CN109607035A - The foamed ceramic production aligning system and method for refractory slab and support frame - Google Patents
The foamed ceramic production aligning system and method for refractory slab and support frame Download PDFInfo
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- CN109607035A CN109607035A CN201910093766.1A CN201910093766A CN109607035A CN 109607035 A CN109607035 A CN 109607035A CN 201910093766 A CN201910093766 A CN 201910093766A CN 109607035 A CN109607035 A CN 109607035A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 231
- 230000003028 elevating effect Effects 0.000 claims abstract description 45
- 230000032258 transport Effects 0.000 claims description 30
- 241000252254 Catostomidae Species 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 230000008450 motivation Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000729 antidote Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000002355 dual-layer Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/382—Charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/384—Discharging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Charging Or Discharging (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The present invention provides the aligning system that refractory slab and support frame are used in foamed ceramic production, including transporting playscript with stage directions body, it is horizontal on the transport playscript with stage directions body to be equipped with several roller sticks, support frame is carried on several roller sticks, support frame as described above is equipped with refractory slab, and the transport playscript with stage directions body middle section position is set to refractory slab aligning mechanism and support frame aligning mechanism；Refractory slab aligning mechanism is set to the surface of support frame aligning mechanism；Refractory slab aligning mechanism includes set on the refractory slab correction bracket transported above playscript with stage directions body middle section position, is set to refractory slab elevating mechanism and refractory slab aligning mechanism in refractory slab correction bracket.The present invention can first pass through refractory slab aligning mechanism and will separate refractory slab and support frame, then the position of refractory slab and support frame is corrected respectively by refractory slab aligning mechanism and support frame aligning mechanism respectively, it realizes higher automatic operation, greatly improves production efficiency.
Description
Technical field
The present invention relates to ceramic board processing technique field, the position for refering in particular to foamed ceramic production refractory slab and support frame is rectified
Positive system and method.
Background technique
In foamed ceramic roller kilns production process, powder is arranged in the material frame being made of refractory slab and surrounding edge, is arranged
Material frame after powder is burnt into, is foamed into roller kilns, producing foamed ceramics.Refractory slab by small 200 split of refractory slab of muti-piece and
At being provided with surrounding edge on small refractory slab.Small refractory slab 200 is placed on the support frame, and support frame as described above is generally disposed in parallel by two
It crossbeam 2 and is formed with the vertically disposed several girders 1 of crossbeam 2, several girders 1 are set on crossbeam 2 (referring to attached drawing 1- Fig. 3).
Crossbeam 2 is contacted with roller stick 3, by 2 roll drive of roller stick, realizes material frame and support frame entirety forward-reverse.By once into
After kiln discharge cyclic process, small refractory slab 200, girder 1 and crossbeam 2 can be deviated, and need to correct again.
In the transmission process of foamed ceramic, because of the reasons such as vibration of conveying equipment, small refractory slab 200 on roller stick,
Girder 1 and crossbeam 2 will appear in disorder, for the production of rear end, need to correct them, and traditional manual plate-laying uses
Be manual movement, and small refractory slab 200 is frangible without collision, during carrying out plate-laying, is easy clashing and breaking and is made of small refractory slab 200
Support refractory slab, damages, moreover, there are gaps between two support refractory slabs when traditional manual plate-laying carries out plate-laying, therefore spreads
After paper, when foamed ceramic is burnt into, it is easy to appear appearance protrusion trace.
Summary of the invention
In view of the above problems, the present invention provides the aligning systems and side of foamed ceramic production refractory slab and support frame
Method can effectively correct support frame, convey convenient for refractory slab is reapposed over support frame, and rectification effect is good, and
Work efficiency is high.
To achieve the goals above, The technical solution adopted by the invention is as follows:
The aligning system of refractory slab and support frame is used in foamed ceramic production of the present invention, including transports playscript with stage directions body,
It is horizontal on the transport playscript with stage directions body to be equipped with several roller sticks, support frame is carried on several roller sticks, support frame as described above is equipped with canopy
Plate, the refractory slab by several hut board groups at；The transport playscript with stage directions body middle section position be set to refractory slab aligning mechanism and
Support frame aligning mechanism；Refractory slab aligning mechanism is set to the surface of support frame aligning mechanism；The canopy
Board position correction mechanism includes set on the refractory slab correction bracket transported above playscript with stage directions body middle section position, is set in refractory slab correction bracket
Refractory slab elevating mechanism and refractory slab aligning mechanism, the refractory slab elevating mechanism are correspondingly arranged with refractory slab aligning mechanism.
According to above technical scheme, the refractory slab elevating mechanism includes lifting device and the machinery on lifting device
Hand, the lifting device driving manipulator move up and down.
According to above technical scheme, the manipulator mechanism includes suction cup carrier and several suckers set on suction cup carrier bottom,
Several suckers are in same level.
According to above technical scheme, the elevating mechanism includes lifter rack, lifting gear and lifting motor, the liter
It drops motor and lifting gear is set in refractory slab correction bracket, the lifting motor driving lifting gear rotation, the lifter rack
It is vertically arranged, and is engaged with lifting gear；The suction cup carrier is fixedly arranged on lifter rack lower end.
