CN206451600U - Inductance coil automatic tin soldering, testing integrated machine - Google Patents
Inductance coil automatic tin soldering, testing integrated machine Download PDFInfo
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- CN206451600U CN206451600U CN201621480688.9U CN201621480688U CN206451600U CN 206451600 U CN206451600 U CN 206451600U CN 201621480688 U CN201621480688 U CN 201621480688U CN 206451600 U CN206451600 U CN 206451600U
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- inductance coil
- tin
- inductance
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- workbench
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Abstract
The utility model discloses a kind of inductance coil automatic tin soldering, testing integrated machine, belong to electronic component processing technique field.The inductance coil automatic tin soldering, testing integrated machine include frame and are installed in the frame rotatable circular table, wherein：The clamping device being installed with several stations, the station for pinching inductance coil is provided with the workbench；It is corresponding with station around the workbench to be installed with automatic whole cutting feed mechanism, automatic tin soldering device, pressure resistant testing device and inductance measurement device successively.The utility model can improve the machining accuracy of inductance coil pin, it is ensured that the accuracy of Product processing, and the automated production of inductor product can be realized again, improve product qualification rate and production efficiency.
Description
Technical field
The utility model is related to electronic component processing technique field, particularly relates to a kind of inductance coil automatic tin soldering, survey
Try all-in-one.
Background technology
At present in various circuit systems, inductance coil plays the role of particularly important, has obtained widely using.Market
On there is a kind of inductance coil to be to enclose to enclose the land by one by a pair of coils one to be wrapped on annulus, annulus be a kind of insulation tube so that
Coil insulate each other, winds and four pins are drawn after certain number of turn, as shown in figure 1, this inductance coil is according to profile point
For three major types, i.e., without the bottomless plate inductance coil of base, the inductance coil with base and the inductance coil with bottom plate.
In the prior art, above-mentioned inductance coil production industry in addition to coiling, it is some other it is important be made as
Whole cutting, scolding tin, voltage-withstand test and inductance measurement etc. are finished artificially.Because this three classes inductor product does not have well-regulated benchmark
Face, during man-hour manually hand-held, it is impossible to ensure the machining accuracy and processing accuracy of product, meanwhile, manual work is by subjective emotion influence
Than larger, easily qualified, underproof product is obscured, so as to reduce product qualification rate, produce waste, low production efficiency.Cause
This, it is necessary to providing a kind of can improve the machining accuracy of inductance coil pin, it is ensured that the accuracy of Product processing, and can realize
The automated production of inductor product, improves the device of product qualification rate and production efficiency, the manufacturing for inductance coil.
Utility model content
The utility model, which is provided, a kind of can improve the machining accuracy of inductance coil pin, it is ensured that Product processing it is accurate
Property, the automated production of inductor product can be realized again, improve inductance coil automatic tin soldering, the survey of product qualification rate and production efficiency
Try all-in-one.
In order to solve the above technical problems, the utility model offer technical scheme is as follows：
One side is there is provided a kind of inductance coil automatic tin soldering, testing integrated machine, including frame and is installed in the frame
Rotatable circular table, wherein：
The clamping being installed with several stations, the station for pinching inductance coil is provided with the workbench
Device；
The position corresponding with station is installed with automatic whole cutting feed mechanism, automatic welding successively around the workbench
Tin device, pressure resistant testing device and inductance measurement device.
