CN209651375U - A kind of IML automatic production line - Google Patents

A kind of IML automatic production line Download PDF

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Publication number
CN209651375U
CN209651375U CN201920209191.0U CN201920209191U CN209651375U CN 209651375 U CN209651375 U CN 209651375U CN 201920209191 U CN201920209191 U CN 201920209191U CN 209651375 U CN209651375 U CN 209651375U
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component
groups
assembly
arm
plate
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黄庆卫
吴来国
方达敬
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Fujian Henglong Plastic Industrial Co Ltd
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Fujian Henglong Plastic Industrial Co Ltd
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Abstract

The utility model discloses a kind of IML automatic production line, includes injection molding machine, labelling machine, pipeline assembly and stacker mechanism assembly;Labelling machine mainly includes jig component, arm component, moves object component and take mark component, and jig component is mounted on arm component, moves object component and takes and marks two side positions that component is located at arm component;Pipeline assembly includes preceding assembly line component and rear assembly line component;Preceding assembly line component accepts labelling machine, the beginning of preceding assembly line component is equipped with overturning component, object component is moved by product blanking to overturning component, before product overturning is moved to by overturning component on assembly line component, assembly line component accepts stacker mechanism assembly afterwards, and the end of rear assembly line component is equipped with clearing up assembly.This case overcomes the problems such as tediously long production line complicated integral structure existing in the prior art, production line, high failure rate, insufficient production efficiency.

Description

A kind of IML automatic production line
Technical field
The utility model relates to inmold injection technique field, in particular to a kind of IML automatic production lines.
Background technique
In-mode inserts injection molding decoration technique (IMD) is that the decoration sheet for having printed forming is put into injection mould, Then natural gum is injected to the back side of formed sheet, so that resin and sheet material is integrally bonded the technology of curing molding, actually It is the film that will print after molding press cutting, is embedded in injection mold cavity then mold-closing injection and the product that makes.At present IMD has two kinds of manufacturing methods of IMR and IML, and wherein IML refers in mold that pad pasting is molded, i.e., film printing is passed through well molding machine at Type is produced in injection mold using being placed into after shearing.IML has the film production period short, and color representation is good, Pattern color can be changed at any time, and resistance to scraping is good, and flexibly, the features such as appearance is bright and clean beautiful, is current international surface in fashion for production Decoration technique.
IML production technology gradually develops to full-automatic production from traditional semi-automation, and efficiency is increased dramatically.At present In IML Design of Production Line, it is concerned with the injection molding technology of preceding part mostly, i.e., how precisely to label and take asking for finished product Topic, it will usually the problems such as complex structural designs, complex steps are not flexible, efficiency is insufficient thus occur.More it is crucial that for taking The problem of how effectively conveying and arrange after finished product shorter mention, and in practice often occur after part conveying collator with The injection molding of preceding part do not match that in efficiency, there are production line complicated integral structure, production line is tediously long, high failure rate, The problems such as production efficiency is insufficient.
In consideration of it, inventor furthers investigate the above problem, and propose a kind of IML automatic production line and life Thus production. art, this case generate.
Utility model content
The one of the utility model is designed to provide a kind of IML automatic production line, overcomes life existing in the prior art The problems such as producing line complicated integral structure, production line be tediously long, high failure rate, insufficient production efficiency.
In order to achieve the above objectives, the solution of the utility model is:
A kind of IML automatic production line includes injection molding machine, labelling machine, pipeline assembly and stacker mechanism assembly;Injection molding Die assembly is fixed on machine;Labelling machine mainly includes jig component, arm component, moves object component and take mark component, jig group Part is mounted on arm component, is moved object component and is taken and marks two side positions that component is located at arm component;It is driven by arm component Dynamic jig component, which extends to, carries out setting mark and pickup movement in die assembly, while by taking mark component to carry out moving target movement;By moving The product that object component obtains jig component carries out switching action, while from taking jig component with mark component to carry out handing over mark dynamic Make;Pipeline assembly includes preceding assembly line component and rear assembly line component;Preceding assembly line component accepts labelling machine, preceding assembly line group The beginning of part is equipped with overturning component, moves object component for product blanking to overturning component, before being moved to product overturning by overturning component On assembly line component, rear assembly line component accepts stacker mechanism assembly, and the end of rear assembly line component is equipped with clearing up assembly.
The die assembly is equipped with parallel two rows of cavity sets side by side, moves object component and is equipped with corresponding two rows of station groups, It moves object component and is equipped with dislocation mechanism, two rows of station groups are made by the concordant exchange with dislocation side by side side by side by dislocation mechanism;It turns over Turn component and be equipped with two groups of arranged side by side fixture groups of dislocation, the dislocation of two groups of fixture groups side by side with the dislocation of two rows of station groups simultaneously Arrange the correspondence that matches;Overturning component is additionally provided with two groups of turnover mechanisms, drives two groups of fixture groups respectively by two groups of turnover mechanisms Overturning submits misfit and arranges inside.
The shifting object component, which has, moves owner's plate, and dislocation mechanism includes that dislocation connecting plate, tilting guide rail and dislocation driving are single Member;Two rows of station groups be respectively provided at move owner's plate and dislocation connecting plate on, on the basis of the orientation of station group to;It is tilting to lead Rail, which is mounted on, to be moved between owner's plate and dislocation connecting plate, and guide rail is arranged to benchmark in skewed crossing;The driving unit that misplaces connects Connect move between owner's plate and dislocation connecting plate and drive to guide rail to parallel setting.
The dislocation mechanism, which also is arranged to have dislocation, adjusts unit, and it includes adjusting strip-shaped hole, adjusting block which, which adjusts unit, And limited block;It adjusts strip-shaped hole to be provided on shifting owner's plate and along guide rail to being extended, adjusting block is releasably locked in It adjusts in strip-shaped hole, limited block is locked on dislocation connecting plate and can mutually keep off being equipped with for limit with adjusting block work.
