CN109624517B - Garment pattern self-help customizing machine, printing system and printing method - Google Patents
Garment pattern self-help customizing machine, printing system and printing method Download PDFInfo
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- CN109624517B CN109624517B CN201910145150.4A CN201910145150A CN109624517B CN 109624517 B CN109624517 B CN 109624517B CN 201910145150 A CN201910145150 A CN 201910145150A CN 109624517 B CN109624517 B CN 109624517B
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- 238000007639 printing Methods 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 86
- 238000013461 design Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 57
- 230000007306 turnover Effects 0.000 claims description 39
- 238000001035 drying Methods 0.000 claims description 15
- 238000009423 ventilation Methods 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010023 transfer printing Methods 0.000 description 3
- 238000004049 embossing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/38—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for embossing, e.g. for making matrices for stereotypes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/06—Buying, selling or leasing transactions
- G06Q30/0601—Electronic shopping [e-shopping]
- G06Q30/0621—Item configuration or customization
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- Physics & Mathematics (AREA)
- General Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- Development Economics (AREA)
- Theoretical Computer Science (AREA)
- Textile Engineering (AREA)
- Pile Receivers (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention provides a ready-made clothes pattern self-service customizing machine, a printing system and a printing method, wherein printing equipment comprises a machine body for printing customized patterns on clothes and a control system electrically connected with the machine body, and the control system is used for identifying identity information of a customer and executing operation tasks of the customer; the machine body comprises a cabinet body, a clothes storage unit, a conveying unit and a printing unit, wherein the clothes storage unit, the conveying unit and the printing unit are arranged in the cabinet body, the cabinet body is provided with an opening for placing clothes in the clothes storage unit and a clothes storage cabinet door with a closed opening, the cabinet body is further provided with a clothes taking window for taking the clothes, the printing equipment is provided by the scheme, a customer selects favorite clothes styles on a display screen, a mobile phone app, a small program or a computer, then selects patterns to be customized or designs according to preset patterns of the system, the printing equipment is started after the patterns are determined, the printing equipment prints according to the clothes and the patterns selected by the customer, and the clothes are output from the clothes taking window after printing is completed, so that private customization is completed.
Description
Technical Field
The invention relates to the technical field of garment customization printing apparatuses, in particular to a garment pattern self-help customizing machine, a printing system and a printing method.
Background
Along with the improvement of the living standard and the change of the living style of people, the competitive pressure of clothing production enterprises is gradually increased, and the operation cost of clothing business enterprises is also saved and climbed by the increase of the site cost in clothing sales venues, so that more scientific production and sales are urgently needed to improve the competitiveness of the enterprises. The seasonal, site limitation and favorite territory of the clothing are all factors restricting the clothing production and sales enterprises to reduce the cost and improve the benefit, break through the traditional sales mode, fully utilize the identity information transmission advantage brought by the information technology, realize the scientific production and sales mode improvement in the true sense, and are urgent demands of the clothing production and sales enterprises.
In the prior art, printing is usually finished in a clothing factory, and the automatic clothing needs of individuation and real-time online finished product customization of customers cannot be met. The Chinese patent invention discloses full-automatic self-help pattern customization ready-made clothes equipment and a method (application number is CN 201810203598.2), which adopt an integrated design principle of combining information input, clothes storage, style sorting, heating transfer printing and ready-made clothes packaging, realize full-automatic transfer printing ready-made clothes use function requirements in the whole process from customer self-help pattern customization input requirements to packaging shipment, can meet the automatic transfer printing ready-made clothes of personalized and real-time online customized finished products of different customers, effectively realize the service and sales application requirements of scientific management and intelligent production, but find that the product has poor controllability, complex equipment structure, high manufacturing and use cost and low practical coefficient and can not meet normal requirements in actual use.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the ready-made clothes pattern self-service customizing machine, the printing system and the printing method which have the advantages of simple structure, high controllability and simple flow, and the aim that a customer can select clothes with proper style to print favorite patterns according to own preference is fulfilled, so that the purchasing desire of potential customers in a market is improved, and the sales amount of the market is increased.
