CN109823826B - IML full-automatic production line and production process - Google Patents

Abstract

The invention discloses an IML full-automatic production line and a production process, wherein the IML full-automatic production line comprises an injection molding machine, a labeling machine, a conveying line assembly and a stacking mechanism assembly; the labeling machine mainly comprises a jig assembly, an arm assembly, a moving assembly and a label taking assembly, wherein the jig assembly is arranged on the arm assembly, and the moving assembly and the label taking assembly are respectively positioned at two sides of the arm assembly; the conveyor line assembly comprises a front pipeline assembly and a rear pipeline assembly; the front assembly line assembly receives the labeling machine, the starting end of the front assembly line assembly is provided with a turnover assembly, the object moving assembly discharges products to the turnover assembly, the turnover assembly turns the products onto the front assembly line assembly, the rear assembly line assembly receives the stacking mechanism assembly, and the tail end of the rear assembly line assembly is provided with a sorting assembly. The scheme solves the problems of complex whole structure, long production line, high failure rate, insufficient production efficiency and the like of the production line in the prior art.

Description

IML full-automatic production line and production process

Technical Field

The invention relates to the technical field of in-mold injection molding, in particular to an IML full-automatic production line and production process.

Background

The in-mold insert injection molding decoration technology (IMD) is a technology of putting a printed and molded decorative sheet into an injection mold, then injecting gum on the back surface of the molded sheet, and bonding the resin and the sheet into an integral curing molding, and is a product which is manufactured by embedding a printed film into an injection mold cavity after molding and punching, and then closing and injecting. At present, IMDs are manufactured by two methods, namely IMR and IML, wherein the IML refers to film sticking injection molding in a mold, namely, a film is printed and molded by a molding machine, and then the film is cut and placed in an injection mold to produce the IMD. The IML has the characteristics of short film manufacturing period, good color representation, capability of changing the pattern color at any time, good scratch resistance, flexible production, smooth and beautiful appearance and the like, and is a surface decoration technology of the current international vogue.

The IML production process gradually develops from the traditional semi-automatic production to the full-automatic production, and the efficiency is greatly improved. In the current IML production line design, most of attention is paid to the injection molding technology of the front part, namely the problem of how to accurately label and take out a finished product, and the problems of complex structural design, complicated and inflexible steps, insufficient efficiency and the like usually occur. More critical is, how to get the finished product after the problem of effective transportation and arrangement is related less, and in practice often appear the transportation arrangement equipment of back part and anterior part injection molding mismatch in efficiency, have the whole structure of production line complicated, the production line is lengthy, the fault rate is high, production efficiency is not enough scheduling problem.

In view of this, the present inventors have conducted intensive studies on the above problems, and have proposed an IML fully automatic production line and production process, which resulted therefrom.

Disclosure of Invention

The invention aims to provide an IML full-automatic production line, which solves the problems of complex whole structure, long production line, high failure rate, insufficient production efficiency and the like of the production line in the prior art.

In order to achieve the above object, the solution of the present invention is:

An IML full-automatic production line comprises an injection molding machine, a labeling machine, a conveying line assembly and a stacking mechanism assembly; a die assembly is fixed on the injection molding machine; the labeling machine mainly comprises a jig assembly, an arm assembly, a moving assembly and a label taking assembly, wherein the jig assembly is arranged on the arm assembly, and the moving assembly and the label taking assembly are respectively positioned at two sides of the arm assembly; the arm component drives the jig component to extend into the die component for marking and picking, and the mark picking component performs mark moving; the article moving component carries out transfer operation on the product obtained by the jig component, and meanwhile, the label taking component cooperates with the jig component to carry out label exchange operation; the conveyor line assembly comprises a front pipeline assembly and a rear pipeline assembly; the front assembly line assembly receives the labeling machine, the starting end of the front assembly line assembly is provided with a turnover assembly, the object moving assembly discharges products to the turnover assembly, the turnover assembly turns the products onto the front assembly line assembly, the rear assembly line assembly receives the stacking mechanism assembly, and the tail end of the rear assembly line assembly is provided with a sorting assembly.

The mold assembly is provided with two parallel and parallel rows of mold cavity groups, the object moving assembly is provided with two corresponding rows of station groups, the object moving assembly is provided with a dislocation mechanism, and the two rows of station groups are subjected to level and parallel and dislocation and side-by-side replacement through the dislocation mechanism; the overturning assembly is provided with two groups of clamp groups which are arranged in a staggered and side-by-side manner, and the staggered and side-by-side manner of the two groups of clamp groups is matched and corresponds to the staggered and side-by-side manner of the two rows of work groups; the turnover assembly is also provided with two groups of turnover mechanisms, and the two groups of turnover mechanisms respectively drive the two groups of clamp groups to inwards turn to be staggered and arranged.

The shifting assembly is provided with a shifting main plate, and the dislocation mechanism comprises a dislocation connecting plate, an inclined guide rail and a dislocation driving unit; the two rows of stations are respectively arranged on the moving main board and the dislocation connecting board, and the arrangement direction of the stations is taken as the reference direction; the inclined guide rail is arranged between the object moving main board and the dislocation connecting board, and the guide rail direction and the reference direction are obliquely crossed; the dislocation driving unit is connected between the moving main board and the dislocation connecting board and is arranged in parallel with the guide rail in a driving direction.

The dislocation mechanism is also provided with a dislocation adjusting unit, and the dislocation adjusting unit comprises an adjusting strip-shaped hole, an adjusting block and a limiting block; the adjusting bar-shaped hole is formed in the moving main board and extends along the guide rail, the adjusting block is detachably locked in the adjusting bar-shaped hole, and the limiting block is locked on the dislocation connecting board and matched with the adjusting block in a mutually blocking mode.

And each station of the two rows of station groups is provided with a station sucker unit.

The turnover mechanism comprises a turnover rod, a gear and a gear row; the clamp group is locked on the turning rod, the gear is arranged on the turning rod, the gear and the gear row are mutually meshed, and the gear row is connected with the gear row driving unit.

The two groups of turnover mechanisms are respectively locked and arranged on the same tooth row connecting plate, and share a tooth row driving unit which is used for driving the tooth row connecting plate to move.

The tooth row connecting plate is provided with a tooth row guide rail unit.

Each clamp of the clamp group is provided with a clamp seat, and the clamp seat is provided with a clamp sucker unit.

The clamp seat comprises a clamp connecting plate and a clamp bottom plate, the clamp connecting plate is locked on the turning rod, and the clamp bottom plate is adjustably installed on the clamp connecting plate through a bottom plate cylinder unit.

The front assembly line assembly also comprises a front conveying belt mechanism arranged between the two groups of turnover mechanisms, the conveying belt mechanism comprises a conveying belt and a conveying belt driving unit for driving the conveying belt to drive, and a plurality of conveying clamping grooves which are uniformly distributed are formed on the conveying belt through partition blocks which are uniformly arranged at intervals.