Station sucker unit is equipped on each station of the two rows station group.
The turnover mechanism includes turning rod, gear and tooth row;Fixture group is locked on turning rod, and gear is mounted on overturning On bar, gear and tooth row intermeshing are arranged, and tooth row is connected with tooth row driving unit.
The respective tooth row of two groups of turnover mechanisms is locked on same tooth row connecting plate, and two groups of turnover mechanisms share a tooth Driving unit is arranged, which makees the mobile setting of driving tooth row connecting plate.
Tooth row rail unit is configured on the tooth row connecting plate.
Each fixture of the fixture group is equipped with clamping fixture seat, which is equipped with fixture sucker unit.
The clamping fixture seat includes clamp connecting plate and clamp bottom board, and clamp connecting plate is locked on turning rod, clamp bottom board It is adjustably mounted on clamp connecting plate by bottom plate piston-cylinder unit.
The preceding assembly line component further includes the preceding conveyer belt mechanism being located among two groups of turnover mechanisms, the conveyer belt mechanism Include conveyer belt and the conveyer belt driving unit for driving the conveying V belt translation, on the conveyer belt by uniform intervals be arranged every Block composition has evenly arranged a plurality of conveying card slots.
Assembly line component has rear conveyer belt mechanism after described, and clearing up assembly includes two groups of dressing mechanisms being oppositely arranged, The dressing mechanism includes arranging raking arm and raking arm driving unit, and arranging raking arm, there is raking arm ontology and uniform intervals to be located at raking arm sheet Rake teeth group on body, for two groups of rake teeth groups of correspondence of two groups of dressing mechanisms in being oppositely arranged, the connection of raking arm driving unit arranges raking arm To drive the arrangement raking arm to move on the direction being oppositely arranged.
The end of each rake teeth of the rake teeth group is the shape moulding of bullet homalocephalus.
Side cooperation where the corresponding production line front end of two groups of dressing mechanisms limits before being equipped with two groups be oppositely arranged Position auxiliary body, the front limit auxiliary body include limit baffle and baffle driving unit, pair of Liang Zu front limit auxiliary body Answer two groups of limit baffles in being oppositely arranged, baffle driving unit connection limit baffle is to drive the limit baffle being oppositely arranged It is moved on direction.
Side cooperation where the corresponding production line back end of two groups of dressing mechanisms is equipped with rear postive stop baffle.
Conveyer belt mechanism includes two conveying tooth bands, tooth band driving unit and Toothed Belts Gearing unit after described;Two defeated Tooth band is sent to be wound around on Toothed Belts Gearing unit side by side in parallel, Toothed Belts Gearing unit is connected by belt and tooth band driving unit transmission It connects.
The stacker mechanism assembly includes stack assemblies and stack region component;Stack assemblies include stack frame and It can make the stacking sucking disc mechanism of lifting and translation motion stacking frame;Stack region component, which is set to, to be stacked under sucking disc mechanism Side, stack region component includes stack region frame and stacking plate hyte, and stacking plate hyte includes to be integrally connected side by side Two groups of stacking plate positions;Plate position driving unit is installed between stacking plate hyte and stack region frame, is driven by plate position driving unit Stacking plate hyte translates two groups of stacking plate positions of realization on stack region frame and carries out displacement stacking in turn.
The stacking plate position includes bottom plate and the heightened guard bar for being located at bottom plate surrounding.
The mutually separate place end position of two groups of stacking plate positions is respectively equipped with limited post, the front and back of stack region frame End position is respectively equipped with corresponding limit plate.
The stack region frame is equipped with two groups of guide rails, and the back side of stacking plate hyte is equipped with stings with two groups of guide rail phase activities The two groups of sliding blocks closed.
Described that mark component is taken to include picking-up mechanism and take mark rotating mechanism, taking mark rotating mechanism includes installation a plate, two Rotating wheel, two driving wheels;Picking-up mechanism is mounted on installation plate, and the both ends for installing plate are connect with two rotating wheels respectively, Two rotating wheels and two driving wheels, which correspond, to be sequentially connected, and driving wheel is connected with rotary drive unit.
It is described take mark rotating mechanism further include having with the coaxial mounted rotation gear of driving wheel, the rotation gear fit engagement Correct tooth row.
The picking-up mechanism is equipped with six groups, takes mark rotating mechanism equipped with three groups side by side, and every group takes on mark rotating mechanism simultaneously Row is equipped with two groups of picking-up mechanisms.
Described three groups take the driving wheel of mark rotating mechanism to share one group of rotary drive unit.
The arm component includes arm frame, the transmission chain belt being mounted on arm frame, drive sprocket and chain wheel drive electricity Machine;Drive sprocket is mounted on arm frame, and transmission chain belt is wound around on drive sprocket, and drive sprocket and sprocket wheel driving motor are driven Connection;Transmission chain belt is equipped with the attachment base installed for jig component.
The jig component includes jig, extension arm, mounting portion and translation mechanism;Jig is located on extension arm, jig tool There are opposite facing two groups of jig sucker groups for being located at extension arm two sides;Extension arm is by translation mechanism Moveable assembled on mounting portion.
The translation mechanism includes translation conveyer belt, interconnecting piece and pan drive motor;Extension arm is connected by interconnecting piece On translation conveyer belt, translation conveyer belt is mutually sequentially connected with pan drive motor.
The shifting object component is located on lifting assembly, which is equipped with crane, elevating mechanism and moves object whirler Structure;Elevating mechanism includes the lifting conveyer belt being mounted on crane and the lifting driving motor for driving lifting conveyer belt transmission; It goes up and down conveyer belt and is equipped with liftable mounting plate, mark component is taken to be mounted on liftable mounting plate by moving object rotating mechanism.