In order to achieve the above object, a first aspect of the present invention provides a self-service customizing machine for a pattern of ready-made clothes, comprising a machine body for printing a customized pattern on the ready-made clothes and a control system electrically connected with the machine body, wherein the control system is used for identifying identity information of a customer and executing operation tasks of the customer; the machine body comprises a cabinet body, a clothes storage unit, a conveying unit and a printing unit, wherein the clothes storage unit, the conveying unit and the printing unit are sequentially arranged in the cabinet body, the cabinet body is provided with an opening for placing clothes to be printed in the clothes storage unit and a clothes storage cabinet door for closing the opening, and the cabinet body is also provided with a clothes taking window and a clothes sliding groove matched with the clothes taking window for outputting the clothes out of the cabinet body;
The clothes storage unit comprises at least one clothes storage cabinet, sliding rails which are arranged in the clothes storage cabinet and are sequentially arranged at intervals, chu Yige which are matched with the sliding rails and can extend out of the clothes storage cabinet in a bidirectional sliding manner along the length direction of the sliding rails, one or more clothes to be printed with the same style, the same size and the same color are placed in each clothes storage grid, the sliding rails are perpendicular to the clothes storage cabinet door, and the side wall of each clothes storage grid, which is far away from the clothes storage cabinet door, is provided with an absorption part;
The conveying unit comprises a tray, a first conveying mechanism and a second conveying mechanism, wherein the first conveying mechanism is used for conveying the clothes to be printed in the clothes storage grid onto the tray and conveying the clothes on the tray to the clothes sliding groove, and the second conveying mechanism is used for conveying the clothes to be printed on the tray to the printing unit for printing;
the first conveying mechanism comprises two first transverse guide rails which are arranged up and down, a vertical guide rail which is vertically connected with the two first transverse guide rails and can slide along the length direction of the first transverse guide rails, and a manipulator which is slidably arranged on the vertical guide rails, wherein the manipulator is used for transferring clothes to be printed from the clothes storage grid to a tray and transferring the clothes from the tray to a clothes sliding groove, and the manipulator is provided with a pulling piece which is matched with the adsorption piece and pulls the clothes storage grid to slide;
The second conveying mechanism comprises two second transverse guide rails which are horizontally arranged and a sliding underframe which is slidably arranged on the two second transverse guide rails, the tray is arranged on the sliding underframe, and the second transverse guide rails are positioned between the first transverse guide rails at the lower side and the bottom of the wardrobe;
The printing unit comprises a printer and a drying device, wherein the printer is positioned at one end of the second transverse guide rail and is close to the clothes taking window, and the drying device is positioned above the printing part of the printer.
When the self-help customizing machine for the ready-made clothes patterns is used, a customer can select favorite clothes styles on a display screen, a mobile phone app, a small program or a computer, clothes of the styles can be tried on clothes in a market, then the customer selects patterns to be customized according to patterns preset by a system, after the selection is completed, a single click of a determination button starts printing equipment, the printing equipment prints according to the clothes selected by the customer and the patterns, and after the printing is completed, the clothes are output from a clothes taking window, so that private customization is completed.
The ready-made clothes pattern self-service customizing machine provided by the invention combines information selection, clothes storage, clothes transfer and clothes pattern printing, and each unit adopts a modularized design, so that full-automatic operation of inputting information into the output of the finished clothes by a customer is realized, the functions of personalized customization and real-time online finished product output of different customers can be met, the purchasing desire of potential customers in a market is effectively improved, and the sales performance and the competitiveness of the market are improved.
In order to better realize the technical scheme, preferably, the clothes box comprises an upper cover plate, a lower cover plate and an inner supporting plate, wherein the upper cover plate comprises a first frame body a, an upper frame of the first frame body a is bent inwards to form a first frame body b, the lower cover plate comprises a second frame body a, a lower frame of the second frame body a is bent inwards to form a second frame body b, the surface of the inner supporting plate is coated with clothes, and the inner supporting plate and the clothes are clamped between the upper cover plate and the lower cover plate.
The beneficial effects of adopting above-mentioned scheme are: the clothes are fixed between the upper cover plate and the lower cover plate, and the clothes are supported by the inner supporting plate, so that the clothes are prevented from slightly shaking in the storage and transportation processes, the patterns selected by a customer can be accurately printed at the preset positions of the clothes, and the clothes are prevented from being damaged due to direct contact when the clothes are clamped by the mechanical arm.
Preferably, the clothes to be printed on the tray are turned 180 degrees by the turning mechanism, the turning mechanism comprises a turning motor, a rotary fork, a lifting cylinder and a horizontal cylinder, the horizontal cylinder is fixed between the first transverse guide rail and the second transverse guide rail, the turning motor is fixed at the output end of the horizontal cylinder through an upper cylinder plate, the rotary fork is provided with two parallel supporting rods, the rotary fork is fixed at the output end of the turning motor, the first frame body a and the second frame body a are provided with insertion holes extending into the same supporting rods, and the lifting cylinder capable of driving the tray to lift up and down is arranged on the sliding underframe.
The beneficial effects of adopting above-mentioned scheme are: the turnover mechanism is arranged to turn the paper box by 180 degrees, so that the double-sided printing of clothes is realized.
Preferably, the top surface of the cabinet body is provided with a ventilation opening, a ventilation fan is arranged in the ventilation opening, and the ventilation fan is used for discharging the gas generated when the printer prints the pattern and the gas generated by fixation of the drying device out of the cabinet body.
The beneficial effects of adopting above-mentioned scheme are: the air exchange fan can exchange the air inside and outside the cabinet body so as to ensure that the air inside the cabinet body is clean and the temperature is proper.
Preferably, the adsorption piece is an iron product, and the pulling piece is an electromagnet.
Preferably, the cabinet body comprises a clothes falling frame, a plurality of closed cover plates arranged on the clothes falling frame body, at least one access window and one access door arranged on the clothes falling frame, and the closed cover plates, the clothes storage cabinet door, the access window and the access door enclose a closed structure body.
Preferably, the four corners of the bottom of the clothes falling frame are provided with rollers.
The second aspect of the invention provides a clothes pattern customizing printing system, which comprises the clothes pattern self-service customizing machine and a remote server, wherein the remote server is connected with the clothes pattern self-service customizing machine in a network manner.
