged on the cap plate and the cap conveying line is arranged on the cap conveying line and the cap conveying line.
In a preferred embodiment, the automatic pipe arranging device comprises a slat feeding and discharging circulation mechanism, an empty pipe shell feeding mechanism, an empty pipe shell arranging mechanism and an empty pipe shell arranging mechanism.
The beneficial effects of adopting the further scheme are as follows: for orderly arranging the scattered shells in the strip in a uniform direction.
In a preferred embodiment, the empty pipe shell detection and rejection device comprises an empty pipe shell appearance detection mechanism, an appearance detection feeding and discharging end, an empty pipe shell internal foreign matter detection mechanism, an internal detection feeding and discharging end, an empty pipe shell air tightness detection mechanism, an air tightness detection feeding and discharging end, an empty pipe shell detection and rejection unit and an empty pipe shell detection and rejection unit rejection channel, wherein the feeding end and the discharging end of the empty pipe shell appearance detection mechanism are communicated with a main belt conveying line, the feeding end and the discharging end of the empty pipe shell internal foreign matter detection mechanism are communicated with the main belt conveying line, the feeding end and the discharging end of the empty pipe shell air tightness detection mechanism are communicated with the main belt conveying line, and the feeding end of the empty pipe shell detection and rejection unit is communicated with the main belt conveying line.
The beneficial effects of adopting the further scheme are as follows: the quality detection device can detect the quality of the empty pipe shell in an omnibearing way, and automatically remove unqualified products so as to thoroughly get rid of the quality risks caused by manual detection and quality defects of the pipe shell.
The empty pipe shell appearance detection mechanism comprises an empty pipe shell appearance detection platform, an appearance visual detection device and a combined light source.
The beneficial effects of adopting the further scheme are as follows: the method can accurately detect the whole appearance of the empty pipe shell, particularly whether the pipe orifice of the empty pipe shell is deformed, mark abnormal results and reject the abnormal results subsequently.
The empty tube shell internal foreign matter detection mechanism comprises an internal foreign matter detection platform, a movable probe assembly, a foreign matter induction device and an anti-lifting device.
The beneficial effects of adopting the further scheme are as follows: the device is used for timely detecting whether foreign matters exist in the tube shell or not, and timely sensing whether the movable detection probe is pulled out of the tube shell or not by the anti-pulling device, so that equipment damage caused by the phenomenon is effectively avoided.
In addition, foreign matter induction system and anti-entrainment device are to penetrating photoelectric sensor, divide into light emission end, light receiving end and sensor, emission end and receiving end installation are with the both ends of slip table cylinder, foreign matter induction system arranges in activity detection probe top, when the probe stretches into inside the tube shell, and when there is the foreign matter in the tube shell, its corresponding probe will be higher than other normal tube shells that do not have the foreign matter by the jack-up height, at this moment, the light that foreign matter induction system one end sent will be sheltered from by high exit tube shell, form early warning information, anti-entrainment device arranges in the empty tube shell top that awaits measuring, when the probe detects and takes out to rise from the pipe, if there is the band pipe phenomenon, the light that photoelectric sensor one end sent will be sheltered from by the body, the sensor will form early warning information.
The empty pipe shell air tightness detection mechanism comprises a detection platform, an air delivery module assembly, a pressurizing cylinder, a pressure detection device and an anti-lifting device.
The beneficial effects of adopting the further scheme are as follows: the device can convey gas into the empty pipe shell under certain air pressure, detect whether the empty pipe shell has the trachoma phenomenon by the pressure change value, and timely sense whether the empty pipe shell is taken up or not by the anti-taking-up device when the empty pipe shell is pulled out of the gas conveying component, so that equipment damage caused by the phenomenon is effectively avoided.
In a preferred embodiment, the number of temporary storage and dispensing devices is three, including a temporary storage and dispensing device for primary medicine, a temporary storage and dispensing device for secondary medicine and a temporary storage and dispensing device for tertiary medicine, the number of the medicine charge height detection devices is four, including a temporary storage and dispensing device for primary medicine, a temporary storage and dispensing device for secondary medicine, an inert buffer material detection device and a temporary storage and dispensing device for tertiary medicine, and each temporary storage and dispensing device is used for dispensing medicine for the corresponding group of medicine charge height detection devices respectively;
each group of temporary storage and dispensing equipment comprises a transfer window safety door, a transfer window turnover platform, a full medicine cup conveying mechanism, an empty medicine cup recycling mechanism, a transfer cylinder, a medicine cup turnover position, a medicine supplementing manipulator, a weighing mechanism and a material shortage early warning device;
The three groups of the medicine charging and height detecting equipment comprise a medicine charging and feeding end, a medicine charging and discharging end, a transmission window safety door, a medicine charging bin, a medicine pouring manipulator, a medicine charging mechanism, a medicine height detecting mechanism, an anti-carrying device and a residual medicine collecting device;
the group of inert buffer material loading detection equipment comprises a loading end, a loading discharging end, a large inert buffer material bin, a loading mechanism, a medicine height detection mechanism and an anti-lifting device.
The beneficial effects of adopting the further scheme are as follows: can incessantly be the continuous feed of charge medicine high detection equipment to accurate record explosive quantity numerical value cooperates with the weighing device of clout collection mechanism, and accurate calculation current production corresponds the consumption numerical value of raw materials, and installs the medicament through the twice additional, makes the ability of no initiating explosive basic detonator detonating explosive stronger, accomplishes simultaneously to detect the height of loose grain after installing at every turn, and prevents taking up the probe that the device detects whether there is the area pipe phenomenon, ensures the security of production process and promotes product quality control ability.
In addition, the surplus material collecting mechanism comprises a surplus material collecting tray and a weighing device, and is used for accurately recording the surplus medicine quantity value and matching with the weighing device of the medicine dispensing mechanism, so that the consumption value of the corresponding raw material in the current production is accurately calculated.
In a preferred embodiment, the number of the pressing medicine height detecting machines is one group, namely the number of the first pressing medicine height detecting devices is two groups, and the number of the pressing cap height detecting devices comprises the first pressing cap height detecting devices and the second pressing cap height detecting devices;
the primary medicine pressing height detection equipment comprises a medicine pressing feeding end, a medicine pressing discharging end, a medicine pressing mechanism, a medicine height detection mechanism and an anti-lifting device;
each group of cap pressing cap height detection equipment comprises a cap pressing feeding end, a cap pressing discharging end, a cap pressing mechanism, a cap height detection mechanism and an anti-lifting device.
The beneficial effects of adopting the further scheme are as follows: the powder in the filled tube shell is compacted according to the preset height through the powder pressing mechanism, the reinforcing cap is pressed into the tube body according to the preset position through the cap pressing mechanism, so that explosive is restrained, the detonating performance of the basic detonator without the initiating explosive is more stable, meanwhile, the height of the powder reinforcing cap after the cap is pressed by the powder pressing every time is inspected, and the anti-carrying device detects whether the tube carrying phenomenon exists in the return process of the punch after the cap is pressed by the powder pressing and the probe for detecting is finished, so that the safety of the production process is ensured, and the quality control capability of products is improved.
In a preferred embodiment, the number of the cap arranging devices is two, including a primary cap arranging device and a secondary cap arranging device, and each cap arranging device comprises a reinforced cap bin, a rotary disc cap arranging device mechanism, a CCD visual detection mechanism, a reverse connection mechanism, a magnetic attraction manipulator, a cap rotating plate circulation mechanism and a cap alignment mechanism.
The beneficial effects of adopting the further scheme are as follows: can be with scattered reinforcing cap according to the unanimous direction row into carrying the cap board in, the mechanism is inhaled to the magnetism again will strengthen the cap and transfer to change in the cap board, and then will change the cap board to detain and put on the basic detonator on carrying the pipe lath to detect the cap quality of arranging in the process, in addition, utilize carousel formula to arrange cap equipment to replace traditional vibrations formula and arrange cap equipment, when promoting and arrange cap efficiency, guarantee process quality detection, thoroughly break away from manual operation.
In a preferred embodiment, the reject removal and replenishment device comprises a reject removal and replenishment feed and discharge end, a reject removal and replenishment station, a normal product standby station, a reject collection station and a pick and place manipulator.
The beneficial effects of adopting the further scheme are as follows: the method can automatically take out and collect the unqualified products in the marked lath according to the earlier-stage unqualified product recording data, and supplement the qualified products to corresponding vacant positions, so that manual operation is replaced, and the product quality and intrinsic safety are ensured while the overall efficiency of the production line is improved.
The rotary die equipment comprises a rotary die equipment lath feeding end, a rotary die equipment lath discharging end, a rotary die equipment die box feeding end, a pipe body magnetic attraction manipulator, a magnetic attraction position, a rotary die rotary platform, a rotary die and cleaning module, a guide pipe, a pipe pressing punch, an anti-carrying device and an anti-carrying device.
The beneficial effects of adopting the further scheme are as follows: the purpose of convenient subsequent electronic detonator assembly production, simultaneously the surface of the basic detonator can be effectively cleaned in the rotary die process, and the subsequent safety accident risk caused by the floating of the tube body is reduced.
The finished product collecting unit comprises a finished product collecting and feeding end, a finished product collecting and discharging end, a finished product collecting channel and an empty die box conveying channel.
The beneficial effects of adopting the further scheme are as follows: and the device is used for collecting the filled basic detonator.
The empty lath cleaning equipment consists of an empty lath cleaning feeding end, an empty lath cleaning discharging end, a cleaning mechanism and a blow-drying mechanism.
The beneficial effects of adopting the further scheme are as follows: the cleaning mechanism washes the floating medicine of the empty lath, and then the empty lath is dried by the drying mechanism, so that safety accidents caused by adhesion and accumulation of the medicinal powder of the lath are avoided.
In a preferred embodiment, the control system of the internet of things is composed of an informationized and intelligent production line management platform, an intelligent and visual production line abnormality monitoring and controlling system and a lean big data statistical analysis system.
The beneficial effects of adopting the further scheme are as follows: can ensure the normal and stable operation of the production line.
