CN109746247B - Method for disassembling waste storage battery - Google Patents
Method for disassembling waste storage battery Download PDFInfo
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- CN109746247B CN109746247B CN201910041838.8A CN201910041838A CN109746247B CN 109746247 B CN109746247 B CN 109746247B CN 201910041838 A CN201910041838 A CN 201910041838A CN 109746247 B CN109746247 B CN 109746247B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
The invention discloses a method for disassembling a waste storage battery, which belongs to the field of waste storage battery treatment equipment and is realized based on a battery disassembling device, wherein the battery disassembling device comprises a rotating table, a feeding conveyer belt, a screw removing device, a box cover removing device and a discharging device, the feeding conveyer belt, the screw removing device, the box cover removing device and the discharging device are uniformly distributed around the rotating table, a stepping motor is arranged in the rotating table, the output end of the stepping motor penetrates through the top of the rotating table, an installation round shell is arranged at the output end of the stepping motor, four installation supports uniformly distributed along the circumferential direction of the installation round shell are arranged on the installation round shell, a carrying device is arranged on each installation support, and a limiting device is arranged on the feeding conveyer belt. The invention realizes the automatic disassembly of the storage batteries of the waste storage battery type, avoids manual operation, reduces the labor intensity and reduces the harm to the human health.
Description
Technical Field
The invention relates to the field of waste storage battery treatment equipment, in particular to a method for disassembling a waste storage battery.
Background
With the gradual increase of environmental pollution, the environmental protection problem is more and more concerned by more countries, and new energy automobiles are also continuously researched and popularized in more countries. As an important component in the new energy automobile industry chain, the exploration of recycling and reusing modes while improving the performance of storage batteries has become a considerable problem.
Under the background of the green and environment-friendly era, new energy vehicles in China grow rapidly, and with the application of a large number of new energy vehicles, the vehicle storage batteries face the time point of scrapping and decommissioning shortly. The industry indicates that after 4-5 years, a large number of batteries will be out of service. These batteries require disassembly for disposal. However, the storage battery is disassembled manually, so that the treatment mode is slow and has potential safety hazards.
The waste storage battery disassembling device with the patent number of CN106169626B comprises a clamping jaw moving track, wherein the clamping jaw moving track is arranged on a base, and a clamping jaw device is arranged at the upper part of the clamping jaw moving track and can move along the direction of an x axis and/or a y axis; the upper and lower cutting devices are fixed with the base through a portal frame II; the tail cutting and coring device is arranged on the base and can reciprocate up and down on the z axis; the cover plate cutting device is arranged on the portal frame I and can reciprocate reversely in the x axis along the portal frame I. The storage battery treated by the invention is only limited to a relatively flat type, but most of the storage batteries for the new energy automobile are of the storage battery type, so the invention cannot disassemble the storage batteries of the waste storage battery type.
Disclosure of Invention
The invention aims to provide a method for disassembling a waste storage battery to solve the problems in the background technology.
The invention provides a method for disassembling a waste storage battery, which is realized based on a battery disassembling device, wherein the disassembling device comprises a rotating table, a feeding conveyer belt, a screw removing device, a box cover removing device and a discharging device, the feeding conveyer belt, the screw removing device, the box cover removing device and the discharging device are uniformly distributed around the rotating table, a stepping motor is arranged in the rotating table, the output end of the stepping motor penetrates through the top of the rotating table, an installation round shell is arranged on the output end of the stepping motor, four installation supports uniformly distributed along the circumferential direction of the installation round shell are arranged on the installation round shell, a carrying device is arranged on each installation support, and a limiting device is arranged on the feeding conveyer belt.
Preferably, handling device includes electric putter, transport cylinder, compensating plate, first connecting plate and first mechanical claw, electric putter is horizontal installation at the top of installing support, the top of installing support is equipped with the slide rail that two symmetries set up, be equipped with two on the compensating plate with two slide rail one-to-one sliding fit's spout, the top of compensating plate is equipped with the connecting block that is vertical setting, electric putter's output is connected with the connecting block, set up the shifting chute that supplies the connecting block to remove on the installing support, the transport cylinder is vertical installation in the bottom of compensating plate, first connecting plate is horizontal installation on the output of transport cylinder, the bottom at first connecting plate is installed to first mechanical claw.
Preferably, stop device includes preceding stop gear, back stop gear and presss from both sides tight stop gear, preceding stop gear is located respectively with back stop gear and presss from both sides tight stop gear's both sides, preceding stop gear is the same with back stop gear structure and all includes the spacing cylinder that two symmetries set up, spacing cylinder is horizontal installation on the material loading conveyer belt, all is equipped with the baffle that is the L type on every spacing cylinder's the output, and the bottom of every baffle all is equipped with the slider, be equipped with four on the material loading conveyer belt and four slider one-to-one sliding fit's first slide.