The post-assembly line assembly is provided with a post-conveying belt mechanism, the sorting assembly comprises two groups of sorting mechanisms which are oppositely arranged, the sorting mechanisms comprise a sorting rake rod and a rake rod driving unit, the sorting rake rod is provided with a rake rod body and rake teeth groups which are uniformly arranged on the rake rod body at intervals, the corresponding two groups of rake teeth groups of the two groups of the sorting mechanisms are oppositely arranged, and the rake rod driving unit is connected with the sorting rake rod to drive the sorting rake rod to move in the oppositely arranged direction.

The end part of each rake tooth of the rake tooth group is in a bullet flat head shape.

The cooperation of one side at two sets of arrangement mechanism's corresponding production line front end place is equipped with two sets of preceding spacing complementary unit of relative setting, and this preceding spacing complementary unit is including spacing separation blade and separation blade drive unit, and two sets of spacing separation blades of correspondence of spacing complementary unit before two sets of are relative setting, and separation blade drive unit connects spacing separation blade in order to drive this spacing separation blade and remove in the direction of relative setting.

And one side of the two groups of arrangement mechanisms, which corresponds to the rear end of the production line, is matched with a rear limit baffle.

The rear conveyor belt mechanism comprises two conveyor toothed belts, a toothed belt driving unit and a toothed belt transmission unit; the two conveying toothed belts are wound on the toothed belt transmission unit in parallel and side by side, and the toothed belt transmission unit is in transmission connection with the toothed belt driving unit through a belt.

The stacking mechanism assembly comprises a stacking component and a stacking area component; the stacking assembly comprises a stacking frame and a stacking sucker mechanism which can do lifting and translation actions on the stacking frame; the stacking area assembly is arranged below the stacking suction disc mechanism and comprises a stacking area frame and a stacking plate group, and the stacking plate group comprises two groups of stacking plate positions which are connected into a whole side by side; a plate driving unit is arranged between the stacking plate group and the stacking area frame, and the plate driving unit drives the stacking plate group to translate on the stacking area frame so as to realize alternate replacement and stacking of the two groups of stacking plate positions.

The stacking plate comprises a bottom plate and heightening guardrails arranged around the bottom plate.

And the positions of the far ends of the two groups of stacking plate positions are respectively provided with a limiting column, and the positions of the front end and the rear end of the stacking area frame are respectively provided with a corresponding limiting plate.

Two groups of guide rails are arranged on the stacking area frame, and two groups of sliding blocks movably meshed with the two groups of guide rails are arranged on the back face of the stacking plate group.

The label picking assembly comprises a label picking mechanism and a label picking rotating mechanism, wherein the label picking rotating mechanism comprises a mounting flat plate, two rotating wheels and two driving wheels; the label taking mechanism is arranged on the mounting flat plate, two ends of the mounting flat plate are respectively connected with two rotating wheels, the two rotating wheels are in one-to-one corresponding transmission connection with two driving wheels, and the driving wheels are connected with a rotary driving unit.

The label taking rotary mechanism further comprises a rotary gear coaxially arranged with the driving wheel, and the rotary gear is matched and meshed with the correction gear row.

The label taking mechanism is provided with six groups, the label taking rotating mechanism is provided with three groups which are arranged side by side, and each group of label taking rotating mechanism is provided with two groups of label taking mechanisms side by side.

The driving wheels of the three sets of label taking rotating mechanisms share a set of rotating driving units.

The arm assembly comprises an arm support, a conveying chain belt, a driving chain wheel and a chain wheel driving motor, wherein the conveying chain belt, the driving chain wheel and the chain wheel driving motor are arranged on the arm support; the transmission chain wheel is arranged on the arm support, the transmission chain belt is wound on the transmission chain wheel, and the transmission chain wheel is in transmission connection with the chain wheel driving motor; the conveyor belt is provided with a connecting seat for mounting the jig component.

The jig assembly comprises a jig, an extension arm, a mounting part and a translation mechanism; the jig is arranged on the extension arm and is provided with two jig sucker groups oppositely arranged at two sides of the extension arm; the extension arm is movably assembled on the mounting part through the translation mechanism.

The translation mechanism comprises a translation conveying belt, a connecting part and a translation driving motor; the extension arm is connected to the translation conveyor belt through the connecting part, and the translation conveyor belt is in transmission connection with the translation driving motor.

The object moving assembly is arranged on the lifting assembly, and the lifting assembly is provided with a lifting frame, a lifting mechanism and an object moving rotating mechanism; the lifting mechanism comprises a lifting conveyor belt arranged on the lifting frame and a lifting driving motor for driving the lifting conveyor belt to convey; the lifting conveyor belt is provided with a lifting mounting plate, and the label taking assembly is mounted on the lifting mounting plate through a moving rotary mechanism.

The object moving rotating mechanism comprises an extension rod, a swinging rod and a driving oil cylinder, the object moving assembly is arranged at one end of the extension rod, the other end of the extension rod is movably assembled on the lifting mounting plate in a autorotation mode, the swinging rod is fixed on the extension rod, and the swinging end part of the swinging rod is connected with the driving oil cylinder.

Another object of the present disclosure is to provide a full-automatic IML production process, which mainly includes the following steps:

1) The labeling machine is used for adsorbing label paper on the jig assembly through label taking and label moving actions of the label taking assembly, sending the label paper into a die assembly of the injection molding machine through the arm assembly, and taking out a product in the die assembly at the same time, so that the jig assembly returns to an initial position; the product on the jig assembly is transferred and discharged to the overturning assembly of the front assembly line assembly through the object moving assembly, the label picking assembly performs label picking and label moving actions at the same time, and the labeling machine circulates in this way;

2) The conveying line assembly rotates the product received from the object moving assembly by 180 degrees through the overturning assembly, and is placed on a conveying belt of the front assembly line assembly, and the conveying belt moves forwards by a certain pitch; returning the overturning assembly to the original position for waiting, and circulating in this way;

3) Products are moved onto a conveyor belt of the rear assembly line component, and are arranged and limited through the arranging component when being moved to a corresponding stacking mechanism assembly area at the tail end of the rear assembly line component; the stacking mechanism assembly absorbs the finished products and moves the products to a corresponding stacking area; after the completion, the conveyer belt continues to convey, and the finishing assembly and the stacking mechanism assembly return to the original position to wait, and the circulation is performed.

In the step 1), after the label picking assembly picks up the label paper from the label stock assembly, the label picking assembly moves towards the direction of the jig assembly and rotates for 90 degrees, and finally, the label picking assembly is near the jig assembly and is arranged opposite to the jig assembly; the label picking assembly further moves to send label paper to the surface of the jig assembly, the label paper is adsorbed on the surface of the jig assembly under the electrostatic action of the jig assembly, and meanwhile, the label picking assembly returns to the initial position, and then the label picking action is repeated.

In the step 1), the jig assembly is sent into the die assembly through the arm assembly; the jig assembly moves a certain distance towards the female die of the die assembly, and the label paper is placed into the cavity of the female die; the jig assembly moves a certain distance in the male die direction of the die assembly, and the product on the male die is adsorbed on the jig assembly; then the jig assembly moves back to the opening and closing initial position, and the arm assembly returns the jig assembly to the initial position; meanwhile, the label taking component carries out label moving action from the label library component to the jig component.