In a preferred embodiment, the device further comprises a production area antiknock room formed by a production area concrete structure antiknock room and a production area steel plate structure antiknock room, wherein the production area concrete structure antiknock room comprises a temporary storage explosive high-detection antiknock room, an inert buffer material detection antiknock room, an explosive high-detection antiknock room, a cap high-detection antiknock room, a defective product rejection and repair antiknock room and a rotary die antiknock room, the temporary storage explosive device is arranged in the temporary storage explosive high-detection antiknock room, the explosive high-detection device is arranged in the explosive high-detection antiknock room, the inert buffer material detection device is arranged in the explosive high-detection antiknock room, the cap high-detection device is arranged in the cap high-detection antiknock room, the defective product rejection and repair antiknock device is arranged in the defective product rejection and repair antiknock room, the rotary die antiknock room, the steel plate structure is arranged in the rotary die plate structure, the rotary die plate structure is arranged in the steel plate structure of the rotary die, and the rotary die belt is arranged in the production area, and the rotary die structure is arranged in the rotary die high-side of the rotary die, and the rotary die is arranged in the rotary die high-back room.
The beneficial effects of adopting the further scheme are as follows: the dangerous procedures are separated and independently arranged in an antiknock room which can bear the damage effect of explosion, so as to ensure the safety of personnel and equipment.
In addition, install safe interlocking door in the anti-knock compartment of production district, when the door was opened, indoor equipment stopped the operation, and equipment just can normal operating when the door was closed, ensured production line staff's safety.
The invention also provides a method for filling the basic detonator by adopting the intelligent filling production line of the basic detonator without the primary explosive, which comprises the following steps:
s1: the inspection personnel adds an empty pipe shell into an empty pipe shell feeding mechanism of the automatic pipe arranging equipment, adds a reinforcing cap into the pipe arranging equipment, adds an inert buffer material into an inert buffer material large bin provided with an inert buffer material detection equipment, and the mechanisms are all provided with a material shortage early warning part for reminding the personnel of feeding when the material is about to run out;
s2: setting a task and performing starting self-checking;
s3: the automatic pipe arranging equipment utilizes the empty pipe shell arranging mechanism to orderly arrange unordered empty pipe shells into the battens according to the consistent direction, and then the pipe carrying battens are conveyed to the main belt conveying line by the batten feeding and discharging circulating mechanism;
S4: the method comprises the steps that a carrier pipe strip is conveyed to an appearance detection feeding and discharging end of an empty pipe shell appearance detection mechanism of empty pipe shell detection and rejection equipment by a main belt conveying line, is pushed into an appearance detection platform, an appearance visual detection mechanism utilizes a CCD camera to carry out shooting detection on whether empty pipe shells in the carrier pipe strip are reversely arranged, whether the whole appearance and a pipe orifice are deformed, positions of unqualified products are marked and recorded, a combined light source provides sufficient light for a shooting process during the period, and then the carrier pipe strip is conveyed to the main belt conveying line from the appearance detection feeding and discharging end;
s5: the method comprises the steps that a carrier tube strip is conveyed to an inner detection feeding and discharging end of an empty tube shell inner foreign matter detection mechanism of empty tube shell detection and removal equipment by a main belt conveying line, is pushed into an inner foreign matter detection platform, a movable probe assembly is pressed into a tube shell, whether foreign matters exist in the hollow tube shell of the carrier tube strip is judged according to the jacking height of a laser displacement sensor measuring probe of a foreign matter sensing device, unqualified product positions are marked and recorded, whether a tube carrying phenomenon exists when the movable probe is lifted by an anti-lifting device in the process is detected, and then the carrier tube strip is conveyed to the main belt conveying line from the inner detection feeding and discharging end;
S6: the method comprises the steps that a carrier pipe strip is conveyed to an air-tightness detection feeding and discharging mechanism of an air-tightness detection and removing device by a main belt conveying line, is pushed to an air-tightness detection platform, gas with certain pressure is input into the air-tightness detection platform through a gas conveying module assembly, pressure is maintained for a certain period of time, at the moment, a pressure detection device detects whether a pressure drop phenomenon exists, if the pressure drop phenomenon exists, the pressure shows that the pipe shell has sand holes, if the pressure value does not change, the pipe shell is normal, the position of a defective product is marked and recorded, a lifting prevention device detects whether the air-tightness detection and removing device lifts the gas conveying module assembly, then the defective product is pushed to an air-tightness detection and removing unit removing channel of an air-tightness detection and removing unit, and a system prompts inspection personnel to take away the normal carrier pipe strip, and the normal carrier pipe strip is conveyed to the main belt conveying line by the air-tightness detection feeding and discharging end;
s7: when the primary temporary medicine storage and dispensing equipment, the secondary temporary medicine storage and dispensing equipment and the tertiary medicine temporary medicine dispensing equipment system prompt for medicine shortage, a medicine adding worker takes down the empty medicine cups in the empty medicine cup recycling mechanism, weighs the full medicine cups through the weighing mechanism and then sends the full medicine cups to the full medicine cup conveying mechanism, the transfer cylinder moves the full medicine cups to enable the full medicine cups to sequentially move to the medicine cup circumferential position, the transfer window safety door at one side of the temporary medicine dispensing room is closed, the full medicine cups are grabbed to the transfer window turnover platform by the medicine supplementing manipulator, the transfer window safety door at one side of the medicine filling high detection room is opened, the full medicine cups in the transfer window turnover platform are taken away by the medicine pouring manipulator, the medicine is transferred to the upper side of the medicine filling bin and poured into the bin by 90 DEG, the empty medicine cups are placed back to the transfer window turnover platform after the medicine cup recycling operation is completed, the transfer window safety door at one side of the temporary medicine dispensing room is closed, and the empty medicine cups on the transfer window platform are taken out to the medicine cup turnover position by the medicine supplementing manipulator after the medicine filling manipulator, and the medicine cups are pushed to the transfer space turnover mechanism to the medicine cup recycling mechanism at one side to the full medicine cup recycling position after the transfer room is completed, and the empty medicine cups are completely moved to the empty cup recycling position;
S8: the method comprises the steps that a carrying tube strip is sent to a charging end of primary explosive charging explosive height detection equipment by a main belt conveying line, an explosive charging mechanism adds an explosive to a detonator in the carrying tube strip, the explosive height detection mechanism detects the height of explosive columns after charging, the positions of unqualified carrying tube strips and unqualified products are marked and recorded, when the explosive height detection mechanism is lifted by an anti-lifting device, whether a movable detection probe has a tube carrying phenomenon or not is detected, and then the carrying tube strip is conveyed to the main belt conveying line by an explosive charging discharging end;
s9: the carrying tube strip is sent to the pressing feeding end of the primary pressing medicine high detection equipment by the main belt conveying line, the medicine pressing mechanism of the primary pressing medicine high detection equipment compacts medicine powder filled in a tube shell according to a preset height, the medicine high detection mechanism detects the height of a medicine column after pressing medicine, positions of the unqualified carrying tube strip and unqualified products are marked and recorded, and when the medicine high detection mechanism is lifted by the anti-lifting device during the period, whether a movable detection probe has a tube phenomenon or not is detected, and then the carrying tube strip is conveyed to the main belt conveying line by the medicine pressing discharging end;
s10: the pipe carrying strip is sent to a secondary medicine filling height detection device by a main belt conveying line to be filled and detected, the filling process is the same as the S8, and then the pipe carrying strip is conveyed to the main belt conveying line;
S11: the method comprises the steps that a carrier pipe strip is sent to a charging and feeding end of a device for detecting inert buffer materials by a main belt conveyor line, inert buffer materials are added to a detonator in the carrier pipe strip by a charging mechanism of the device for detecting the inert buffer materials, the height of a grain after charging is detected by a medicine height detecting mechanism, unqualified product carrier pipe strips and positions of unqualified products are marked and recorded, when the medicine height detecting mechanism is lifted by an anti-lifting device during the period, whether a movable detecting probe has a pipe carrying phenomenon or not is detected, and then the carrier pipe strip is conveyed to the main belt conveyor line by a charging and discharging end;
s12: the first cap discharging device and the second cap discharging device utilize a rotary disc cap discharging device mechanism to orderly discharge the reinforced caps into a cap discharging plate according to the downward direction of a consistent cap opening, a CCD visual detection mechanism detects the quality of the reinforced caps on a cap discharging plate before the caps are transported by a magnetic attraction manipulator, and a reverse connection mechanism turns the cap rotating plate to a cap rotating plate circulation mechanism;
s13, conveying the pipe carrying plate strip to a cap pressing feeding end of a primary cap pressing cap height detection device by a main belt conveying line, pressing a reinforcing cap into a pipe body by a cap pressing mechanism according to a preset height, detecting the edge height of a cap opening of the reinforcing cap after cap pressing by the cap height detection mechanism, marking and recording the positions of the unqualified pipe carrying plate strip and the unqualified product, detecting whether a pipe carrying phenomenon exists in a movable detection probe when the pipe carrying plate strip rises to the medicine height detection mechanism by an anti-lifting device during the period, and conveying the pipe carrying plate strip to the main belt conveying line by a cap pressing discharging end;
S14: the carrying tube strip is sent to a third-time medicine filling medicine height detection device by a main belt conveying line for filling and detection, the filling process is the same as the S8, and then the carrying tube strip is conveyed to the main belt conveying line;
s15: the pipe carrying strip is sent to a secondary cap pressing high detection device by a main belt conveying line to press caps and detect, the cap pressing process is the same as the step S13, and then the pipe carrying strip is sent to the main belt conveying line;
s16: the carrier tube batten is sent to a reject and fill-in and discharge end of reject and fill-in equipment by a main belt conveying line, then is pushed to a reject and fill-in position, a picking and placing manipulator is used for finding out corresponding coordinates according to previous reject records and marking information through manipulator translation, the reject is grabbed and placed in a reject collecting position, then the picking and placing manipulator is used for grabbing and placing the reject in a normal standby position to a blank position of the carrier tube batten, and then the carrier tube batten is conveyed to the main belt conveying line;
s17: the pipe carrying board is sent to the feeding end of the board feeding end of the rotary die equipment by the main belt conveying line, the pipe carrying board is pushed to the magnetic attraction position by the board pushing mechanism, the pipe magnetic attraction mechanical arm sucks up the basic detonator in the pipe carrying board and moves to the upper part of the rotary die rotating platform, meanwhile, the lifting prevention device moves to scan the upper part of the pipe carrying board, whether the basic detonator is fully sucked up is detected, the pipe magnetic attraction mechanical arm carries the basic detonator to be put into the rotary die + cleaning module and demagnetized, 50 conducting pipes are connected to the para position below the rotary die + cleaning module, the box to be rotary die is arranged below the conducting pipes, at the moment, the conducting pipes are para to 50 holes in the box to be rotary die, the pipe magnetic attraction mechanical arm moves to the upper part of the magnetic attraction position, the lifting prevention device moves to scan the lower part of the pipe magnetic attraction mechanical arm, whether the basic detonator is fully put into the rotary die + cleaning module is detected, then the next group of basic detonators are sucked in a downward moving mode, meanwhile, a pipe pressing punch above the rotary platform of the rotary die also moves downward to press the basic detonators into the guide pipe through the rotary die and the cleaning module, then the basic detonators slide into 50 holes of a box to be rotated through the guide pipe, the box to be rotated rotates 90 degrees along with the rotation of the rotary platform of the rotary die, the guide pipe is aligned with the other 50 holes of the box to be rotated, 100 holes in the box to be rotated are all filled with the basic detonators in the circulation mode, cleaning cotton is filled in the rotary die and the cleaning module in the process, the pipe loading die box after passing through the rotary die can be subjected to cleaning treatment, then the pipe loading die box after the rotary die is pushed out to a secondary belt conveying line from the discharging end of the die box of the rotary die, and simultaneously, empty strips of the rotary die are pushed out to a main belt return line from the discharging end of the strip of the rotary die;
S18: the pipe-carrying die box is conveyed to a finished product collecting and feeding end of the finished product collecting unit by the auxiliary belt conveying line and then is pushed to a finished product collecting channel, a full material sensor is arranged at the tail end of the channel, when the material is full, a finished product collecting personnel is automatically prompted to collect the finished product, the finished product collecting personnel places an empty die box in the empty die box conveying channel and then is conveyed to an auxiliary belt return line, a material shortage sensor is arranged at the front end of the channel, and when the empty die box is insufficient, the system prompts an operator to supplement the material;
s19: the empty die box is conveyed to a die box feeding end of the die rotating equipment by an auxiliary belt return line and then is pushed to a die rotating platform to wait for die rotating;
s20: the empty batten is conveyed to an empty batten cleaning feeding end of the empty batten cleaning equipment by a main belt return line, pushed into a cleaning mechanism to clean by water washing by high-pressure water, pushed into a blow-drying mechanism to blow-dry by compressed air, and pushed out to the main belt return line by an empty batten cleaning discharging end;
s21: the empty battens are conveyed to a batten feeding and discharging circulating mechanism of the automatic calandria equipment by a main belt return line;
s22: after the production is completed, the charging mechanism of the primary and secondary medicine charging and high detecting equipment, the inert buffer material charging and high detecting equipment and the tertiary medicine charging and high detecting equipment starts a residual medicine collecting program under the condition of no slat, and the charging mechanism leaks all the medicine powder and inert buffer materials in the charging bin into the residual medicine collecting device through repeated charging processes, so as to collect the residual medicine, a weighing sensor is used for weighing the collected residual medicine after the completion, and the consumption of various medicines in the same class is converted by combining the adding amount, so that the consumption value of raw materials is converted under the production quantity of finished products on the same day.