According to above technical scheme, refractory slab aligning mechanism includes that left and right driving mechanism, refractory slab aligning are flat
Platform and the device for aligning on refractory slab aligning platform.
According to above technical scheme, several multi-directional balls are set on the refractory slab aligning platform upper surface.
According to above technical scheme, the left and right driving mechanism includes the sliding tooth being horizontally located in refractory slab correction bracket
Item and driving gear and driving motor on platform support, the driving motor driving driving gear rotation, sliding tooth
Wheel is engaged in drive rack, and the refractory slab aligning platform is fixed on platform support lower part.
According to above technical scheme, the device for aligning includes being set to refractory slab aligning platform (205) surrounding
Several cylinders and the push plate on cylinder output shaft.
According to above technical scheme, support frame as described above aligning mechanism includes being set to transport playscript with stage directions body equipped with before crossbeam
Afterwards correction mechanism and crossbeam or so correction mechanism, be set to transport playscript with stage directions body in be equipped with girder elevating mechanism, be set to transport playscript with stage directions body
It is equipped with girder front and back correction mechanism and girder or so correction mechanism；Support frame as described above includes several crossbeams and several girders, institute
It states several crossbeams to be arranged in parallel, several girders are arranged in parallel, and several girders are placed on several crossbeams.
According to above technical scheme, the girder elevating mechanism includes two liftable lifting beams, two jackings
Beam is arranged in parallel with crossbeam, and two lifting beams are correspondingly arranged with several girder both ends.
According to above technical scheme, two lifting beams are respectively arranged on the outside of the crossbeam of left and right two, and the lifting beam
It is not contacted with roller stick.
According to above technical scheme, the girder elevating mechanism includes bracket, the driving device on bracket, is set to branch
Several jacking synchronizers of frame, the driving device and several jacking synchronizers are drivingly connected；The jacking synchronizer is equipped with
Disk is jacked, several jacking disks support a jacking frame jointly, and several connections are equipped between the jacking frame and the lifting beam
Bar, several connecting rods are set between roller stick.
According to above technical scheme, correction mechanism includes front and back correction bracket before and after the crossbeam, the front and back correction branch
Frame, which is fixedly arranged on, to be transported on playscript with stage directions body, and the front and back correction bracket is equipped with front and back straight down and corrects cylinder one, the front and back correction
Cylinder two is corrected in the horizontal front and back that is set on the output shaft of cylinder one, and the output shaft of the front and back correction cylinder two is equipped with plate washer,
The plate washer is vertical with crossbeam and is correspondingly arranged.
According to above technical scheme, described crossbeam or so correction mechanism has several groups, is arranged in parallel with roller stick.
According to above technical scheme, described crossbeam or so correction mechanism includes mounting plate, can slidingly be set to installation
Plate is equipped with several groups crossbeam and corrects head, and crossbeam described in every group corrects the head crossbeam correction cylinder driving opposite by both direction,
The several groups crossbeam correction head is correspondingly arranged with several crossbeams.
According to above technical scheme, correction mechanism has 3 groups or more before and after the girder, before and after the girder correction mechanism with
Crossbeam is arranged in parallel, and is set to above crossbeam；Correction mechanism is respectively forwardly moved and is transported backward before and after 3 groups of the above girders
Dynamic, correction mechanism is arranged with correction mechanism alternate intervals before and after the girder moved backward before and after the girder to travel forward.
According to above technical scheme, correction mechanism includes being fixedly arranged on before and after the girder transported on playscript with stage directions body before and after the girder
Correct cylinder, straightening beam and interval are set to several rollers before and after girder on straightening beam before and after girder, several rollers with
Several girders are correspondingly arranged, and straightening beam is moved forward and backward before and after correction cylinder driving girder before and after the girder.
According to above technical scheme, described girder or so correction mechanism has two groups, is respectively arranged on and transports playscript with stage directions body two sides, packet
Include girder or so correction cylinder and push plate.
The antidote of the aligning system of the foamed ceramic production refractory slab and support frame of the present invention,
It is characterized by comprising the following steps:
1) support frame equipped with refractory slab is transported to below refractory slab elevating mechanism through transporting the roller stick on playscript with stage directions body；
2) lifting device moves downward, and several small refractory slabs are sucked by several suckers, and lifting device is transported to upwards, will be several small
Refractory slab is separated with support frame；
3) left and right driving mechanism driving refractory slab aligning platform moves backward, until below several small refractory slabs, lifting device
It moves downward, several small refractory slabs is placed on refractory slab aligning platform；
4) device for aligning is run, and even dry gas cylinder driving push plate squeezes several small refractory slabs, to the position of several small refractory slabs
It sets and is corrected；
5) lifting device moves downward, and several small refractory slabs are sucked by several suckers, and rear lifting device moves upwards, will be several
Small refractory slab lifting；
6) girder elevating mechanism is lifted, and several girders are lifted, and realizes the separation of girder and crossbeam；
7) first the position of girder is corrected by correction mechanism and girder or so correction mechanism before and after girder, then by crossbeam
Front and back correction mechanism and crossbeam or so correction mechanism correct the position of crossbeam；Or by correction mechanism before and after crossbeam and crossbeam
Left and right correction mechanism corrects the position of crossbeam, then by correction mechanism and girder or so correction mechanism before and after girder to girder
Position corrected；Or the position of girder is corrected by correction mechanism and girder or so correction mechanism before and after girder, together
When, the position of crossbeam is corrected by correction mechanism and crossbeam or so correction mechanism before and after crossbeam；
9) girder elevating mechanism declines, and several girders for correcting good position is placed on several crossbeams of correction good position,
Complete the aligning of support frame；
10) left and right driving mechanism driving refractory slab aligning platform travels forward, and leaves several small refractory slab lower positions；
11) lifting device moves downward, and several small refractory slabs are placed on support frame, completes whole process.