In the step 1), the object moving component moves towards the direction of the jig component, and the product on the jig component is adsorbed; the object moving assembly reversely moves and rotates by 90 degrees; meanwhile, the label taking component performs label exchanging action on the jig component.

In the step 1), after the product is adsorbed by the object moving assembly, before the product is transferred and discharged to the overturning assembly, the two rows of products which are arranged in a flush way are arranged in a staggered way by the object moving assembly, and then the products are transferred and discharged to the two groups of clamp groups which are arranged in a staggered way and are arranged in the overturning assembly in a one-to-one correspondence way; the turnover assembly turns over and reversely buckles the two corresponding groups of products on the two groups of clamp groups and combines the products into a row on the conveying belt of the front assembly line assembly.

In the step 2), the conveying belt of the front assembly line component carries products to move forwards, each product sequentially enters a detection area and is detected through a detection mechanism, if the products are unqualified, the products are blown into a waste box in real time through a blowing mechanism, and if the products are qualified, the products are continuously conveyed forwards and enter the conveying belt of the rear assembly line component.

In the step 3), after finishing and limiting the products to be stacked, the finishing component firstly absorbs the products to be stacked through the stacking mechanism assembly, then returns to the original position to cancel limiting the products, and then the stacking mechanism assembly moves the products to be stacked to the stacking area.

After the scheme is adopted, the full-automatic IML production line has the beneficial effects that compared with the prior art: the full-automatic IML production line mainly comprises an injection molding machine, a mold assembly, a labeling machine, a conveying line assembly and a stacking mechanism assembly, wherein the labeling part is three parts of a reasonable layout jig assembly, a moving object assembly and a label taking assembly, meanwhile, high-efficiency labeling and product output operation are realized, the conveying line assembly comprises a front assembly line assembly and a rear assembly line assembly, the front assembly line assembly is skillfully designed, a turnover assembly is matched with the moving object assembly, the product is completed from the labeling machine to the conveying line assembly and is transferred in a combined mode, and accordingly product running water conveying and product stacking are facilitated. The back assembly line assembly is ingenious to design and has the arrangement subassembly for to the product is put in order and is avoided pricking and push away, ensures the reliable stability of orderly and the follow-up stacking operation of product on the assembly line, makes whole production line have extremely simplified, high efficiency, high stable flow production from this, brings very big economic benefits for the enterprise.

Drawings

FIG. 1 is a perspective view of an IML fully automated production line;

FIG. 2 is a schematic view of a mold assembly;

FIG. 3 is a perspective view of a labelling machine;

FIG. 4 is a perspective view of the assembly line;

FIG. 5 is a perspective view of the engagement of the mover assembly with the inverter assembly;

FIG. 6 is a perspective view of the mobile assembly;

FIG. 7 is an exploded view of the mobile assembly;

FIG. 8 is another perspective view of the mobile assembly;

FIG. 9 is a perspective view of the flip assembly;

FIG. 10 is a partial schematic view of FIG. 9;

fig. 11 is an enlarged view of a portion a in fig. 9.

FIG. 12 is a perspective view of a rear pipeline assembly;

FIG. 13 is another perspective view of the rear pipeline assembly;

FIG. 14 is a schematic view of a collating mechanism;

fig. 15 is an enlarged view of a portion B in fig. 12.

FIG. 16 is a perspective view of the stacking mechanism assembly;

FIG. 17 is a perspective view of a stacking area assembly;

FIG. 18 is another perspective view of the stacking area assembly;

FIG. 19 is a perspective view of the targeting assembly;

FIG. 20 is a perspective view of an arm assembly;

FIG. 21 is a perspective view of a jig assembly;

Fig. 22 is a perspective view of the lift assembly.

Description of the reference numerals

Injection molding machine 100, mold assembly 200, male mold 21, female mold 22;

Labeler 300: a jig assembly 31, an arm assembly 32, a moving assembly 33 and a label picking assembly 34,

Jig assembly 31: the jig 311, the first jig suction cup set 3111, the second jig suction cup set 3112,

Extension arm 312, mounting portion 313, translating conveyor 314,

A connection 315 for translating the drive motor 316 and reinforcing the track set 317;

Arm assembly 32: arm support 321, conveyor belt 322,

A connecting base 323, a sprocket driving motor 324,

And a transfer assembly 33: a tooling group 331, a moving main plate 332, a dislocated connecting plate 333,

The diagonal guide rail 334, the misalignment driving unit 335, the misalignment adjusting unit 336,

The bar-shaped hole 3361, the adjusting block 3362 and the limiting block 3363 are adjusted;

the label picking assembly 34: the label picking mechanism 341, the mounting plate 342, the rotating wheel 343,

A drive wheel 344, a correction row 345;

lifting assembly 35: a lifting frame 351, a lifting conveyor belt 352, a lifting driving motor 353,

Lifting mounting plate 354, extension rod 355, swing rod 356, and driving cylinder 357;

front pipeline assembly 400: a flipping assembly 41;

A flip lever 411, a clamp group 412, a clamp connection plate 4121, a clamp bottom plate 4122,

A base plate cylinder unit 4123, a gear 413, a gear row 414, a gear row driving unit 415,

The row of teeth connecting plates 416, the upper spacing member 4161, the lower spacing member 4161,

The belt 417, the spacer 4171, the transport card slot 4172, and the belt drive unit 418.

Rear pipeline assembly 500: a collating assembly 51;

A rake lever 511, a rake lever body 5111, a rake teeth group 5112, a rake lever driving unit 512,

A limit stop 513, a stop drive unit 514, a rear limit stop 515, a conveyor belt 516,

A toothed belt drive unit 517, a toothed belt transmission unit 518, a belt 519;

Stacking assembly 600:

a stacking frame 61, a stacking chuck mechanism 62, a lifting mechanism 63, and a translation mechanism 64;

Stacking area assembly 700:

the area frame 71, the stacking plate 72, the bottom plate 721, the raised guard rail 722,

Plate position driving unit 73, spacing post 74, limiting plate 75, guide rail 76, slider 77.

Detailed Description

The present invention will be described in further detail with reference to the following specific embodiments.

The present disclosure relates to a full-automatic IML production line, as shown in fig. 1-22, comprising an injection molding machine 100, a mold assembly 200, a labeling machine 300, a conveyor line assembly and a stacking mechanism assembly. The mold assembly 200 is fixed to the injection molding machine 100; as shown in fig. 2, the male mold 21 and the female mold 22 of the mold assembly 200 are disposed opposite one another. In the particular embodiment shown, the mold assembly 200 is provided with two vertically parallel rows of mold cavity groups, each row having three mold cavities.