The invention has the technical effects and advantages that:
the invention can realize the inspection of all quality control points in each link in the production process and the replacement of unqualified products, meanwhile, the production line has the capability of autonomously operating the production according to the issuing task, senses the running state of each device and the consumption of raw materials in the running process in real time, has the capability of advanced early warning for possible abnormal phenomena, avoids the safety risk caused by the abnormal processing process, and thoroughly solves the problem of product quality while improving the production efficiency and reducing online personnel.
Drawings
The accompanying drawings are included to provide a further understanding of the technical aspects of the invention, and are incorporated in and constitute a part of this specification, and are included to illustrate and explain the invention.
FIG. 1 is a schematic structural view of the primary explosive-free basic detonator production line of the invention.
FIG. 2 is a schematic view of the structure of the main belt conveyor line and the main belt return line of the present invention.
FIG. 3 is a schematic view of the structure of the automatic pipe arranging apparatus of the present invention.
Fig. 4 is a schematic structural view of the empty pipe shell detecting apparatus of the present invention.
Fig. 5 is a schematic structural view of a temporary storage and dispensing device according to the present invention.
Fig. 6 is a schematic structural view of the device for detecting the medicine filling and the medicine height of the invention.
Fig. 7 is a schematic structural view of the device for detecting the drug height of the present invention.
FIG. 8 is a schematic diagram of an apparatus for detecting an inert buffer material according to the present invention.
Fig. 9 is a schematic structural view of the cap arranging apparatus of the present invention.
Fig. 10 is a schematic structural view of the cap-pressing and cap-height detecting device of the present invention.
Fig. 11 is a schematic structural view of the reject and repair apparatus of the present invention.
Fig. 12 is a schematic structural view of the rotary die apparatus of the present invention.
Fig. 13 is a schematic view showing the structure of the auxiliary belt conveyor line + product collection unit of the present invention.
Fig. 14 is a flow chart of the primary explosive-free basic detonator production line of the invention.
The reference numerals are: 1. the device comprises a main belt conveying line, 2, a main belt return line, 3, a secondary belt conveying line, 4, a secondary belt return line, 5, a production area concrete structure antiknock room, 6, a production area steel plate structure antiknock room, 7, an automatic pipe arranging device, 8, an empty pipe shell detection and rejection device, 9, a primary medicine temporary storage and dispensing device, 10, a primary medicine charge medicine height detection device, 11, a primary medicine pressing and dispensing height detection device, 12, a secondary medicine temporary storage and dispensing device, 13, a secondary medicine charge medicine height detection device, 14, an inert buffer material detection device, 15, a primary cap pressing and dispensing height detection device, 16, a tertiary medicine temporary storage and dispensing device, 17, a tertiary medicine charge medicine height detection device, 18, a secondary cap pressing and dispensing height detection device, 19, a reject removal and filling device, 20, a rotary die device, 21, a finished product collection unit, 22, a primary cap arranging device, 23, a secondary cap arranging device, 24 and an empty slat cleaning device;
Specifically, automatic calandria equipment: comprises a lath feeding and discharging circulation mechanism 7-1, an empty pipe shell feeding mechanism 7-2, an empty pipe shell discharging mechanism 7-3 and an empty pipe shell tubing mechanism 7-4;
specifically, empty tube shell detection rejection equipment: the device comprises an empty pipe shell appearance detection mechanism 8-1, an appearance detection feeding and discharging end 8-2, an appearance detection platform 8-3, an appearance visual detection mechanism 8-4, a combined light source 8-5, an empty pipe shell internal foreign matter detection mechanism 8-6, an internal detection feeding and discharging end 8-7, an internal foreign matter detection platform 8-8, a movable probe assembly 8-9, a foreign matter sensing device 8-10, a foreign matter sensing device 8-11, an empty pipe shell air tightness detection mechanism 8-12, an air tightness detection feeding and discharging end 8-13, an air tightness detection platform 8-14, an air transmission module assembly 8-15, a pressurizing cylinder 16, a pressure detection device 8-17, an anti-lifting device 8-18, an empty pipe shell detection rejection unit 8-19 and an empty pipe shell detection rejection unit rejection channel 8-20;
specifically, temporary storage dispensing equipment: the medicine feeding device comprises a transfer window safety door 9-1, a transfer window turnover platform 9-2, a full medicine cup conveying mechanism 9-3, an empty medicine cup recycling mechanism 9-4, a transfer cylinder 9-5, a medicine cup circumferential indexing 9-6, a medicine supplementing manipulator 9-7, a weighing mechanism 9-8 and a material shortage early warning device 9-9;
specifically, the medicine charge height detection device: the device comprises a charging and feeding end 10-1, a charging and discharging end 10-2, a transfer window safety door 10-3, a charging bin 10-4, a medicine pouring manipulator 10-5, a charging mechanism 10-6, a medicine height detection mechanism 10-7, an anti-lifting device 10-8 and a residual medicine collecting device 10-9;
Specifically, an inert buffer material detection device is arranged: the device comprises a charging end 14-1, a charging discharging end 14-2, a large inert buffer material bin 14-3, a charging mechanism 14-4, a medicine height detecting mechanism 14-5 and an anti-carrying device 14-6;
specifically, the drug pressing height detection device: the medicine pressing feeding end 11-1, the medicine pressing discharging end 11-2, the medicine pressing mechanism 11-3, the medicine height detecting mechanism 11-4 and the anti-lifting device 11-5;
specifically, the cap arrangement device: the device comprises a reinforcing cap bin 22-1, a rotary disc cap arranging equipment mechanism 22-2, a CCD visual detection mechanism 22-3, a reverse connection mechanism 22-4, a magnetic attraction manipulator 22-5, a cap rotating plate circulation mechanism 22-6 and a cap alignment mechanism 22-7;
specifically, the cap height detection device presses cap: the cap pressing feeding end 15-1, the cap pressing discharging end 15-2, the cap pressing mechanism 15-3, the cap height detecting mechanism 15-4 and the anti-lifting device 15-5;
specifically, reject trimming apparatus: a reject and fill feeding and discharging end 19-1, a reject and fill position 19-2, a normal product standby position 19-3, a reject collecting position 19-4 and a picking and placing manipulator 19-5;
specifically, the rotary die apparatus: the feeding end 20-1 of the strip of the rotary die equipment, the discharging end 20-2 of the strip of the rotary die equipment, the discharging end 20-3 of the die box of the rotary die equipment, the feeding end 20-4 of the die box of the rotary die equipment, the magnetic attraction manipulator 20-5 of the pipe body, the magnetic attraction position 20-6, the rotary die rotating platform 20-7, the rotary die and cleaning module 20-8, the conducting pipe 20-9, the pipe pressing punch 20-10, the anti-carrying device 20-11 and the anti-carrying device 20-12;
Specifically, the finished product collecting unit: the finished product collecting and feeding end 21-1, the finished product collecting and discharging end 21-2, the finished product collecting channel 21-3 and the empty die box conveying channel 21-4.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments may be embodied in many forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. The drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus a repetitive description thereof will be omitted.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to give a thorough understanding of example embodiments of the disclosure. One skilled in the relevant art will recognize, however, that the aspects of the disclosure may be practiced without one or more of the specific details, or with other methods, components, steps, etc. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring aspects of the disclosure.