The invention has the advantages that:
The aligning system of refractory slab and support frame is used in foamed ceramic production of the present invention, including transports playscript with stage directions body,
It is horizontal on the transport playscript with stage directions body to be equipped with several roller sticks, support frame is carried on several roller sticks, support frame as described above is equipped with canopy
Plate, the refractory slab by several hut board groups at；The transport playscript with stage directions body middle section position be set to refractory slab aligning mechanism and
Support frame aligning mechanism；Refractory slab aligning mechanism is set to the surface of support frame aligning mechanism；The canopy
Board position correction mechanism includes set on the refractory slab correction bracket transported above playscript with stage directions body middle section position, is set in refractory slab correction bracket
Refractory slab elevating mechanism and refractory slab aligning mechanism, the refractory slab elevating mechanism are correspondingly arranged with refractory slab aligning mechanism.This
Invention can first pass through refractory slab aligning mechanism and will separate refractory slab and support frame, then respectively by refractory slab aligning mechanism
The position of refractory slab and support frame is corrected respectively with support frame aligning mechanism, realizes higher automatic operation, pole
The earth improves production efficiency.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the overall structure diagram at another visual angle of the present invention；
Fig. 3 is refractory slab aligning of the present invention mechanism and support frame aligning mechanism structure schematic diagram；
Fig. 4 is the refractory slab aligning mechanism and support frame aligning mechanism structure schematic diagram at another visual angle of the present invention；
Fig. 5 is refractory slab aligning platform structure schematic diagram of the invention；
Fig. 6 is the refractory slab aligning platform structure schematic diagram equipped with small refractory slab of the invention；
Fig. 7 is support frame structure diagram of the invention；
Fig. 8 is girder elevating mechanism structural schematic diagram of the invention；
Fig. 9 is another viewing angle constructions schematic diagram of girder elevating mechanism of the invention；
Figure 10 is correction mechanism combination knot before and after girder elevating mechanism of the invention, crossbeam or so correction mechanism and crossbeam
Structure schematic diagram；
Figure 11 is crossbeam of the invention or so correction mechanism structural schematic diagram；
Figure 12 is correction mechanism and girder or so correction mechanism combination knot before and after girder elevating mechanism of the invention, girder
Structure schematic diagram；
Figure 13 is correction mechanism combining structure schematic diagram before and after girder elevating mechanism and girder of the invention；
Figure 14 is another viewing angle constructions schematic diagram of correction mechanism combination before and after girder elevating mechanism and girder of the invention.
In figure: 1, girder；2. crossbeam；3, roller stick；4, girder elevating mechanism；41, bracket；42, driving device；43, it jacks
Synchronizer；44, disk is jacked；45, jacking frame；46, connecting rod；47, lifting beam；5, correction mechanism before and after crossbeam；51, front and back is corrected
Bracket；52, cylinder one is corrected in front and back；53, cylinder two is corrected in front and back；54, plate washer；6, crossbeam or so correction mechanism；61, it installs
Plate；62, crossbeam corrects head；63, crossbeam corrects cylinder；7, correction mechanism before and after girder；71, straightening beam before and after girder；72, roller
Wheel；73, cylinder is corrected before and after girder；8, girder or so correction mechanism；81, girder or so corrects cylinder；82, push plate；10, it transports
Playscript with stage directions body；20, refractory slab aligning mechanism；100, support frame aligning mechanism；200, small refractory slab；201, refractory slab correction branch
Frame；202, suction cup carrier；203, lifting device；2031, lifter rack；2032, lifting gear；2033, lifting motor；204, platform
Bracket；205, refractory slab aligning platform；206, left and right driving mechanism；2061, drive rack；2062, gear is driven；2063,
Driving motor；207, sucker；208, device for aligning；2081, cylinder；2082, push plate；209, multi-directional ball.
Specific embodiment
Technical solution of the present invention is illustrated with embodiment with reference to the accompanying drawing.
As shown in Figure 1, the aligning system of refractory slab and support frame is used in foamed ceramic production, including playscript with stage directions body 10 is transported,
It is horizontal on the transport playscript with stage directions body to be equipped with several roller sticks 3, support frame is carried on several roller sticks 3, support frame as described above is equipped with
Refractory slab, the refractory slab are made of several small refractory slabs 200.
10 middle section position of transport playscript with stage directions body is set to refractory slab aligning mechanism 20 and support frame aligning mechanism
100；Refractory slab aligning mechanism 20 is set to the surface of support frame aligning mechanism 100；More specifically, the canopy
Board position correction mechanism 20 is set to the surface of support frame aligning mechanism 100.I.e. refractory slab aligning mechanism 20 with
Dual-layer structure is arranged in support frame aligning mechanism 100, and refractory slab is set on support frame, in this way, being more advantageous to reality
The separation of existing refractory slab and support frame.Refractory slab aligning mechanism 20 includes being set to transport above 10 middle section position of playscript with stage directions body
Refractory slab correction bracket 201 is set to refractory slab elevating mechanism and refractory slab aligning mechanism in refractory slab correction bracket 201, the refractory slab
Elevating mechanism is correspondingly arranged with refractory slab aligning mechanism.