On the other hand there is provided the method for work of a kind of inductance coil automatic tin soldering, testing integrated machine, including：
Step 1：Blowing and whole cutting
Inductance coil to be processed is placed in the support base of the discharging device by staff, now inductance coil
Pin stretch into the groove of the support base, support frame as described above supports the main body of inductance coil, then first machine
Tool hand clamps inductance coil by the clamping plate of the first mechanical paw and is transported on the whole cutter, to inductance coil
Pin whole cut；
Step 2：It is fed to workbench
Inductance coil after whole cutting is transported at the clamping device of the station of the workbench by first manipulator,
Now, first, the first driving means promote the gripping block to move a certain distance, and then first manipulator is by electricity
The main body of sense coil is placed in the groove between the locating piece and gripping block, and inductance coil is straddled below the locating piece
Stull on；
Step 3：Automatic tin soldering
The workbench drives the clamping device rotation, and the inductance coil after whole cutting is transported into the automatic tin soldering
Scolding tin processing is carried out at test machine, now, first, the inductance coil for treating scolding tin is transported to and described helps weldering by second manipulator
Agent groove carries out the viscous scaling powder of leaching, then the inductance coil of dipped scaling powder is transported at the tin melting furnace, to inductance coil
Pin carries out scolding tin；
Step 4：Voltage-withstand test
Inductance coil after scolding tin is transported at the clamping device by second manipulator, then, the workbench
Drive the clamping device to rotate, the inductance coil after scolding tin be transported to progress voltage-withstand test at the pressure resistant testing device,
Now, the four-drive device drives the first probe movement, multiple first probes of the one or both sides of the stull
It is engaged with the stull, voltage-withstand test is carried out to the pin of inductance coil, the pressure-resistant testing machine shows test result；
Step 5：Inductance measurement
The workbench drives the clamping device rotation, and the inductance coil for completing voltage-withstand test is transported into the inductance
Inductance measurement is carried out at test device, now, the 5th drive device drives the second probe movement, the stull both sides
Multiple second probes be engaged with the stull, inductance measurement is carried out to the pin of inductance coil, the electrical sensing test-run a machine shows
Show test result；
Step 6：Beat color dot and product is selected
The workbench drives the clamping device rotation, and inductance coil is transported into described beat at color dot device is beaten
Color dot, then, will beat the inductance coil after color dot and is transported to qualified products and substandard product at the product device for sorting
Pick out respectively, go to step 1, next group inductance coil is processed.
The utility model has the advantages that：
Inductance coil automatic tin soldering of the present utility model, testing integrated machine, including frame and be installed in frame rotatable
Circular table, be evenly arranged with several stations, each station on workbench and be provided with for pinching inductance coil
Clamping device, meanwhile, around workbench the position corresponding with station be disposed with automatic whole cutting feed mechanism, it is automatic
Tin soldering equipment, pressure resistant testing device and inductance measurement device.When processing inductance coil, first, automatic whole cutting feed mechanism
Whole cutting is carried out to the pin of inductance coil, then the inductance coil after whole cutting is transported to the clamping dress of the station of workbench
Put place；Next, clamping device is under the turning effort of workbench, inductance coil to be processed is fed sequentially into automatic tin soldering
Device, the pressure resistant testing device station corresponding with inductance measurement device carry out scolding tin, voltage-withstand test and inductance measurement respectively, electricity
Sense coil automatic tin soldering, testing integrated machine replace manual work, it is ensured that the shear precision of pin, scolding tin precision, can be true
Needle contact of each pin of inductance coil respectively with different probe is protected good, so as to improve accuracy and the survey of measurement data
Accuracy of measurement, it is to avoid measurement error.To sum up, compared with prior art, the utility model can improve the processing of inductance coil pin
Precision, it is ensured that the accuracy of Product processing, can realize the automated production of inductor product again, improve product qualification rate and production is imitated
Rate.
Brief description of the drawings
Fig. 1 is the structural representation of inductance coil in the prior art；
Fig. 2 is inductance coil automatic tin soldering of the present utility model, the overall structure diagram of testing integrated machine；
Fig. 3 is inductance coil automatic tin soldering of the present utility model, the knot of the automatic whole cutting feed mechanism of testing integrated machine
Structure schematic diagram；
Fig. 4 is inductance coil automatic tin soldering of the present utility model, the structural representation of the clamping device of testing integrated machine；
Fig. 5 is inductance coil automatic tin soldering of the present utility model, the structural representation of the automatic tin soldering device of testing integrated machine
Figure；
Fig. 6 is inductance coil automatic tin soldering of the present utility model, the structural representation of the pressure resistant testing device of testing integrated machine
Figure；
Fig. 7 is inductance coil automatic tin soldering of the present utility model, the structural representation of the inductance measurement device of testing integrated machine
Figure.
Embodiment
To make the technical problems to be solved in the utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing
And specific embodiment is described in detail.
On the one hand, the utility model provides a kind of inductance coil automatic tin soldering, testing integrated machine, as shown in Fig. 2~7, bag
Including rack 1 and rotatable circular table 2 is installed in frame 1, wherein：
The clamping device 4 being installed with several stations, station for pinching inductance coil 3 is provided with workbench 2；
It is corresponding with station around workbench 2 to be installed with automatic whole cutting feed mechanism 5, automatic tin soldering device successively
6th, pressure resistant testing device 7 and inductance measurement device 8.