Preferably, press from both sides tight stop gear and include the tight spacing subassembly of clamp that two symmetries set up, press from both sides tight spacing subassembly and include die clamping cylinder and the clamp plate that is vertical setting, die clamping cylinder is horizontal installation on the material loading conveyer belt, the bottom of clamp plate is equipped with the draw runner that two symmetries set up, be equipped with two on the material loading conveyer belt and two slip table one-by-one sliding fit's second slide.
Preferably, screw remove device includes first supporting station, rotates motor, loading board, electric screwdriver, first electric jar, two second electric jars and two third electric jars, it is vertical to install on first supporting station to rotate the motor, the loading board is installed on the output of rotating the motor, be equipped with the spacing frame that two symmetries set up on the loading board, two second electric jar symmetry sets up on first supporting station, and two third electric jars are vertical respectively to be installed on the slip table of two second electric jars, all is equipped with the first mounting panel that is the L type on the slip table of two third electric jars, first electric jar is horizontal installation on two first mounting panels, be equipped with the second mounting panel that is the U type on the slip table of first electric jar, electric screwdriver is vertical the installation on the second mounting panel.
Preferably, lid remove device includes second brace table, lead screw slip table, pulls out subassembly and lid collecting box, the lead screw slip table is installed on the second brace table, be equipped with the support frame that is the U type on the second brace table, it installs on the support frame to pull out the subassembly, be equipped with the dog that presss from both sides tight locating component and two symmetries set up on the lead screw slip table, first logical groove has been seted up under just being located the support frame on the second brace table, the lid collecting box is located first logical groove under.
Preferably, pull out the subassembly including pulling out the cylinder, pulling out electric jar, second gripper and second connecting plate, pull out the cylinder and be vertical the top of installing at the support frame to its output runs through the support frame, the second connecting plate is horizontal installation on the output of pulling out the cylinder, pull out the bottom at the second connecting plate of electric jar, the slip table at pulling out the electric jar is installed to the second gripper, the top of second connecting plate is equipped with the guide bar that two symmetries set up, be equipped with two on the support frame and two guide bar one-to-one sliding fit's guide holder.
Preferably, press from both sides tight locating component and include the location cylinder of two symmetry settings, all install the locating plate that is vertical setting on every location cylinder.
Preferably, the blanking device comprises a third supporting table, a blanking cylinder, a blanking motor, a third gripper, a first collecting box, a second collecting box and a third mounting plate in an L shape, the blanking cylinder is horizontally mounted at the top of the third supporting table, the third mounting plate is mounted at the output end of the blanking cylinder, the blanking motor is mounted on the third mounting plate, a rotating seat is arranged on the third mounting plate, a rotating shaft matched with the rotating seat in a rotating mode is arranged on the rotating seat, one end of the rotating shaft is connected to the output end of the blanking motor, a third connecting plate in a vertical arrangement is arranged at the other end of the rotating shaft, the third gripper is mounted on the third connecting plate, a second through groove is formed in the third supporting table, and the first collecting box and the second collecting box are both located under the second through groove.
Compared with the prior art, the invention has the beneficial effects that:
the automatic disassembling device comprises a feeding conveying belt, a limiting device, a screw removing device, a box cover removing device and a discharging device, wherein the feeding conveying belt is used for conveying waste storage batteries to the limiting device in sequence, the limiting device is used for limiting one waste storage battery, the carrying device is used for clamping the waste storage battery, the stepping motor can drive the mounting round shell and the four carrying devices to rotate in a stepping mode, the screw removing device can automatically remove screws on the waste storage battery, the box cover removing device can pull out a box cover of the waste storage battery, and the discharging device can discharge pole pieces and shells inside the waste storage battery in a classified mode.
Secondly, when a waste storage battery is carried between two tight spacing subassemblies of clamp, the baffle that drives the correspondence respectively through two spacing cylinders on the back spacing mechanism removes, this baffle has blocked this waste storage battery, the baffle that drives the correspondence respectively through two spacing cylinders on the preceding spacing mechanism removes, the baffle can block other waste storage batteries, it is tight to be located between spacing mechanism and the back spacing mechanism clamp waste storage battery through two tight spacing subassembly work of clamp, thereby realized the quick spacing to waste storage battery, the transport mechanism of so can being convenient for presss from both sides this waste storage battery clamp and transports away.