The labeling machine 300 mainly comprises a frame, and a jig assembly 31, an arm assembly 32, a moving assembly 33 and a label taking assembly 34 which are arranged on the frame. The jig assembly 31 is arranged on the arm assembly 32, and the object moving assembly 33 and the mark taking assembly 34 are respectively positioned at two sides of the arm assembly 32; the arm component 32 drives the jig component 31 to extend into the die component 200 for marking and picking (picking a formed product), and the mark picking component 34 performs mark moving; the jig assembly 31 extends from the inside of the die assembly 200 to a position between the object moving assembly 33 and the label taking assembly 34, the object moving assembly 33 carries out transfer operation on the product obtained by the jig assembly 31, and meanwhile, the label taking assembly 34 is matched with the jig assembly 31 to carry out label exchange operation.

The conveyor line assembly includes a front pipeline assembly 400 and a rear pipeline assembly 500. The front assembly line assembly 400 receives the labeling machine 300, a turnover assembly 41 is arranged at the beginning end position of the front assembly line assembly 400, the article moving assembly 33 discharges the product P to the turnover assembly 41, and the turnover assembly 41 turns and moves the product onto a conveying belt of the front assembly line assembly 400. The rear assembly line assembly 500 receives the stacking mechanism assembly, and the finishing assembly 51 is arranged at the tail end of the rear assembly line assembly 500 and used for finishing the products P, so that the products are prevented from being pushed, and the ordered conveying and the subsequent stacking operation of the products P are facilitated.

The main innovation of the production line is the flexible and smart matching of all parts, in particular to the combined design of the labeling machine 300 part and the conveying line assembly part. The main innovation of the structural design of the labeling machine 300 is the layout of the components and the corresponding operation mode design, and the components involved in the design, including the jig component 31, the arm component 32, the object moving component 33 and the label picking component 34, may be components with corresponding functions in the prior art, and of course, the following description provides an optimal implementation manner for each component. Similarly, the design of the conveying line assembly part has the main innovation point that the front and rear two-stage design and the front and rear positions respectively provide the turning and arranging operation modes, and the turning component 41 and the arranging component 51 related to the two-stage design and the front and rear positions can adopt components with corresponding functions in the prior art, so that the following scheme provides the optimal implementation mode for each component.

As shown in fig. 5-11, the moving component 33 and the turning component 41 are mutually matched in a vertical arrangement, and are operation matching components for discharging the product P from the labeler 300 to the front assembly line component 400. Corresponding mould subassembly 200 is equipped with two rows of die cavity groups of parallel side by side, moves thing subassembly 33 and is equipped with two rows of station groups 331 of parallel side by side, and station group 331 is used for bearing product P effect, specifically, all is equipped with the station sucking disc unit on each station of two rows of station groups, realizes nimble transfer through the mode that the sucking disc held the product. The shifting assembly 33 is provided with a dislocation mechanism, and two rows of working bits 331 are exchanged in parallel and side by side in a dislocation way through the dislocation mechanism. In the embodiment, each of the station groups 331 is provided with three stations arranged at intervals, and the intervals are at least a distance capable of accommodating one station. The two-row station groups 331 are parallel and level, which means that the respective three stations are aligned one by one, and the staggered stations are staggered one by one.

The turnover assembly 41 is provided with two clamp groups 412 which are arranged in a staggered and side-by-side manner, and the staggered and side-by-side manner of the two clamp groups 412 is matched and corresponds to the staggered and side-by-side manner of the two work station groups 331. Corresponding to the embodiment, each clamp group 412 is provided with three clamps side by side at intervals, and the three clamps of the two groups are arranged in a one-to-one staggered manner. The turnover assembly 41 is further provided with two groups of turnover mechanisms, and the two groups of turnover mechanisms respectively drive the two groups of clamp groups 412 to turn inwards to be staggered and arranged.

The dislocation mechanism in a preferred embodiment comprises a dislocation connecting plate 333, an inclined guide rail 334 and a dislocation driving unit 335. The moving component 33 has a moving main plate 332, two rows of work station groups 331 are respectively arranged on the moving main plate 332 and the dislocation connecting plate 333, and the arrangement direction of the work station groups 331 (three work stations) is used as a reference direction; the diagonal guide 334 is installed between the moving main plate 332 and the offset connection plate 333, and the guide direction of the diagonal guide 334 is disposed diagonally to the reference direction. The misalignment driving unit 335 is connected between the shift main plate 332 and the misalignment connecting plate 333, and the driving direction of the misalignment driving unit 335 is arranged parallel to the guide rail direction. The oblique crossing arrangement refers to non-parallel and non-perpendicular (more than 0 degrees and less than 90 degrees) arrangement between the two. The misalignment driving unit 335 may employ a driving cylinder. When the two rows of station groups 331 are changed from parallel to staggered, the staggered connection plate 333 is driven to move obliquely along the guide rail by the extending action of the staggered driving unit 335, and one station group 331 on the staggered connection plate 333 is kept far away from the other station group 331 and moves in a staggered manner on the premise that the station group 331 always extends in the reference direction. Similarly, when the two rows of station groups 331 are changed from being staggered side by side to being flush side by side, the staggered connection plate 333 is driven to move obliquely along the guide rail by the contraction action of the staggered driving unit 335, and on the premise that one station group 331 on the staggered connection plate 333 always keeps the reference extending to the extending direction, the station groups 331 are moved close to and flush with each other relative to the other station group 331. The dislocation mechanism realizes the flush/dislocation exchange of the two rows of station groups 331 and simultaneously changes the distance, the change amplitude can be adjusted by changing the angle value of the inclined intersection, the dislocation blanking machine is very beneficial to the mechanical design of dislocation blanking of different products, and the universality and the flexible change characteristic of the device are improved.

Preferably, the dislocation mechanism is further provided with a dislocation adjusting unit 336, and the dislocation adjusting unit 336 includes an adjusting bar hole 3361, an adjusting block 3362 and a limiting block 3363; the adjusting bar-shaped hole 3361 is formed on the moving main board 332 and extends along the guide rail, the adjusting block 3362 is detachably locked in the adjusting bar-shaped hole 3361, and the limiting block 3363 is locked on the dislocation connecting board 333 and is matched with the adjusting block 3362 in a mutually blocking way. Through the cooperation of regulating block 3362 and stopper 3363, realize dislocation and change the fixed point spacing effect of changing side by side, through changing different regulating block 3362, can realize the regulation change of its spacing position of fixed point spacing.

Each set of turnover mechanisms comprises a turnover rod 411, a gear 413 and a tooth row 414. The two groups of turnover rods 411 are arranged in parallel, and a placement area for turnover of the products (packaging boxes) P is formed between the two groups of turnover rods, and the placement area is specifically a production line flow conveyor belt 417. Two groups of turnover rods 411 are movably mounted on the relevant frames, and specifically, the turnover rods 411 can be movably mounted through bearing parts, so that autorotation is facilitated. The two clamp groups 412 are respectively locked on the two turnover rods 41.