Inductance coil automatic tin soldering of the present utility model, testing integrated machine, it is first, automatic whole when processing inductance coil
Cutting feed mechanism carries out whole cutting to the pin of inductance coil, and the inductance coil after whole cutting then is transported into workbench
At the clamping device of station；Next, clamping device is under the turning effort of workbench, inductance coil to be processed is defeated successively
It is sent to automatic tin soldering device, the pressure resistant testing device station corresponding with inductance measurement device and carries out scolding tin, voltage-withstand test respectively
And inductance measurement, inductance coil automatic tin soldering, testing integrated machine replace manual work, it is ensured that the shear precision of pin, weldering
Tin precision, it can be ensured that needle contact of each pin of inductance coil respectively with different probe is good, so as to improve measurement number
According to accuracy and measurement accuracy, it is to avoid measurement error.To sum up, compared with prior art, the utility model can improve inductance
The machining accuracy of coil pin, it is ensured that the accuracy of Product processing, can realize the automated production of inductor product again, improve product
Qualification rate and production efficiency.
It is preferred that, as shown in figure 3, automatic whole cutting feed mechanism 5 include the operating platform 5-1 being installed in frame 1 and
It is arranged on the inductance for being additionally provided with the whole cutter 5-2 on operating platform 5-1, operating platform 5-1 and whole cutting being treated for placing
The discharging device 5-3 of coil 3 and the first manipulator 5- for inductance coil 3 to be moved to the whole cutting of whole cutter 5-2 progress
4, wherein：
Discharging device 5-3 includes being provided with support base 5-31, support base 5-31 for supporting the main body of inductance coil 3
Support frame 5-32 and be used to accommodate the groove 5-33 of inductance coil pin positioned at support frame 5-32 both sides；
First manipulator 5-4 includes first mechanical arm and the first mechanical paw positioned at first mechanical arm end, the first machine
Tool paw is using a pair of clamping plate 5-41 compositions.
Automatically whole cutting feed mechanism is setting discharging device and first on the basis of whole cutter in the prior art
Inductance coil on discharging device, is transported to whole to inductance coil pin on whole cutter by manipulator by the first manipulator
Cut.The clamping plate clamping inductance coil of first mechanical paw replaces artificial clamping, it is ensured that multiple pin shearing location consistency,
Avoid placing the error produced because artificial, so as to improve the shear precision of inductance coil pin, it is ensured that inductance coil following process
Accuracy.In addition, support frame 5-32 uses cross, criss-cross support frame can preferably support 4 of inductance coil
Pin, it is to avoid inductance coil is tilted, reduces the error manually placed；Water above whole cutter 5-2 and discharging device 5-3 side
Flat to be provided with the first guide rail 5-5, the first manipulator 5-4 is slidably arranged on the first guide rail 5-5, and clamping plate 5-41 uses parallel gas enclosure
Cylinder drives, and the design structure is simple, and cost is low.It should be noted that whole cutter 5-2 and discharging device 5-3 arranges for in-line
On row, the first guide rail 5-5 position sensor is provided with the position corresponding with whole cutter 5-2 and discharging device 5-3；It is whole
Cutter and discharging device are rods arranged in horizontal line, can simplify the action of the first manipulator, while being cut on the first guide rail with whole
The pin machine position corresponding with discharging device is provided with position sensor, can detect the position signalling of the first manipulator, sentence
Whether disconnected first manipulator moves in place, improves accuracy of action.
Further, as shown in figure 4, clamping device 4 includes being arranged on the bottom plate 4-1 inside workbench 2, wherein：
Detent mechanism 4-2 and the clamp system being engaged with detent mechanism 4-2 are provided with bottom plate 4-1；
Detent mechanism 4-2 includes being used to support the stull 4-21 of inductance coil 3 to be clamped and positioned at stull 4-21 sides
The locating piece 4-22 of side；
Clamp system includes being located at the gripping block 4-3 being oppositely arranged with locating piece 4-22 above stull 4-21 opposite sides and use
In the first driving means of driving gripping block 4-3 movements.