The carrying device can drive the carrying plate to rotate 180 degrees by rotating the motor, so that the waste storage battery without screws and the waste storage battery with screws are replaced on the carrying plate, the carrying device carries the waste storage battery with screws removed away, the electric screwdriver can be driven to move in a three-axial direction by the aid of the first electric cylinder, the two second electric cylinders and the two third electric cylinders, and screws of the waste storage battery can be removed conveniently.
Fourthly, can drive waste storage battery through the lead screw slip table and remove, remove through the locating plate that two location cylinder drives correspond to let two locating plates can tightly clip the waste storage battery on the lead screw slip table, can press from both sides the lid clamp of this waste storage battery through the second gripper and get and fix, pull out the cylinder with the lid from waste storage battery is automatic to be pulled out.
Fifthly, the waste storage battery with the box cover removed on the corresponding carrying device can be clamped and fixed through the third mechanical claw, the third mechanical claw can be driven to move through the discharging cylinder, the third mechanical claw can be driven to turn over through the discharging motor, so that the pole piece in the waste storage battery can be separated from the shell, then the pole piece falls into the first collecting box, and then the shell is placed into the second collecting box through the matching of the discharging cylinder and the third mechanical claw, so that the automatic pole piece removing and automatic discharging are realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a perspective view of the feeding conveyor belt;
FIG. 4 is an enlarged view taken at A in FIG. 3;
FIG. 5 is a perspective view of the screw removing device;
FIG. 6 is a first perspective view of the lid removing device;
FIG. 7 is a second perspective view of the lid removing device;
FIG. 8 is a schematic perspective view of a blanking device;
reference numerals: a rotating table 1, a mounting circular shell 1a, a mounting bracket 1b, a moving groove 1b1, a feeding conveyer belt 2, a first slide seat 2a, a second slide seat 2b, a screw removing device 3, a first support table 3a, a rotating motor 3b, a bearing plate 3c, a limit frame 3c1, an electric screwdriver 3d, a first electric cylinder 3e, a second mounting plate 3e1, a second electric cylinder 3f, a third electric cylinder 3g, a first mounting plate 3g1, a box cover removing device 4, a second support table 4a, a support frame 4a1, a first through groove 4a2, a guide seat 4a3, a screw rod sliding table 4b, a pulling-out component 4c, a pulling-out air cylinder 4c1, a pulling-out electric cylinder 4c2, a second mechanical claw 4c3, a guide rod 4c4, a box cover collecting box 4d, a clamping and positioning component 4e, a positioning air cylinder 4e1, a positioning plate 4e3, a stop 4e3, a third through groove 4b 465 a 84, the automatic feeding device comprises a feeding cylinder 5b, a feeding motor 5c, a third mechanical claw 5d, a first collecting box 5e, a second collecting box 5f, a third mounting plate 5g, a rotating seat 5h, a rotating shaft 5h1, a third connecting plate 5h2, a carrying device 6, an electric push rod 6a, a carrying cylinder 6b, a balance plate 6c, a connecting block 6c1, a first connecting plate 6d, a first mechanical claw 6e, a limiting device 7, a front limiting mechanism 7a, a limiting cylinder 7a1, a baffle 7a2, a rear limiting mechanism 7b, a clamping limiting mechanism 7c, a clamping cylinder 7c1 and a clamping plate 7c 2.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment of the invention provides a method for disassembling a waste storage battery, which is realized based on a battery disassembling device, the battery disassembling device comprises a rotating table 1, a feeding conveyer belt 2, a screw removing device 3, a box cover removing device 4 and a discharging device 5, the feeding conveyer belt 2, the screw removing device 3, the box cover removing device 4 and the discharging device 5 are uniformly distributed around the rotating table 1, a stepping motor is arranged in the rotating table 1, the output end of the stepping motor penetrates through the top of the rotating table 1, an installation round shell 1a is arranged on the output end of the stepping motor, four installation supports 1b uniformly distributed along the circumferential direction of the installation round shell 1a are arranged on the installation round shell 1a, a carrying device 6 is arranged on each installation support 1b, and a limiting device 7 is arranged on the feeding conveyer belt 2.