Example 1
Referring to fig. 1-14 of the specification, an intelligent filling production line for basic detonators without primary explosive according to an embodiment of the invention comprises a main belt conveying line 1, a main belt return line 2, a secondary belt conveying line 3, a secondary belt return line 4, a concrete structure antiknock room 5 in a production area, a steel plate structure antiknock room 6 in the production area, an automatic discharging device 7, a hollow pipe shell detection and rejection device 8, a primary temporary explosive delivery device 9, a primary explosive charge high detection device 10, a primary explosive pressing high detection device 11, a secondary explosive temporary explosive delivery device 12, a secondary explosive charge high detection device 13, an inert buffer material loading detection device 14, a primary cap pressing high detection device 15, a tertiary explosive temporary explosive delivery device 16, a tertiary explosive charge high detection device 17, a secondary cap pressing high detection device 18, a cap turning plate turnover unit, a reject rejection and filling device 19, a turning mold device 20, a finished product collection unit 21, a primary cap discharging device 22, a secondary cap discharging device 23 and an empty slat cleaning device 24.
One end of the main belt conveying line 1 is in butt joint with a discharging end of a lath feeding and discharging circulating mechanism 7-1 on the automatic calandria device 7, the other end of the main belt conveying line 1 is in butt joint with a lath feeding end 20-1 of the rotary die device, and the main belt conveying line 1 is used for conveying a carrier pipe lath; one end of the main belt return line 2 is in butt joint with a strip discharging end 20-2 of the rotary die equipment, the other end of the main belt return line 2 is in butt joint with a feeding end of a strip feeding and discharging circulating mechanism 7-1 on the automatic pipe arranging equipment 7, and the main belt return line 2 is used for conveying empty strips; the main belt conveyor line 1 is arranged right above the main belt return line 2; one end of the auxiliary belt conveying line 3 is in butt joint with a die box discharging end 20-3 of the rotary die equipment, the other end of the auxiliary belt conveying line 3 is in butt joint with a finished product collecting and feeding end 21-1 on a finished product collecting unit 21, and the auxiliary belt conveying line 3 is used for conveying a carrier tube die box; one end of the auxiliary belt return line 4 is in butt joint with the discharge end of the empty die box conveying channel 21-4 above the finished product collecting unit 21, the other end of the auxiliary belt return line 4 is in butt joint with the die box feeding end 20-4 of the rotary die equipment, the auxiliary belt return line 4 is used for conveying empty die boxes, and the auxiliary belt conveying line and the auxiliary belt return line are arranged in parallel; wherein the automatic pipe arranging device 7 is used for arranging the empty pipe shells into the battens in order according to the consistent direction; the rotary die equipment 20 is used for transferring the basic detonator in the strip to a die box, wherein the capacity of the strip is 50, the die box is used for loading the basic detonator in the production process, and the capacity of the die box is 100, and the die box is used for loading the finished basic detonator after the rotary die, so that the purpose of facilitating the assembly production of subsequent electronic detonator equipment is achieved; the main belt conveying line 1, the main belt return line 2, the auxiliary belt conveying line 3 and the auxiliary belt return line 4 are arranged in the steel plate room antiknock room 6 of the production area; the primary medicine temporary storage and dispensing device 9, the primary medicine charge and dispensing device 10, the primary medicine pressing and dispensing device 11, the secondary medicine temporary storage and dispensing device 12, the secondary medicine charge and dispensing device 13, the inert buffer material loading and detecting device 14, the primary cap pressing and dispensing device 15, the tertiary medicine temporary storage and dispensing device 16, the tertiary medicine charge and dispensing device 17, the secondary cap pressing and dispensing device 18, the reject removing and filling device 19 and the rotary die device 20 are sequentially arranged in the concrete structure antiknock compartment 5 of the production area; the empty tube shell detection and rejection device 8, the primary cap discharge device 22, the secondary cap discharge device 23, the empty slat cleaning device 24 and the finished product collection unit 21 are sequentially arranged in the steel plate structure antiknock room 6 of the production area, dangerous procedures are separated and independently arranged in the antiknock room with the antiknock function capable of bearing explosion damage, so as to ensure the safety of personnel and devices, the empty tube shell detection and rejection device 8, three groups of drug charge high detection devices, the inert buffer material detection device 14, the primary drug charge high detection device 11, two groups of cap charge high detection devices and the reject and fill device 19 are communicated with a main belt conveying line, the feeding end of the empty slat cleaning device 24 is communicated with a main belt return line 2, a cap turning plate turnover unit is arranged above the main belt conveying line in the middle of the cap discharge device and the cap charge high detection device, the cap charge high detection device is communicated with the cap discharge device, the hollow tube shell detection and rejection device 8 is used for conducting all-round inspection on empty tube shells in the slats, and automatically rejecting unqualified products brought by the quality negligence and risk caused by manual quality negligence; the temporary storage and dispensing equipment is used for continuously feeding the medicine charge height detection equipment and improving the medicine supply efficiency on the premise of ensuring the safety of the production line; the explosive charge height detection equipment is used for adding medicament or inert buffer materials to the basic detonator and detecting the height of the explosive column after each medicament addition; the device for detecting the height of the compressed explosive is used for compacting the explosive in the basic detonator and checking the height of the explosive column after the explosive is compressed; the cap arranging equipment is used for arranging the reinforcing caps into the cap rotating plate according to the consistent direction and buckling the cap rotating plate above the pipe carrying plate strip; the cap pressing height detection equipment is used for pressing the reinforcing cap in the cap rotating plate into the basic detonator and checking the cap pressing quality; the defective product removing and supplementing equipment is used for removing defective products marked in the records and supplementing the defective products; the hollow lath cleaning equipment is used for cleaning and drying the dust adhered to the hollow lath in the production process, so that safety accidents are avoided;
Through this production line can realize examining all quality control points and replace the defective products, and the production line possesses the ability of independently operating production according to the task of issuing simultaneously, and each equipment state and raw and other materials consumption in the real-time perception operation in-process possess the ability of early warning to the unusual phenomenon that probably takes place, reduce the security risk that leads to because of the unusual processing procedure, thoroughly solve product quality problem when improving production efficiency and reducing online personnel quantity.
Example 2
The production line also comprises sensors, plc and an Internet of things control system for controlling the production line equipment, wherein the Internet of things control system is integrally divided into the following three parts:
1. informationized and intelligent production line management platform
Based on the long-term accumulated practical experience in the fields of the Internet of things, artificial intelligence, cloud computing, GIS and the like, the method aims at realizing the safe production and intelligent manufacturing of chemical enterprises, builds an informatization and intelligent management platform, surrounds the main contents of the production process management, the safety management and the like of the chemical enterprises, realizes a production whole-process monitoring and management system, a production line whole-process monitoring and control system, a production abnormal automatic analysis and alarm system, a production task intelligent overall analysis system and a production data whole-process traceability analysis system, builds a five-in-one intelligent safety production management platform of the chemical products, and realizes the industrial and informatization organic fusion of the safe, environment-friendly and intelligent chemical enterprises.
In order to solve the problems of insufficient service integration degree and insufficient association degree, the platform carries out comprehensive and deep bottom layer architecture, and the whole architecture is divided into a perception layer, a data layer, a service layer and an interaction layer, and the method specifically comprises the following steps:
(1) The sensing layer introduces a plurality of advanced intelligent sensing devices which accord with production specifications, and acquires data of each dimension of the production line in an omnibearing, accurate and timely manner, and solves the problems of incomplete data acquisition and inaccurate acquisition in two layers of a physical layer and a system;
(2) The data layer creates a multidimensional association database aiming at each dimension data of a production line, such as planning, tasks, users, equipment, materials, abnormality, logs, statistics and the like, and business data of customers, demands, inventory, purchasing, distribution, blasting and the like of an association department of the production line, and orderly and efficiently stores and associates the data of each dimension;
(3) The business layer fully combs each work related to the production line and related departments, operation and circulation are uniformly carried out in a platform through overall analysis, the traditional production line management system is more focused on the production work, the work covered by the whole production line relates to multiple dimensions, particularly an intelligent production line, the production is only one of a plurality of business works, each business is fully carded and integrated by the design, and management staff is enabled to put main energy on more valuable contents such as overall planning, supervision, communication, decision making and the like outside the production by combining an intelligent algorithm, so that the production efficiency and the product quality are improved;
(4) The design of the interaction layer is developed around three dimensions, namely, interaction between people and equipment, interaction between people and business and interaction between people and people, the design fully thinks and verifies the use scene of each dimension interaction, the interactive information related to the production line is classified and graded, intelligent analysis is realized, decision suggestions are given, unnecessary information is not displayed, the whole flow information is traceable, the traditional 'data stacking and seemingly comprehensive' problem is abandoned, accurate management and control and lean management are realized, and the overall working efficiency and the safety coefficient of the production line are greatly improved.
2. Intelligent and visual production line abnormality monitoring and controlling system
The production is highly automated, and meanwhile, the working modes of management and staff are changed from on-site supervision and operation into remote analysis and control. The most central is capturing, analyzing and processing of production line abnormality, in other words, efficient abnormality management is a core in a production line working core, which directly determines the overall safety coefficient and product quality, and an intelligent and visual production line abnormality monitoring and managing system is generated, which mainly comprises the following aspects:
(1) Overall configuration of anomalies
The abnormal phenomenon is not single, the reasons for the occurrence of the abnormality are possibly complex, the premise of performing abnormality management is to fully arrange the types of the abnormality and the ways for capturing the abnormality, the system comprehensively coordinates the abnormality from eight dimensions of personnel, workshops, environments, procedures, equipment, products, raw materials and production data, and the operation condition of each dimension of a production line is comprehensively and orderly mastered to be used as the basis of abnormality accurate definition and intelligent analysis;
(2) Exception definition
The system defines various anomalies in detail and precision, taking equipment anomalies as an example: according to the basic hardware process, the system divides the equipment into five layers of position, procedure, mechanism, equipment and component, and the problems generated by any component part of the equipment can be accurately collected and subjected to layer attribution or association; taking the exception of the product class as an example: tens of types of subtype definitions of abnormal product quality are designed, various conditions of unqualified products are deeply analyzed under each beat of a production line, and corresponding trigger conditions and response mechanisms are respectively set;
(3) Intelligent anomaly analysis
Based on big data statistical analysis and a learning algorithm, the system performs intelligent overall analysis on anomalies of various types, various positioning, various capturing approaches and various response mechanisms, and further realizes accurate positioning of the anomalies, accurate judgment of reasons, accurate tracing of information and accurate early warning of risks;
(4) Abnormal efficient resolution
The system establishes an anomaly overall database, intelligently compares and weight-arranges the anomalies generated by the history and the corresponding solutions, realizes an automatic pushing mechanism of similar anomaly solutions, intelligently analyzes the data of each dimension of the anomalies while giving an alarm and prompting when the anomalies occur, automatically retrieves the proper solutions from the database, and greatly improves the efficiency of the anomaly analysis and processing of the production line.