A third aspect of the present invention provides a method for printing a customized pattern for clothes, comprising the steps of:
S10, a manager opens a clothes storage cabinet door, and clothes to be printed with different styles, different sizes and different colors are stored in corresponding Chu Yige;
S20, the customer selects the style, pattern and size of the clothing to be printed according to the preference of the customer, and determines whether the clothing needs to be printed;
S30, when a customer determines to print, the control system identifies and processes a print task set by the customer, the transmission unit is started, the first transmission mechanism makes combined motion to enable the mechanical arm to move to a clothes storage grid of the selected clothes of the customer, the pulling piece and the adsorption piece are matched to pull the clothes storage grid to move to a preset position of the system, and the mechanical arm clamps the clothes to be printed and conveys the clothes to be printed to the tray and then loosens the clothes to the initial position; then the second conveying mechanism operates to convey the tray to the lower part of the printing unit for printing and fixation;
s40, the first conveying mechanism moves in a combined mode to enable the mechanical arm to move to clamp the clothes again and convey the clothes to the clothes sliding groove.
Preferably, the step S40 further includes steps S41 and S42;
S41, after single-sided printing of clothing is completed, the second conveying mechanism operates to move the tray to an initial position, at the moment, the turnover mechanism starts to work, the output end of the horizontal cylinder stretches out to drive the turnover motor to move forwards so that two supporting rods of the rotary fork correspondingly stretch into two jacks of the paper box, then the lifting cylinder operates to return the output end of the lifting cylinder to enable the tray to be separated from the paper box to a preset distance, then the turnover motor operates to drive the paper box to turn over 180 degrees, the lifting cylinder operates again to stretch out the stretching end of the lifting cylinder until the paper box is abutted against the tray, the paper box is turned over, and the horizontal cylinder operates to drive the turnover motor to return to the initial position;
S42, the second conveying mechanism operates to convey the tray communicated with the paper box to the lower part of the printing unit so as to print the other surface of the clothing.
According to the clothes customized pattern printing method provided by the scheme, the single-sided or double-sided printing of clothes can be performed on line in real time according to the requirements of customers, so that the experience sense and the purchasing desire of the customers are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is an angular external view of a self-help customizing machine for ready-made clothes pattern according to a first embodiment of the present invention;
FIG. 2 is an external view of the garment pattern self-service customizing machine shown in FIG. 1 at another angle;
FIG. 3 is an internal schematic view of the garment pattern self-service customizing machine shown in FIG. 1;
FIG. 4 is a schematic view of the clothes storage unit of FIG. 3;
FIG. 5 is a schematic view of the transfer unit and the flipping mechanism of FIG. 3;
FIG. 6 is a schematic view of the tray of FIG. 5;
FIG. 7 is a schematic view of the first conveying mechanism in FIG. 5;
FIG. 8 is a schematic view of the first transverse rail and vertical rail of FIG. 7 engaged;
FIG. 9 is a schematic view of the vertical rail of FIG. 7;
FIG. 10 is a schematic view of the manipulator and pulling member of FIG. 7;
FIG. 11 is a schematic diagram of the second conveying mechanism and the turnover mechanism in FIG. 7;
FIG. 12 is a partial schematic view of FIG. 11;
fig. 13 is a top view of the carton;
FIG. 14 is an exploded view of FIG. 13;
Reference numerals:
10. a cabinet body; 11. a clothing falling frame; 12. a chest storage door; 13. closing the cover plate; 14. an access panel; 15. an access door; 16. a display screen; 171. a clothes taking window; 172. a clothes sliding groove; 18. a vent; 19. a ventilator;
20. a clothes storage unit; 21. a wardrobe; 22. a slide rail; 23. chu Yige; 24. an absorbing member;
30. A transfer unit; 31. a tray; 32. a first conveying mechanism; 321. a first transverse rail; 3211. a driving wheel A; 3212. a motor A; 3213. driven wheel A; 3214. a transmission belt A; 322. a vertical guide rail; 3221. a belt clamping plate; 3222. a sliding block A; 3223. a driving wheel B; 3224. a motor B; 3225. a transmission belt B; 3226. a driven wheel B; 323. a manipulator; 3231. a grabbing component; 3232. a ball screw pair; 3233. a motor C; 3234. a sliding block B; 324. a pulling member; 33. a second conveying mechanism; 331. a second transverse rail; 332. a sliding chassis; 333. a frame;
40. a printing unit; 41. a printer; 42. a drying device;
50. A turnover mechanism; 51. a turnover motor; 52. a rotary fork; 53. a lifting cylinder; 54. a horizontal cylinder; 55. an air cylinder upper plate; 56. a mounting plate; 57. a rotating electric machine;
60. A paper box; 611. a first frame a; 612. a first frame b; 621. a second frame a; 622. a second frame b; 63. an inner support plate; 64. a jack;
70. clothing articles.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.
Example 1
Referring to fig. 1 to 14, the present embodiment provides a self-service customizing machine for a pattern of ready-made clothes, which includes a machine body for printing a customized pattern on the ready-made clothes and a control system electrically connected with the machine body, wherein the control system is used for identifying identity information of a customer and executing operation tasks of the customer.
