CN105501809A - Linkage production method and linkage production line of color-printing corrugated case - Google Patents
Linkage production method and linkage production line of color-printing corrugated case Download PDFInfo
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- CN105501809A CN105501809A CN201610072760.2A CN201610072760A CN105501809A CN 105501809 A CN105501809 A CN 105501809A CN 201610072760 A CN201610072760 A CN 201610072760A CN 105501809 A CN105501809 A CN 105501809A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000007639 printing Methods 0.000 title claims abstract description 26
- 239000000123 paper Substances 0.000 claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 238000001035 drying Methods 0.000 claims abstract description 30
- 238000004891 communication Methods 0.000 claims abstract description 4
- 239000011111 cardboard Substances 0.000 claims description 49
- 238000012546 transfer Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 17
- 230000001815 facial effect Effects 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 9
- 230000009194 climbing Effects 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 238000003825 pressing Methods 0.000 abstract description 3
- 239000011087 paperboard Substances 0.000 abstract 6
- 238000001816 cooling Methods 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 230000005693 optoelectronics Effects 0.000 description 12
- 241000251468 Actinopterygii Species 0.000 description 2
- 241001131696 Eurystomus Species 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
- B65G15/24—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units in tandem
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/34—Apparatus for squaring-up piled articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1938—Veneer sheet
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a linkage production method of a color-printing corrugated case. The linkage production method comprises the following steps which are implemented according to the sequence on a production line: mounting surface paper and bottom paper into a corrugated paperboard; carrying out microwave drying on the corrugated paperboard; carrying out air cooling drying on the corrugated paperboard; overturning the dried corrugated paperboard; and carrying out mold cutting and molding on the corrugated paperboard in a flat-pressing and flat-mold cutting machine, and cleaning wastes. The invention further discloses a linkage production line for implementing the method; and the linkage production line comprises a paper mounting machine, a microwave drying machine, an air cooling drying machine, a paperboard overturning machine, a paper feeding mechanism and the flat-pressing and flat-mold cutting machine, which are arranged in sequence; and the production line can control communication and speeds of single unit equipment to be synchronized through a central electric control system. With the adoption of the method and production line disclosed by the invention, the production efficiency of the color-printing corrugated case is improved and the production cost is reduced.
Description
Technical field
The present invention relates to corrugated case production method technical field, also relate to the linkage production line implementing the method.
Background technology
Corrugated case is a kind of most widely used packing articles, and because of its good Physical Mechanical, embellish and pressing comformability, economic and practical and the feature of environmental protection, consumption is first of various packing articles always.Printing angle, corrugated case is divided into color printing corrugated case and ink corrugated case, and color printing corrugated case is first printed on facial tissue by pattern, and then facial tissue and fluting board is fitted and make corrugated board, and colored printing is more exquisite; And ink corrugated case is directly imprinted on ready-made corrugated board by pattern, ink prints brief and practical more.
At present, the main technological steps of color printing corrugated case substantially all achieves mechanization production, but lack coordination between each operation and equipment, some links also need human assistance, and color printing corrugated case can not the obstacle of continuous prodution, is mainly reflected in:
1, after facial tissue and base stock (fluting board and inner paper) being bonded on Paper-pasting machine and making cardboard, natural air drying, the time is long, and uneven drying and cardboard easily bend, and are unfavorable for the continuous prodution of carton.
2, in die-cutting process, in order to enhance productivity, the method for the many plates of a mould is often adopted, namely cross cutting once, export multiple board product connected together by point of connection, and the cardboard these linked together separately, also rests at present in artificial treatment mode.
3, in printing process, due to reasons such as technique, Fabricating machinery precision, often there is the phenomenon such as aberration, register trouble in printed matter, also there will be scarce look, be with the shortcomings such as out of reach expection requirement such as dirty or mould-cutting precision, this just makes to occur some defect wares in process of production.At present manual method is generally adopted to carry out quality testing to product to the testing of product, and then by staff, certified products and off gauge are carried out classify and pile up.