Specifically, as shown in fig. 2, fig. 2 is a partial schematic view of the present invention; the carrying device 6 comprises an electric push rod 6a, a carrying cylinder 6b, a balance plate 6c, a first connecting plate 6d and a first mechanical claw 6e, the electric push rod 6a is horizontally arranged at the top of the mounting bracket 1b, two symmetrically arranged slide rails are arranged at the top of the mounting bracket 1b, the balance plate 6c is provided with two sliding grooves which are in one-to-one sliding fit with the two sliding rails, the top of the balance plate 6c is provided with a vertically arranged connecting block 6c1, the output end of the electric push rod 6a is connected with the connecting block 6c1, the mounting bracket 1b is provided with a moving groove 1b1 for the connecting block 6c1 to move, the conveying cylinder 6b is vertically arranged at the bottom of the balance plate 6c, the first connecting plate 6d is horizontally arranged at the output end of the conveying cylinder 6b, and the first mechanical claw 6e is arranged at the bottom of the first connecting plate 6 d; electric putter 6a can drive connecting block 6c1 and remove, and connecting block 6c1 drives balance plate 6c, transport cylinder 6b and first gripper 6e and carries out synchronous motion, and the balance of balance plate 6c can be guaranteed in the cooperation of slide rail and spout, and transport cylinder 6b can drive first gripper 6e and go up and down to be convenient for first gripper 6e presss from both sides to get fixedly to old and useless battery.
Specifically, as shown in fig. 3 and 4, fig. 3 is a schematic perspective view of the feeding conveyor belt, and fig. 4 is an enlarged view of a position a in fig. 3; the limiting device 7 comprises a front limiting mechanism 7a, a rear limiting mechanism 7b and a clamping limiting mechanism 7c, the front limiting mechanism 7a and the rear limiting mechanism 7b are respectively positioned at two sides of the clamping limiting mechanism 7c, the front limiting mechanism 7a and the rear limiting mechanism 7b are identical in structure and respectively comprise two symmetrically-arranged limiting cylinders 7a1, the limiting cylinders 7a1 are horizontally arranged on the feeding conveyer belt 2, an L-shaped baffle 7a2 is arranged at the output end of each limiting cylinder 7a1, a slider is arranged at the bottom of each baffle 7a2, and four first sliders 2a which are in one-to-one sliding fit with the four sliders are arranged on the feeding conveyer belt 2; when a waste storage battery is conveyed between two clamping limiting assemblies, the two limiting cylinders 7a1 on the rear limiting mechanism 7b are used for driving the corresponding baffle 7a2 to move respectively, the baffle 7a2 blocks the waste storage battery, the two limiting cylinders 7a1 on the front limiting mechanism 7a are used for driving the corresponding baffle 7a2 to move respectively, the baffle 7a2 can block other waste storage batteries, the waste storage battery between the front limiting mechanism 7a and the rear limiting mechanism 7b is clamped through the work of the clamping limiting mechanism 7c, so that the waste storage battery is quickly limited, and the baffle 7a2 can be kept balanced by the matching of the first sliding seat 2a and the sliding block.
Specifically, as shown in fig. 3 and 4, fig. 3 is a schematic perspective view of the feeding conveyor belt, and fig. 4 is an enlarged view of a position a in fig. 3; the clamping limiting mechanism 7c comprises two symmetrically-arranged clamping limiting assemblies, each clamping limiting assembly comprises a clamping cylinder 7c1 and a vertically-arranged clamping plate 7c2, the clamping cylinder 7c1 is horizontally arranged on the feeding conveyor belt 2, two symmetrically-arranged sliding strips are arranged at the bottom of the clamping plate 7c2, and two second sliding seats 2b which are in one-to-one sliding fit with the two sliding tables are arranged on the feeding conveyor belt 2; the two clamping cylinders 7c1 can move corresponding to the clamping plates 7c2, and the two clamping plates 7c2 can clamp and position the waste storage battery, so that the first mechanical claw 6e can accurately clamp and convey the waste storage battery away.
Specifically, as shown in fig. 5, fig. 5 is a schematic perspective view of the screw removing device; the screw removing device 3 comprises a first supporting platform 3a, a rotating motor 3b, a bearing plate 3c, an electric screwdriver 3d, a first electric cylinder 3e, two second electric cylinders 3f and two third electric cylinders 3g, the rotating motor 3b is vertically installed on the first supporting platform 3a, the bearing plate 3c is installed on the output end of the rotating motor 3b, the bearing plate 3c is provided with two limiting frames 3c1 symmetrically arranged, two of the second electric cylinders 3f are symmetrically arranged on the first supporting platform 3a, the two third electric cylinders 3g are respectively vertically installed on the sliding platforms of the two second electric cylinders 3f, the sliding platforms of the two third electric cylinders 3g are both provided with a first mounting plate 3g1 in an L shape, the first electric cylinder 3e is horizontally installed on the two first mounting plates 3g1, the sliding platform of the first electric cylinder 3e is provided with a second mounting plate 3e1 in a U shape, the electric screwdriver 3d is vertically arranged on the second mounting plate 3e 1; can drive loading board 3c through rotating motor 3b and carry out 180 degrees rotations to let the old and useless battery that does not get rid of the screw on the loading board 3c and the old and useless battery that has got rid of the screw change, first gripper 6e can press from both sides the old and useless battery transport of having got rid of the screw and take away, through first electric jar 3e, two second electric jars 3f and two third electric jars 3g can drive electric screwdriver 3d and carry out triaxial to remove, thereby be convenient for get rid of the screw of old and useless battery.