Clamping device is mainly used in clamping inductance coil on each station, and by inductor wire in the presence of worktable rotary
Circle is transported on scolding tin, voltage-withstand test and the corresponding station of inductance measurement, to realize that automated production provides possibility.Clamp dress
The original state put is that locating piece is in closure with gripping block, and when placing inductance coil, first driving means promote folder first
Tight block moves a certain distance, then the main body of inductance coil is placed in the groove between locating piece and gripping block, now
Inductance coil is straddled in the stull below locating piece, and the position of such inductance coil is more stablized, so as to improve inductance
The accuracy of coil following process, it is to avoid artificial carelessness causes product abnormal.
Further, guide rod 4-4 is installed with above bottom plate 4-1, gripping block 4-3 includes movable block 4-31 and is installed in shifting
Clamping head 4-32 on motion block 4-31, movable block 4-31 are set on guide rod 4-4, on guide rod 4-4 in movable block 4-31 and
The first spring 4-5 is provided between bottom plate 4-1.Specifically, when placing inductance coil, first driving means drive movable block edge
Guide rod is moved, so as to drive clamping head to move a certain distance, the main body of inductance coil then is placed on into locating piece and folder
In groove between tight block, the inductance coil now placed is clamped block under the impetus of the first spring and choked, so that
Inductance coil is avoided to rock in a groove；Wherein, the fixation for installing guide rod 4-4 is provided between guide rod 4-4 and bottom plate 4-1
Bar 4-6, the first spring 4-5 are arranged between fixed strip 4-6 and movable block 4-31 and are set on guide rod 4-4, fixed strip 4-6
It is bolted with bottom plate 4-1 and clamping head 4-32 and movable block 4-31.In addition, clamping cephalomotor standard to improve
True property, locating piece 4-22 is designed as U-shaped, and U-shaped locating piece, which can be played, guides clamping head/spacing effect, clamping device bag
Include at least two U-shaped locating pieces.It should be noted that first driving means are preferred to use cylinder or motor；Or, first drives
Dynamic device includes the pushing block 4-7 for promoting movable block 4-31 and the cylinder or motor for driving pushing block 4-7, promotes
Block 4-7 and locating piece 4-22 is located at the homonymy of stull.Specifically, cylinder or the motion of motor alone movable block；Or cylinder or
Motor drives movable block to move by pushing block, so as to drive clamping head to move a certain distance, then by inductance coil
Main body is placed in the groove between locating piece and clamping head, wherein, locating piece is designed as 2, and 2 locating pieces can be put simultaneously
Inductance coil is put, can also be individually placed, after inductance coil is placed into U-shaped locating piece, pushing block can be in cylinder or electricity
Resetted in the presence of motivation, if now without placement inductance coil, effect of the movable block in the first spring in a U-shaped locating piece
Under make clamping head restPose with locating piece to close.
In order to ensure the highly consistent of tin liquor during each scolding tin, it is to avoid the tin liquor in tin melting furnace is because being used for multiple times under rear liquid level
Drop, causes pin scolding tin difference highly occur.As shown in figure 5, automatic tin soldering device 6 includes flux bath 6-1, tin melting furnace 6-2
Leaching viscous scaling powder, scolding tin are carried out with for the inductance coil for treating scolding tin to be respectively moved into flux bath 6-1, tin melting furnace 6-2
Second manipulator 6-3, wherein：It is provided with tin melting furnace 6-2 in the groove 6-21 equipped with tin liquor, groove 6-21 and is provided with liftable
Tin can 6-22 and for control tin can 6-22 lift the second drive device 6-23；Second manipulator 6-3 includes the second machinery
Arm and the second mechanical paw positioned at second mechanical arm end, the second mechanical paw is using a pair of clamping plate 6-31 compositions.