As shown in fig. 1 to 3, the machine body comprises a cabinet body 10, and a clothes storage unit 20, a transmission unit 30 and a printing unit 40 which are sequentially installed in the cabinet body 10, wherein the clothes storage unit 20 is used for storing clothes to be printed, the cabinet body 10 is provided with an opening for placing the clothes to be printed in the clothes storage unit 20 and a clothes storage cabinet door 12 for closing the opening, the transmission unit 30 is used for transmitting the clothes in the clothes storage unit 20 to the printing unit 40 and transmitting the printed clothes to the outside of the machine body, the printing unit 40 is used for printing the front side and the back side of the clothes transmitted by the transmission unit 30, and the cabinet body 10 is further provided with a clothes taking window 171 and a clothes sliding groove 172 which is matched with the clothes taking window 171 to output the clothes out of the cabinet body 10.
The cabinet body 10 comprises a clothes falling frame 11, a plurality of closed cover plates 13 arranged on the frame body of the clothes falling frame 11, at least one access window 14 and one access door 15 arranged on the clothes falling frame 11, and the closed cover plates 13, the clothes storage cabinet door 12, the access window 14 and the access door 15 are enclosed into a closed structure body in a splicing, assembling and other modes.
In this embodiment, the shape of the cabinet body 10 is not limited, preferably a cuboid, and in order to facilitate movement of the machine body, rollers (not shown in the figure) may be disposed at four corners of the bottom of the clothing frame 11, where the rollers have a slip-preventing function, and the specific structure is based on the prior art and will not be described herein. The display screen 16 is arranged on the side wall of the cabinet body 10 provided with the clothes taking window 171, the display screen 16 is electrically connected with the control system and is used for inputting operation tasks of a user, the access door 15 and the clothes storage door 12 are positioned on the same side of the cabinet body 10, thus being convenient for a manager to operate, the access door 15 is the only access port entering the cabinet body 10, the electric control door is adopted for design, the access window 14 is used for maintaining printing equipment outside the cabinet body 10, the number of the access ports can be determined according to the model and the size of the printing equipment, the clothes storage door 12 is limited to place clothes to be printed in the clothes storage unit 20, the clothes sliding groove 172 is positioned in the cabinet body 10 and is positioned right above the printing unit 40, and the clothes sliding groove 172 is of an inclined structure, and the lower end of the clothes sliding groove 172 is connected with the clothes taking window 171.
As shown in fig. 3 and 4, the clothes storage unit 20 includes at least one clothes storage cabinet 21, slide rails 22 disposed in the clothes storage cabinet 21 and sequentially arranged at intervals, and clothes storage shelves 23 disposed in cooperation with the slide rails 22 and capable of sliding along the length direction of the slide rails 22 in two directions to extend out of the clothes storage cabinet 21, in this embodiment, the clothes storage cabinet 21 is three in side by side design, the bottom of the clothes storage cabinet 21 is free so as to facilitate the installation and transmission of the transmission unit 30, the slide rails 22 are drawer slide rails in the prior art, the shape of the clothes storage shelves 23 is not limited, a rectangular slide plate structure is preferred, one or more clothes to be printed in each clothes storage shelf 23 is disposed in the same style, the same size and the same color, preferably, the clothes storage shelves 23 can be sequentially disposed in a single row from top to bottom to S, M, L, XL, XXL, the left of the clothes storage shelves 23 are sequentially disposed in a right direction, the slide rails 22 are perpendicular to the Chu Yigui door 12 so that the clothes storage shelves 23 can move in two opposite directions, when the clothes storage shelves 23 moves in the direction of the door 12, the clothes storage shelves 23 can be moved in the direction of the clothes storage shelves 12, and the clothes storage shelves 23 can be moved in the direction of the clothes storage shelves 12 is controlled by the length of the clothes storage shelves 23, and the clothes storage shelves 23 can be moved in the direction of the clothes storage shelves 12 is controlled by the clothes storage shelves 23, and the clothes storage shelves 23 can be moved in the direction from the direction of the length of the clothes storage shelves 12.
As shown in fig. 5, the conveying unit 30 includes a tray 31, a first conveying mechanism 32 and a second conveying mechanism 33, wherein the first conveying mechanism 32 is used for transferring the clothes to be printed in the clothes storage grid 23 onto the tray 31 and conveying the clothes on the tray 31 to the clothes sliding groove 172, and the second conveying mechanism 33 is used for conveying the clothes to be printed on the tray 31 to the printing unit 40 for printing.
As shown in fig. 7, the first transfer mechanism 32 includes two first transverse rails 321 arranged one above the other, a vertical rail 322 connected perpendicularly to the two first transverse rails 321 and slidable in the longitudinal direction of the first transverse rails 321, and a robot 323 slidably mounted on the vertical rail 322, the robot 323 being configured to transfer the articles to be printed from the storage compartment 23 to the tray 31 and transfer the articles from the tray 31 to the coat sliding chute 172.