4, the paper feed mechanism of mould cutting machine is mainly anterior border paper feeding mechanism, the principle of work of this mechanism is that corrugated board is placed on and produces above the bellows of negative pressure by blower fan, and drive corrugated board to travel forward by the rotation of friction wheel above bellows, until deliver between upper and lower two feed rollerss, then by feed rollers paper feeding forward.Friction wheel and the corrugated board of this mechanism easily produce relative sliding, thus the printing figure message of set-off cardboard, affect the quality of product.
5, two kinds are roughly had to the mode of the equipment such as printer or mould cutting machine conveying corrugated board, one is manual type, needs to be transported on the defeated paper platform of mould cutting machine or printer by one to two people by paper stack (the namely stacked some cardboards reach a certain height) in batches; Another kind is semiautomatic fashion, adopts feeder to make whole buttress paper increase, then by artificial defeated paper platform cardboard being shifted onto mould cutting machine or printer.Above-mentioned no matter which kind of mode, in whole paper feeding process, all need personnel to carry out omnidistance manipulation, degree of automation is low, and labour intensity is high.
Summary of the invention
In view of above reason, technical matters to be solved by this invention is: provide a kind of color printing corrugated case linkage-production method, to improve the production efficiency of color printing corrugated case, reduces productive costs.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of color printing corrugated case linkage-production method, comprises the following steps that order is on a production line implemented:
1) facial tissue is become corrugated board with base stock mount;
2) described corrugated board is carried out microwave drying;
3) described corrugated board is carried out wind cold drying;
4) by dried corrugated board turn-over, facial tissue down;
5) by described corrugated board shape by die-cutting stripping in flat-press flat-die cutting machine.
As same design, another technical matters to be solved by this invention is, provides a kind of color printing corrugated case linkage production line implementing said method.
Its main technical schemes is: a kind of color printing corrugated case linkage production line, comprise: Paper-pasting machine, the downstream position of described Paper-pasting machine is provided with microwave dryer, the downstream position of described microwave dryer is provided with wind cold drying machine, the downstream position of described wind cold drying machine is provided with cardboard positioning machine, the downstream position of described cardboard positioning machine is provided with paper feed mechanism, the downstream position of described paper feed mechanism is provided with flat-press flat-die cutting machine, and described manufacturing line passes through communication and the speed sync of each stand-alone device of central electronic control Systematical control.
Wherein, described cardboard positioning machine comprises: overturning frame, described overturning frame is provided with and turns over mechanism of paper, the described mechanism of paper that turns over comprises paper support and clump weight, described paper support is fixedly connected with the balance staff driven by the first engine installation, described paper support comprises two-layer fork-shaped supporting plate, and every layer of described fork-shaped supporting plate has multiple prong be arranged side by side, and has the space holding described cardboard between two-layer described fork-shaped supporting plate; Described clump weight is fixedly connected with described paper support or described balance staff, and described clump weight and described paper support are separately positioned on the both sides of described balance staff, and described balance staff is provided with gear, and described gear engages with described engine installation gears meshing or Timing Belt; Described cardboard positioning machine also comprises the first conveyer belt apparatus, and described first conveyer belt apparatus has many load-transfer devices be arranged side by side, in each prong of described fork-shaped supporting plate neutral gear between adjacent two described load-transfer devices.
Wherein, described cardboard positioning machine also comprises the delivery unit be installed on described overturning frame, turns over the upstream side of mechanism of paper described in described delivery unit is positioned at, the guillotine mechanism that described delivery unit comprises rule mechanism of paper and is positioned at below described rule mechanism of paper; Described guillotine mechanism comprises the chain driven by the second engine installation and the belt be looped around on one group of carrying roller, and the bearing pin of described carrying roller and described chain is rotationally connected, and described chain is constrained in rail groove; Described rule mechanism of paper comprises: front apron, left rule mechanism of paper, right rule mechanism of paper and rear rule mechanism of paper, described front apron, left rule mechanism of paper and right rule mechanism of paper are installed on supporting seat, be provided with stroke control mechanism between described supporting seat and described overturning frame, described rear rule mechanism of paper is installed on described overturning frame; Described stroke control mechanism is screw-nut body; The below of described guillotine mechanism is provided with the second conveyer belt apparatus, and described second conveyer belt apparatus is connected with described first conveyer belt apparatus.