Further, tin melting furnace 6-2 side is provided with tin scraping device 6-4, and tin scraping device 6-4 includes cockscomb 6-41
With the 3rd drive device 6-42 for driving oral areas of the cockscomb 6-41 along tin can 6-22 to move horizontally.To inductance coil
Pin scolding tin when, the tin liquor surface in tin melting furnace easily produces the impurity such as oxide, influence next group inductance coil pin
Scolding tin quality, reduces the electric conductivity of pin, and cockscomb is moved in the presence of the 3rd drive device along the oral area level of tin can
Kinetic energy is enough to wipe the oxide on tin liquor surface off, so as to ensure pin quality, improves scolding tin precision and product qualification rate.Separately
Outside, flux bath 6-1, tin melting furnace 6-2 and tin scraping device 6-4 are rods arranged in horizontal line and side upper horizontal is provided with the second guide rail
6-5, the second manipulator 6-3 is arranged on the second guide rail 6-5, on the second guide rail 6-5 with flux bath 6-1 and tin melting furnace 6-2
Corresponding position is provided with position sensor；Flux bath, tin melting furnace and tin scraping device are set to in-line, can simplify
The action step of second manipulator, improves service life, while the position sensor being arranged on the second guide rail can be with detection machine
The positional information of tool hand, judges whether the second manipulator moves in place, improves accuracy of action.
Improved as the utility model inductance coil automatic tin soldering, a kind of of testing integrated machine, it is as shown in figs. 6-7, pressure-resistant
Test device 7 includes pressure-resistant testing machine, the use being correspondingly arranged in the stull 4-21 of the clamping device 4 of correspondence station at least side
In the multiple first probe 7-1 being in contact respectively with the homonymy pin of inductance coil 3 and for driving the first probe 7-1 movements
Four-drive device 7-2, the first probe 7-1 is connected by wire with pressure-resistant testing machine；Inductance measurement device 8 includes inductance measurement
Machine, in the stull 4-21 of the clamping device 4 of correspondence station both sides it is correspondingly arranged on and draws for the homonymy respectively with inductance coil 3
Multiple second probe 8-1 that pin is in contact and the 5th drive device 8-2 for driving the second probe 8-1 movements, the second probe
8-1 is connected by wire with electrical sensing test-run a machine；First probe 7-1 and the second probe 8-1 include outer tube 7-11/8-11, interior
Sleeve pipe 7-12/8-12 and the syringe needle 7-13/8-13 for being arranged on inner sleeve 7-12/8-12 ends, outer tube 7-11/8-11 and inner sleeve
Second spring is provided between pipe 7-12/8-12.
Specifically, when the pin to inductance coil carries out voltage-withstand test, four-drive device drives the movement of the first probe,
Multiple first probes of the one or both sides of stull are engaged with stull produces certain pressure, and now the syringe needle of the first probe exists
Compressed in the presence of second spring, so that it is guaranteed that needle contact of each pin of inductance coil respectively from different first probes is good
It is good, it is ensured that the accuracy of pressure-resistant testing machine measurement data, improve measurement accuracy, it is to avoid measurement error.Draw to inductance coil
When pin carries out inductance measurement, the 5th drive device drives probe movement, and multiple second probes of stull both sides are engaged with stull
Certain pressure is produced, now the syringe needle of the second probe compresses in the presence of the first spring, so that it is guaranteed that inductance coil is every
Needle contact of the individual pin respectively from different second probes is good, it is ensured that the accuracy of electrical sensing test-run a machine measurement data, improves and surveys
Accuracy of measurement, it is to avoid measurement error.
Further, syringe needle 7-13/8-13 uses square block, and the surface that square block is contacted with the pin of inductance coil 3 is
Zigzag, stull 4-21 side is also zigzag, and the inductance measurement device 8 of pressure resistant testing device 7/ is to each of inductance coil 3
Pin is using double probe detections.The surface that probe, stull are contacted with the pin of inductance coil is both designed as zigzag, is contacted by face
Contacted instead of the point of original plane, the contact area with pin can be increased, improve measurement accuracy, while each pin is using double
Probe is detected and syringe needle uses square block, increases detection area, so that it is guaranteed that each pin can be with needle contact.In addition,
In order to easy to control, time of measuring is saved, production efficiency is improved.The drive device 8-2 of four-drive device 7-2/ the five is used
Parallel gas enclosure cylinder 7-21/8-21, parallel gas enclosure cylinder 7-21/8-21 both sides are provided with piston rod 7-22/8-22 and are set in
It is installed with drive block 7-23/8-23 on piston rod 7-22/8-22, drive block 7-23/8-23 for installing the first probe 7-1
Second probe 8-1 fixed block 7-24/8-24.It can be realized using parallel gas enclosure cylinder and the pin of stull both sides is measured simultaneously,
So as to save time of measuring, operating efficiency is improved.The drive device of four-drive device/the 5th is fixed on frame by support frame
On.It should be noted that the locating piece 4-22 of clamping device 4, clamping head 4-32, stull 4-21 and the electricity of pressure resistant testing device 7/
The fixed block 7-24/8-24 of sense test device 8 material uses the bakelite in phenoplasts, phenoplasts, with good
Insulating properties, it is high mechanical strength, dimensionally stable, corrosion-resistant.