As shown in fig. 8, a driving wheel a3211 and a motor a3212 for driving the driving wheel a3211 to rotate are mounted on a side wall at one end of the first transverse guide 321, a driven wheel a3213 is correspondingly mounted on a side wall at the other end of the first transverse guide 321, the driving wheel a3211 and the driven wheel a3213 are in transmission connection through a driving belt a3214, two ends of the vertical guide 322 are identical in structure, one side of an end portion of the vertical guide 322 is fixedly connected with the driving belt a3214 through two belt clips 3221, the other side of the end portion of the vertical guide 322 is slidingly connected to the first transverse guide 321 through a sliding block a3222, the driving wheel a3211 is driven to rotate when the motor a3212 rotates forward/backward, the driving wheel a3211 drives the driving belt a3214 to drive the vertical guide 322 to move, and the vertical guide 322 is mounted on the first transverse guide 321 through the sliding block a3222, so that the motor a3212 drives the vertical guide 322 to move along the length direction (corresponding to the X axis) of the first transverse guide 321 when rotating.
As shown in fig. 9, a driving wheel B3223 and a motor B3224 for driving the driving wheel B3223 to rotate are installed at a position, close to one end, of the vertical guide rail 322, a driven wheel B3226 is correspondingly installed on a side wall, close to the other end, of the vertical guide rail 322, the driving wheel B3223 and the driven wheel B3226 are in transmission connection through a transmission belt B3225, one end, close to the manipulator 323, of the vertical guide rail 322 is connected with the transmission belt B3225 and the sliding rail 22 through two groups of belt clamping plates 3221 and two sliding blocks B3234, the motor B3224 rotates to drive the manipulator 323 to move in the length direction (corresponding to a Z axis) of the vertical guide rail 322, and the manipulator 323 slides in the length direction of the vertical guide rail 322 and is consistent with the length principle of the vertical guide rail 322 in the first transverse guide rail 321, which is not repeated herein.
As shown in fig. 4 and 10, in this embodiment, the side wall of the storage compartment 23 far away from the storage compartment door 12 has an absorbing member 24, the manipulator 323 has a pulling member 324 that slides along the pulling member Chu Yige in cooperation with the absorbing member 24, preferably, the absorbing member 24 is an iron product, the pulling member 324 is an electromagnet, the manipulator 323 includes a grabbing component 3231, a ball screw pair 3232 disposed above the grabbing portion of the grabbing component 3231, and a motor C3233 that drives the ball screw pair 3232 to operate, the pulling member 324 is mounted on a screw of the ball screw pair 3232, when the ball screw pair 3232 operates, the electromagnet can move along the length direction (equivalent to the Y axis) of the screw, so as to drive the storage compartment 23 to move into the grabbing range of the grabbing component 3231, so that the manipulator 323 can smoothly grab the clothes in the storage compartment 23.
As shown in fig. 6, the rectangular frame structure of the tray 31 includes a bottom plate 311 and a guard plate movably mounted around the bottom plate 311, where a rectangular notch 314 is formed in the middle of the guard plate, so as to facilitate the manipulator 323 to clamp the paper box 60 placed in the tray 31. In this embodiment, the guard plates include an upper guard plate 312 and a lower guard plate 313, the upper end and the lower end of the lower guard plate 313 are correspondingly hinged to the lower end of the upper guard plate 312 and the edge of the bottom plate 311, and the upper guard plate 312 and the lower guard plate 313 are made of iron materials, so that the rotation angles of the guard plates can be controlled by using the electromagnet in the prior art, and the guard plates can clamp the cartons 60 with different sizes.
As shown in fig. 11, the second conveying mechanism 33 includes two second transverse rails 331 arranged horizontally and a sliding chassis 332 slidably mounted on the two second transverse rails 331, the tray 31 is mounted on the sliding chassis 332, and the second transverse rails 331 are located between the lower side first transverse rails 321 and the bottom of the wardrobe 21; specifically, in the present embodiment, the two second transverse rails 331 are fixed on the clothing frame 11 through the frame 333, and the sliding chassis 332 moves on the second transverse rails 331 through a transmission mechanism, which is the same as the transmission mechanism of the vertical sliding rail on the first transverse sliding rail, and will not be described herein.
As shown in fig. 3, the printing unit 40 includes a printer 41 located at one end of the second transverse rail 331 and near the clothes taking window 171, and a drying device 42 located above the printing portion of the printer 41, where the printer 41 is a direct-spraying paint printing machine in the prior art, and different patterns are input into a computer in digital form, and are edited by a CAD of a computerized printing color separation and tracing system, and then the computer controls a micro-piezoelectric ink jet nozzle to directly spray a special dye solution onto clothes or textiles to form a desired pattern, and the structure of the printing unit can be combined with the product of the prior art, and the drying device 42 is mainly used for quick drying of the printed pattern, so as to shorten the overall printing time of the clothes pattern.
As shown in fig. 13 and 14, in order to improve the precision of grabbing the clothing by the manipulator 323 and reduce the damage to the clothing caused by grabbing by the manipulator 323, the paper box 60 for fixing the clothing may be sleeved on the clothing 70, where the paper box 60 includes an upper cover plate, a lower cover plate and an inner supporting plate 63, the upper cover plate includes a first frame a611, an upper frame of the first frame a611 is bent vertically inwards to form a first frame b612, the lower cover plate includes a second frame a621, a lower frame of the second frame a621 is bent vertically inwards to form a second frame b622, the clothing is wrapped on the surface of the inner supporting plate 63, and the inner supporting plate 63 and the clothing 70 are clamped between the upper cover plate and the lower cover plate.