The gear 413 is mounted at the end of the turning rod 411, the gear 413 is meshed with the gear row 414, and the gear row 414 is connected with the gear row driving unit 415. The driving unit 415 drives the gear 414 to move back and forth, and finally drives the turning rod 411 to turn forward and backward. Preferably, the two sets of turnover mechanisms are designed to share a gear row driving unit 415, thus simplifying the structure, and more importantly, realizing the action synchronization of the two sets of turnover mechanisms. Specifically, the respective tooth rows 414 of the two sets of turning bars 411 are locked on the same tooth row connecting plate 416, and the tooth row driving unit 415 is connected to the tooth row connecting plate 416 to drive the tooth row connecting plate 416 to move, so as to drive the two sets of tooth rows 414 to move back and forth synchronously. Further, a rack guide rail unit (not shown) is provided on the back surface of the rack connecting plate 416 to ensure the movement stability of the rack connecting plate 416.

The clamp group 412 is used for carrying the product P and driving it to turn over, and is separated after turning over, so that the clamp group 412 adopts a suction cup structure, that is, each clamp of the clamp group 412 is provided with a clamp seat, and the clamp seat is provided with a clamp suction cup unit (not shown in the figure). The fixture seat has a specific structural design, including a fixture connecting plate 4121 and a fixture bottom plate 4122, wherein the upper end of the fixture connecting plate 4121 is locked on the turning rod 411, and the fixture bottom plate 4122 is arranged on the outer plate surface of the fixture connecting plate 4121, so as to form the bottom of the fixture seat for bearing the product P. The clamp suction cup unit is arranged on the clamp bottom plate 4122, so that the carried product P is effectively held and positioned. Preferably, the clamp base 4122 is adjustably mounted to the clamp connection plate 4122 by a base cylinder unit 4123, where the clamp base 4122 is adapted to accommodate different styles of product P flipping operations by adjusting the distance of the clamp base relative to the flipping lever 411. And after the overturning, the reliable stability of the separation after the overturning can be ensured by properly lifting the clamp bottom plate 4122.

As described above, the front pipeline assembly 400 further includes a front conveyor mechanism disposed intermediate the two sets of flipping mechanisms, the conveyor mechanism including a conveyor 417 and a conveyor drive unit 418 (specifically, a drive motor) that drives the conveyor 417. The conveying belt 417 is provided with a plurality of conveying clamping grooves 4172 which are uniformly distributed through partition blocks 4171 which are uniformly arranged at intervals, and each product P is just placed in the corresponding conveying clamping groove 4172 after being overturned, so that the orderly and stable positioning effect on the overturned products P is realized. The end position of the conveyer belt 417 of the front assembly line assembly 400 is also provided with a picking assembly, the picking assembly comprises a detection mechanism, an air blowing mechanism 42 and a waste collecting box 43, the air blowing mechanism 42 and the collecting opening of the waste collecting box 43 are arranged oppositely on two sides of the assembly line, products on the assembly line are sequentially detected by the detection mechanism, if unqualified, the air blowing mechanism 42 blows the products into the waste collecting box 42, and if qualified, the products are moved forwards.

In the IML production line, the manufactured products realize the merging and transferring function from the labeling machine to the conveying line assembly through the discharging arrangement device. In order to improve the production efficiency of IML products, a mold plate is usually provided with two rows of mold cavity groups, and two rows of product groups are correspondingly formed, so that how to reasonably and efficiently convey the two rows of product groups is critical. The present disclosure proposes a novel discharging arrangement device, which receives two rows of product groups made by the moving component 33, and makes the two rows of product groups arranged in a staggered manner (the motion process can be synchronously performed in the receiving and moving process of the moving component 33) by a staggered mechanism, then the two staggered rows of product groups are discharged onto two groups of clamps of the overturning component 41 in a one-to-one correspondence manner, the two groups of clamps 412 are arranged, and then the two groups of clamps 412 are synchronously turned inwards by the two groups of overturning mechanisms, so that the two rows of product groups are combined into one row. In the whole operation process, the staggered arrangement is achieved when the material moving assembly 33 is fed to the overturning assembly 41, the transfer and conveying from the overturning assembly 41 to the conveying belt 417 are achieved, meanwhile, the product P back-off and combining operation is achieved, the follow-up running water conveying and stacking operation is facilitated, and the whole operation mode is quite novel, flexible and efficient.

As shown in fig. 12-15, the rear pipeline assembly 500 has a rear conveyor belt mechanism that extends below the stacking frame 61 of the stacking mechanism assembly. As a preferred embodiment of the rear conveyor belt mechanism, it includes two conveyor belts 516, a belt driving unit 517 and a belt driving unit 518, where the two conveyor belts 516 are parallel to each other and are wound around the belt driving unit 518, and the belt driving unit 518 is in driving connection with the belt driving unit 517 through a belt 519. Driven by the toothed belt driving unit 517, drives the two conveyor toothed belts 516 through the transmission of the belt 519 and the toothed belt transmission unit 518 to perform synchronous conveying.

The present arrangement assembly 51 includes two sets of arrangement mechanisms disposed on opposite sides of a rear conveyor belt mechanism (two conveyor toothed belts 516), the arrangement mechanisms including an arrangement rake bar 511 and a rake bar drive unit 512, the arrangement rake bar 511 having a rake bar body 5111 and rake teeth sets 5112 disposed on the rake bar body 5111 at uniform intervals. The two sets of rake teeth 5112 of the two sets of sorting rake bars 511 are disposed opposite to each other, and the rake driving unit 512 is connected to the sorting rake bars 511 to drive the sorting rake bars 511 to move in opposite directions. After the conveying toothed belt 516 is sent to place the sequentially arranged products P, the driving units 512 of the two sets of sorting mechanisms are synchronously driven to drive the two sets of sorting rake bars 511 to move towards the middle, the rake teeth of the rake teeth sets 5112 are embedded between two adjacent products P in a one-to-one correspondence manner, the two sets of rake teeth sets 5112 are equivalent to form a one-to-one correspondence manner for accommodating the products P if the matching slot positions are formed, so that the sorting and limiting of the arrangement positions of the products P to be stacked on the conveying toothed belt 516 are realized, the stacking problem of the products P can be prevented, the accurate alignment of the products P to be stacked is ensured to be at the preset position, and the effective holding and accurate stacking operation of the stacking assembly on the products P are facilitated, and the high-stability and high-efficiency production of the production line is ensured.

Preferably, the end of each tine of the tine group 5112 is designed into a bullet flat head shape, which is favorable for smooth embedding of the tine and fine adjustment of the position of the product P. Preferably, the sorting assembly 51 is further provided with two sets of front limiting auxiliary mechanisms which are oppositely arranged, and the front limiting auxiliary mechanisms are arranged at one side position of the front ends of the corresponding production lines of the two sets of sorting mechanisms and are used for properly limiting adjacent products to be sorted at the front ends of the stacked products P by matching with the two sets of sorting mechanisms. The front limiting auxiliary mechanism comprises a limiting blocking piece 513 and a blocking piece driving unit 514, wherein two corresponding groups of limiting blocking pieces 513 of the two groups of front limiting auxiliary mechanisms are oppositely arranged, the blocking piece driving unit 514 is connected with the limiting blocking piece 513 to drive the limiting blocking piece 513 to move in the opposite direction, and two opposite groups of limiting blocking pieces 513 are used for supporting and assisting in limiting products at corresponding positions. When the products P to be stacked are clamped and limited, the front limiting auxiliary mechanism can synchronously act with the finishing mechanism, when limiting is released, the after-finishing mechanism is retracted and reset successively, and after the products P to be stacked are transferred from the production line, the front limiting auxiliary mechanism is retracted and reset again, so that the stable and orderly arrangement effect of the subsequent products P is ensured. Furthermore, the sorting assembly 51 is further provided with a rear limit baffle, which is arranged at a side position of the two groups of sorting mechanisms corresponding to the rear end of the production line and is used for properly limiting the end-most product of the products to be stacked P by matching with the two groups of sorting mechanisms.