It is corresponding with station around workbench 2 in inductance coil automatic tin soldering of the present utility model, testing integrated machine
And it is additionally provided with the rear of inductance measurement device 8 and beats color dot device 9 and product device for sorting 10；The lower section of workbench 2 is set
The rotating device 11 for driving workbench 2 to rotate is equipped with, rotating device 11 uses pneumatic cam dispenser；Workbench 2 is used
Eight station index dials.Product device for sorting can pick out voltage-withstand test and inductance measurement qualified product, it is to avoid people
The industry that works is obscured qualified, underproof product by subjective emotion influence；Rotating device uses pneumatic cam dispenser, energy
Enough realize is accurately positioned to rotation position, and the locking function of Cam splitter enough prevents inductance coil of the present utility model
Automatic tin soldering, testing integrated machine are rotated by external force in the case where having a power failure or stopping the supple of gas or steam and cause equipment to be damaged.
On the other hand, the utility model also provides a kind of inductance coil automatic tin soldering, testing integrated machine and obtains method of work, bag
Include：
Step 1：Blowing and whole cutting
Inductance coil 3 to be processed is placed on discharging device 5-3 support base 5-31 by staff, now inductance
The pin of coil 3 is stretched into support base 5-31 groove 5-33, and support frame 5-32 supports the main body of inductance coil 3, then
First manipulator 5-4 clamps inductance coil 3 by the clamping plate 5-41 of the first mechanical paw and is transported to whole cutter 5-2
On, whole cut is carried out to the pin of inductance coil 3；
Step 2：It is fed to workbench
Inductance coil defeated 3 after whole cutting is sent at the clamping device 4 of the station of workbench 2 by the first manipulator 5-4, this
When, first, first driving means promote gripping block 4-3 to move a certain distance, and then the first manipulator 5-4 is by inductance coil 3
Main body be placed in the groove between locating piece 4-22 and gripping block 4-3, inductance coil 3 is straddled below locating piece 4-22
On stull 4-21；
Step 3：Automatic tin soldering
Workbench 2 drives clamping device 4 to rotate, and the inductance coil 3 after whole cutting is transported into automatic tin soldering test device 6
Place carries out scolding tin processing, and now, first, the inductance coil 3 for treating scolding tin is transported to flux bath 6-1 and entered by the second manipulator 6-3
The inductance coil 3 of dipped scaling powder, is then transported at tin melting furnace 6-2, the pin of inductance coil 3 is entered by the viscous scaling powder of row leaching
Row scolding tin；
Step 4：Voltage-withstand test
Inductance coil 3 after scolding tin is transported at clamping device 4 by the second manipulator 6-3, then, and workbench 2 drives folder
Tight device 4 is rotated, and the inductance coil 3 after scolding tin is transported into progress voltage-withstand test at pressure resistant testing device 7, now, 4 wheel driven
Dynamic device 7-2 drives the first probe 7-1 movements, the multiple first probe 7-1 and stull 4-21 of stull 4-21 one or both sides
It is engaged, voltage-withstand test is carried out to the pin of inductance coil 3, pressure-resistant testing machine shows test result；
Step 5：Inductance measurement
Workbench 2 drives clamping device 4 to rotate, and the inductance coil 3 for completing voltage-withstand test is transported into inductance measurement device 8
Place carries out inductance measurement, now, and the 5th drive device 8-2 drives the second probe 8-1 movements, multiple the second of stull 4-21 both sides
Probe 8-1 is engaged with stull 4-21, carries out inductance measurement to the pin of inductance coil 3, electrical sensing test-run a machine shows test result；
Step 6：Beat color dot and product is selected
Workbench 2 drives clamping device 4 to rotate, and inductance coil 3 is transported at dozen color dot device 9 and carries out beating color dot, so
Afterwards, the inductance coil after color dot 3 will be beaten it is transported at product device for sorting 10 and selects qualified products and substandard product respectively
Go out, go to step 1, next group inductance coil 3 is processed.