3. Lean big data statistical analysis system
The data statistical analysis system is designed for solving the problems of insufficient data acquisition, insufficient analysis and non-visual display in each dimension of the production line.
Different from the traditional production line data statistics content, the system performs comprehensive three-dimensional statistical analysis on the data of each dimension of the production line from the dimensions of planning, task, yield, consumption, waste, loss, abnormality, processing, personnel, performance and the like, so that a manager can know the running condition of the production line more comprehensively.
Besides the statistical analysis of the basic data, the system deeply designs more targeted statistical analysis contents such as 'stage analysis', 'production week report', 'production day report', 'work efficiency analysis', 'human efficiency analysis' and the like in each dimension, and meanwhile, the system realizes a flexible configuration function, and can customize the analysis contents and the automatic reporting period according to personal requirements. The manager can conveniently examine the production condition from different angles and make operation decisions.
In the interactive level, intelligent analysis is achieved, decision suggestions are given, unnecessary information is not displayed, the whole flow information is traceable, the traditional problem of 'data stacking and seemingly comprehensive' is abandoned, accurate control and lean management are achieved, and the overall working efficiency and the safety coefficient of the production line are greatly improved.
The invention also provides a method for filling the basic detonator by adopting the intelligent filling production line of the basic detonator without the primary explosive, which comprises the following steps:
s1: the inspection personnel adds an empty tube shell into an empty tube shell feeding mechanism 7-2 of the automatic tube arranging equipment 7, adds a reinforcing cap into the tube arranging equipment, adds an inert buffer material into an inert buffer material large bin 14-3 provided with an inert buffer material detecting equipment 14, and the mechanisms are provided with a material shortage early warning part for reminding the personnel of feeding when the material is about to run out;
s2: setting a task and performing starting self-checking;
s3: the automatic pipe arranging equipment 7 utilizes the empty pipe shell arranging mechanism 7-3 to orderly arrange unordered empty pipe shells into the battens according to the consistent direction, and then the pipe carrying battens are conveyed to the main belt conveying line 1 by the batten feeding and discharging circulating mechanism 7-1;
s4: the carrier tube strip is sent to the appearance detection feeding and discharging end 8-2 of the empty tube shell appearance detection mechanism 8-1 of the empty tube shell detection rejection device 8 by the main belt conveyor line 1, is pushed into the appearance detection platform 8-3, the appearance visual detection mechanism 8-4 utilizes a CCD camera to carry out shooting detection on whether the empty tube shell in the carrier tube strip is reversely arranged, the whole appearance and the pipe orifice are deformed or not, the position of an unqualified product is marked and recorded, a combined light source 8-5 provides sufficient light for the shooting process during the period, and then the carrier tube strip is conveyed to the main belt conveyor line 1 by the appearance detection feeding and discharging end 8-2;
S5: the pipe carrying plate strip is sent to the inner detection feeding and discharging end 8-7 of the empty pipe shell inner foreign matter detection mechanism 8-6 of the empty pipe shell detection and removal equipment 8 by the main belt conveyor line 1, pushed into the inner foreign matter detection platform 8-8, the movable probe assembly 8-9 is pressed into the pipe shell, whether foreign matters exist in the hollow pipe shell of the pipe carrying plate strip or not is judged according to the jacking height of the laser displacement sensor measuring probe of the foreign matter sensing device 8-10, the position of unqualified products is marked and recorded, in the process, the foreign matter sensing device 8-11 detects whether the pipe carrying phenomenon exists when the movable probe is lifted, and then the pipe carrying plate strip is conveyed to the main belt conveyor line 1 by the inner detection feeding and discharging end 8-7;
s6: the carrier tube lath is sent to the air tightness detection feeding and discharging mechanism 8-13 of the air tube shell air tightness detection mechanism 8-12 of the air tube shell detection and rejection device 8 by the main belt conveyor line 1, is pushed to the air tightness detection platform 8-14, gas with certain pressure is input into the air tube shell through the gas transmission module assembly 8-15, pressure is maintained in a certain period of time, the pressure detection device 8-17 detects whether a pressure drop phenomenon exists, if the pressure drop phenomenon exists, the case has sand holes, if the pressure value does not change, the case is normal, the position of a defective product is marked and recorded, the in-process anti-lifting device 8-18 detects whether the tube carrying phenomenon exists when the gas transmission module assembly 8-15 is lifted, then the defective product is pushed to the air tube shell detection and rejection unit rejection channel 8-20 of the air tube shell detection and rejection unit 8-19, the system prompts a patrol personnel to take away, and the normal carrier tube lath is conveyed to the main belt conveyor line by the air tightness detection feeding and discharging end 8-13;
The specific gas transmission module assembly 8-15 consists of 50 gas transmission pipelines with the same positions as the basic detonator distribution positions in the carrier pipe lath, a sealing ring is additionally arranged at a gas transmission port, and when the gas transmission module assembly 8-15 presses down the gas transmission, the pressurizing cylinder 16 gives a certain pressure to the gas transmission module, so that the mouth of the basic detonator enters the sealing ring and is tightly attached to the sealing ring;
s7: when the primary medicine temporary storage and dispensing equipment 9, the secondary medicine temporary storage and dispensing equipment 12 and the tertiary medicine temporary storage and dispensing equipment 16 are used for prompting medicine shortage, a medicine adding worker takes down empty medicine cups in the empty medicine cup recycling mechanism 9-4, the full medicine cups are weighed by the weighing mechanism 9-8 and then are conveyed to the full medicine cup conveying mechanism 9-3, the transfer cylinder 9-5 moves the full medicine cups, so that the full medicine cups sequentially move to the medicine cup turnover 9-6, the transfer window safety door 9-1 is opened, the medicine supplementing manipulator 9-7 grabs the full medicine cups to the transfer window turnover platform 9-2, the transfer window safety door 9-1 is closed, the transfer window safety door 10-3 is opened, the medicine pouring manipulator 10-5 takes away the full medicine cups in the transfer window turnover platform 9-2, the full medicine cups are rotated by 90 DEG above the medicine storage bin 10-4, the empty medicine cups are placed back to the transfer window turnover platform 9-2 after the medicine cups are finished, the transfer window safety door 10-3 is closed, and when the next medicine is sent to the medicine cup turnover 9-1 is sequentially, the transfer window safety door 9-1 is opened, the transfer window safety door 9-2 is fully moves to the empty medicine cup recycling mechanism after the transfer cup turnover 9-6 is completely, and the empty medicine cups are completely recycled by the transfer manipulator and the transfer mechanism is completely moved to the empty medicine cup circulation channel 9-6;
S8: the carrying tube strip is sent to the charging feeding end 10-1 of the primary medicine charging medicine height detection device 10 by the main belt conveyor line 1, the medicine charging mechanism 10-6 adds medicine to the detonator in the carrying tube strip, the medicine height detection mechanism 10-7 detects the height of the medicine column after charging, marks and records the positions of unqualified product carrying tube strip and unqualified product, when the lifting prevention device 10-8 lifts the medicine height detection mechanism 10-7, the movable detection probe detects whether the tube is carried, and then the carrying tube strip is conveyed to the main belt conveyor line 1 by the medicine charging discharging end 10-2;
s9: the carrying tube strip is sent to the pressing feeding end 11-1 of the primary pressing medicine height detection device 11 by the main belt conveying line 1, the medicine pressing mechanism 11-3 of the primary pressing medicine height detection device 11 compacts medicine powder filled in a tube shell according to a preset height, the medicine height detection mechanism 11-4 detects the height of a medicine column after pressing, the positions of the unqualified carrying tube strip and the unqualified product are marked and recorded, when the anti-carrying device 11-5 lifts the medicine height detection mechanism 11-4, the movable detection probe detects whether a tube carrying phenomenon exists, and then the carrying tube strip is conveyed to the main belt conveying line 1 by the pressing medicine discharging end 11-2;
specifically, the medicine pressing height detection device effectively combines the medicine pressing mechanism 11-3 and the medicine height detection mechanism 11-4 to detect the quality of the medicine loading height after each medicine pressing, and the medicine loading machine and the medicine height detection machine are known techniques, and the device combines the medicine pressing mechanism 11-3 and the medicine height detection mechanism to form independent equipment with all functions of the medicine loading machine and the medicine height detection machine;
S10: the carrying tube strip is sent to a secondary medicine charge height detection device 13 by a main belt conveyor line 1 to charge and detect, the charging process is the same as the S8, and then the carrying tube strip is conveyed to the main belt conveyor line 1;
s11: the carrier tube strip is sent to a charging feed end 14-1 of a charging inert buffer material detection device 14 by a main belt conveyor line 1, inert buffer materials are added to a detonator in the carrier tube strip by a charging mechanism 14-4 of the charging inert buffer material detection device 14, the height of a post-charging explosive column is detected by a explosive height detection mechanism 14-5, unqualified carrier tube strips and unqualified product positions are marked and recorded, when the anti-lifting device 14-6 lifts the explosive height detection mechanism 14-5, whether a movable detection probe has a tube phenomenon is detected, and then the carrier tube strip is conveyed to the main belt conveyor line 1 by a charging discharge end 14-2;
specifically, the device for detecting the height of the charged medicine in the invention effectively combines the charging mechanism 14-4 with the charging mechanism 14-5 to detect the quality of the charged medicine height after each charging, and the charging machine are known techniques, and the device combines the charging machine and the charging machine to form independent equipment with all functions of the charging machine and the charging machine
S12: the first cap discharging device 22 and the second cap discharging device 23 utilize a rotary disc cap discharging device mechanism 22-2 to regularly discharge the reinforced caps into cap discharging plates according to the downward direction of the consistent cap opening, a CCD visual detection mechanism 22-3 detects the quality of the reinforced caps on the cap discharging plates in the front and back processes of the cap conveying of the magnetic attraction mechanical arm 22-5, and a reverse connection mechanism 22-4 turns the cap rotating plates to a cap rotating plate circulating mechanism 22-6;