As shown in fig. 16-18, the stacking mechanism assembly includes a stacking component 600 and a stacking region component 700. The stacking assembly 600 includes a stacking frame 61 and a stacking chuck mechanism 62, wherein the stacking chuck mechanism 62 is suspended from the stacking frame 61, and can perform lifting and translation actions on the stacking frame 61. Specifically, the stacking chuck mechanism 62 is assembled on the stacking frame 61 through the lifting mechanism 63 and the translation mechanism 64, the stacking chuck mechanism 62 is driven to lift by the lifting mechanism 63, and the stacking chuck mechanism 62 is driven to translate by the translation mechanism 64. The lifting mechanism 63 and the translation mechanism 64 are of various embodiments known in the art.

The stacking area assembly 700 is disposed below the stacking chuck mechanism 62, and the stacking area assembly 700 includes an area frame 71 and a stacking plate set mounted on the area frame 71, wherein the stacking plate set includes two stacking plates 72 integrally connected side by side. A plate driving unit 73 is installed between the stacking plate group and the area frame 71, and the plate driving unit 73 drives the two groups of stacking plates 72 to translate back and forth on the area frame 71 for rotation stacking operation. The area frame 71 has three sections, a middle section located directly below the stacking chuck mechanism 62 and two side sections located on both sides of the middle section, and two sets of stacking plates 72 alternately move to the middle section for stacking the products thereon by the stacking chuck mechanism 62.

The stacking mechanism assembly is the last process of the IML production line, the stacking operation is performed on the conveyed product P, the stacking suction disc mechanism 62 sucks the conveyed product through lifting and translation actions, stacks the conveyed product on one stacking plate 72 located on the middle area, after the stacking of the group of stacking plates 72 with the preset product number is completed, the plate driving unit 73 drives the two groups of stacking plates 72 to replace the positions, the stacking plates 72 are shifted to the corresponding side areas for packaging and sending out operations, the other stacking plate 72 is correspondingly shifted to the middle area, and the stacking operation is performed on the other stacking plate 72 by the continuously working stacking suction disc mechanism 62, so that the efficient stacking and flow production are realized.

Preferably, the stacking plate 72 includes a bottom plate 721 and raised guardrails 722 disposed around the bottom plate 721. The raised guard rail 722 is designed to be detachable or reversible to form a horizontal structure, which is beneficial to packing and removing the products. Preferably, the end positions of the two groups of stacking plates 72, which are far away from each other, are respectively provided with a limiting post 74, and the front end position and the rear end position of the area frame 71 are respectively provided with a corresponding limiting plate 75. The limiting effect of the two groups of stacking plate positions 72 moving in place is achieved through the mutual limitation of the limiting posts 74 and the limiting plates 75. Preferably, two sets of guide rails 76 are provided on the area frame 71, and two sets of sliders 77 movably engaged with the two sets of guide rails 76 are provided on the back surfaces of the two sets of stacking plates 72.

As shown in fig. 19, a label stock assembly 35 for providing label paper is provided beside the label picking assembly 34. The label picking assembly 34 comprises a label picking mechanism 341 and a label picking rotating mechanism, wherein the label picking rotating mechanism comprises a mounting plate 342, two rotating wheels 343 and two driving wheels 344. The label picking mechanism 34 is mounted on the mounting plate 342, two ends of the mounting plate 342 are respectively connected with two rotating wheels 343 (in the embodiment, the two rotating wheels 343 are symmetrically connected by adopting a non-central axis, and simultaneously perform translation motion), the two rotating wheels 343 are in one-to-one corresponding transmission connection with two driving wheels 344, and the driving wheels 344 are connected with a rotary driving unit (not shown in the figure). The rotation driving unit drives the mounting plate 342 and the label picking mechanism 34 thereon to rotate through the transmission of the two rotation wheels 343 and the two driving wheels 344, so that the label picking mechanism 34 moves back and forth between the label stock assembly 35 and the jig assembly 31 to realize label picking and label moving.

Preferably, the label picking rotary mechanism further comprises a rotary gear coaxially arranged with the driving wheel 344, and the rotary gear is cooperatively meshed with the correction gear row 345. By matching the rotating gear with the correcting gear row 345, the accurate correcting function on the rotating angle is realized. In a specific embodiment, the label picking mechanism 341 is provided with six groups, the label picking rotating mechanism is provided with three groups side by side, and each group of label picking rotating mechanism is provided with two groups of label picking mechanisms 341 side by side. Furthermore, the driving wheels of the three sets of label picking rotary mechanisms may share a set of rotary driving units, so as to realize synchronous actions of the six sets of label picking mechanisms 341.

As shown in fig. 20, the arm assembly 32 includes an arm rest 321, a conveyor belt 322 mounted on the arm rest 321, and a drive sprocket and sprocket drive motor 324. The driving sprocket is provided with two groups, which are respectively arranged at two end parts of the arm support 321. The conveying chain belt 322 is wound on the driving chain wheel, and a connecting seat 323 is arranged on the conveying chain belt 322 for fixing and installing the jig assembly 31. The drive sprocket is in driving connection with a sprocket drive motor 324. Is driven by a sprocket drive motor 324 and is driven by a drive sprocket and a conveyor belt 322 to drive a connecting seat 323 and a jig assembly 31 thereon to move back and forth. In order to improve the connection stability of the jig assembly 31, an assembly rail is disposed on the arm frame 321, and a slide seat matched with the assembly rail is disposed on the back of the connecting seat 323.

As shown in fig. 21, the jig assembly 31 includes a jig 311, an extension arm 312, a mounting portion 313, and a translation mechanism. The jig 311 is disposed on an end of the extension arm 312, and the jig 311 has two sets of jig suction cup sets disposed on two sides of the extension arm 312 opposite to each other, namely a first jig suction cup set 3111 and a second jig suction cup set 3112, respectively, for marking the female mold and picking the male mold. Corresponding to the specific embodiment, the first jig suction cup group 3111 and the second jig suction cup group 3112 are respectively provided with two rows vertically parallel side by side, and each row is provided with three rows. The extension arm 312 is movably assembled to the mounting portion 313 by a translation mechanism. The mounting portion 313 is used for being fixedly connected with the connecting seat 323 of the arm assembly 32. Through the translation mechanism horizontal translation, can drive first tool sucking disc group 3111 to be close to in order to put the mark action towards the master model direction to and drive second tool sucking disc group 3112 to be close to in order to get the piece action towards the public mould direction. A preferred embodiment of the translation mechanism includes a translation belt 314, a connection portion 315, and a translation driving motor 316; the extension arm 312 is connected to the translation conveyor 314 by a connection 315, and the translation conveyor 314 is in driving connection with the translation drive motor 316. The connection portion 315 and the extension arm 312 thereon are driven by the translation driving motor 316 to translate back and forth via the translation belt 314. In order to enhance the stability of the installation of the extension arm 312, the installation portion 313 and the extension arm 312 are integrally connected by a reinforcing track group 317 disposed in pairs.