Specifically, as shown in fig. 6 and 7, fig. 6 is a first perspective view of the box cover removing device, and fig. 7 is a second perspective view of the box cover removing device; the box cover removing device 4 comprises a second supporting table 4a, a screw rod sliding table 4b, a pulling-out assembly 4c and a box cover collecting box 4d, the screw rod sliding table 4b is installed on the second supporting table 4a, a U-shaped supporting frame 4a1 is arranged on the second supporting table 4a, the pulling-out assembly 4c is installed on a supporting frame 4a1, a clamping and positioning assembly 4e and two symmetrically arranged stop blocks 4e3 are arranged on the screw rod sliding table 4b, a first through groove 4a2 is formed in the second supporting table 4a and is located right below the supporting frame 4a1, and the box cover collecting box 4d is located right below the first through groove 4a 2; waste batteries on the screw rod sliding table 4b can be fixed and clamped by clamping the positioning component 4e, the waste motor can be driven to move through the screw rod sliding table 4b, and the box cover on the waste storage battery can be pulled out through the pulling-out component 4 c.
Specifically, as shown in fig. 6 and 7, fig. 6 is a first perspective view of the box cover removing device, and fig. 7 is a second perspective view of the box cover removing device; the pulling assembly 4c comprises a pulling cylinder 4c1, a pulling electric cylinder 4c2, a second mechanical claw 4c3 and a second connecting plate, wherein the pulling cylinder 4c1 is vertically installed at the top of the supporting frame 4a1, the output end of the pulling cylinder penetrates through the supporting frame 4a1, the second connecting plate is horizontally installed at the output end of the pulling cylinder 4c1, the pulling electric cylinder 4c2 is installed at the bottom of the second connecting plate, the second mechanical claw 4c3 is installed on a sliding table of the pulling electric cylinder 4c2, two symmetrically-arranged guide rods 4c4 are arranged at the top of the second connecting plate, and two guide seats 4a3 which are in one-to-one sliding fit with the two guide rods 4c4 are arranged on the supporting frame 4a 1; can drive the second connecting plate through pulling out cylinder 4c1 and go up and down, the second connecting plate can drive to pull out cylinder 4c1, pull out electric cylinder 4c2 and second gripper 4c3 and go up and down in step, and second gripper 4c3 can clamp the lid, and the lid can be pulled out automatically at last, can guarantee through guide bar 4c4 and guide holder 4a3 that the second connecting plate keeps balance.
Specifically, as shown in fig. 6 and 7, fig. 6 is a first perspective view of the box cover removing device, and fig. 7 is a second perspective view of the box cover removing device; the clamping and positioning assembly 4e comprises two positioning cylinders 4e1 which are symmetrically arranged, and each positioning cylinder 4e1 is provided with a positioning plate 4e2 which is vertically arranged; the positioning cylinder 4e1 can drive the positioning plate 4e2 to move, and the two positioning plates 4e2 can clamp and position the waste storage batteries.
Specifically, as shown in fig. 8, fig. 8 is a schematic perspective view of a blanking device; the blanking device 5 comprises a third supporting table 5a, a blanking cylinder 5b, a blanking motor 5c, a third gripper 5d, a first collecting box 5e, a second collecting box 5f and an L-shaped third mounting plate 5g, the blanking cylinder 5b is horizontally mounted at the top of the third supporting table 5a, the third mounting plate 5g is mounted at the output end of the blanking cylinder 5b, the blanking motor 5c is mounted on the third mounting plate 5g, the third mounting plate 5g is provided with a rotating seat 5h, the rotating seat 5h is provided with a rotating shaft 5h1 in rotating fit with the rotating seat, one end of the rotating shaft 5h1 is connected at the output end of the blanking motor 5c, the other end of the rotating shaft is provided with a vertically arranged third connecting plate 5h2, the third gripper 5d is mounted on the third connecting plate 5h2, the third supporting table 5a is provided with a second through groove 5a1, the first collecting box 5e and the second collecting box 5f are both positioned right below the second through groove 5a 1; can press from both sides the waste battery who gets rid of the lid through third gripper 5d, unloading cylinder 5b can drive third mounting panel 5g, unloading motor 5c and third gripper 5d carry out the translation, can drive third gripper 5d through unloading motor 5c and overturn, thereby let in the automatic first collecting box 5e that falls into of pole piece in the casing, later unloading cylinder 5b redrives the casing and removes directly over second collecting box 5f, third gripper 5d emits the casing and lets it fall into in the second collecting box 5 f.