The shifting object rotating mechanism includes extension rod, swing rod and drive cylinder, moves one end that object component is mounted on extension rod, The other end of extension rod can rotation Moveable assembled on liftable mounting plate, swing rod is fixed on extension rod, the pendulum end of swing rod It is connect with drive cylinder.
After adopting the above scheme, a kind of IML automatic production line of the utility model, beneficial effect compared with the existing technology Be: IML automatic production line is mainly by injection molding machine, die assembly, labelling machine, pipeline assembly and stacker mechanism assembly structure At, wherein labeling part by rational deployment jig component, move object component and take mark component three parts, while realizing high efficiency Labeling and output of products operation, pipeline assembly are divided into the front and back two-part of preceding assembly line component and rear assembly line component, wherein Preceding assembly line component ingehious design overturning component and shifting object component cooperation, realize that product is completed to fall from labelling machine to pipeline assembly Button and combination type transfer are conducive to the conveying of product flowing water with this and get ready for product stacking.Assembly line component is ingenious afterwards sets In respect of clearing up assembly, pushed away for arrange avoiding pricking to product, it is ensured that the order of product and postorder stack behaviour on assembly line The reliability and stability of work, thus make the entire production line have extremely simplification, high efficiency, high stable Production line, brought for enterprise Great economic benefit.
Detailed description of the invention
Fig. 1 is the perspective view of IML automatic production line;
Fig. 2 is the schematic diagram of die assembly;
Fig. 3 is the perspective view of labelling machine;
Fig. 4 is the perspective view of assembly line assembly;
Fig. 5 is the perspective view for moving object component and overturning component cooperation;
Fig. 6 is the perspective view for moving object component;
Fig. 7 is the exploded view for moving object component;
Fig. 8 is another perspective view for moving object component;
Fig. 9 is the perspective view for overturning component;
Figure 10 is partial schematic diagram in Fig. 9;
Figure 11 is the enlarged drawing of part A in Fig. 9.
Figure 12 is the perspective view of rear assembly line component;
Figure 13 is another perspective view of rear assembly line component;
Figure 14 is the schematic diagram of dressing mechanism;
Figure 15 is the enlarged drawing of part B in Figure 12.
Figure 16 is the perspective view of stacker mechanism assembly;
Figure 17 is the perspective view of stack region component;
Figure 18 is another perspective view of stack region component;
Figure 19 is the perspective view for taking mark component;
Figure 20 is the perspective view of arm component;
Figure 21 is the perspective view of jig component;
Figure 22 is the perspective view of lifting assembly.
Label declaration
Injection molding machine 100, die assembly 200, male model 21, master mold 22;
Labelling machine 300: jig component 31, arm component 32 move object component 33 and take mark component 34,
Jig component 31: jig 311, the first jig sucker group 3111, the second jig sucker group 3112,
Extension arm 312, mounting portion 313 translate conveyer belt 314,
Interconnecting piece 315, pan drive motor 316 reinforce track groups 317;
Arm component 32: arm frame 321, transmission chain belt 322,
Attachment base 323, sprocket wheel driving motor 324,
Object component 33: station group 331 is moved, owner's plate 332 is moved, misplace connecting plate 333,
Tilting guide rail 334, misplace driving unit 335, and dislocation adjusts unit 336,
Adjust strip-shaped hole 3361, adjusting block 3362, limited block 3363;
It takes and marks component 34: picking-up mechanism 341, installation plate 342, rotating wheel 343,
Driving wheel 344 corrects tooth row 345;
Lifting assembly 35: crane 351 goes up and down conveyer belt 352, goes up and down driving motor 353,
Liftable mounting plate 354, extension rod 355, swing rod 356, drive cylinder 357;
Preceding assembly line component 400: overturning component 41;
Turning rod 411, fixture group 412, clamp connecting plate 4121, clamp bottom board 4122,
Bottom plate piston-cylinder unit 4123, gear 413, tooth row 414, tooth row driving unit 415,
Tooth row connecting plate 416, upper limit part 4161, lower limit part 4161,
Conveyer belt 417, spacer block 4171 convey card slot 4172, conveyer belt driving unit 418.
Assembly line component 500 afterwards: clearing up assembly 51;
Arrangement raking arm 511, raking arm ontology 5111, rake teeth group 5112, raking arm driving unit 512,
Baffle 513, baffle driving unit 514 are limited, rear postive stop baffle 515 conveys tooth band 516,
Tooth band driving unit 517, Toothed Belts Gearing unit 518, belt 519;
Stack assemblies 600:
Frame 61 is stacked, sucking disc mechanism 62, elevating mechanism 63, translation mechanism 64 are stacked;
Stack region component 700:
Gimbal region 71, stacking plate position 72, bottom plate 721, heightened guard bar 722,
Plate position driving unit 73, limited post 74, limit plate 75, guide rail 76, sliding block 77.
Specific embodiment
This case is described in further detail With reference to embodiment.
This case is related to a kind of IML automatic production line, as shown in Figure 1-22, include injection molding machine 100, die assembly 200, Labelling machine 300, pipeline assembly and stacker mechanism assembly.Die assembly 200 is fixed on injection molding machine 100;As shown in Fig. 2, mould The male model 21 and master mold 22 for having component 200 are that left and right is oppositely arranged.It provides in specific embodiment, die assembly 200 is equipped with vertical Two rows of cavity sets side by side in parallel, every row set that there are three die cavitys.
Labelling machine 300 mainly include rack and be set on the rack jig component 31, arm component 32, move object component 33 and Take mark component 34.Jig component 31 is mounted on arm component 32, moves object component 33 and mark component 34 is taken to be located at arm group Two side positions of part 32;It drives jig component 31 to extend to by arm component 32 to carry out setting mark in die assembly 200 and pickup (takes into The product of type) movement, while by taking mark component 34 to carry out moving target movement;Jig component 31 is stretched out back out of die assembly 200 The product that jig component 31 obtains is transferred by shifting object component 33 to moving object component 33 and taking position between mark component 34 position Movement, while from taking jig component 31 with mark component 34 to carry out handing over mark movement.