Wherein, described wind cold drying machine comprises climbing frame, described climbing frame surface thereof is provided with the 3rd conveyer belt apparatus and the 4th conveyer belt apparatus, the load-transfer device of described 3rd conveyer belt apparatus is provided with air roll, described 4th conveyer belt apparatus is between described delivery unit and described 3rd conveyer belt apparatus, and described climbing frame is provided with fan assembly.
After have employed technique scheme, the invention has the beneficial effects as follows:
1) dry by mounting the on-line continuous in microwave dryer of the corrugated board after paper, again by dry for corrugated board on-line continuous on wind cold drying machine, avoid and mount natural air drying after paper, time is long, the yielding shortcoming of cardboard, thus achieve the continuous prodution mounted paper and cross cutting and link, wind cold drying machine tilts, both the different of microwave dryer and cardboard positioning machine relative height had been adapted to, achieve again the wind cold drying of cardboard, improve the drying effect of cardboard, also make the length of whole production line can not be oversize.
2) the two-layer fork-shaped supporting plate that cardboard positioning machine turns over mechanism of paper paper support is the level of state, and cardboard is placed between two-layer fork-shaped supporting plate, and the first engine installation drives balance staff to swing 180 °, and cardboard completes automatic turning with paper support.Clump weight makes in switching mechanism switching process more steady, and be not easy to be scattered when multiple cardboards overturn simultaneously, rollover effect is better.
3) by the rule mechanism of paper of cardboard positioning machine delivery unit, individual cardboard is neatly lined up pile, open guillotine mechanism and cardboard is carried to the mechanism of paper that turns in downstream in a pile, realize the automatic charging turning over mechanism of paper, take up room little.
Accompanying drawing explanation
Fig. 1 shows the structural representation of corrugated case linkage production line embodiment upstream portion of the present invention;
Fig. 2 shows the structural representation of corrugated case linkage production line embodiment downstream part of the present invention;
Fig. 3 is the structural representation of wind cold drying machine and cardboard positioning machine relevant portion in the embodiment of the present invention;
Fig. 4 is the structural representation turning over mechanism of paper in Fig. 3;
Fig. 5 is the structural representation of delivery unit in Fig. 3;
Fig. 6 is the structural representation of guillotine mechanism in Fig. 5;
Wherein:
100-Paper-pasting machine; 110-microwave dryer; 120-wind cold drying machine; 130-climbs frame; 140-cardboard positioning machine; 150-paper feed mechanism; 160-flat-press flat-die cutting machine; 170-paper collecting machine;
1-overturning frame; 2-turns over mechanism of paper; 21-paper support; 211-fork-shaped supporting plate; 212-prong; 22-clump weight; 23-balance staff, 231-gear; 24-first engine installation; 3-first conveyer belt apparatus; 31-load-transfer device; 32-the 3rd opto-electronic pickup; 33-the 4th opto-electronic pickup; 4-delivery unit; 41-advises mechanism of paper; 411-front apron; The right rule mechanism of paper of 412-; Mechanism of paper is advised after 413-; 4131-cylinder; 42-guillotine mechanism; 421-second engine installation; 422-chain; 4221-bearing pin; 423-carrying roller; 424-belt; 425-rail groove; 43-supporting seat; 44-stroke control mechanism; 441-leading screw; 442-nut; 5-second conveyer belt apparatus; 51-first opto-electronic pickup; 52-second opto-electronic pickup; 6-the 4th conveyer belt apparatus; 7-the 3rd conveyer belt apparatus; 71-air roll; 72-fan assembly; 8-corrugated board.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
Manufacturing line is very long, in order to clear expression, in the direction of the arrow, is divided into two parts, and upstream portion represents that in FIG, downstream part represents in fig. 2.Before and after the direct of travel of cardboard is defined as and thus derivative left and right.