The present invention can first pass through refractory slab aligning mechanism 20 and separate refractory slab and support frame, then respectively by refractory slab position
It sets correction mechanism 20 and the position of refractory slab and support frame is respectively corrected by support frame aligning mechanism 100, then pass through branch
Support aligning mechanism 100 merges refractory slab and support frame, realizes higher automatic operation, greatly improves production effect
Rate.More specifically, refractory slab and support frame will first be separated by refractory slab elevating mechanism, then by refractory slab aligning mechanism to refractory slab
Position corrected.
As shown in figs 2-4, the refractory slab elevating mechanism includes lifting device 203 and the machinery on lifting device
Hand, 203 driving manipulator of lifting device move up and down.More specifically, the manipulator mechanism includes 202 He of suction cup carrier
Several suckers 207 set on 202 bottom of suction cup carrier, several suckers 207 are in same level.The elevating mechanism 203
Including lifter rack 2031, lifting gear 2032 and lifting motor 2033, the lifting motor 2033 and lifting gear 2032
In refractory slab correction bracket 201, the lifting motor 2033 drives lifting gear 2032 to rotate, and the lifter rack 2031 is perpendicular
Straight setting, and engaged with lifting gear 2032；The suction cup carrier 202 is fixedly arranged on 2031 lower end of lifter rack.
As shown in Fig. 2-Fig. 6, refractory slab aligning mechanism includes that left and right driving mechanism 206, refractory slab aligning are flat
Platform 205 and the device for aligning 208 on refractory slab aligning platform 205.On the refractory slab aligning platform 205
Several multi-directional balls 209 are set on surface.The left and right driving mechanism 206 includes the drive being horizontally located in refractory slab correction bracket 201
Carry-over bar 2061 and driving gear 2062 and driving motor 2063 on platform support 204, the driving motor 2063
Driving driving gear 2062 rotates, and driving gear 2062 is engaged in drive rack 2061, and the refractory slab aligning platform 205 is solid
Due to 204 lower part of platform support.The device for aligning 208 includes set on the several of 205 surrounding of refractory slab aligning platform
Cylinder 2081 and the push plate 2082 on 2081 output shaft of cylinder.
When the support frame for being equipped with several small refractory slabs 200 is transported to refractory slab aligning 20 lower section of mechanism through roller stick 3, this
When, refractory slab aligning platform 205 and lifting device 203 shift to install (as shown in Figure 3), start lifting motor 2033, lifting
Motor 2033 drives lifter rack 2031 to move down by lifting gear 2032, and several small refractory slabs are sucked by several suckers 207
200, then the reverse rotation of lifting motor 2033, it drives lifter rack 2031 to move up by lifting gear 2032, realizes hut
The separation of plate 200 and support frame.
Start driving motor 2063, driving driving gear 2062 is moved backward in drive rack 2061, until straight refractory slab position
Leveling block 205 is placed in 203 lower section of lifting device, and lifting motor 2033 drives several suckers 207 to move down again, by several huts
Plate 200 is placed on refractory slab aligning platform 205, is first driven by the cylinder 2081 for being set to 205 front side of refractory slab aligning platform
Move corresponding push plate 2082 and push several small refractory slabs 200 to, make its front end realize alignment, after by be set to refractory slab aligning platform
205 rear side cylinders 2081 drive corresponding push plate 2082 to push several small refractory slabs 200 to, realize front-rear position correction；Again by refractory slab
The cylinder 2081 of 205 left and right sides of aligning platform drives corresponding push plate 2082 to push several small refractory slabs 200 to, completes hut
200 aligning of plate.
It should be noted that several multi-directional balls 209 are set on 205 upper surface of refractory slab aligning platform, it can be effective
The small refractory slab 200 of reduction and 205 upper surface of refractory slab aligning platform between frictional force, rectification effect is more preferably.
After several small refractory slabs 200 realize aligning in refractory slab aligning platform 205, lifting motor 2033 is logical
Cross lifting gear 2032 drive lifter rack 2031 move down, several small refractory slabs 200 are sucked by several suckers 207, after rise again
It drops motor 2033 to reversely rotate, drives lifter rack 2031 to move up by lifting gear 2032, driving driving gear 2062
It is moved forward in drive rack 2061, until straight refractory slab aligning platform 205 is staggered with lifting device 203, complete several huts
The aligning of plate 200 works.
Support frame as described above aligning mechanism 100 includes being set to transport playscript with stage directions body 10 equipped with correction mechanism 5 before and after crossbeam
It it is equipped with girder elevating mechanism 4 in playscript with stage directions body 10, is set on playscript with stage directions body 10 set on transporting with crossbeam or so correction mechanism 6, set on transporting
There is girder front and back correction mechanism 7 and girder or so correction mechanism 8.