Pipeline assembly includes preceding assembly line component 400 and rear assembly line component 500.Preceding assembly line component 400 accepts patch Mark machine 300, the beginning position of preceding assembly line component 400 are equipped with overturning component 41, move object component 33 for product P blanking to overturning group Part 41, before being moved to product overturning by overturning component 41 on the conveyer belt of assembly line component 400.Assembly line component 500 is accepted afterwards Stacker mechanism assembly, the terminal position of rear assembly line component 500 are equipped with clearing up assembly 51 and avoid for arranging to product P Product bundle pushes away, conducive to the orderly conveying of product P and postorder stack operation.
It is the flexible ingenious cooperation of each section, especially 300 part of labelling machine in place of the main innovation of this case production line Combination with pipeline assembly part designs.Wherein the structure design of 300 part of labelling machine, main innovation point are described each The layout of component and the design of corresponding operation mode, and each component being directed to, including jig component 31, arm component 32, It moves object component 33 and takes mark component 34 can be using the component for having corresponding function in the prior art, certain following needles of this case Optimal embodiment is provided to each component.Similarly, the design of pipeline assembly part, main innovation point are in front and back two Segmentation design and front-rear position propose respectively overturning, arrange operation mode, and be directed to overturning component 41, arrangement group Part 51, can using having the component of corresponding function in the prior art, certain this case is following provided for each component it is optimal Embodiment.
Such as Fig. 5-11, the shifting object component 33 is in mutual cooperation setting up and down with overturning component 41, is product P from labelling machine 300 to preceding 400 blanking of assembly line component operation matable assembly.Corresponding die assembly 200 is equipped with parallel two rows of die cavitys side by side Group moves object component 33 and is equipped with parallel two rows of station groups 331 side by side, and station group 331 is used to carry product P effect, specifically, two It arranges and is equipped with station sucker unit on each station of station group, realize flexible transfer by way of sucker sticking product.It moves Object component 33 is equipped with dislocation mechanism, and two rows of station groups 331 are made the concordant exchange with dislocation side by side side by side by dislocation mechanism. In specific embodiment, every row's station group 331 is equipped with spaced three stations, and the distance at interval is that can at least accommodate one The spacing of station.Two rows of station groups 331 concordantly refer to that respective three stations mutually correspond alignment setting, dislocation side by side Refer to that respective three stations are mutually arranged in a staggered manner one by one side by side.
Overturn component 41 and be equipped with two groups of arranged side by side fixture groups 412 of dislocation, the dislocation of two groups of fixture groups 412 side by side with The dislocation of two rows of station groups 331 matches correspondence side by side.Corresponding specific embodiment, there are three every interval of fixture group 412 is set side by side Fixture, two groups of respective three fixtures are in be staggered one by one.Overturning component 41 is additionally provided with two groups of turnover mechanisms, passes through this two groups Turnover mechanism drives two groups of fixture groups 412 to overturn submission misfit inside respectively and arranges.
One preferred embodiment of dislocation mechanism, including dislocation connecting plate 333, tilting guide rail 334 and dislocation driving unit 335.Moving object component 33 has shifting owner's plate 332, and two rows of station groups 331, which are respectively provided at, moves owner's plate 332 and dislocation connecting plate 333 On, on the basis of the orientation of station group 331 (three stations) to;Tilting guide rail 334, which is mounted on, moves owner's plate 332 and dislocation Between connecting plate 333, and the guide rail of tilting guide rail 334 is arranged to benchmark in skewed crossing.Dislocation driving unit 335 is connected to Move between owner's plate 332 and dislocation connecting plate 333, and the driving for the driving unit 335 that misplaces to guide rail to parallel setting. The skewed crossing setting refers to non-parallel and non-perpendicular (being greater than 0 degree and less than 90 degree) setting between the two.Misplacing driving unit 335 can Using driving cylinder.In this, two rows of station groups 331 pass through the driving unit that misplaces from when concordantly exchanged side by side as dislocation side by side 335 stretchings, drive dislocation connecting plate 333 along guide rail to make it is oblique move, misplace connecting plate 333 on a station group 331 Remain that benchmark under the premise of extension, makees the separate and movement that is staggered relative to another station group 331.Similarly, two rows of station groups 331 exchanged side by side from dislocation for it is concordant side by side when, pass through dislocation 335 contractive action of driving unit, drive dislocation 333 edge of connecting plate Guide rail to oblique movement, the station group 331 on connecting plate 333 that misplaces remain benchmark under the premise of extension, relatively separately One station group 331 makees close and concordant movement.Dislocation mechanism realizes that two rows of station groups 331 are flushed/misplaced while exchange and also makees Variation in spacing, amplitude of variation can be adjusted by changing the angle value of skewed crossing, be very beneficial to different product mistake in this The Machine Design of position blanking, lifting device versatility and flexible variation characteristic.
Preferably, the dislocation mechanism, which is also arranged to have dislocation, adjusts unit 336, and it includes adjusting which, which adjusts unit 336, Strip-shaped hole 3361, adjusting block 3362 and limited block 3363;Strip-shaped hole 3361 is adjusted to be provided on shifting owner's plate 332 and along guide rail To being extended, adjusting block 3362, which is releasably locked in, to be adjusted in strip-shaped hole 3361, and limited block 3363 is locked in dislocation connection Being equipped with for limit can be mutually kept off on plate 333 and with the work of adjusting block 3362.Matched by adjusting block 3362 and limited block 3363 It closes, realizes the fixed-point position-limiting effect that dislocation is exchanged side by side, by converting different adjustment block 3362, its limit of fixed-point position-limiting can be realized The adjusting variation of position position.