The moving object assembly 33 is provided on a lifting assembly 35, and as shown in fig. 22, the lifting assembly 35 is provided with a lifting frame 351, a lifting mechanism and a moving object rotating mechanism. The elevating mechanism 351 includes an elevating conveyor belt 352 mounted on the elevating frame 351 and an elevating driving motor 353 driving the elevating conveyor belt 352 to convey. The lifting conveyor belt 352 is provided with a lifting mounting plate 353, and the movable object assembly 33 is mounted on the lifting mounting plate 353 through a label picking rotating mechanism. The lifting driving motor 353 drives the lifting conveyor belt 352 to drive, and then drives the lifting mounting plate 353 and the moving component 33 thereon to lift. The transfer assembly 33 also provides steering via a transfer rotation mechanism to facilitate transfer of the product by the transfer assembly 33 to the flipping assembly 41. The object moving rotating mechanism comprises an extension rod 355, a swinging rod 356 and a driving oil cylinder 357, wherein the object moving component 33 is arranged at one end of the extension rod 355, the other end of the extension rod 355 is rotatably and movably assembled on the lifting mounting plate 353, the swinging rod 356 is assembled on the extension rod 355, and the swinging end part of the swinging rod 355 is connected with the driving oil cylinder 357. The driving oil cylinder 357 drives the swing rod 356 to swing, so that the extension rod 355 and the moving component 33 thereon are driven to turn forward and backward according to the set direction.

The scheme also correspondingly provides an IML full-automatic production process, which mainly comprises the following steps:

1) The labeling machine 300 is used for adsorbing label paper on the jig assembly 31 through the label taking assembly 34 as label taking and label moving actions, driving the jig assembly 31 through the arm assembly 32, sending the label paper into the die assembly 200 of the injection molding machine 100, taking out a molded product P in the die assembly 200, and returning the jig assembly 31 to an initial position; the product P on the jig assembly 31 is transferred and discharged to the overturning assembly 41 of the front assembly line assembly 400 through the object moving assembly 33, the label taking assembly 34 performs label taking and label moving actions at the same time, and the labeling machine 300 circularly operates in this way;

2) The front assembly line 400 of the conveyor line assembly rotates the product P received from the transfer assembly 33 180 degrees by the inverting assembly 41 and rests on the conveyor 417 of the front assembly line 400, the conveyor 417 moving forward a pitch to await receipt of the next group of products; the flipping assembly 41 returns to the original position to wait for the next group of products to be discharged, and so on;

3) The products P on the conveyor belt 417 of the front assembly line 400 are moved onto the conveyor belt 516 of the rear assembly line 500, and the products P to be stacked are sorted and limited by the sorting assembly 51 when the products P are moved to the tail end (corresponding to the stacking mechanism assembly area) of the rear assembly line 500; the stacking mechanism assembly absorbs the finished products P and moves the products P to a corresponding stacking area; after completion, the conveyor 516 continues to convey, and both the collating components 51 and the stacking mechanism assembly return to the home position to wait, and so on.

Preferably, in the step 1), the specific action mode of the label picking assembly 34 is that the label picking assembly 34 performs 90-degree rotation while moving towards the jig assembly 31 after the label picking assembly 34 finishes picking the label paper from the label stock assembly 35, and finally reaches the vicinity of the jig assembly 31 and is arranged opposite to the jig assembly 31; then, the label picking assembly 34 further moves to send the label paper to the surface of the jig assembly 31, the jig assembly 31 adsorbs the label paper on the surface of the jig assembly through electrostatic action, meanwhile, the label picking assembly 34 returns to the initial position, and then the label picking action is repeated.

Preferably, in the step 1), the labeling and picking action mode of the jig assembly 31 is that the jig assembly 31 is sent into the mold assembly 200 through the arm assembly 32; the jig assembly moves a certain distance towards the female die 22 of the die assembly 200 (through a translation mechanism on the arm assembly 32), and the label paper is placed into the cavity of the female die 22; the jig assembly 31 moves (by a translation mechanism on the arm assembly 32) to a certain distance in the direction of the male die 21 of the die assembly 200, and the product P on the male die 21 is adsorbed on the jig assembly 31; then the jig assembly 31 moves back to the opening and closing initial position, and the jig assembly 31 is returned to the initial position through the arm assembly 32; at the same time, the label picking assembly 34 performs a label moving operation from the label stock assembly 35 to the jig assembly 31.

Preferably, in the step 1), the moving component 33 moves toward the jig component 31 to adsorb the product P on the jig component 31; the mover assembly 33 moves in reverse and rotates 90 degrees (by the mover rotation mechanism); at the same time, the label picking component 34 performs the label exchanging operation on the jig component 31.

Preferably, in the step 1), after the product P is adsorbed by the moving component 33, before the product P is transferred and discharged to the turning component 41, the moving component 33 performs dislocation arrangement (via a dislocation mechanism) on the two rows of products P arranged in a flush manner, and then the product P is transferred and discharged (driven by lifting of the lifting component 35) to the two groups of dislocation arranged clamp groups of the turning component 41 in a one-to-one correspondence manner; the flipping assembly 41 flips and merges the two corresponding sets of products P on the two sets of grippers onto the conveyor 417.

Preferably, in the step 2), the conveyor belt 417 of the front assembly 400 carries the products P forward, each product P sequentially enters the inspection area and is inspected by the inspection mechanism, if the product is failed, the product is blown into the waste bin 43 by the blowing mechanism 42 in real time, and if the product is failed, the product is continuously conveyed forward and enters the conveyor belt 516 of the rear assembly 500.

Preferably, in the step 3), after the sorting component 51 sorts and limits the products P to be stacked, the stacking mechanism assembly is used to suck the products P to be stacked, then the sorting component 51 returns to the original position to cancel limiting the products P, and the stacking mechanism assembly is used to move the products P to be stacked to the stacking area. The working mode of the stacking mechanism assembly is that the lifting mechanism 63 and the translation mechanism 64 of the stacking assembly 600 cooperate to drive the stacking sucker mechanism 62 to move to the position right above the products P to be stacked of the rear assembly line assembly 500 and descend to suck a specific number of products P; after the finishing assembly 51 returns to the original position to cancel the limit of the product P, the stacking suction cup mechanism 62 is driven to rise, translate and descend in the same way, the product is placed on a stacking plate 72 of the stacking area assembly 700, and the stacking suction cup mechanism 62 is operated to circulate in this way. After the completion of the stacking of the one stack of the plates 72, another empty stack of the plates 72 is replaced with the same by the plate driving unit 73, and the stacked products P on the one stack of the plates 72 are packed, unloaded and waited for, and so on.