Support frame as described above includes several crossbeams 2 and several girders 1, and several crossbeams 2 are arranged in parallel, several girders
1 is arranged in parallel, and several girders 1 are placed on several crossbeams 2, and several small refractory slabs 200 are placed on several girders 1.
Support frame aligning of the present invention mechanism 100 includes the crossbeam front and back correction mechanism on the transport playscript with stage directions body
5, crossbeam or so correction mechanism 6, correction mechanism 7, girder or so correction mechanism 8 and be set to the transport playscript with stage directions body before and after girder
Interior girder elevating mechanism 4.(as shown in Figures 3 to 10).
In use, when support frame is transported to support frame aligning mechanism 100 by roller stick 3, correction mechanism 5 before and after crossbeam
First 2 front end of crossbeam shelves are lived, realize the correction of 2 front-rear position of crossbeam, after the correction of 2 front-rear position of crossbeam, 4 liters of girder elevating mechanism
It rises, girder 1 is lifted up, realize the separation of girder 1 and crossbeam 2.It is excellent by crossbeam or so correction mechanism 6 to 2 or so position of crossbeam
Realization correction is set, then, correction mechanism 7 corrects 1 front-rear position of girder before and after girder, then by girder or so correction mechanism
8 pairs of 1 left-right positions of girder are corrected, finally, girder elevating mechanism 4 declines, girder 1 is replaced on crossbeam 2.Certainly,
The sequence of correction mechanism 7 does not specially require before and after crossbeam or so correction mechanism 6, girder, can also carry out simultaneously.
More specifically, correction mechanism 5 includes front and back correction bracket 51, the front and back correction bracket 51 before and after the crossbeam
It is fixedly arranged on and transports on playscript with stage directions body, the front and back correction bracket 51 is equipped with front and back straight down and corrects cylinder 1, and the front and back is rectified
Cylinder 2 53 is corrected in the horizontal front and back that is set on the output shaft of positive cylinder 1, sets on the output shaft of the front and back correction cylinder 2 53
There is plate washer 54, the plate washer 54 is vertical with crossbeam 2 and is correspondingly arranged.Before support frame is transported to structure of the invention by roller stick,
Front and back correction cylinder 1 and front and back correction cylinder 2 53 are in reset condition, when support frame will reach, the front and back
It corrects cylinder 1 to move, front and back correction cylinder 2 53 is moved down, when being moved to 2 corresponding position of crossbeam, front and back correction
Cylinder 1 stops, at this point, front and back correction cylinder 2 53 stretches out, plate washer 54 is pushed to transport to the opposite direction of 2 direction of motion of crossbeam
Dynamic, so that shelves live several crossbeams 2 simultaneously, i.e., several 2 front ends of crossbeam realize alignment, realize the correction of 2 front-rear position of crossbeam.
It is noted that position sensor can be equipped on the transport playscript with stage directions body, for detecting the mobile position of crossbeam 2
It sets, position sensor corrects cylinder 1 with front and back respectively and front and back correction cylinder 2 53 is electrically connected, to realize basis
The shift position of crossbeam 2 and start correction mechanism 5 before and after crossbeam automatically.
The girder elevating mechanism 4 includes bracket 41, the driving device 42 on bracket 41, set on the several of bracket 41
Synchronizer 43 is jacked, the driving device 42 is drivingly connected with several jacking synchronizers 43；The jacking synchronizer 43 is equipped with
Disk 44 is jacked, one jacking frame 45 of support, the jacking frame 45 are connected several jacking disks 44 by several connecting rods 46 jointly
There is lifting beam 47.The girder elevating mechanism 4 includes two liftable lifting beams 47, two lifting beams 47 and crossbeam 2
It is arranged in parallel, and two lifting beams 47 are correspondingly arranged with several 1 both ends of girder.Two lifting beams 47 are respectively arranged on a left side
Right two crossbeams, 2 outside, and the lifting beam 47 is not contacted with roller stick 3, several connecting rods 46 are set between roller stick 3.Institute
Stating driving device 42 can be with motor.
After the completion of correction mechanism 5 is to the correction of crossbeam 2 before and after crossbeam, driving device 42 is enlightened, driving jacking synchronizer
43 rise, to realize that the entirety of jacking frame 45, connecting rod 46 and lifting beam 47 moves up, because two lifting beams 47 respectively correspond
Set on the both ends of several girders 1, so that several girders 1 be lifted, the separation of girder 1 and crossbeam 2 is realized.
The crossbeam or so correction mechanism 6 has several groups, is arranged in parallel with roller stick 3.The crossbeam or so correction mechanism 6 wraps
Mounting plate 61 is included, mounting plate 3 can be slidingly set to and be equipped with several groups crossbeam correction head 62, crossbeam described in every group corrects head
62 are driven by the opposite crossbeam correction cylinder 63 of both direction, and the several groups crossbeam correction head 62 and several crossbeams 2 are right
It should be arranged.The preferably described crossbeam 2 of the present invention is two, so the crossbeam correction head 62 on every group of crossbeam or so correction mechanism 6 is
Two groups, meanwhile, crossbeam of the present invention or so correction mechanism 6 is preferably two groups, is respectively correspondingly arranged in the front and back two of crossbeam 2
End.