Every group of turnover mechanism includes turning rod 411, gear 413 and tooth row 414.Two groups of turning rods 411 are parallel to each other Setting, the rest area after being configured to product (packing box) P overturning therebetween, which is specially production line flowing water conveyer belt 417.Two groups of turning rods 411 are movably arranged in relevant framework, specifically can be conducive to turning rod by bearing part work activity installation 411 carry out rotation movement.Two groups of fixture groups 412 are locked in respectively on two groups of turning rods 41.
Gear 413 is mounted on the end of turning rod 411, and gear 413 and the intermeshing of tooth row 414 are arranged, and tooth row 414 connects There is tooth row driving unit 415.It is driven in this by tooth row driving unit 415, drives tooth row 414 to move back and forth, eventually by tooth 413 transmission of wheel, can drive turning rod 411 to make positive and negative rotary movement.Preferably, two groups of turnover mechanisms are designed as sharing a tooth row Driving unit 415 so simplifies structure, and more crucial is the movement synchronous effect for realizing two groups of turnover mechanisms.Specific design, The respective tooth row 414 of two groups of turning rods 411 is locked on same tooth row connecting plate 416, tooth row driving unit 415 connects tooth row Connecting plate 416, it is mobile to drive tooth row connecting plate 416, move back and forth so that two groups of teeth row 414 be driven to synchronize.Further, tooth row The back side of connecting plate 416 is also configured with tooth row rail unit (not illustrating in figure), it is ensured that tooth row connecting plate 416 is mobile to be stablized Property.
The fixture group 412 is used to carry product P and drives its overturning, and separates after overturning, and thus fixture group 412 is adopted It is equipped with clamping fixture seat with each fixture of sucked type structure, i.e. fixture group 412, which is equipped with fixture sucker unit (in figure It does not illustrate).One concrete structure design of clamping fixture seat, including clamp connecting plate 4121 and clamp bottom board 4122, fixture connection The upper end of plate 4121 is locked on turning rod 411, and clamp bottom board 4122 is located at the outer plate surface of clamp connecting plate 4121, is constituted with this The bottom of clamping fixture seat, for carrying product P.Fixture sucker unit is located on the clamp bottom board 4122, with this production to being carried Product P carries out effective sticking positioning action.Preferably, clamp bottom board 4122 is adjustably mounted on folder by bottom plate piston-cylinder unit 4123 Have on connecting plate 4122, in this distance by alignment jig bottom plate 4122 with respect to turning rod 411, is suitable for different style products The turning operation of P.It, also can be reliable steady come ensure to separate after overturning by suitably above mentioning clamp bottom board 4122 and after overturning It is qualitative.
As described above, preceding assembly line component 400 further includes the preceding conveyer belt mechanism being located among two groups of turnover mechanisms, this is defeated Tape-feed includes conveyer belt 417 and (the specially driving electricity of conveyer belt driving unit 418 for driving the conveyer belt 417 transmission Machine).The composition of spacer block 4171 being arranged on conveyer belt 417 by uniform intervals has evenly arranged a plurality of conveying card slots 4172, Be placed in corresponding conveying card slot 4172 just after each product P overturning, realization to after overturning product P it is orderly and stable Positioning action.The terminal position of the conveyer belt 417 of preceding assembly line component 400, which is additionally provided with, picks component, and it includes inspection that this, which picks component, The collection port of survey mechanism, inflatable body 42 and waste collection case 43, inflatable body 42 and waste collection case 43 is the two of assembly line Side is in being oppositely arranged, and successively mechanism detects the product on assembly line after testing, such as encounter it is underproof, will with inflatable body 42 Product is blown into waste collection case 42, as qualification will be moved along.
In IML production line, the product to complete is realized total from labelling machine to pipeline by this case blanking arrangement apparatus At merging transferring effect.In order to promote IML production efficiency, two rows of cavity sets would generally be arranged in a mould template, corresponding Two rows of product groups are formed, it is very crucial how which carries out reasonable and efficient conveying.One is proposed in this this case The novel blanking arrangement apparatus of kind accepts two rows of product groups obtained by shifting object component 33, and passes through dislocation mechanism for two scheduled productions Product group makees mutual dislocation arrangement (action process synchronous in the undertaking moving process for moving object component 33 can carry out), later will Two rows of product groups of dislocation correspond in blanking to two groups of fixtures of overturning component 41, in two groups of fixture groups 412, pass through later Two groups of synchronizations of fixture group 412 are made rotary movement by two groups of turnover mechanisms inside, that is, it is in a row to realize that two rows of product groups merge.Entirely In operating process, realizes from dislocation arrangement is completed while moving object component 33 to overturning 41 blanking of component, realize from overturning component Simultaneously, also completion product P is buckled to and union operation, in this conducive to the conveying of postorder flowing water for transhipment conveying on 41 to conveyer belt 417 And operation is stacked, entire work pattern is very novel, flexibly and high efficiency.
Such as Figure 12-15, the rear assembly line component 500 has rear conveyer belt mechanism, and rear conveyer belt mechanism extends to stacking The lower section of the stacking frame 61 of mechanism assembly.As rear one preferred embodiment of conveyer belt mechanism comprising there is two conveying tooth bands 516, tooth band driving unit 517 and Toothed Belts Gearing unit 518, two conveying tooth bands 516 are parallel to each other and are wound around tooth side by side and On V belt translation unit 518, Toothed Belts Gearing unit 518 is sequentially connected by belt 519 and tooth band driving unit 517.It is driven by tooth band Moving cell 517 drives, and is driven by belt 519 and Toothed Belts Gearing unit 518, two conveying tooth bands 516 is driven to make synchronous transport Effect.