The disassembling method comprises the following steps:
(1) the round shell 1a and the four carrying devices 6 are driven by the stepping motor to rotate in a stepping mode, the electric push rod 6a drives the balance plate 6c, the carrying cylinder 6b and the first mechanical claw 6e to move synchronously, the carrying cylinder 6b drives the first mechanical claw 6e to lift, and the first mechanical claw 6e can clamp waste storage batteries;
(2) the waste storage batteries are sequentially placed on the feeding conveyor belt 2, when one waste storage battery is conveyed between two clamping limiting assemblies, two limiting cylinders 7a1 on a rear limiting mechanism 7b respectively drive corresponding baffles 7a2 to move, the baffles 7a2 block the waste storage battery, meanwhile, two limiting cylinders 7a1 on a front limiting mechanism 7a respectively drive corresponding baffles 7a2 to move, the baffles 7a2 can block other waste storage batteries, the waste storage batteries between the front limiting mechanism 7a and the rear limiting mechanism 7b are clamped by the two clamping limiting assemblies in operation, and therefore quick limiting of the waste storage batteries is achieved;
(3) the first mechanical claw 6e grabs the waste storage battery and then rotates 90 degrees along with the waste storage battery, the waste storage battery is placed in a limiting frame 3c1 of the bearing plate 3c, then the rotating motor 3b drives the bearing plate 3c to rotate 180 degrees, then the screw removing device 3 automatically removes screws of the waste storage battery, and the first mechanical claw 6e clamps and carries away the waste storage battery with the screws removed;
(4) the stepping motor drives the first mechanical claw 6e to rotate by 90 degrees again, the first mechanical claw 6e places the waste storage battery on the screw rod sliding table 4b, the positioning assembly positions the waste storage battery, the screw rod sliding strip conveys the waste storage battery to the position under the second mechanical claw 4c3, the removing cylinder 4c1, the removing cylinder 4c2 and the second mechanical claw 4c3 can remove the box cover, then the box cover collecting box 4d is placed, the screw rod sliding table 4b conveys the residual shell of the waste storage battery to the position under the first mechanical arm, the first mechanical arm conveys the residual shell of the waste storage battery away, the stepping motor drives the first mechanical arm to rotate by 90 degrees again, and the blanking cylinder 5b drives the third mechanical claw 5d to translate;
(5) the third gripper 5d grabs and fixes the residual shell of the waste storage battery, the blanking cylinder 5b drives the third gripper 5d to reach the position right above the first collection box 5e, the blanking motor 5c drives the third gripper 5d to turn over again, so that the pole piece in the shell automatically falls into the first collection box 5e, then the blanking cylinder 5b drives the shell to move to the position right above the second collection box 5f, and the third gripper 5d discharges the shell to fall into the second collection box 5 f.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (1)
1. A method for disassembling waste storage batteries is realized based on a battery disassembling device, the method is characterized in that: comprises a rotating table (1), a feeding conveyer belt (2), a screw removing device (3), a box cover removing device (4) and a blanking device (5), the feeding conveyer belt (2), the screw removing device (3), the box cover removing device (4) and the blanking device (5) are uniformly distributed around the rotating platform (1), a stepping motor is arranged in the rotating platform (1), the output end of the stepping motor penetrates through the top of the rotating table (1), a mounting round shell (1 a) is arranged on the output end of the stepping motor, the mounting circular shell (1 a) is provided with four mounting brackets (1 b) which are uniformly distributed along the circumferential direction of the mounting circular shell, each mounting bracket (1 b) is provided with a carrying device (6), and the feeding conveyor belt (2) is provided with a limiting device (7);
the carrying device (6) comprises an electric push rod (6 a), a carrying cylinder (6 b), a balance plate (6 c), a first connecting plate (6 d) and a first mechanical claw (6 e), wherein the electric push rod (6 a) is horizontally arranged at the top of the mounting bracket (1 b), two slide rails which are symmetrically arranged are arranged at the top of the mounting bracket (1 b), two slide grooves which are in one-to-one sliding fit with the two slide rails are arranged on the balance plate (6 c), a vertically arranged connecting block (6 c 1) is arranged at the top of the balance plate (6 c), the output end of the electric push rod (6 a) is connected with the connecting block (6 c 1), a moving groove (1 b 1) for the connecting block (6 c 1) to move is arranged on the mounting bracket (1 b), the carrying cylinder (6 b) is vertically arranged at the bottom of the balance plate (6 c), and the first connecting plate (6 d) is horizontally arranged at the output end of the carrying cylinder (6 b), the first mechanical claw (6 e) is arranged at the bottom of the first connecting plate (6 d);