The foregoing description is only of the preferred embodiments of the present invention, and all equivalent changes and modifications that come within the scope of the following claims are intended to be embraced therein.

Claims (6)

1. An IML full-automatic production line, its characterized in that: comprises an injection molding machine, a labeling machine, a conveying line assembly and a stacking mechanism assembly; a die assembly is fixed on the injection molding machine; the labeling machine mainly comprises a jig assembly, an arm assembly, a moving assembly and a label taking assembly, wherein the jig assembly is arranged on the arm assembly, and the moving assembly and the label taking assembly are respectively positioned at two sides of the arm assembly; the arm component drives the jig component to extend into the die component for marking and picking, and the mark picking component performs mark moving; the article moving component carries out transfer operation on the product obtained by the jig component, and meanwhile, the label taking component cooperates with the jig component to carry out label exchange operation; the conveyor line assembly comprises a front pipeline assembly and a rear pipeline assembly; the front assembly line assembly receives the labeling machine, the starting end of the front assembly line assembly is provided with a turnover assembly, the object moving assembly discharges products to the turnover assembly, the turnover assembly turns the products and transfers the products to the front assembly line assembly, the rear assembly line assembly receives the stacking mechanism assembly, and the tail end of the rear assembly line assembly is provided with a sorting assembly;

The mold assembly is provided with two parallel and parallel rows of mold cavity groups, the object moving assembly is provided with two corresponding rows of station groups, the object moving assembly is provided with a dislocation mechanism, and the two rows of station groups are subjected to level and parallel and dislocation and side-by-side replacement through the dislocation mechanism; the overturning assembly is provided with two groups of clamp groups which are arranged in a staggered and side-by-side manner, and the staggered and side-by-side manner of the two groups of clamp groups is matched and corresponds to the staggered and side-by-side manner of the two rows of work groups; the turnover assembly is also provided with two groups of turnover mechanisms, and the two groups of turnover mechanisms respectively drive the two groups of clamp groups to inwards turn to be staggered and arranged; the shifting assembly is provided with a shifting main plate, and the dislocation mechanism comprises a dislocation connecting plate, an inclined guide rail and a dislocation driving unit; the two rows of stations are respectively arranged on the object moving main board and the dislocation connecting board, and the arrangement direction of the stations is taken as the reference direction; the inclined guide rail is arranged between the object moving main board and the dislocation connecting board, and the direction of the guide rail is obliquely crossed with the reference direction; the dislocation driving unit is connected between the object moving main board and the dislocation connecting board, and the driving direction is parallel to the direction of the guide rail; the dislocation mechanism is also provided with a dislocation adjusting unit, and the dislocation adjusting unit comprises an adjusting strip-shaped hole, an adjusting block and a limiting block; the adjusting bar-shaped hole is formed in the object moving main board and extends along the direction of the guide rail, the adjusting block is detachably locked in the adjusting bar-shaped hole, and the limiting block is locked on the dislocation connecting board and is matched with the adjusting block in a way that the limiting block can be blocked mutually; the turnover mechanism comprises a turnover rod, a gear and a gear row; the clamp group is locked on the turning rod, the gear is arranged on the turning rod, the gear and the gear row are meshed with each other, and the gear row is connected with the gear row driving unit;

the post-assembly line assembly is provided with a post-conveying belt mechanism, the sorting assembly comprises two groups of sorting mechanisms which are oppositely arranged, the sorting mechanisms comprise a sorting rake rod and a rake rod driving unit, the sorting rake rod is provided with a rake rod body and rake teeth groups which are uniformly arranged on the rake rod body at intervals, the corresponding two groups of rake teeth groups of the two groups of the sorting mechanisms are oppositely arranged, and the rake rod driving unit is connected with the sorting rake rod to drive the sorting rake rod to move in the oppositely arranged direction.

2. The IML full-automatic production line of claim 1, wherein: the stacking mechanism assembly comprises a stacking component and a stacking area component; the stacking assembly comprises a stacking frame and a stacking sucker mechanism which can do lifting and translation actions on the stacking frame; the stacking area assembly is arranged below the stacking suction disc mechanism and comprises a stacking area frame and a stacking plate group, and the stacking plate group comprises two groups of stacking plate positions which are connected into a whole side by side; a plate driving unit is arranged between the stacking plate group and the stacking area frame, and the plate driving unit drives the stacking plate group to translate on the stacking area frame so as to realize alternate replacement and stacking of the two groups of stacking plate positions.

3. An IML full-automatic production process, characterized in that an IML full-automatic production line according to claim 1 or 2 is adopted, and the production process mainly comprises the following steps:

1) The labeling machine is used for adsorbing label paper on the jig assembly through label taking and label moving actions of the label taking assembly, sending the label paper into a die assembly of the injection molding machine through the arm assembly, and taking out a product in the die assembly at the same time, so that the jig assembly returns to an initial position; the product on the jig assembly is transferred and discharged to the overturning assembly of the front assembly line assembly through the object moving assembly, the label picking assembly performs label picking and label moving actions at the same time, and the labeling machine circulates in this way;

2) The conveying line assembly rotates the product received from the object moving assembly by 180 degrees through the overturning assembly, and is placed on a conveying belt of the front assembly line assembly, and the conveying belt moves forwards by a certain pitch; returning the overturning assembly to the original position for waiting, and circulating in this way;

3) Products are moved onto a conveyor belt of the rear assembly line component, and are arranged and limited through the arranging component when being moved to a corresponding stacking mechanism assembly area at the tail end of the rear assembly line component; the stacking mechanism assembly absorbs the finished products and moves the products to a corresponding stacking area; after the completion, the conveyer belt continues to convey, and the finishing assembly and the stacking mechanism assembly return to the original position to wait, and the circulation is performed.

4. The IML full-automatic production process according to claim 3, wherein in the step 1), after the product is adsorbed by the material transferring assembly, before the product is transferred and discharged to the overturning assembly, the material transferring assembly performs dislocation arrangement on two rows of products which are arranged in a flush manner, and then the products are transferred and discharged to two groups of clamp groups which are arranged in a dislocation manner and are arranged in a one-to-one correspondence manner; the turnover assembly turns over and reversely buckles the two corresponding groups of products on the two groups of clamp groups and combines the products into a row on the conveying belt of the front assembly line assembly.

5. A fully automatic IML production process according to claim 3, wherein in step 2), the conveyor belt of the front assembly line assembly carries the products moving forward, each product sequentially enters the inspection area and is inspected by the inspection mechanism, if the product is not acceptable, the product is blown into the reject bin in real time by the blowing mechanism, and if the product is acceptable, the product is continuously conveyed forward and enters the conveyor belt of the rear assembly line assembly.

6. A full-automatic IML production process according to claim 3, wherein in step 3), after the sorting assembly sorts and limits the products to be stacked, the products to be stacked are sucked through the stacking mechanism assembly, and then the sorting assembly returns to the original position to cancel limiting the products, and then the stacking mechanism assembly moves the products to be stacked to the stacking area.