This case clearing up assembly 51 include be oppositely arranged on two groups of rear conveyer belt mechanism (two conveying tooth band 516) two sides it is whole Mechanism is managed, which includes arranging raking arm 511 and raking arm driving unit 512, and arranging raking arm 511 has raking arm ontology 5111 The rake teeth group 5112 being located at uniform intervals on raking arm ontology 5111.Two groups of rake teeth groups 5112 of correspondence of two groups of arrangement raking arms 511 In being oppositely arranged, the connection of raking arm driving unit 512 arranges raking arm 511, to drive the arrangement raking arm 511 in the direction being oppositely arranged Upper movement.In this, after conveying tooth band 516 and sending the product P that is arranged successively in place, the driving unit 512 of two groups of dressing mechanisms Synchronous driving drives two groups of arrangement raking arms 511 mobile toward centre, and each rake teeth one-to-one correspondence of rake teeth group 5112 is set into adjacent Between two product P, if two groups of rake teeth groups 5112 correspond accommodating for each product P that is, forming each matching slot position, in this The arrangement and limit for realizing the arrangement position to several products P to be stacked on conveying tooth band 516, first can prevent from producing There is the problem of flocking together in product P, several products P to be stacked second is made precisely to align arrangement, it is ensured that is in preset position, benefit Effective sticking and accurate stack operation are carried out simultaneously to several products P in stack assemblies, it is ensured that the high steady efficiently production of production line.
Preferably, the end of each rake teeth of rake teeth group 5112 is designed as bullet homalocephalus shape moulding, so conducive to rake teeth The smoothly effect of setting and the micro-adjustment effect to product P position.Preferably, clearing up assembly 51 is additionally provided with two be oppositely arranged Group front limit auxiliary body, the side position being located at where the corresponding production line front end of two groups of dressing mechanisms, for cooperating two groups The adjacent product that dressing mechanism treats the sequence of its front end piled products P makees appropriate limit.Front limit auxiliary body one is preferably implemented Example, including limit baffle 513 and baffle driving unit 514, two groups of limit baffles 513 of correspondence of Liang Zu front limit auxiliary body be in It is oppositely arranged, the connection limit baffle 513 of baffle driving unit 514 is to drive the limit baffle 513 on the direction being oppositely arranged It is mobile, there are two groups of opposite limit baffles 513 to carry out top to the product of corresponding position and holds auxiliary stopper.Treat piled products P work When engaging limit, front limit auxiliary body can be with dressing mechanism synchronization action, when releasing limit, and final finishing mechanism first retreats multiple Position guarantees subsequent product P's with this after after piled products P is shifted from production line, front limit auxiliary body retreats reset again Steady ordered alignment.Further more, clearing up assembly 51 is additionally provided with rear postive stop baffle, it is located at the corresponding production of two groups of dressing mechanisms A side position where line back end, the least significant end product for cooperating two groups of dressing mechanisms to treat piled products P make appropriate limit.
As shown in figs. 16-18, stacker mechanism assembly includes stack assemblies 600 and stack region component 700.Stack assemblies 600 include to stack frame 61 and stack sucking disc mechanism 62, stacks sucking disc mechanism 62 and is suspended on stacking frame 61, is stacking frame It can make lifting and translation motion on frame 61.Specifically, it stacks sucking disc mechanism 62 and passes through elevating mechanism 63 and translation mechanism 64 It is assembled in and stacks on frame 61, drive stacking sucking disc mechanism 62 to make lifting action by elevating mechanism 63, pass through translation mechanism 64 Stacking sucking disc mechanism 62 is driven to make translation motion.There are many implement in the prior art for the elevating mechanism 63 and translation mechanism 64 Mode.
Stack region component 700, which is set to, stacks 62 lower section of sucking disc mechanism, and stack region component 700 includes gimbal region 71 With stacking plate hyte, stacking plate hyte is mounted on gimbal region 71, which includes two be integrally connected side by side Group stacking plate position 72.Plate position driving unit 73 is installed, by 73 band of plate position driving unit between stacking plate hyte and gimbal region 71 Translation carries out rotation stack operation back and forth on gimbal region 71 for dynamic two groups of stacking plate positions 72.Gimbal region 71 is set there are three area Position sets position, two groups of stackings positioned at the intermediate position stacked immediately below sucking disc mechanism 62 and by the two of intermediate position two sides Plate position 72 is moved to intermediate position in turn, for stacking sucking disc mechanism 62 toward piled products thereon.
This case stacker mechanism assembly is last procedure of IML production line, and the product P come to conveying carries out stacking behaviour Make, stacks sucking disc mechanism 62 and the product that transmission comes is sucked by lifting and translation motion, and be stacked on positioned at intermediate position On a stacking plate position 72 on, when pre-set product number heap poststack is completed in this group of stacking plate position 72, driven by plate position driving unit 73, Position replacement is made into two groups of stacking plate positions 72, the aforementioned stacking plate position 72 for completing to stack is displaced to corresponding side and sets on position, with For packing and sending out operation, in another stacking plate position 72 corresponding displaced to intermediate position, by the stacking sucking disc mechanism of continuous work 62 carry out stack operation for another stacking plate position 72, thus in cycles, realize high efficiency stacking and Production line.
Preferably, the structure of the stacking plate position 72 is, including bottom plate 721 and the heightened guard bar for being located at 721 surrounding of bottom plate 722.The heightened guard bar 722 is designed to that one side is disassembled or turnable in horizontal structure, is conducive to beat product in this Packet removal effect.Preferably, the mutually separate place end position of two groups of stacking plate positions 72 is respectively equipped with limited post 74, gimbal region 71 front and back end position is respectively equipped with corresponding limit plate 75.It is mutually limited by limited post 74 and limit plate 75, realizes two The mobile position-limiting action in place in group stacking plate position 72.Preferably, gimbal region 71 is equipped with two groups of guide rails 76, two groups of stacking plate positions 72 back side is equipped with two groups of sliding blocks 77 being engaged with two groups of 76 phase activities of guide rail.