As shown in fig. 11 and 12, in this embodiment, in order to implement duplex printing of clothes, the device further includes a turnover mechanism 50 for turning the clothes to be printed on the tray 31 by 180 °, where the turnover mechanism 50 is a group and symmetrically installed on the outer side of the first transverse rail 321, each turnover mechanism 50 includes a turnover motor 51, a rotary fork 52, a lifting cylinder 53 and a horizontal cylinder 54, the horizontal cylinder 54 is fixed between the first transverse rail 321 and the second transverse rail 331 through a mounting plate 56, the turnover motor 51 is fixed on the output end of the horizontal cylinder 54 through a cylinder upper plate 55, the rotary fork 52 has two parallel struts, the rotary fork 52 is fixed on the output end of the turnover motor 51, the first frame a621 and the second frame a each have an insertion hole 64 extending into the same strut, and the lifting cylinder 53 capable of driving the tray 31 to lift is installed on the sliding chassis 332. When double-sided printing is needed, the output end of the horizontal cylinder 54 stretches out to drive the turnover motor 51 to move forwards so that two support rods of the rotary fork 52 stretch into the insertion holes 64 of the paper box 60, then the stretching end of the lifting cylinder 53 returns to drive the tray 31 to descend, the tray 31 is gradually separated from the paper box 60, when the stretching end of the lifting cylinder 53 returns to a preset position, the distance between the paper box 60 and the tray 31 is enough to enable the paper box 60 to turn 180 degrees, the turnover motor 51 works to drive the paper box 60 to turn 180 degrees, then the stretching end of the lifting cylinder 53 stretches out to enable the paper box 60 to be attached to the tray 31, the horizontal cylinder 54 returns to drive the turnover motor 51 to return to the initial position, the paper box is turned 180 degrees, and double-sided printing of clothes is further achieved.
In this embodiment, a rotating motor 57 is installed between the lower surface of the lifting cylinder 53 and the upper surface of the sliding chassis 332, the rotating motor 57 is electrically connected with the control system, the rotating end of the rotating motor 57 is detachably connected with the fixed end of the lifting cylinder 53, at this time, the rotating motor 57 rotates to drive the lifting cylinder 53, the tray 31 and the paper box 60 to integrally rotate, in actual use, the rotating motor 57 can rotate by 90 ° forward or backward according to the placement direction of the clothes 70 in the clothes storage unit, so that the paper box 60 is suitable for the printing size set by the printer 41.
In this embodiment, the top surface of the cabinet 10 is provided with a ventilation opening 18, a ventilation fan 19 is installed in the ventilation opening, and the ventilation fan 19 is used for exhausting the air generated when the printer 41 prints the pattern and the air generated by the fixation of the drying device 42 out of the cabinet 10, so as to ensure the cleanness of the air in the cabinet 10.
The ready-made clothes pattern self-service customizing machine provided by the embodiment integrates the clothes storage unit 20, the conveying unit 30, the printing unit 40 and the turnover mechanism 50, so that the self-service selection of clients is realized, the on-site rapid printing function is realized, the private customization of the clients can be met, and the purchasing desire of the clients is improved.
Example two
The embodiment provides a clothes pattern customizing printing system based on embodiment 1, which comprises the clothes pattern self-service customizing machine provided by embodiment 1, and further comprises a remote server, wherein the remote server is connected with the clothes pattern self-service customizing machine in a network mode. The remote server can remotely control the garment pattern self-service customizing machine, store and record the running condition of the garment pattern self-service customizing machine, and remind a manager of timely processing in modes of short messages, telephones, foreground alarms and the like when the garment stored by the printing equipment is insufficient and fails.
Example III
The embodiment provides a method for printing a customized pattern of a garment, which is suitable for single-sided printing of the garment, and comprises the following steps:
S10, a manager opens the wardrobe door 12 to store clothes to be printed in different styles, different sizes and different colors in the corresponding Chu Yige;
S20, the customer selects the style, pattern and size of the clothing to be printed according to the preference of the customer, and determines whether the clothing needs to be printed;
S30, when a customer determines to print, the control system identifies and processes a print task set by the customer, the conveying unit 30 is started, the first conveying mechanism 32 moves the mechanical arm 323 to the position of the clothes storage grid 23 of the selected clothes by the customer in a combined mode, the pulling piece 324 and the adsorbing piece 24 are matched and pulled Chu Yige to move to a preset position of the system, the mechanical arm 323 clamps the clothes to be printed and conveys the clothes to be printed to the tray 31, and then the clothes to be printed are loosened to the initial position; the second transfer mechanism 33 then operates to transport the tray 31 under the embossing unit 40 for printing and fixing;
in S30, there are two operation modes, the first operation mode is that the printing of the pattern by the printer 41 and the drying of the pattern by the drying device 42 are performed synchronously, i.e. the pattern is printed while the pattern is fixed, which has the advantage that the time required for printing is short; the second operation mode is that after the printer 41 finishes printing the pattern, the second conveying mechanism 33 operates to move the tray 31 to the position right below the drying device 42 for drying, and the mode has the advantage that the drying device 42 is close to the clothing, so that energy sources can be saved.