the limiting device (7) comprises a front limiting mechanism (7 a), a rear limiting mechanism (7 b) and a clamping limiting mechanism (7 c), the front limiting mechanism (7 a) and the rear limiting mechanism (7 b) are respectively located on two sides of the clamping limiting mechanism (7 c), the front limiting mechanism (7 a) and the rear limiting mechanism (7 b) are identical in structure and respectively comprise two symmetrically-arranged limiting cylinders (7 a 1), the limiting cylinders (7 a 1) are horizontally arranged on the feeding conveyor belt (2), an L-shaped baffle (7 a 2) is arranged at the output end of each limiting cylinder (7 a 1), a sliding block is arranged at the bottom of each baffle (7 a 2), and four first sliding seats (2 a) which are in one-to-one sliding fit with the four sliding blocks are arranged on the feeding conveyor belt (2);
the clamping limiting mechanism (7 c) comprises two symmetrically arranged clamping limiting assemblies, each clamping limiting assembly comprises a clamping cylinder (7 c 1) and a vertically arranged clamping plate (7 c 2), the clamping cylinders (7 c 1) are horizontally arranged on the feeding conveyer belt (2), two symmetrically arranged sliding strips are arranged at the bottom of the clamping plate (7 c 2), and two second sliding seats (2 b) which are in one-to-one sliding fit with the two sliding strips are arranged on the feeding conveyer belt (2);
the screw removing device (3) comprises a first supporting platform (3 a), a rotating motor (3 b), a bearing plate (3 c), an electric screwdriver (3 d), a first electric cylinder (3 e), two second electric cylinders (3 f) and two third electric cylinders (3 g), wherein the rotating motor (3 b) is vertically arranged on the first supporting platform (3 a), the bearing plate (3 c) is arranged at the output end of the rotating motor (3 b), two limiting frames (3 c 1) symmetrically arranged are arranged on the bearing plate (3 c), the second electric cylinders (3 f) are symmetrically arranged on the first supporting platform (3 a), the two third electric cylinders (3 g) are respectively vertically arranged on the sliding tables of the two second electric cylinders (3 f), the sliding tables of the two third electric cylinders (3 g) are respectively provided with a first mounting plate (3 g 1) in an L shape, and the first electric cylinders (3 e) are horizontally arranged on the two first mounting plates (3 g 1), a U-shaped second mounting plate (3 e 1) is arranged on the sliding table of the first electric cylinder (3 e), and the electric screwdriver (3 d) is vertically mounted on the second mounting plate (3 e 1);
the box cover removing device (4) comprises a second supporting table (4 a), a screw rod sliding table (4 b), a pulling-out assembly (4 c) and a box cover collecting box (4 d), the screw rod sliding table (4 b) is installed on the second supporting table (4 a), a U-shaped supporting frame (4 a 1) is arranged on the second supporting table (4 a), the pulling-out assembly (4 c) is installed on the supporting frame (4 a 1), a clamping and positioning assembly (4 e) and two symmetrically-arranged check blocks (4 e 3) are arranged on the screw rod sliding table (4 b), a first through groove (4 a 2) is formed in the second supporting table (4 a) and is located under the supporting frame (4 a 1), and the box cover collecting box (4 d) is located under the first through groove (4 a 2);
the pulling assembly (4 c) comprises a pulling cylinder (4 c 1), a pulling electric cylinder (4 c 2), a second mechanical claw (4 c 3) and a second connecting plate, wherein the pulling cylinder (4 c 1) is vertically installed at the top of the supporting frame (4 a 1), the output end of the pulling cylinder penetrates through the supporting frame (4 a 1), the second connecting plate is horizontally installed at the output end of the pulling cylinder (4 c 1), the pulling electric cylinder (4 c 2) is installed at the bottom of the second connecting plate, the second mechanical claw (4 c 3) is installed on a sliding table of the pulling electric cylinder (4 c 2), two symmetrically-arranged guide rods (4 c 4) are arranged at the top of the second connecting plate, and two guide seats (4 a 3) which are in one-to-one sliding fit with the two guide rods (4 c 4) are arranged on the supporting frame (4 a 1);
the clamping and positioning assembly (4 e) comprises two positioning cylinders (4 e 1) which are symmetrically arranged, and each positioning cylinder (4 e 1) is provided with a positioning plate (4 e 2) which is vertically arranged;