As Fig. 1 and Fig. 2 jointly shown in, a kind of corrugated case linkage production line, it is intelligent, the communication of each stand-alone device of central electronic control Systematical control and speed sync, such as PLC or industrial computer etc., ensure produce continuity.
Paper-pasting machine 100 is for becoming corrugated board by facial tissue with base stock mount, and prior printed colored picture and text on facial tissue, base stock is that the combination of fluting board and interior paper also can refer to independent fluting board.Before making the present invention, Paper-pasting machine and mould cutting machine are independent, after the corrugated board needs mounted are air-dry, are transported to mould cutting machine place.
The downstream position of Paper-pasting machine 100 is provided with microwave dryer 110, the downstream position of microwave dryer 110 is provided with wind cold drying machine 120, the corrugated board mounted can in microwave dryer 110 and wind cold drying machine 120 on continuous drying, dry power and the operation of adjustment microwave dryer 110 and wind cold drying machine 120 hasten, and make cardboard reach dry requirement after leaving wind cold drying machine 120.
The downstream position of wind cold drying machine 120 is provided with cardboard positioning machine 140, corrugated board in the vertical direction overturns 180 ° (being called turn-over) by cardboard positioning machine 140, make facial tissue down, to adapt to the technological requirement of flat-press flat-die cutting machine, cardboard positioning machine 140 will be described in detail below.
Because microwave dryer 110 is different with the operating altitude of cardboard positioning machine 140, in order to adapt to this requirement, wind cold drying machine 120 is configured to inclination, and as shown in Figure 3, climbing frame 130 surface thereof of wind cold drying machine 120 is provided with the 3rd conveyer belt apparatus 7 and the 4th conveyer belt apparatus 6; In order to make corrugated board 8 be piled into fish scale-shaped on the 4th conveyer belt apparatus 6, for follow-up delivery unit, cardboard being lined up pile and preparing, the delivery speed of the 4th conveyer belt apparatus 6 will lower than the delivery speed of the 3rd conveyer belt apparatus 7; The load-transfer device of the 3rd conveyer belt apparatus 7 is provided with air roll 71, and air roll 71 can prevent corrugated board 8 sideslip, run tiltedly.The top of the 3rd conveyer belt apparatus 7 is provided with fan assembly 72, is arranged in climbing frame 130 fan assembly 72 adjustable angle.Air roll 71 and fan assembly 72 are equipped with multiple, ensure that corrugated board 8 carries out drying in traveling process.
The downstream position of cardboard positioning machine 140 is provided with paper feed mechanism 150, the downstream position of paper feed mechanism 150 is provided with flat-press flat-die cutting machine 160, the cardboard adjusting state is sent into flat-press flat-die cutting machine 160 by paper feed mechanism 150, and it is shaping to complete cardboard in flat-press flat-die cutting machine 160, these forming steps comprise cuts and line ball, and in mould cutting machine, complete the stripping of slitter edge and blanking.
The downstream position of flat-press flat-die cutting machine 160 is provided with paper collecting machine 170, is collected by the cardboard after cross cutting, transhipment.
In order to improve the degree of automation of manufacturing line further, corrugated board makes carton the most at last, also can remove paper collecting machine 170, and arranges case binder, compress, stacker and wrapping machine in downstream position order.Case binder is used for cardboard to paste into case, and the carton of specified quantity stops up by compress coarse laid wire rope or tightrope, and stacker is used for bundled carton piling, and the carton after piling wraps up by wrapping machine plastic film, is convenient to carrying and transport.
Below describe the structure and working principle of cardboard positioning machine 140 in detail.
Cardboard positioning machine 140 comprises delivery unit 4 and turns over mechanism of paper 2 two large divisions, paper collecting mechanism 4 lines up pile for single-piece corrugated paper plate upstream mechanism transported, turn over mechanism of paper 2 for will the corrugated board turn-over of pile be lined up, make facial tissue down, to adapt to the technological requirement of flat-press flat-die cutting machine.