In use, that is, after front-rear position correction, the rear and front end of every crossbeam 2 is set respectively when crossbeam 2 realizes front and back alignment
In corresponding every group of crossbeam correction head 62, starts the opposite crossbeam correction cylinder 63 of corresponding both direction, realize to crossbeam 2
Clamping, thus realize crossbeam 2 left-right position correction.
Correction mechanism 7 includes correcting cylinder 73, girder before and after being fixedly arranged on the girder transported on playscript with stage directions body before and after the girder
Front and back straightening beam 71 and interval are set to several rollers 72 before and after girder on straightening beam 71, several rollers 72 with it is several small
Beam 1 is correspondingly arranged, and correction cylinder 73 drives straightening beam 71 before and after girder to be moved forward and backward before and after the girder.It is rectified before and after the girder
Positive mechanism 7 has 3 groups or more, and correction mechanism 7 is arranged in parallel with crossbeam 2 before and after the girder, and is set to 2 top of crossbeam；3 groups with
Correction mechanism 7 respectively forwardly move and is moved backward before and after the upper girder, before and after the girder to travel forward correction mechanism 7 and to
7 alternate intervals of correction mechanism setting before and after the girder moved afterwards.
After the girder elevating mechanism 4 lifts girder 1, several girders 1 just it is corresponding be placed in corresponding roller 72 it
Between, before and after 3 groups or more girders correction mechanisms 7 because before and after the girder that travels forward correction mechanism 7 with before and after the girder moved backward
The setting of 7 alternate intervals of correction mechanism, pulls girder 1 to correct front-rear position, makes it as original state, spaced and parallel setting.
The girder or so correction mechanism 8 has two groups, is respectively arranged on and transports the playscript with stage directions body two sides, including girder or so correction gas
Cylinder 81 and push plate 82.After correction mechanism 7 has adjusted 1 front-rear position of girder before and after girder, wherein one group of girder or so straightening machine
Structure 8 moves, and after living several 1 one end of girder shelves, another group of girder or so correction mechanism 8 is released again, squeezes the another of several girders 1
One end, to realize the correction of 1 left-right position of girder.
Finally, driving device 42 is enlightened again, driving jacking synchronizer 43 declines, to realize jacking frame 45, connecting rod
46 and lifting beam 47 entire lowering, girder 1 is placed on crossbeam 2 again, complete support frame (girder 1 and crossbeam 2) position
Set correction.
In addition, it is necessary to explanation, the present invention can control automatic controller, and gas is corrected in the driving device 42, front and back
Correction cylinder 73 and girder or so correct cylinder before and after cylinder 1, front and back correction cylinder 2 53, crossbeam correction cylinder 63, girder
81 are electrically connected with automatic controller respectively, are controlled by successive job order of the automatic controller to above-mentioned each component,
Realize full automatic working.
The antidote of the aligning system of foamed ceramic production refractory slab and support frame of the present invention, feature
It is, includes the following steps:
1) support frame equipped with refractory slab is transported to below refractory slab elevating mechanism through transporting the roller stick 3 on playscript with stage directions body 10；
2) lifting device 203 moves downward, and several small refractory slabs 200 is sucked by several suckers 207, lifting device 203 is upward
It transports to, several small refractory slabs 200 is separated with support frame；
3) left and right driving mechanism 206 drives refractory slab aligning platform 205 to move backward, until 200 lower section of several small refractory slabs,
Lifting device 203 moves downward, and several small refractory slabs 200 are placed on refractory slab aligning platform 205；
4) device for aligning 208 is run, and even dry gas cylinder 2081 drives push plate 2082 to squeeze several small refractory slabs 200, right
It is corrected the position of several small refractory slabs 200；
5) lifting device 203 moves downward, and is sucked several small refractory slabs 200 by several suckers 207, rear lifting device 203 to
Several small refractory slabs 200 are lifted by upper movement；
6) girder elevating mechanism 4 is lifted, and several girders 1 are lifted, and realizes the separation of girder 1 and crossbeam 2；
7) first the position of girder 1 is corrected by correction mechanism 7 and girder or so correction mechanism 8 before and after girder, then by
Correction mechanism 5 and crossbeam or so correction mechanism 6 corrects the position of crossbeam 2 before and after crossbeam；Or by straightening machine before and after crossbeam
Structure 5 and crossbeam or so correction mechanism 6 corrects the position of crossbeam 2, then is rectified by correction mechanism 7 and girder or so before and after girder
The position of girder 1 is corrected by positive mechanism 8；Or by correction mechanism 7 and girder or so correction mechanism 8 before and after girder to girder 1
Position corrected, meanwhile, the position of crossbeam 2 is rectified by correction mechanism 5 and crossbeam or so correction mechanism 6 before and after crossbeam
Just；
9) girder elevating mechanism 4 declines, and several girders 1 for correcting good position are placed in several crossbeams 2 of correction good position
On, complete the aligning of support frame；
10) left and right driving mechanism 206 drives refractory slab aligning platform 205 to travel forward, and leaves under several small refractory slabs 200
It sets in orientation；
11) lifting device 203 moves downward, and several small refractory slabs 200 are placed on support frame, completes whole process.
Herein, rough description has been done to the method for present system, has been discussed in greater detail, when aforementioned structure illustrates, done
More detailed description.