S40, the first conveying mechanism 32 moves the manipulator 323 to clamp the clothing again and convey the clothing to the clothing sliding groove 172.
Embodiment four:
the embodiment provides a method for printing a customized pattern of clothing, which is suitable for double-sided printing of clothing, is based on the steps of the third embodiment, and further comprises steps S41 and S42;
S41, after single-sided printing of clothes is completed, the second conveying mechanism 33 operates to move the tray 31 to an initial position, at the moment, the turnover mechanism 50 starts to work, the output end of the horizontal cylinder 54 stretches out to drive the turnover motor 51 to move forwards so that two support rods of the rotary fork 52 correspondingly stretch into two insertion holes 64 of the paper box, then the lifting cylinder 53 operates to return the output end of the turnover motor to enable the tray 31 to be separated from the paper box to a preset distance, then the turnover motor 51 operates to drive the paper box to turn over 180 degrees, the lifting cylinder 53 operates again to enable the stretching end of the lifting cylinder to stretch out until the paper box abuts against the tray 31, and the paper box turnover is completed, and the horizontal cylinder 54 operates to drive the turnover motor 51 to return to the initial position;
S42, the second conveying mechanism 33 operates to convey the tray 31 to the lower side of the embossing unit 40 through the paper box so as to print on the other side of the clothing.
The printing method provided by the embodiment can meet the requirement of double-sided printing of the client, greatly improves the requirement of the client, and further improves the purchasing desire of the client and the competitiveness of a market.
In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.
In the description of the present invention, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention, and are intended to be included within the scope of the appended claims and description.
Claims (8)
1. The utility model provides a ready-made clothes pattern self-service customization machine which characterized in that: the system comprises a machine body used for printing the customized patterns on the clothing and a control system electrically connected with the machine body, wherein the control system is used for identifying identity information of a customer and executing operation tasks of the customer;
The machine body comprises a cabinet body (10), and a clothes storage unit (20), a conveying unit (30), a printing unit (40), a turnover mechanism (50) and a paper box (60) which are sequentially arranged in the cabinet body (10), wherein the cabinet body (10) is provided with an opening for placing clothes to be printed in the clothes storage unit (20) and a clothes storage cabinet door (12) for closing the opening, and the cabinet body (10) is also provided with a clothes taking window (171) and a clothes sliding groove (172) which is matched with the clothes taking window (171) to output the clothes out of the cabinet body (10);
the clothes storage unit (20) comprises at least one clothes storage cabinet (21), sliding rails (22) which are arranged in the clothes storage cabinet (21) and sequentially arranged at intervals, chu Yige (23) which are matched with the sliding rails (22) and can extend out of the clothes storage cabinet (21) in a bidirectional sliding manner along the length direction of the sliding rails (22), one or more clothes to be printed in the same style, the same size and the same color are placed in each clothes storage grid (23), the sliding rails (22) are perpendicular to the clothes storage cabinet door (12), and the side wall, far away from the clothes storage cabinet door (12), of each clothes storage grid (23) is provided with an absorption part (24);
The conveying unit (30) comprises a tray (31), a first conveying mechanism (32) and a second conveying mechanism (33), the first conveying mechanism (32) is used for conveying the clothes to be printed in the clothes storage grid (23) onto the tray (31) and conveying the clothes on the tray (31) to the clothes sliding groove (172), and the second conveying mechanism (33) is used for conveying the clothes to be printed on the tray (31) to the printing unit (40) for printing;
The tray (31) rectangular frame structure comprises a bottom plate (311) and guard plates movably mounted around the bottom plate (311), a rectangular notch (314) is formed in the middle of each guard plate, each guard plate comprises an upper guard plate (312) and a lower guard plate (313), the upper end and the lower end of each lower guard plate (313) are correspondingly hinged with the lower end of each upper guard plate (312) and the edge of the bottom plate (311), and the electromagnet controls the rotation angle of each guard plate;
The first conveying mechanism (32) comprises two first transverse guide rails (321) which are arranged up and down, a vertical guide rail (322) which is vertically connected with the two first transverse guide rails (321) and can slide in the length direction of the first transverse guide rails (321), and a manipulator (323) which is installed on the vertical guide rail (322) in a sliding manner, wherein the manipulator (323) is used for conveying clothes to be printed from the clothes storage grid (23) to the tray (31) and conveying the clothes from the tray (31) to the clothes sliding groove (172), and the manipulator (323) is provided with a pulling piece (324) which is matched with the adsorption piece (24) and pulls the clothes storage grid (23) to slide;
The second conveying mechanism (33) comprises two second transverse guide rails (331) which are horizontally arranged and a sliding underframe (332) which is slidably arranged on the two second transverse guide rails (331), the tray (31) is arranged on the sliding underframe (332), and the second transverse guide rails (331) are positioned between the first transverse guide rails (321) at the lower side and the bottom of the wardrobe (21);