As Fig. 3 and Fig. 5 jointly shown in, delivery unit 4 is arranged at turns in paper frame 1 and is positioned at the top of the second conveyer belt apparatus 5, and the second conveyer belt apparatus 5 is intermittent delivery.The guillotine mechanism 42 that delivery unit 4 comprises rule mechanism of paper 41 and is positioned at below rule mechanism of paper 41.The top being provided with the first opto-electronic pickup 51, second conveyer belt apparatus 5 side above guillotine mechanism 42 side is provided with the second opto-electronic pickup 52.
As Fig. 5 and Fig. 6 jointly shown in, guillotine mechanism 42 comprises the chain 422 driven by the second engine installation 421 and the belt 424 be looped around on one group of carrying roller 423, and carrying roller 423 is rotationally connected with the bearing pin 4221 of chain 422, and chain 422 is constrained in rail groove 425.Drive carrying roller 423 to move when chain 422 runs along rail groove 425, carrying roller 423 drives belt 424 to move along rail groove 425.When belt 424 be in stretch out state time, be equivalent to " flashboard " close, the corrugated board 8 transported by the 4th conveyer belt apparatus 6 can be accepted; When belt 424 is in retracted state, be equivalent to " flashboard " and open, the corrugated board 8 lining up pile drops on the load-transfer device of the second conveyer belt apparatus 5.Moreover, owing to employing chain and belt in above-mentioned guillotine mechanism, chain and belt are flexible, can greatly reduce the opening and closing of " flashboard " (i.e. belt 424) and the space that takies.
As shown in Figure 5, advise mechanism of paper 41 to comprise: front apron 411, left rule mechanism of paper (not shown), right rule mechanism of paper 412 and rear rule mechanism of paper 413.Front apron 411, left rule mechanism of paper and right rule mechanism of paper 412 are all installed on supporting seat 43.Supporting seat 43 is arranged on overturning frame 1, and is provided with stroke control mechanism 44 between supporting seat 43 and overturning frame 1, and stroke control mechanism 44 is leading screw 441 nut 442 mechanisms.Leading screw 441 rotates and drives supporting seat 43 to move forward and backward, and the front and back position of adjustable front apron 411, to adapt to the corrugated board 8 of different size model.Left rule mechanism of paper and right rule mechanism of paper 412 drive side-to-side movement by cylinder (not shown), realize the left and right rule paper to corrugated board 8.Rear rule mechanism of paper 413 is installed on overturning frame 1 and drives movable rule paper by cylinder 4131.
The principle of work of delivery unit 4 is as follows:
When the corrugated board 8 of fish scale-shaped arrangement is delivered to delivery unit 4 by the 4th conveyer belt apparatus 6, first corrugated board 8 is fallen on the belt 424 of guillotine mechanism 42, left rule mechanism of paper, right rule mechanism of paper 412 and rear rule mechanism of paper 413 carry out rule paper, corrugated board 8 front end are propped up front apron 411 and proper alignment.When the first opto-electronic pickup 51 detects that a pile corrugated board 8 reaches the thickness of setting, control signal will be sent, second engine installation 421 drives chain 422 to move along rail groove 425, thus drive carrying roller 423 and belt 424 to move along rail groove 425, belt 424 is in retracted state, and the corrugated board 8 lining up pile will drop on the second conveyer belt apparatus 5.When corrugated board 8 drops on the second conveyer belt apparatus 5, second opto-electronic pickup 52 will send signal, second conveyer belt apparatus 5 runs and corrugated board 8 is in a pile delivered to the first conveyer belt apparatus 3, second engine installation 421 runs and is stretched out by belt 424 simultaneously, and delivery unit 4 continues collection next time.Because when corrugated board 8 is fallen on the second conveyer belt apparatus 5, the second conveyer belt apparatus 5 remains static, multiple corrugated boards 8 of the bulk be collected are not easy at random and distortion, are beneficial to follow-up corrugated board 8 and overturn.