Specifically, the reinforcing caps are placed in the reinforcing cap bin 22-1, the bin is provided with a gate for automatically blanking according to the material condition, a plurality of cap discharging plates are distributed on a rotating platform of the rotary disc type cap discharging equipment mechanism 22-2, when the equipment is operated, the rotating platform randomly drops the dropped reinforcing caps into positioning holes of the cap discharging plates under the sweeping of the baffle brushes through rotation in different directions, different frequencies and different amplitudes, at the moment, the caps are consistent downwards, a CCD visual detection mechanism 22-3 is arranged at a discharge hole of the rotating platform, whether cap leakage and cap mixing phenomena exist in a cap carrying mold is detected in a CCD photographing mode, when the caps are qualified, the platform stops rotating, a magnetic attraction manipulator 22-5 sucks the reinforcing caps in the cap discharging plates to move and position the reinforcing caps in the cap rotating mold, then a turnover connecting mechanism 22-4 overturns the cap rotating plates to a feed inlet of the cap rotating plate circulating conveying mechanism 22-6, the 50 reinforcing cap directions are cap openings which are consistent and upward, at the moment, a carrier pipe strip is conveyed to a cap alignment mechanism 22-7 of a cap rotating plate circulation mechanism by a main belt conveying line 1, a cap rotating plate is pushed to the upper part of the cap rotating plate alignment mechanism 22-7 by a cap rotating plate circulation mechanism 22-6 to align, a base pipe opening correspondingly stretches into a cap rotating plate hole, the carrier pipe strip carries the cap rotating plate to be pushed into a drug pressing high detection device for cap pressing by a drug pressing feeding end 15-1, after drug pressing is finished, the carrier pipe strip is pushed out to the cap rotating plate alignment mechanism 22-27 by a drug pressing discharging end 15-2, a base detonator in the carrier pipe strip is separated from an idle cap plate, and the idle cap plate is conveyed to a rotary disc cap discharging device mechanism 22-2 by the cap rotating plate circulation mechanism 22-6 to carry out cap loading, so that reciprocating circulation is realized;
S13, conveying a carrying tube strip to a cap pressing feeding end 15-1 of a primary cap pressing cap height detection device 15 by a main belt conveying line 1, pressing a reinforcing cap into a tube body by a cap pressing mechanism 15-3 according to a preset height, detecting the edge height of a cap opening of the reinforcing cap after cap pressing by a cap height detection mechanism 15-4, marking and recording the positions of the carrying tube strip and the unqualified products, detecting whether a tube is carried by a movable detection probe when the drug height detection mechanism is lifted by an anti-carrying device 15-5 during the period, and conveying the carrying tube strip to the main belt conveying line 1 by a cap pressing discharging end 15-2;
s14: the carrying tube strip is sent to a secondary medicine charge height detection device 17 by a main belt conveyor line 1 to charge and detect, the charging process is the same as the S8, and then the carrying tube strip is conveyed to the main belt conveyor line 1;
s15: the carrier pipe strip is sent to the secondary cap pressing height detection equipment 18 by the main belt conveyor line 1 for cap pressing and detection, the cap pressing process is the same as the step S13, and then the carrier pipe strip is sent to the main belt conveyor line 1;
s16: the carrier tube strip is sent to a reject and fill-in and discharge end 19-1 of reject and fill-in equipment 19 by a main belt conveyor line 1, then is pushed to a reject and fill-in position 19-2, a picking and placing manipulator 19-5 finds out corresponding coordinates according to previous reject record and mark information through manipulator translation, the reject is grabbed and placed in a reject collecting position 19-4, then the picking and placing manipulator 19-5 grabs and fills up the reject in a normal standby position 19-3 to a blank position of the carrier tube strip, and then the carrier tube strip is conveyed to the main belt conveyor line 1;
S17: the tube carrying plate strip is sent to the feeding end 20-1 of the strip of the rotary die equipment 20 by the main belt conveying line 1, the tube carrying plate strip is pushed to the magnetic attraction position 20-6 by the strip pushing mechanism, the tube body magnetic attraction mechanical arm 20-5 sucks 50 basic detonators in the tube carrying plate strip and moves to the position above the rotary die rotating platform 20-7, meanwhile, the anti-lifting device 20-11 moves to scan the position above the tube carrying plate strip, whether the basic detonators are all sucked up is detected, the tube body magnetic attraction mechanical arm 20-5 carries 50 basic tubes to be placed into the rotary die + cleaning module 20-8 and demagnetized, 50 conducting tubes 20-9 are connected to the position below the rotary die + cleaning module, a die box to be rotated is arranged below the conducting tubes 20-9, at the moment, the conducting tubes 20-9 are aligned to 50 holes in the die box to be rotated, the tube body magnetic attraction mechanical arm 20-5 moves to the position above the magnetic attraction position 20-6, the anti-lifting device 20-12 moves under the scanning tube magnetic mechanical arm 20-5 to detect whether the basic detonator is completely put into the rotary die and cleaning module 20-8, then moves downwards to suck the next group of basic detonator, meanwhile, the tube pressing punch 20-10 above the rotary die rotating platform 20-7 also moves downwards to press the basic detonator into the conducting tube 20-9 through the rotary die and cleaning module 20-8, then the basic detonator slides into 50 holes of the box to be rotated through the conducting tube 20-9, the box to be rotated by 90 degrees along with the rotation of the rotary die rotating platform 20-7, the conducting tube 20-9 is aligned with the other 50 holes of the box to be rotated, so that 100 holes in the box to be rotated are completely filled into the basic detonator in the cycle, in-process, cleaning cotton is filled in the rotary die and cleaning module 20-8, the pipe wall of the basic detonator passing through the pipe wall can be cleaned, then the pipe carrying die box after the die turning is pushed out to the auxiliary belt conveying line 3 by the die box discharging end 20-3 of the die turning equipment, and meanwhile, the blank strip of the die turning is pushed out to the main belt return line 2 by the strip discharging end 20-2 of the die turning equipment;
S18: the pipe-carrying die box is conveyed to a finished product collecting and feeding end 21-1 of a finished product collecting unit 21 by a secondary belt conveying line 3 and then is pushed to a finished product collecting channel 20-3, a full material sensor is arranged at the tail end of the channel, when the material is full, a system automatically prompts finished product collecting personnel to collect the finished product, the finished product collecting personnel places an empty die box in an empty die box conveying channel 21-4 and then is conveyed to a secondary belt return line 4, and likewise, a material shortage sensor is arranged at the front end of the channel, and when the empty die box is insufficient, the system prompts an operator to supplement the material;
s19: the empty die box is conveyed to a die box feeding end 20-4 of the die rotating equipment by a secondary belt return line 4 and then is pushed to a die rotating platform 20-7 to wait for die rotating;
s20: the empty battens are conveyed to an empty batten cleaning feeding end of the empty batten cleaning device 24 by a main belt return line 2, then pushed into a cleaning mechanism to be cleaned by water washing by high-pressure water, then pushed into a blow-drying mechanism to be blown by compressed air, and then pushed out to the main belt return line 2 by an empty batten cleaning discharging end;
s21: the empty battens are conveyed to a batten feeding and discharging circulation mechanism 7-1 of the automatic calandria equipment 7 by a main belt return line 2;
s22: after the production is finished, the charging mechanism 10-6 of the primary charging medicine height detection equipment 10, the secondary charging medicine height detection equipment 13, the charging inert buffer material detection equipment 14 and the tertiary charging medicine height detection equipment 17 starts a residual medicine collecting program under the condition of no slat, the charging mechanism 10-6 leaks all the medicinal powder and inert buffer materials in the charging bin 10-4 into the residual medicine collecting device 10-9 through repeated charging processes, residual medicine is collected, a weighing sensor is used for weighing the collected residual medicine after the completion, and the consumption of various medicines on duty is converted by combining the addition amount, so that the consumption value of raw materials is converted under the production quantity of finished products on the same day.
While certain exemplary embodiments of the present application have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the application. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the application, which is defined by the appended claims.
The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;
secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (10)
1. An intelligent filling production line for basic detonators without primary explosive is characterized in that: the production line comprises a main belt conveying line (1), a main belt return line (2), an auxiliary belt conveying line (3), an auxiliary belt return line (4), automatic pipe arranging equipment (7), empty pipe shell detection and rejection equipment (8), temporary storage and medicine dispensing equipment, medicine loading and medicine height detection equipment, medicine pressing and medicine height detection equipment, cap arranging equipment, cap pressing and height detection equipment, cap rotating plate turnover unit, unqualified product rejection and supplementary equipment (19), rotary die equipment (20), a finished product collecting unit (21) and empty slat cleaning equipment (24), and comprises various sensors, plc and an Internet of things control system for controlling production line equipment;
one end of the main belt conveying line (1) is in butt joint with the discharge end of the automatic pipe arranging device (7), the other end of the main belt conveying line (1) is in butt joint with the slat feed end of the rotary die device (20), one end of the main belt return line (2) is in butt joint with the slat discharge end of the rotary die device (20), the other end of the main belt return line (2) is in butt joint with the feed end of the automatic pipe arranging device (7), the main belt conveying line (1) is arranged right above the main belt return line (2), one end of the auxiliary belt conveying line (3) is in butt joint with the die box discharge end of the rotary die device (20), the other end of the auxiliary belt conveying line (3) is in butt joint with the feed end of the finished product collecting unit (21), one end of the auxiliary belt return line (4) is in butt joint with the empty mould box discharge end of the finished product collecting unit (21), the other end of the auxiliary belt return line (4) is in butt joint with the empty mould box feed end of the rotary mould equipment (20), the auxiliary belt conveying line (3) is arranged in parallel with the auxiliary belt return line (4), the feed end and the discharge end of the medicine loading high detection equipment are communicated with the main belt conveying line (1), the feed end and the discharge end of the medicine pressing high detection equipment are communicated with the main belt conveying line (1), the feed end and the discharge end of the unqualified product removing and supplementing equipment (19) are communicated with the main belt conveying line (1), the feed end and the discharge end of the empty pipe shell detecting and removing equipment (8) are communicated with the main belt conveying line (1), the cap turning plate turnover unit is arranged above a main belt conveying line (1) between a cap pressing part and a cap pressing high detection part on the cap arranging equipment and the cap pressing high detection equipment, and is in butt joint with the cap arranging equipment and the cap pressing high detection equipment, and a feeding end and a discharging end of the empty slat cleaning equipment (24) are communicated with the main belt return line (2).
2. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the automatic pipe arranging equipment (7) comprises a lath feeding and discharging circulating mechanism (7-1), an empty pipe shell feeding mechanism (7-2), an empty pipe shell arranging mechanism (7-3) and an empty pipe shell tubing mechanism (7-4).
3. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the empty pipe shell detection and rejection device (8) comprises an empty pipe shell appearance detection mechanism (8-1), an appearance detection feeding and discharging end (8-2), an empty pipe shell internal foreign matter detection mechanism (8-6), an internal detection feeding and discharging end (8-7), an empty pipe shell air tightness detection mechanism (8-12), an air tightness detection feeding and discharging end (8-13), an empty pipe shell detection rejection unit (8-19) and an empty pipe shell detection rejection unit rejection channel (8-20);
the empty tube shell appearance detection mechanism (8-1) comprises an empty tube shell appearance detection platform (8-3), an appearance visual detection device (8-4) and a combined light source (8-5);
the empty tube shell internal foreign matter detection mechanism (8-6) comprises an internal foreign matter detection platform (8-8), a movable probe assembly (8-9), a foreign matter induction device (8-10) and an anti-lifting device (8-11);
the empty pipe shell air tightness detection mechanism (8-12) comprises a detection platform (8-14), an air delivery module assembly (8-15), a pressurizing cylinder (8-16), a pressure detection device (8-17) and an anti-lifting device (8-18).
4. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the temporary storage and dispensing equipment comprises three groups of temporary storage and dispensing equipment (9), temporary storage and dispensing equipment (12) for secondary medicines and temporary storage and dispensing equipment (16) for tertiary medicines, the number of the medicine loading and dispensing equipment is four, the temporary storage and dispensing equipment comprises a primary medicine loading and dispensing equipment (10), a secondary medicine loading and dispensing equipment (13), an inert buffer material loading detection equipment (14) and a tertiary medicine loading and dispensing equipment (17), and each group of temporary storage and dispensing equipment dispenses medicines for the corresponding group of medicine loading and dispensing equipment respectively;
each group of temporary storage and dispensing equipment comprises a transfer window safety door (9-1), a transfer window turnover platform (9-2), a full medicine cup conveying mechanism (9-3), an empty medicine cup recycling mechanism (9-4), a transfer cylinder (9-5), a medicine cup turnover position (9-6), a medicine supplementing mechanical arm (9-7), a weighing mechanism (9-8) and a material shortage early warning device (9-9);
the three groups of the medicine charging height detection equipment comprise a medicine charging feeding end (10-1), a medicine charging discharging end (10-2), a transmission window safety door (10-3), a medicine charging bin (10-4), a medicine pouring manipulator (10-5), a medicine charging mechanism (10-6), a medicine height detection mechanism (10-7), an anti-lifting device (10-8) and a residual medicine collecting device (10-9);
The inert buffer material filling detection equipment (14) comprises a charging end (14-1), a charging discharging end (14-2), an inert buffer material large bin (14-3), a charging mechanism (14-4), a medicine height detection mechanism (14-5) and an anti-lifting device (14-6).
5. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the number of the pressing medicine pressure high detecting machines is one group, namely the number of the pressing cap high detecting devices is two groups, and the pressing cap high detecting machines comprise a first pressing cap high detecting device (15) and a second pressing cap high detecting device (18);
the primary medicine pressing height detection device (11) comprises a medicine pressing feeding end (11-1), a medicine pressing discharging end (11-2), a medicine pressing mechanism (11-3), a medicine height detection mechanism (11-4) and an anti-lifting device (11-5);
each group of cap pressing cap height detection equipment comprises a cap pressing feeding end (15-1), a cap pressing discharging end (15-2), a cap pressing mechanism (15-3), a cap height detection mechanism (15-4) and an anti-lifting device (15-5).
6. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the cap arranging equipment is two groups, and comprises a primary cap arranging equipment (22) and a secondary cap arranging equipment (23), wherein each group of cap arranging equipment comprises a reinforced cap bin (22-1), a rotary disc cap arranging equipment mechanism (22-2), a CCD visual detection mechanism (22-3), a reverse connection mechanism (22-4), a magnetic attraction manipulator (22-5), a cap rotating plate circulation mechanism (22-6) and a cap alignment mechanism (22-7).
7. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the reject removing and trimming device (19) comprises a removing and trimming feeding and discharging end (19-1), a reject removing and trimming position (19-2), a normal product standby position (19-3), a reject collecting position (19-4) and a picking and discharging manipulator (19-5);
the rotary die equipment (20) comprises a rotary die equipment lath feeding end (20-1), a rotary die equipment lath discharging end (20-2), a rotary die equipment die box discharging end (20-3), a rotary die equipment die box feeding end (20-4), a pipe body magnetic mechanical hand (20-5), a magnetic attraction position (20-6), a rotary die rotating platform (20-7), a rotary die+cleaning module (20-8), a conducting pipe (20-9), a pipe pressing punch (20-10), an anti-carrying device (20-11) and an anti-carrying device (20-12);
the finished product collecting unit (21) comprises a finished product collecting and feeding end (21-1), a finished product collecting and discharging end (21-2), a finished product collecting channel 20-3 and an empty die box conveying channel (21-4);
the empty slat cleaning device (24) consists of an empty slat cleaning feeding end, an empty slat cleaning discharging end, a cleaning mechanism and a blow-drying mechanism.
8. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the control system of the Internet of things consists of an informationized and intelligent production line management platform, an intelligent and visual production line abnormality monitoring and controlling system and a lean big data statistical analysis system.
9. The intelligent filling production line for basic detonators without primary explosive according to claim 1, wherein the intelligent filling production line is characterized in that: the production area anti-explosion room is composed of a production area concrete structure anti-explosion room (5) and a production area steel plate structure anti-explosion room (6), the production area concrete structure anti-explosion room (5) comprises a temporary storage anti-explosion room, a drug loading high detection anti-explosion room, an inert buffer material detection anti-explosion room, a drug pressing high detection anti-explosion room, a cap pressing high detection anti-explosion room, a defective product rejection and filling anti-explosion room and a rotary die anti-explosion room, the temporary storage anti-explosion equipment is arranged in the temporary storage anti-explosion room, the drug loading high detection equipment is arranged in the drug loading high detection anti-explosion room, the drug loading inert buffer material detection equipment (14) is arranged in the drug pressing high detection anti-explosion room, the cap pressing high detection equipment is arranged in the cap pressing high detection anti-explosion room, the defective product rejection and filling equipment (19) is arranged in the defective product rejection and filling anti-explosion room, the automatic pipe rejection and filling equipment (19) is arranged in the defective product rejection and filling anti-explosion room, the rotary die (20), the rotary die (7), the conveying line (2) and the auxiliary belt conveyor line (20), the auxiliary belt (1), the circulating belt (4) and the auxiliary belt (2) are arranged in the production area, and the concrete structure antiknock compartment (5) of the production area and the steel plate structure antiknock compartment (6) of the production area are arranged side by side and are adjacent to each other, and one antiknock steel plate is shared between the two antiknock compartments.
10. An intelligent filling production method of a basic detonator without primary explosive is characterized by comprising the following steps: the intelligent filling production line of the basic detonator without the primary explosive according to any one of claims 1 to 8 is used for filling the basic detonator, and specifically comprises the following operation steps:
s1: the inspection personnel adds empty pipe shells into an empty pipe shell feeding mechanism (7-2) of the automatic pipe arranging equipment (7), adds a reinforcing cap into the pipe arranging equipment, adds inert buffer materials into an inert buffer material large bin (14-3) provided with an inert buffer material detection equipment (14), and the mechanisms are provided with a material shortage early warning component for reminding the personnel of feeding when the materials are about to run out;
s2: setting a task and performing starting self-checking;
s3: the automatic pipe arranging equipment (7) utilizes the empty pipe shell arranging mechanism (7-3) to orderly arrange unordered empty pipe shells into the battens according to the consistent direction, and then the pipe carrying battens are conveyed to the main belt conveying line (1) by the batten feeding and discharging circulating mechanism (7-1);
s4: the carrier tube strip is sent to an appearance detection feeding and discharging end (8-2) of an empty tube shell appearance detection mechanism (8-1) of an empty tube shell detection rejection device (8) by a main belt conveying line (1), is pushed into an appearance detection platform (8-3), an appearance visual detection mechanism (8-4) uses a CCD camera to carry out photographing detection on whether empty tube shells in the carrier tube strip are reversely arranged, the whole appearance and whether a pipe orifice is deformed or not, the position of an unqualified product is marked and recorded, a combined light source (8-5) provides sufficient light for a photographing process during the period, and then the carrier tube strip is conveyed to the main belt conveying line (1) by the appearance detection feeding and discharging end (8-2);
S5: the method comprises the steps that a carrier tube strip is sent into an empty tube shell inner foreign matter detection mechanism (8-6) of an empty tube shell detection and removal device (8) by a main belt conveying line (1), an inner detection feeding and discharging end (8-7) is pushed into an inner foreign matter detection platform (8-8), a movable probe assembly (8-9) is pressed into a tube shell, whether foreign matters exist in the hollow tube shell of the carrier tube strip or not is judged according to the jacking height of a laser displacement sensor measuring probe of a foreign matter induction device (8-10), positions of unqualified products are marked and recorded, in the process, the foreign matter induction device (8-11) detects whether a tube phenomenon exists when the movable probe is lifted, and then the carrier tube strip is conveyed to the main belt conveying line (1) by the inner detection feeding and discharging end (8-7);
s6: the carrier tube strip is sent to an air-tightness detection feeding and discharging mechanism 8-13 of an air-tightness detection mechanism (8-12) of an air-tightness detection removing device (8) by a main belt conveyor line (1), pushed into an air-tightness detection platform (8-14), gas with certain pressure is input into the air tube shell through a gas transmission module assembly (8-15), pressure is maintained for a certain period of time, at the moment, a pressure detection device (8-17) detects whether a pressure drop phenomenon exists, if the pressure drop phenomenon exists, the pressure value is unchanged, the condition that the tube shell has sand holes is indicated, if the pressure value is unchanged, the tube shell is normal, the position of a defective product is marked and recorded, in the process, an anti-lifting device (8-18) detects whether the air-tightness phenomenon exists when the gas transmission module assembly (8-15) is lifted, then the defective product is pushed to an air-tightness detection removing unit removing channel (8-20) of an air-tightness detection removing unit (8-19), and the system prompts a inspector to take away, and the normal carrier tube strip is conveyed to the main belt conveyor line by the air-tightness detection feeding and discharging end (8-13);