Inductance coil automatic tin soldering of the present utility model, the method for work of testing integrated machine replace manual work, Ke Yibao
Demonstrate,prove shear precision, the scolding tin precision of pin, it can be ensured that the needle contact of each pin of inductance coil respectively with different probe
Well, so as to improve the accuracy and measurement accuracy of measurement data, it is to avoid measurement error.Compared with prior art, this practicality is new
Type can improve the machining accuracy of inductance coil pin, it is ensured that the accuracy of Product processing, and the automatic of inductor product can be realized again
Metaplasia is produced, and improves product qualification rate and production efficiency.
Described above is preferred embodiment of the present utility model, it is noted that for the ordinary skill of the art
For personnel, on the premise of principle described in the utility model is not departed from, some improvements and modifications can also be made, these improvement
Protection domain of the present utility model is also should be regarded as with retouching.
Claims (9)
1. a kind of inductance coil automatic tin soldering, testing integrated machine, it is characterised in that including frame and be installed in can in the frame
The circular table of rotation, wherein：
The clamping being installed with several stations, the station for pinching inductance coil is provided with the workbench to fill
Put；
The position corresponding with station is installed with automatic whole cutting feed mechanism, automatic tin soldering dress successively around the workbench
Put, pressure resistant testing device and inductance measurement device.
2. inductance coil automatic tin soldering according to claim 1, testing integrated machine, it is characterised in that described automatic whole to cut
Pin feed mechanism includes the operating platform being installed in the frame and the whole cutter being arranged on the operating platform, described
Be additionally provided with operating platform for place treat whole cutting inductance coil discharging device and for inductance coil to be moved to
The whole cutter carries out the first manipulator of whole cutting, wherein：
The discharging device includes being provided with the support frame for supporting inductance coil main body in support base, the support base
With the groove for being used to accommodate inductance coil pin positioned at support frame as described above both sides；
First manipulator includes first mechanical arm and the first mechanical paw positioned at the first mechanical arm end, described the
One mechanical paw is using a pair of clamping plate compositions.
3. inductance coil automatic tin soldering according to claim 2, testing integrated machine, it is characterised in that the clamping device
Including the bottom plate being arranged on inside the workbench, wherein：
Detent mechanism and the clamp system being engaged with the detent mechanism are provided with the bottom plate；
The detent mechanism includes the stull and the positioning above the stull side for being used to support inductance coil to be clamped
Block；
The clamp system includes being located at the gripping block being oppositely arranged with the locating piece above the stull opposite side and is used for
Drive the first driving means of the gripping block movement.
4. inductance coil automatic tin soldering according to claim 3, testing integrated machine, it is characterised in that above the bottom plate
Guide rod is installed with, the gripping block includes movable block and the clamping head being installed on the movable block, and the movable block is arranged
On the guide rod, the first spring is provided with the guide rod between the movable block and bottom plate.
5. inductance coil automatic tin soldering, testing integrated machine according to claim 3 or 4, it is characterised in that the automatic welding
Tin device includes flux bath, tin melting furnace and for the inductance coil for treating scolding tin to be respectively moved into the flux bath, molten tin
Stove carries out leaching viscous scaling powder, the second manipulator of scolding tin, wherein：
It is provided with the tin melting furnace in the groove equipped with tin liquor, the groove and is provided with liftable tin can and for controlling
State the second drive device of tin can lifting；
Second manipulator includes second mechanical arm and the second mechanical paw positioned at the second mechanical arm end, described the
Two mechanical paws are using a pair of clamping plate compositions.
6. inductance coil automatic tin soldering according to claim 5, testing integrated machine, it is characterised in that the tin melting furnace
Side is provided with tin scraping device, and the tin scraping device includes cockscomb and for driving the cockscomb along the tin can
The 3rd drive device that oral area is moved horizontally.