As Fig. 3 and Fig. 4 jointly shown in, turn over mechanism of paper 2 and to be arranged on overturning frame 1 and to be positioned at above the first conveyer belt apparatus 3.The sidepiece that sidepiece above first conveyer belt apparatus 3 rear end is provided with above the 3rd opto-electronic pickup 32, first conveyer belt apparatus 3 front end is provided with the 4th opto-electronic pickup 33.Turn over mechanism of paper 2 and comprise paper support 21 and clump weight 22, paper support 21 is fixedly connected with the balance staff 23 driven by the first engine installation 24, paper support 21 comprises two-layer fork-shaped supporting plate 211, every layer of fork-shaped supporting plate 211 has multiple prong 212 be arranged side by side, and has the space holding cardboard between two-layer fork-shaped supporting plate 211.Clump weight 22 is fixedly connected with paper support 21 or balance staff 23, and in the present embodiment, preferred clump weight 22 is fixedly connected with paper support 21.Clump weight 22 and paper support 21 are symmetricly set on the both sides of balance staff 23 respectively.Balance staff 23 is provided with gear 231, and gear 231 engages with engine installation gears meshing or Timing Belt.In the present embodiment, preferably Timing Belt engages (not shown).First conveyer belt apparatus 3 has many load-transfer devices be arranged side by side 31, in each prong 212 of fork-shaped supporting plate 211 neutral gear between adjacent two load-transfer devices 31.Make the two-layer fork-shaped supporting plate 211 of paper support 21 be the level of state during installation, and prong 212 upper surface of lower floor is lower than the upper surface of load-transfer device 31.Turn over after mechanism of paper 2 overturns 180 °, the prong 212 being originally positioned at upper strata is turned to downside.Now be positioned at the upper surface of the prong 212 of downside still lower than the upper surface of load-transfer device 31.
The principle of work of turning over mechanism of paper 2 is as follows:
First corrugated board 8 is in a pile transported on the load-transfer device 31 of the first conveyer belt apparatus 3, and is transported between two-layer fork-shaped supporting plate 211 with load-transfer device 31, realizes the automatic charging of cardboard positioning machine.When the 3rd opto-electronic pickup 32 detects that corrugated board 8 is transported between two-layer fork-shaped supporting plate 211, signal enabling first engine installation 24 balance staff 23 is swung upset that 180 ° complete corrugated board 8 will be sent.Owing to being positioned at prong 212 upper surface of lower floor still lower than the upper surface of load-transfer device 31 after upset, corrugated board 8 will drop on load-transfer device 31, be transported to next station, realize the automatic discharging of cardboard positioning machine.When the 4th opto-electronic pickup 33 detects that corrugated board 8 is transferred out between two-layer fork-shaped supporting plate 211, signal enabling first engine installation 24 will be sent and drive balance staff 23 backswing 180 °, and turn over mechanism of paper 2 and reset.When turning over mechanism of paper 2 and not participating in turning over paper, make balance staff 23 swing 90 °, now, corrugated board 8 is directly fed forward with load-transfer device 31.This structure achieves the automatic turning of cardboard, improves production efficiency, saves manpower and materials.
Claims (9)
1. a color printing corrugated case linkage-production method, is characterized in that, comprises the following steps that order is on a production line implemented:
1) facial tissue is become corrugated board with base stock mount;
2) described corrugated board is carried out microwave drying;
3) described corrugated board is carried out wind cold drying;
4) by dried corrugated board turn-over, facial tissue down;
5) by described corrugated board shape by die-cutting stripping in flat-press flat-die cutting machine.
2. color printing corrugated case linkage-production method as claimed in claim 1, is characterized in that, in described step 5) after, order implements following steps:
6) collection.
3. color printing corrugated case linkage-production method as claimed in claim 1, is characterized in that, in described step 5) after, order implements following steps:
7) stick box, packing, piling and twine film.
4. a color printing corrugated case linkage production line, is characterized in that, comprising:
Paper-pasting machine, the downstream position of described Paper-pasting machine is provided with microwave dryer, the downstream position of described microwave dryer is provided with wind cold drying machine, the downstream position of described wind cold drying machine is provided with cardboard positioning machine, the downstream position of described cardboard positioning machine is provided with paper feed mechanism, the downstream position of described paper feed mechanism is provided with flat-press flat-die cutting machine, and described manufacturing line passes through communication and the speed sync of each stand-alone device of central electronic control Systematical control.