S7: when the primary temporary medicine storage and delivery equipment (9), the secondary temporary medicine storage and delivery equipment (12) and the tertiary medicine temporary medicine delivery equipment (16) are used for prompting medicine shortage, a medicine adding process takes down empty medicine cups in the empty medicine cup recycling mechanism (9-4), the full medicine cups are weighed by the weighing mechanism (9-8) and then are sent to the full medicine cup conveying mechanism (9-3), the transferring cylinder (9-5) moves the full medicine cups, so that the full medicine cups sequentially move to the medicine cup peripheral position (9-6), the transfer window safety door (9-1) is opened, the medicine supplementing mechanical arm (9-7) grabs the full medicine cups to the transfer window turnover platform (9-2), the transfer window safety door (9-1) is closed, the transfer window safety door (10-3) is opened, the medicine pouring mechanical arm (10-5) takes away the full medicine cups in the transfer window turnover platform (9-2), the full medicine cups are transferred to the upper side of the medicine storage bin (10-4) and rotated by 90 DEG to pour the medicine into the bin, the full medicine cups are placed in the transfer window turnover platform (9-2), the transfer window turnover door (9-3) is pushed down to the empty medicine cup turnover platform (9-2) after the completion, the transfer window turnover door (9-7) is closed, the transfer window turnover door (9-3) is closed, the empty medicine cup is recovered by the transfer window turnover mechanism (9-4) is closed, and the empty medicine cup turnover mechanism is completely, and the medicine is completely filled, the empty medicine cups are moved to one position by the transfer cylinder at the bottom of the recovery channel, and the distribution of the full medicine cups and the collection of the empty medicine cups are completed by the same;
S8: the carrying tube strip is sent to a charging feeding end (10-1) of a primary powder charging medicine height detection device (10) by a main belt conveying line (1), a powder charging mechanism (10-6) adds powder to a detonator in the carrying tube strip, a medicine height detection mechanism (10-7) detects the height of a powder column after powder charging, unqualified carrying tube strips and unqualified product positions are marked and recorded, a movable detection probe detects whether a tube is carried or not when the lifting prevention device (10-8) lifts the medicine height detection mechanism (10-7), and then the carrying tube strip is conveyed to the main belt conveying line (1) by a powder charging discharging end (10-2);
s9: the carrying tube strip is sent to a pressing feeding end (11-1) of a primary pressing medicine height detection device (11) by a main belt conveying line (1), a medicine pressing mechanism (11-3) of the primary pressing medicine height detection device (11) compacts medicine powder filled in a tube shell according to a preset height, the medicine height detection mechanism (11-4) detects the height of a medicine column after pressing, positions of the unqualified product carrying tube strip and the unqualified product are marked and recorded, when the lifting prevention device (11-5) lifts the medicine height detection mechanism (11-4), whether a movable detection probe has a tube phenomenon or not is detected, and then the carrying tube strip is conveyed to the main belt conveying line (1) by a pressing medicine discharging end (11-2);
S10: the pipe carrying strip is sent to a secondary medicine filling height detection device (13) by a main belt conveying line (1) to be filled and detected, the filling process is the same as the S8, and then the pipe carrying strip is conveyed to the main belt conveying line (1);
s11: the carrying tube strip is sent to a charging feeding end (14-1) of a charging inert buffer material detection device (14) by a main belt conveying line (1), an inert buffer material is added to a detonator in the carrying tube strip by a charging mechanism (14-4) of the charging inert buffer material detection device (14), the height of a post-charging explosive column is detected by a explosive height detection mechanism (14-5), unqualified carrying tube strips and unqualified product positions are marked and recorded, when the anti-carrying device (14-6) lifts the explosive height detection mechanism (14-5), whether a movable detection probe has a tube carrying phenomenon or not is detected, and then the carrying tube strip is conveyed to the main belt conveying line (1) by a charging discharging end (14-2);
s12: the first cap discharging device (22) and the second cap discharging device (23) utilize a rotary disc cap discharging device mechanism (22-2) to regularly discharge the reinforced caps into a cap discharging plate according to the downward direction of a consistent cap opening, a CCD visual detection mechanism (22-3) detects the quality of the reinforced caps on the cap discharging plate in the process of transporting the caps back and forth by a magnetic attraction manipulator (22-5), and a reverse connection mechanism (22-4) turns the cap rotating plate to a cap rotating plate circulation mechanism (22-6);
S13, conveying a carrying tube strip to a cap pressing feeding end (15-1) of a primary cap pressing cap height detection device (15) by a main belt conveying line (1), pressing a reinforcing cap into a tube body by a cap pressing mechanism (15-3) according to a preset height, detecting the edge height of a cap opening of the reinforcing cap after cap pressing by a cap height detection mechanism (15-4), marking and recording unqualified carrying tube strips and unqualified product positions, detecting whether a movable detection probe has a tube carrying phenomenon when a medicine height detection mechanism is lifted by an anti-lifting device (15-5) during the period, and conveying the carrying tube strip to the main belt conveying line (1) by a cap pressing discharging end (15-2);
s14: the carrying pipe lath is sent to a secondary medicine charge height detection device 17 by a main belt conveying line (1) for charge and detection, the charge process is the same as the S8, and then the carrying pipe lath is conveyed to the main belt conveying line (1);
s15: the pipe carrying strip is sent to a secondary cap pressing cap height detection device (18) by a main belt conveying line (1) to press caps and detect, the cap pressing process is the same as the step S13, and then the pipe carrying strip is conveyed to the main belt conveying line (1);
s16: the carrier tube strip is sent to a reject and fill-in and feed-out end (19-1) of reject and fill-in equipment (19) by a main belt conveyor line (1), then is pushed to a reject and fill-in position (19-2), a pick-and-place manipulator (19-5) is used for picking and placing reject into a reject collecting position (19-4) according to previous reject record and mark information, corresponding coordinates are found through manipulator translation, then the pick-and-place manipulator (19-5) is used for picking and fill-in the reject in a normal standby position (19-3) to a blank position of the carrier tube strip, and then the carrier tube strip is conveyed to the main belt conveyor line (1);
S17: the pipe carrying plate is sent to a feeding end (20-1) of a rotary die equipment plate of the rotary die equipment (20) by a main belt conveying line (1), the pipe carrying plate is pushed to a magnetic attraction position (20-6) by a plate pushing mechanism, a pipe body magnetic attraction manipulator (20-5) sucks 50 basic detonators in the pipe carrying plate and moves to the position above a rotary die rotating platform (20-7), meanwhile, a lifting prevention device (20-11) moves and scans the position above the pipe carrying plate, whether the basic detonators are all sucked up or not is detected, the pipe body magnetic attraction manipulator (20-5) carries 50 basic detonators to be placed into a rotary die+cleaning module (20-8) and demagnetized, 50 guide pipes (20-9) are connected to the position below the rotary die+cleaning module in an aligned mode, at the moment, the position of the guide pipes (20-9) is aligned to 50 holes in the position of the rotary die box, the pipe body magnetic attraction manipulator (20-5) moves to the position above the magnetic attraction position (20-6), the lifting prevention device (20-12) moves to the position of the position to detect whether the basic detonators are all sucked up, the basic detonator is all sucked down into the rotary die+cleaning module (20-8), whether the basic detonator is all sucked down by the basic detonator is detected by the scanning device (20-12), simultaneously, a pipe pressing punch (20-10) above a rotary die rotating platform (20-7) also moves downwards to press a basic detonator into a guide pipe (20-9) through a rotary die and cleaning module (20-8), then the basic detonator slides into 50 holes of a box to be rotated through the guide pipe (20-9), the box to be rotated rotates 90 degrees along with the rotation of the rotary die rotating platform (20-7), the guide pipe (20-9) is aligned with the other 50 holes of the box to be rotated, 100 holes in the box to be rotated are all filled into the basic detonator in a circulating mode, cleaning cotton is filled in the rotary die and cleaning module (20-8) in the process, the basic detonator passing through the pipe wall can be cleaned, then the box to be carried after the rotary die is pushed out to a secondary belt conveying line (3) through a box discharging end (20-3) of a rotary die equipment, and simultaneously, an empty slat of the rotary die is pushed out to a main belt back line (2) through a slat discharging end (20-2) of the rotary die equipment;
S18: the pipe-carrying die box is conveyed to a finished product collecting and feeding end (21-1) of a finished product collecting unit (21) by a secondary belt conveying line (3), then is pushed to a finished product collecting channel (20-3), a full material sensor is arranged at the tail end of the channel, when the material is full, a system automatically prompts finished product collecting personnel to collect the finished product, the finished product collecting personnel places an empty die box in an empty die box conveying channel (21-4) and then is conveyed to a secondary belt return line (4), and likewise, a material shortage sensor is arranged at the front end of the channel, and when the empty die box is insufficient, the system prompts an operator to supplement the material;
s19: the empty die box is conveyed to a die box feeding end (20-4) of the die rotating equipment by a secondary belt return line (4), and then is pushed to a die rotating platform (20-7) to wait for die rotating;
s20: the empty battens are conveyed to an empty batten cleaning feeding end of an empty batten cleaning device (24) by a main belt return line (2), then pushed into a cleaning mechanism to be cleaned by water washing by high-pressure water, then pushed into a blow-drying mechanism to be blown by compressed air, and then pushed out to the main belt return line (2) by an empty batten cleaning discharging end;
s21: the empty battens are conveyed to a batten feeding and discharging circulation mechanism (7-1) of the automatic calandria equipment (7) by a main belt return line (2);
S22: after the production is finished, a medicine loading mechanism (10-6) of a primary medicine loading medicine height detection device (10), a secondary medicine loading medicine height detection device (13), an inert buffer material loading detection device (14) and a tertiary medicine loading medicine height detection device (17) starts a residual medicine collection program under the condition that no strip exists, the medicine loading mechanism (10-6) leaks all medicine powder and inert buffer materials in a medicine loading bin (10-4) into a residual medicine collection device (10-9) through repeated medicine loading processes, residual medicine collection is carried out, a weighing sensor is used for weighing the collected residual medicine after the production is finished, and the consumption of various medicines in a shift is converted by combining the medicine adding quantity, so that the consumption value of raw materials is converted under the production quantity of a daily finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311014360.2A CN116836031A (en) | 2023-08-11 | 2023-08-11 | Intelligent filling production line and production method for basic detonator without primary explosive |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311014360.2A CN116836031A (en) | 2023-08-11 | 2023-08-11 | Intelligent filling production line and production method for basic detonator without primary explosive |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117629368A (en) * | 2024-01-23 | 2024-03-01 | 成都森田自动化设备有限公司 | Sensitive medicament weighing device |
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2023
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117629368A (en) * | 2024-01-23 | 2024-03-01 | 成都森田自动化设备有限公司 | Sensitive medicament weighing device |
| CN117629368B (en) * | 2024-01-23 | 2024-04-02 | 成都森田自动化设备有限公司 | Sensitive medicament weighing device |
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