The embodiment of the present invention is described in conjunction with attached drawing above, but the invention is not limited to above-mentioned specific realities
Mode is applied, the above mentioned embodiment is only schematical, rather than restrictive, and those skilled in the art exist
Under enlightenment of the invention, without breaking away from the scope protected by the purposes and claims of the present invention, many shapes can be also made
Formula, within these are all belonged to the scope of protection of the present invention.
Claims (19)
1. the foamed ceramic production aligning system of refractory slab and support frame,
It is horizontal equipped with several roller sticks (3) on the transports playscript with stage directions body including transporting playscript with stage directions body (10), on several roller sticks (3)
Support frame is carried, support frame as described above is equipped with refractory slab, and the refractory slab is made of several small refractory slabs (200)；The transport platform
Ontology (10) middle section position is set to refractory slab aligning mechanism (20) and support frame aligning mechanism (100)；The refractory slab position
Set the surface that correction mechanism (20) are set to support frame aligning mechanism (100)；It is characterized by:
Refractory slab aligning mechanism (20) includes set on the refractory slab correction bracket transported above playscript with stage directions body (10) middle section position
(201), refractory slab elevating mechanism and refractory slab aligning mechanism on refractory slab correction bracket (201), the refractory slab elevating mechanism are set to
Mechanism is correspondingly arranged with refractory slab aligning.
2. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 1, it is characterised in that:
The refractory slab elevating mechanism includes lifting device (203) and the manipulator on lifting device, and the lifting device (203) is driven
Motivation tool hand moves up and down.
3. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 2, it is characterised in that:
The manipulator mechanism includes suction cup carrier (202) and several suckers (207) for being set to suction cup carrier (202) bottom, several suctions
Disk (207) is in same level.
4. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 3, it is characterised in that:
The elevating mechanism (203) includes lifter rack (2031), lifting gear (2032) and lifting motor (2033), the lifting
Motor (2033) and lifting gear (2032) are set on refractory slab correction bracket (201), lifting motor (2033) the driving lifting
Gear (2032) rotation, the lifter rack (2031) is vertically arranged, and engages with lifting gear (2032)；The suction cup carrier
(202) it is fixedly arranged on lifter rack (2031) lower end.
5. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 4, it is characterised in that:
Refractory slab aligning mechanism include left and right driving mechanism (206), refractory slab aligning platform (205) and be set to refractory slab position
Set the device for aligning (208) on leveling block (205).
6. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 5, it is characterised in that:
Several multi-directional balls (209) are set on refractory slab aligning platform (205) upper surface.
7. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 6, it is characterised in that:
The left and right driving mechanism (206) includes the drive rack (2061) being horizontally located on refractory slab correction bracket (201) and is set to
Driving gear (2062) and driving motor (2063) on platform support (204), driving motor (2063) the driving driving
Gear (2062) rotation, driving gear (2062) are engaged in drive rack (2061), and the refractory slab aligning platform (205) is solid
Due to platform support (204) lower part.
8. the foamed ceramic production according to claim 7 aligning system of refractory slab and support frame, it is characterised in that:
The device for aligning (208) includes being set to several cylinders (2081) of refractory slab aligning platform (205) surrounding and being set to
Push plate (2082) on cylinder (2081) output shaft.
9. the aligning system that refractory slab and support frame are used in foamed ceramic production according to claim 8, it is characterised in that:
Support frame as described above aligning mechanism (100) include be set to transport playscript with stage directions body (10) be equipped with crossbeam before and after correction mechanism (5) and
Crossbeam or so correction mechanism (6) is set in transport playscript with stage directions body (10) equipped with girder elevating mechanism (4), is set to and transports playscript with stage directions body
(10) girder front and back correction mechanism (7) and girder or so correction mechanism (8) are equipped with；
Support frame as described above includes several crossbeams (2) and several girders (1), and several crossbeams (2) are arranged in parallel, described several small
Beam (1) is arranged in parallel, and several girders (1) are placed on several crossbeams (2), and several small refractory slabs (200) are placed in several girders
(1) on.
10. the foamed ceramic production according to claim 9 aligning system of refractory slab and support frame, feature exist
In: the girder elevating mechanism (4) include two liftable lifting beams (47), two lifting beams (47) and crossbeam (2)
It is arranged in parallel, and two lifting beams (47) are correspondingly arranged with several girders (1) both ends.
11. the foamed ceramic production according to claim 10 aligning system of refractory slab and support frame, feature exist
In: two lifting beams (47) are respectively arranged on the outside of the crossbeam (2) of left and right two, and the lifting beam (47) and roller stick (3) are no
Contact.
12. the foamed ceramic production according to claim 10 aligning system of refractory slab and support frame, feature exist
In: the girder elevating mechanism (4) includes bracket (41), and the driving device (42) being set on bracket (41) is set to bracket (41)
Several jacking synchronizers (43), the driving device (42) and several jacking synchronizers (43) drive connection；The jacking is same
It walks device (43) and is equipped with jacking disk (44), the support one jacking frame (45) jointly of several jacking disks (44), the jacking frame
(45) several connecting rods (46) are equipped between the lifting beam (47), several connecting rods (46) are set between roller stick (3).