5. color printing corrugated case linkage production line as claimed in claim 4, it is characterized in that, the downstream position of described flat-press flat-die cutting machine is provided with paper collecting machine.
6. color printing corrugated case linkage production line as claimed in claim 4, it is characterized in that, the downstream position of described flat-press flat-die cutting machine is sequentially with case binder, compress, stacker and wrapping machine.
7. the color printing corrugated case linkage production line as described in any one of claim 4 ~ 6, it is characterized in that, described cardboard positioning machine comprises: overturning frame, described overturning frame is provided with and turns over mechanism of paper, the described mechanism of paper that turns over comprises paper support and clump weight, described paper support is fixedly connected with the balance staff driven by the first engine installation, described paper support comprises two-layer fork-shaped supporting plate, every layer of described fork-shaped supporting plate has multiple prong be arranged side by side, and has the space holding described cardboard between two-layer described fork-shaped supporting plate; Described clump weight is fixedly connected with described paper support or described balance staff, and described clump weight and described paper support are separately positioned on the both sides of described balance staff, and described balance staff is provided with gear, and described gear engages with described engine installation gears meshing or Timing Belt; Described cardboard positioning machine also comprises the first conveyer belt apparatus, and described first conveyer belt apparatus has many load-transfer devices be arranged side by side, in each prong of described fork-shaped supporting plate neutral gear between adjacent two described load-transfer devices.
8. color printing corrugated case linkage production line as claimed in claim 7, it is characterized in that, described cardboard positioning machine also comprises the delivery unit be installed on described overturning frame, the upstream side of mechanism of paper is turned over, the guillotine mechanism that described delivery unit comprises rule mechanism of paper and is positioned at below described rule mechanism of paper described in described delivery unit is positioned at; Described guillotine mechanism comprises the chain driven by the second engine installation and the belt be looped around on one group of carrying roller, and the bearing pin of described carrying roller and described chain is rotationally connected, and described chain is constrained in rail groove; Described rule mechanism of paper comprises: front apron, left rule mechanism of paper, right rule mechanism of paper and rear rule mechanism of paper, described front apron, left rule mechanism of paper and right rule mechanism of paper are installed on supporting seat, be provided with stroke control mechanism between described supporting seat and described overturning frame, described rear rule mechanism of paper is installed on described overturning frame; Described stroke control mechanism is screw-nut body; The below of described guillotine mechanism is provided with the second conveyer belt apparatus, and described second conveyer belt apparatus is connected with described first conveyer belt apparatus.
9. color printing corrugated case linkage production line according to claim 8, it is characterized in that, described wind cold drying machine comprises climbing frame, described climbing frame surface thereof is provided with the 3rd conveyer belt apparatus and the 4th conveyer belt apparatus, the load-transfer device of described 3rd conveyer belt apparatus is provided with air roll, described 4th conveyer belt apparatus is between described delivery unit and described 3rd conveyer belt apparatus, and described climbing frame is provided with fan assembly.
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CN109849423A (en) * | 2019-03-08 | 2019-06-07 | 杭州富庆纸制品有限公司 | A kind of automatic production line system for corrugated case |
CN111331922A (en) * | 2020-03-24 | 2020-06-26 | 东莞市至美环保包装科技有限公司 | Corrugated carton production equipment and preparation method |
CN112959730A (en) * | 2021-02-04 | 2021-06-15 | 慈溪福森包装用品有限公司 | Process method for producing packing box by combining local color printing and watermarking |
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Effective date of registration: 20191120 Address after: 262123 No.6 Xinchuan street, Xin'an street, Anqiu City, Weifang City, Shandong Province Patentee after: Shandong Century Machinery Co., Ltd. Address before: Sichuan street 262123 Shandong city of Weifang province Anqiu City Road on the eastern side of the letter No. 6 Xu Wei Patentee before: Bian Jiqing |