As shown in figure 19, it takes to be equipped with by mark component 34 and the mark library component 35 of millimeter paper is provided.Taking mark component 34 includes taking mark machine Structure 341 and mark rotating mechanism is taken, taking mark rotating mechanism includes installation a plate 342, two rotating wheels 343, two driving wheels 344.It takes Mark mechanism 34 is mounted on installation plate 342, and the both ends of installation plate 342 are connect (in embodiment with two rotating wheels 343 respectively Connected using optical resonator, rotation while also carries out translation motion), two rotating wheels 343 and two drivings, 344 wheel one are a pair of It should be sequentially connected, driving wheel 344 is connected with rotary drive unit (not illustrating in figure).It is driven by rotary drive unit, via two Rotating wheel 343 and the transmission of two driving wheels 344, drive installation plate 342 and picking-up mechanism 34 thereon to rotate, to make to take mark Mechanism 34 moves back and forth between mark library component 35 and jig component 31, and realization takes mark to act and move mark movement.
Preferably, taking mark rotating mechanism further includes and the coaxial mounted rotation gear of driving wheel 344 rotation gear cooperation It is engaged with correction tooth row 345.Cooperated by rotation gear and correction tooth row 345, realizes and accurate corrective action is made to rotation angle. In specific embodiment, picking-up mechanism 341 is equipped with six groups, takes mark rotating mechanism equipped with side by side three groups, every group takes mark rotating mechanism On side by side be equipped with two groups of picking-up mechanisms 341.Further more, described three groups take the driving wheel of mark rotating mechanism that can share one group of rotation and drive Moving cell realizes six groups of 341 synchronization actions of picking-up mechanism in this.
As shown in figure 20, arm component 32 includes arm frame 321, the transmission chain belt 322 being mounted on arm frame 321, passes Movable sprocket and sprocket wheel driving motor 324.Drive sprocket is equipped with two groups, is separately mounted to the both ends position of arm frame 321.Transmission Chain belt 322 is wound around on drive sprocket, and transmission chain belt 322 is equipped with attachment base 323, for the fixed installation of jig component 31.It passes Movable sprocket and sprocket wheel driving motor 324 are sequentially connected.It is driven by sprocket wheel driving motor 324, via drive sprocket and transmission chain belt 322 transmissions, that is, drive attachment base 323 and jig component 31 thereon to move back and forth.In order to promote 31 stable connection of jig component Property, arm frame 321, which is equipped with, assembles track, and the back side of attachment base 323 is equipped with the cunning that match activities are engaged on assembling track Seat.
As shown in figure 21, the jig component 31 includes jig 311, extension arm 312, mounting portion 313 and translation mechanism.It controls Tool 311 is located on the one end of extension arm 312, and jig 311 has the opposite facing two groups of jigs for being located at 312 two sides of extension arm in left and right Sucker group, respectively the first jig sucker group 3111 and the second jig sucker group 3112 are respectively used to toward being denoted as using built in master mold With from male model pickup act on.Corresponding specific embodiment, the first jig sucker group 3111 and the second jig sucker group 3112 are all provided with There are vertical parallel two rows side by side, there are three every row sets.Extension arm 312 is by translation mechanism Moveable assembled on mounting portion 313. Mounting portion 313 with the attachment base 323 of arm component 32 for being fixedly connected.It is translated by translation mechanism or so, the can be driven One jig sucker group 3111 is acted toward master mold direction close to set mark, and drives the second jig sucker group 3112 toward male model Direction is close to carry out pickup movement.One preferred embodiment of translation mechanism, including translation conveyer belt 314, interconnecting piece 315 and Pan drive motor 316;Extension arm 312 is connected on translation conveyer belt 314 by interconnecting piece 315, is translated conveyer belt 314 and is put down Driving motor 316 is moved mutually to be sequentially connected.It is driven by pan drive motor 316, it, can the company of drive via translation conveyer belt 314 Socket part 315 and extension arm 312 thereon translation back and forth.In order to reinforce the stability of the installation of extension arm 312, in mounting portion 317 integrally connected of reinforcement track groups between 313 and extension arm 312 also by being arranged two-by-two up and down.
The shifting object component 33 is located on lifting assembly 35, as shown in figure 22, the lifting assembly 35 be equipped with crane 351, Elevating mechanism and shifting object rotating mechanism.Elevating mechanism 351 includes the lifting conveyer belt 352 being mounted on crane 351 and drives Go up and down the lifting driving motor 353 that conveyer belt 352 transmits.It goes up and down conveyer belt 352 and is equipped with liftable mounting plate 353, move object component 33 by taking mark rotating mechanism to be mounted on liftable mounting plate 353.Going up and down driving motor 353 drives lifting conveyer belt 352 to be driven, Then liftable mounting plate 353 and shifting object component 33 thereon is driven to go up and down.Object component 33 is moved also to realize by moving object rotating mechanism It turns to, is transferred on overturning component 41 in favor of moving object component 33 for product.One preferred embodiment of shifting object rotating mechanism, packet Extension rod 355, swing rod 356 and drive cylinder 357 are included, one end that object component 33 is mounted on extension rod 355 is moved, extension rod 355 The other end can rotation Moveable assembled on liftable mounting plate 353, swing rod 356 is assembled on extension rod 355, the pendulum of swing rod 355 End is connect with drive cylinder 357.Swing rod 356 is driven to swing by drive cylinder 357, to drive extension rod 355 and thereon It moves object component 33 and presses direction initialization positive and reverse steering.