The paper box (60) is used for fixing clothes, the paper box (60) comprises an upper cover plate, a lower cover plate and an inner supporting plate (63), the upper cover plate comprises a first frame body a (611), an upper frame of the first frame body a (611) is vertically bent inwards to form a first frame body b (612), the lower cover plate comprises a second frame body a (621), a lower frame of the second frame body a (621) is vertically bent inwards to form a second frame body b (622), the surface of the inner supporting plate (63) is coated with the clothes, and the inner supporting plate (63) and the clothes are clamped between the upper cover plate and the lower cover plate;
The turnover mechanism (50) is used for turnover 180 degrees of clothes to be printed on the tray (31), the turnover mechanism (50) comprises a turnover motor (51), a rotary fork (52), a lifting cylinder (53) and a horizontal cylinder (54), the horizontal cylinder (54) is fixed between the first transverse guide rail (321) and the second transverse guide rail (331), the turnover motor (51) is fixed at the output end of the horizontal cylinder (54) through an upper cylinder plate (55), the rotary fork (52) is provided with two parallel support rods, the rotary fork (52) is fixed at the output end of the turnover motor (51), the first frame body a (611) and the second frame body a (621) are respectively provided with an inserting hole (64) extending into the same support rods, and the lifting cylinder (53) capable of driving the tray (31) to lift up and down is arranged on the sliding mechanism (332);
the printing unit (40) comprises a printer (41) which is positioned at one end of the second transverse guide rail (331) and is close to the clothes taking window (171), and a drying device (42) which is positioned above a printing part of the printer (41).
2. A garment pattern self-service customization machine according to claim 1, wherein: the novel printing machine is characterized in that a ventilation opening (18) is formed in the top surface of the cabinet body (10), a ventilation fan (19) is arranged in the ventilation opening (18), and the ventilation fan (19) is used for discharging gas generated when the printer (41) prints patterns and gas generated by fixation of the drying device (42) out of the cabinet body (10).
3. A garment pattern self-service customization machine according to claim 1, wherein: the absorbing piece (24) is an iron product, and the pulling piece (324) is an electromagnet.
4. A garment pattern self-service customization machine according to claim 1, wherein: the cabinet body (10) comprises a clothes falling frame (11), a plurality of closed cover plates (13) arranged on the clothes falling frame (11), at least one access window (14) and an access door (15) arranged on the clothes falling frame (11), wherein the closed cover plates (13), the clothes storage cabinet door (12), the access window (14) and the access door (15) form a closed structure body.
5. A garment pattern self-service customization machine in accordance with claim 4, wherein: the four corners of the bottom of the clothes falling frame (11) are provided with rollers.
6. A clothing customization pattern printing system, characterized in that: a garment pattern self-service customizer according to any one of claims 1 to 5, and further comprising a remote server, said remote server being in network connection with the garment pattern self-service customizer.
7. A method for printing a customized pattern for clothing, comprising the steps of: a garment pattern self-service customizer according to any one of claims 1 to 5, comprising the steps of:
s10, a manager opens a wardrobe door (12) to store clothes to be printed in different styles, different sizes and different colors in corresponding Chu Yige (23);
S20, the customer selects the style, pattern and size of the clothing to be printed according to the preference of the customer, and determines whether the clothing needs to be printed;
s30, when a customer determines to print, the control system identifies and processes a print task set by the customer, the conveying unit (30) is started, the first conveying mechanism (32) makes the mechanical arm (323) move to a clothes storage grid (23) of the selected clothes of the customer, the pulling piece (324) and the adsorbing piece (24) are matched to pull Chu Yige (23) to move to a preset position of the system, the mechanical arm (323) clamps the clothes to be printed and conveys the clothes to be printed to the tray (31), then the tray is loosened to return to an initial position, and then the second conveying mechanism (33) operates to convey the tray (31) to the position below the printing unit (40) for printing and color fixing;
And S40, after the single-sided printing of the clothing to be printed is finished, the first conveying mechanism (32) makes the mechanical arm (323) move to clamp the clothing again and convey the clothing to the clothing sliding groove (172).
8. A method of printing a customized design for a garment as set forth in claim 7, wherein: the step S40 also comprises the steps S41 and S42;
S41, after single-sided printing of clothing is completed, the second conveying mechanism (33) operates to move the tray (31) to an initial position, at the moment, the turnover mechanism (50) starts to work, the output end of the horizontal cylinder (54) stretches out to drive the turnover motor (51) to move forwards, two support rods of the rotary fork (52) correspondingly stretch into two jacks (64) of the paper box, then the lifting cylinder (53) operates to return the output end of the lifting cylinder to enable the tray (31) to be separated from the paper box to a preset distance, then the turnover motor (51) operates to drive the paper box to turn over 180 degrees, the lifting cylinder (53) operates again to enable the stretching end of the lifting cylinder to stretch out until the paper box abuts against the tray (31), and the paper box turnover is completed, and the horizontal cylinder (54) operates to drive the turnover motor (51) to return to the initial position;
s42, the second conveying mechanism (33) operates to convey the tray (31) to the lower part of the printing unit (40) through the paper box so as to print on the other surface of the clothing.
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