13. the foamed ceramic production according to claim 9 aligning system of refractory slab and support frame, feature exist
In: correction mechanism (5) includes front and back correction bracket (51) before and after the crossbeam, and the front and back correction bracket (51) is fixedly arranged on transport
On playscript with stage directions body, the front and back correction bracket (51) is equipped with front and back correction cylinder one (52) straight down, and cylinder is corrected in the front and back
It is horizontal on the output shaft of one (52) to be set to front and back correction cylinder two (53), it is set on the output shaft of front and back correction cylinder two (53)
Have plate washer (54), the plate washer (54) is vertical with crossbeam (2) and is correspondingly arranged.
14. the foamed ceramic production according to claim 9 aligning system of refractory slab and support frame, feature exist
In: described crossbeam or so correction mechanism (6) has several groups, is arranged in parallel with roller stick (3).
15. the foamed ceramic production according to claim 14 aligning system of refractory slab and support frame, feature exist
In: described crossbeam or so correction mechanism (6) includes mounting plate (61), can slidingly be set to mounting plate (3) equipped with several
Group crossbeam correction head (62), crossbeam described in every group correct head (62) crossbeam correction cylinder (63) driving opposite by both direction,
Several groups crossbeam correction head (62) is correspondingly arranged with several crossbeams (2).
16. the foamed ceramic production according to claim 9 aligning system of refractory slab and support frame, feature exist
In: correction mechanism (7) has 3 groups or more before and after the girder, and correction mechanism (7) is arranged in parallel with crossbeam (2) before and after the girder,
And it is set to above crossbeam (2)；Correction mechanism (7) is respectively forwardly moved and is moved backward before and after 3 groups of the above girders, forward
Correction mechanism (7) is arranged with correction mechanism (7) alternate intervals before and after the girder moved backward before and after the girder of movement.
17. the foamed ceramic production according to claim 16 aligning system of refractory slab and support frame, feature exist
In: correction mechanism (7) includes being fixedly arranged on the girder front and back transported on playscript with stage directions body to correct cylinder (73) before and after the girder, before girder
Straightening beam (71) and interval are set to several rollers (72) before and after girder on straightening beam (71) afterwards, several rollers (72) with
Several girders (1) are correspondingly arranged, and straightening beam (71) is moved forward and backward before and after correction cylinder (73) driving girder before and after the girder.
18. the foamed ceramic production according to claim 9 aligning system of refractory slab and support frame, feature exist
In: described girder or so correction mechanism (8) has two groups, is respectively arranged on and transports the playscript with stage directions body two sides, including girder or so correction cylinder
(81) and push plate (82).
19. a kind of correction side of the aligning system of foamed ceramic production refractory slab as claimed in claim 9 and support frame
Method, which comprises the steps of:
1) support frame equipped with refractory slab is transported to below refractory slab elevating mechanism through transporting the roller stick (3) on playscript with stage directions body (10)；
2) lifting device (203) moves downward, and several small refractory slabs (200), lifting device (203) is sucked by several suckers (207)
It transports to upwards, several small refractory slabs (200) is separated with support frame；
3) left and right driving mechanism (206) driving refractory slab aligning platform (205) moves backward, until under several small refractory slabs (200)
Side, lifting device (203) move downward, several small refractory slabs (200) are placed on refractory slab aligning platform (205)；
4) device for aligning (208) is run, and even dry gas cylinder (2081) driving push plate (2082) squeezes several small refractory slabs
(200), the position of several small refractory slabs (200) is corrected；
5) lifting device (203) moves downward, and several small refractory slabs (200), rear lifting device is sucked by several suckers (207)
(203) it moves upwards, several small refractory slabs (200) is lifted；
6) girder elevating mechanism (4) is lifted, and several girders (1) is lifted, and realizes the separation of girder (1) and crossbeam (2)；
7) first the position of girder (1) is corrected by correction mechanism (7) and girder or so correction mechanism (8) before and after girder, then
The position of crossbeam (2) is corrected by correction mechanism (5) and crossbeam or so correction mechanism (6) before and after crossbeam；Or by crossbeam before
Correction mechanism (5) and crossbeam or so correction mechanism (6) correct the position of crossbeam (2) afterwards, then by straightening machine before and after girder
Structure (7) and girder or so correction mechanism (8) correct the position of girder (1)；Or by correction mechanism (7) before and after girder and small
Beam or so correction mechanism (8) corrects the position of girder (1), meanwhile, by correction mechanism (5) and crossbeam or so before and after crossbeam
Correction mechanism (6) corrects the position of crossbeam (2)；
8) girder elevating mechanism (4) declines, and several girders (1) for correcting good position are placed in several crossbeams of correction good position
(2) on, the aligning of support frame is completed；
9) left and right driving mechanism (206) driving refractory slab aligning platform (205) travels forward, and leaves several small refractory slabs (200)
Lower position；
10) lifting device (203) moves downward, and several small refractory slabs (200) are placed on support frame, completes whole process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910093766.1A CN109607035B (en) | 2019-01-30 | 2019-01-30 | Position correction system and method for deck plate and support frame for producing foamed ceramic |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910093766.1A CN109607035B (en) | 2019-01-30 | 2019-01-30 | Position correction system and method for deck plate and support frame for producing foamed ceramic |
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| CN109607035B CN109607035B (en) | 2024-01-09 |
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| CN109607035B (en) | 2024-01-09 |
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