Claims (10)

1. a kind of IML automatic production line, it is characterised in that: include injection molding machine, labelling machine, pipeline assembly and stacker mechanism Assembly;Die assembly is fixed on injection molding machine;Labelling machine mainly includes jig component, arm component, moves object component and take mark group Part, jig component are mounted on arm component, are moved object component and are taken and mark two side positions that component is located at arm component;By hand Arm component driving jig component, which extends to, carries out setting mark and pickup movement in die assembly, while being moved by taking mark component to carry out shifting target Make;Switching action is carried out by the product that shifting object component obtains jig component, while from taking jig component with mark component to carry out Hand over mark movement;Pipeline assembly includes preceding assembly line component and rear assembly line component;Preceding assembly line component accepts labelling machine, preceding stream The beginning of waterline component is equipped with overturning component, moves object component for product blanking to component is overturn, is overturn product by overturning component Before moving on assembly line component, rear assembly line component accepts stacker mechanism assembly, and the end of rear assembly line component is equipped with arrangement group Part.
2. a kind of IML automatic production line as described in claim 1, it is characterised in that: the die assembly is equipped in parallel simultaneously Two rows of cavity sets of row move object component and are equipped with corresponding two rows of station groups, move object component and be equipped with dislocation mechanism, pass through dislocation Two rows of station groups are made the concordant exchange with dislocation side by side side by side by mechanism;It overturns component and is equipped with dislocation two groups of fixtures arranged side by side Group, the dislocation of two groups of fixture groups match with the dislocation of two rows of station groups corresponding side by side side by side;Overturning component is additionally provided with two groups Turnover mechanism drives two groups of fixture groups to overturn submission misfit inside respectively and arranges by two groups of turnover mechanisms.
3. a kind of IML automatic production line as claimed in claim 2, it is characterised in that: the shifting object component, which has, moves owner Plate, dislocation mechanism include dislocation connecting plate, tilting guide rail and dislocation driving unit;Two rows of station groups be respectively provided at move owner's plate and Misplace connecting plate on, on the basis of the orientation of station group to;Tilting guide rail, which is mounted on, to be moved between owner's plate and dislocation connecting plate, And guide rail is arranged to benchmark in skewed crossing;Dislocation driving unit be connected to move owner's plate dislocation connecting plate between and Drive to guide rail to parallel setting.
4. a kind of IML automatic production line as claimed in claim 2, it is characterised in that: the turnover mechanism include turning rod, Gear and tooth row;Fixture group is locked on turning rod, and gear is mounted on turning rod, and gear and tooth row intermeshing are arranged, tooth Row is connected with tooth row driving unit.
5. a kind of IML automatic production line as described in claim 1, it is characterised in that: after assembly line component has after described Conveyer belt mechanism, clearing up assembly include two groups of dressing mechanisms being oppositely arranged, which includes arranging raking arm and raking arm drive Moving cell, arranging raking arm, there is raking arm ontology and uniform intervals to be located at the rake teeth group on raking arm ontology, pair of two groups of dressing mechanisms Answer two groups of rake teeth groups in being oppositely arranged, the connection of raking arm driving unit arranges raking arm to drive the arrangement raking arm in the side being oppositely arranged It moves up.
6. a kind of IML automatic production line as described in claim 1, it is characterised in that: the stacker mechanism assembly includes Stack assemblies and stack region component;Stack assemblies include to stack frame and can make lifting and translation motion stacking frame Stacking sucking disc mechanism;Stack region component, which is set to, to be stacked below sucking disc mechanism, and stack region component includes stack region frame Frame and stacking plate hyte, stacking plate hyte include two groups of stacking plate positions being integrally connected side by side;Stacking plate hyte and stack region Plate position driving unit is installed between the frame of domain, drives stacking plate hyte to translate on stack region frame by plate position driving unit real Existing two groups of stacking plate positions carry out displacement in turn and stack.
7. a kind of IML automatic production line as described in claim 1, it is characterised in that: described to take mark component including taking mark machine Structure and mark rotating mechanism is taken, taking mark rotating mechanism includes installation a plate, two rotating wheels, two driving wheels;Picking-up mechanism is mounted on It installs on plate, the both ends for installing plate are connect with two rotating wheels respectively, and two rotating wheels and two driving wheels are corresponded and are driven Connection, driving wheel are connected with rotary drive unit.
8. a kind of IML automatic production line as described in claim 1, it is characterised in that: the arm component include arm frame, Transmission chain belt, drive sprocket and the sprocket wheel driving motor being mounted on arm frame;Drive sprocket is mounted on arm frame, conveyer chain Band is wound around on drive sprocket, and drive sprocket and sprocket wheel driving motor are sequentially connected;Transmission chain belt is equipped with pacifies for jig component The attachment base of dress.
9. a kind of IML automatic production line as described in claim 1, it is characterised in that: the jig component includes jig, prolongs Long-armed, mounting portion and translation mechanism;Jig is located on extension arm, and jig has opposite facing two groups of jigs for being located at extension arm two sides Sucker group;Extension arm is by translation mechanism Moveable assembled on mounting portion.
10. a kind of IML automatic production line as described in claim 1, it is characterised in that: the shifting object component is located at lifting group On part, which is equipped with crane, elevating mechanism and moves object rotating mechanism;Elevating mechanism includes being mounted on crane It goes up and down conveyer belt and drives the lifting driving motor of lifting conveyer belt transmission;It goes up and down conveyer belt and is equipped with liftable mounting plate, take mark Component is mounted on liftable mounting plate by moving object rotating mechanism.
CN201920209191.0U 2019-02-19 2019-02-19 A kind of IML automatic production line Active CN209651375U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109823826A (en) * 2019-02-19 2019-05-31 福建恒隆塑胶工业有限公司 A kind of IML automatic production line and production technology

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109823826A (en) * 2019-02-19 2019-05-31 福建恒隆塑胶工业有限公司 A kind of IML automatic production line and production technology
CN109823826B (en) * 2019-02-19 2024-05-17 福建恒隆塑胶工业有限公司 IML full-automatic production line and production process

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