7. inductance coil automatic tin soldering according to claim 6, testing integrated machine, it is characterised in that the voltage-withstand test
Device include pressure-resistant testing machine, correspondence station clamping device stull at least side be correspondingly arranged be used for respectively with electricity
Multiple first probes that the homonymy pin of sense coil is in contact and the four-drive device for driving the first probe movement,
First probe is connected by wire with the pressure-resistant testing machine；
The inductance measurement device includes electrical sensing test-run a machine, correspondingly set in the both sides of the stull for the clamping device for corresponding to station respectively
Put for multiple second probes for being in contact respectively with the homonymy pin of inductance coil and for driving second probe to move
The 5th dynamic drive device, second probe is connected by wire with the electrical sensing test-run a machine；
First probe and the second probe include outer tube, inner sleeve and are arranged on the syringe needle of the inner sleeve pipe end, institute
State and second spring is provided between outer tube and inner sleeve.
8. inductance coil automatic tin soldering according to claim 7, testing integrated machine, it is characterised in that the syringe needle is used
Square block, the surface that the square block is contacted with the pin of inductance coil is zigzag, and the side of the stull is also zigzag,
The pressure resistant testing device/inductance measurement device is detected to each pin of inductance coil using double probes.
9. inductance coil automatic tin soldering according to claim 8, testing integrated machine, it is characterised in that the workbench
Around it is corresponding with station and be additionally provided with the rear of the inductance measurement device and beat color dot device and product and select dress
Put；The rotating device for driving the workbench to rotate is provided with below the workbench, the rotating device uses gas
Moving cam dispenser；The workbench uses eight station index dials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621480688.9U CN206451600U (en) | 2016-12-30 | 2016-12-30 | Inductance coil automatic tin soldering, testing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621480688.9U CN206451600U (en) | 2016-12-30 | 2016-12-30 | Inductance coil automatic tin soldering, testing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206451600U true CN206451600U (en) | 2017-08-29 |
Family
ID=59674502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621480688.9U Withdrawn - After Issue CN206451600U (en) | 2016-12-30 | 2016-12-30 | Inductance coil automatic tin soldering, testing integrated machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN206451600U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601471A (en) * | 2016-12-30 | 2017-04-26 | 山东中瑞电子股份有限公司 | Automatic soldering and testing integrated machine for inductance coil and working method of automatic soldering and testing integrated machine |
| KR101962088B1 (en) * | 2019-02-19 | 2019-03-25 | 봉원호 | Processing method for structure of coil for electromagnetic switch |
| CN110198107A (en) * | 2018-08-17 | 2019-09-03 | 中山市易江机电设备有限公司 | A kind of multiple station vertical coil winding machine |
| CN113399202A (en) * | 2021-05-20 | 2021-09-17 | 惠州市华阳智能技术有限公司 | Automatic production line for assembling vehicle-mounted wireless charger |
| CN114447727A (en) * | 2022-01-21 | 2022-05-06 | 中山市博胜机电设备有限公司 | Automatic tin soldering and terminal pressing equipment for solenoid valve coil |
-
2016
- 2016-12-30 CN CN201621480688.9U patent/CN206451600U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601471A (en) * | 2016-12-30 | 2017-04-26 | 山东中瑞电子股份有限公司 | Automatic soldering and testing integrated machine for inductance coil and working method of automatic soldering and testing integrated machine |
| CN106601471B (en) * | 2016-12-30 | 2018-05-18 | 山东中瑞电子股份有限公司 | Inductance coil automatic tin soldering, testing integrated machine and its method of work |
| CN110198107A (en) * | 2018-08-17 | 2019-09-03 | 中山市易江机电设备有限公司 | A kind of multiple station vertical coil winding machine |
| CN110198107B (en) * | 2018-08-17 | 2024-02-09 | 中山市易江机电设备有限公司 | Multi-station vertical winding machine |
| KR101962088B1 (en) * | 2019-02-19 | 2019-03-25 | 봉원호 | Processing method for structure of coil for electromagnetic switch |
| CN113399202A (en) * | 2021-05-20 | 2021-09-17 | 惠州市华阳智能技术有限公司 | Automatic production line for assembling vehicle-mounted wireless charger |
| CN114447727A (en) * | 2022-01-21 | 2022-05-06 | 中山市博胜机电设备有限公司 | Automatic tin soldering and terminal pressing equipment for solenoid valve coil |
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| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
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Granted publication date: 20170829 Effective date of abandoning: 20180518 |