the blanking device (5) comprises a third supporting table (5 a), a blanking cylinder (5 b), a blanking motor (5 c), a third mechanical claw (5 d), a first collecting box (5 e), a second collecting box (5 f) and an L-shaped third mounting plate (5 g), the blanking cylinder (5 b) is horizontally mounted at the top of the third supporting table (5 a), the third mounting plate (5 g) is mounted at the output end of the blanking cylinder (5 b), the blanking motor (5 c) is mounted on the third mounting plate (5 g), a rotating seat (5 h) is arranged on the third mounting plate (5 g), a rotating shaft (5 h 1) in rotating fit with the rotating seat (5 h) is arranged on the rotating seat (5 h), one end of the rotating shaft (5 h 1) is connected to the output end of the blanking motor (5 c), and a third connecting plate (5 h 2) which is vertically arranged is arranged at the other end of the rotating seat, the third mechanical claw (5 d) is mounted on a third connecting plate (5 h 2), a second through groove (5 a 1) is formed in the third supporting platform (5 a), and the first collecting box (5 e) and the second collecting box (5 f) are both located right below the second through groove (5 a 1);
the disassembling method comprises the following steps:
(1) the round shell (1 a) and the four carrying devices (6) are driven to rotate in a stepping mode by the stepping motor, the electric push rod (6 a) drives the balance plate (6 c), the carrying cylinder (6 b) and the first mechanical claw (6 e) to move synchronously, the carrying cylinder (6 b) drives the first mechanical claw (6 e) to lift, and the first mechanical claw (6 e) can clamp waste storage batteries;
(2) the waste storage batteries are sequentially placed on the feeding conveyor belt (2), when one waste storage battery is conveyed between two clamping limiting assemblies, two limiting cylinders (7 a 1) on the rear limiting mechanism (7 b) respectively drive corresponding baffles (7 a 2) to move, the baffles (7 a 2) block the waste storage battery, meanwhile, two limiting cylinders (7 a 1) on the front limiting mechanism (7 a) respectively drive corresponding baffles (7 a 2) to move, the baffles (7 a 2) can block other waste storage batteries, the two clamping limiting assemblies work to clamp the waste storage battery between the front limiting mechanism (7 a) and the rear limiting mechanism (7 b), and therefore the waste storage battery is quickly limited;
(3) the first mechanical claw (6 e) grabs the waste storage battery and then rotates 90 degrees along with the waste storage battery, the waste storage battery is placed in a limiting frame (3 c 1) of the bearing plate (3 c), then the rotating motor (3 b) drives the bearing plate (3 c) to rotate 180 degrees, then the screw removing device (3) automatically removes screws of the waste storage battery, and the waste storage battery clamp with the screws removed is clamped and transported away by the first mechanical claw (6 e);
(4) the stepping motor drives the first mechanical claw (6 e) to rotate 90 degrees again, the first mechanical claw (6 e) places the waste storage battery on the screw rod sliding table (4 b), the positioning assembly positions the waste storage battery, the screw rod sliding table conveys the waste storage battery to a position under the second mechanical claw (4 c 3), the pulling cylinder (4 c 1), the pulling electric cylinder (4 c 2) and the second mechanical claw (4 c 3) can pull and remove the box cover, then the box cover is placed in the box cover collecting box (4 d), the screw rod sliding table (4 b) conveys the residual shell of the waste storage battery to a position under the first mechanical arm, the first mechanical arm conveys the residual shell of the waste storage battery away, the stepping motor drives the first mechanical arm to rotate 90 degrees again, and the blanking cylinder (5 b) drives the third mechanical claw (5 d) to translate;
(5) the third gripper (5 d) grabs and fixes the residual shell of the waste storage battery, the blanking cylinder (5 b) drives the third gripper (5 d) to reach the position right above the first collection box (5 e), the blanking motor (5 c) drives the third gripper (5 d) to turn over, so that a pole piece in the shell automatically falls into the first collection box (5 e), then the blanking cylinder (5 b) drives the shell to move to the position right above the second collection box (5 f), and the third gripper (5 d) emits the shell to enable the shell to fall into the second collection box (5 f).
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Effective date of registration: 20200610 Address after: Room 303, floor 3, processing park office building, agricultural and sideline products processing trade poverty alleviation Industrial Park, Guangling County, Datong City, Shanxi Province Applicant after: Shanxi Yichen Environmental Protection Technology Co., Ltd Address before: 100081 Beijing, Zhongguancun, South Street, No. 5, No. Applicant before: Lin Gaoxing |
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