CN109590195A - 一种四面木纹多条百叶窗铝带的涂装工艺 - Google Patents
一种四面木纹多条百叶窗铝带的涂装工艺 Download PDFInfo
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Abstract
本发明公开了一种四面木纹多条百叶窗铝带的涂装工艺，该工艺包括开卷、涨力机、脱脂、清洗、钝化、清洗、烘干、底漆、烘干、上木纹、烘干、彩色面漆、烘干、收卷和包装等组成，通过对涂装工艺的研究，将原先的单条多次涂装改为多条一次性涂装，方便快捷高效，极大的提高了生产效率。多条涂装的优点在于避免单条涂装能源浪费现象，同时节省了生产空间，而四面木纹涂装工艺更是一大亮点，颠覆了传统单条单边涂装工艺的繁琐性，实现单条生产线批量出产品的可能性，用料更省，效率更高，质量更好。
Description
技术领域
本发明涉及一种铝带涂装工艺，具体的说是一种四面木纹多条百叶窗铝带的涂装工艺。
背景技术
目前，我国百叶窗用铝带涂装技术还尚不完善，早期涂装工艺中，大多采用接触式涂装，即靠一条铝带单面接触单个油漆辊来涂装，这种效率的话，想要实现铝带四面涂装需要加装四套同样的设备来完成，成本高，维护难，而且单条铝带占用了所有设备，效率太低。
发明内容
本发明要解决的技术问题是针对以上不足，提供一种四面木纹多条百叶窗铝带的涂装工艺。
为解决以上技术问题，本发明采用以下技术方案：
一种四面木纹多条百叶窗铝带的涂装工艺，包括下述加工步骤：
1)开卷；
2)涨力，通过涨力机作用增加铝带涨紧力，使得铝带涨紧力达到10N；
3)脱脂，将涨力后的铝带浸于脱脂剂中进行脱脂处理，在脱脂剂中的浸泡时间为8秒；
4)一次清洗，对经过脱脂剂处理的铝带用清水进行清洗；
5)钝化，将铝带置于钝化剂中进行钝化，在钝化剂中的浸泡时间为8秒；
6)二次清洗，对经过钝化剂处理的铝带用清水进行清洗；
7)一次烘干，用烤箱烘干，烘干时间10秒，温度100-150℃，将多余水分蒸发掉，保持铝带干燥洁净；
8)涂底漆，将底漆采用双面六辊平面逆向涂装装置涂在铝带上，这样在逆向涂装的过程中，通过涂漆辊与铝带的逆向运动，把部分油漆沿铝带边缘挤出至铝带的侧面，这样既可将油漆涂于铝带侧面，以达到侧面涂漆的效果；
9)二次烘干，用烤箱烘干，烘干时间50秒，温度150-200℃；
10) 上木纹，把精雕好的钢制木纹辊浸泡在预调好的木纹油漆里面，采用双面六辊平面逆向涂装装置，通过钢棍和橡胶的相向运动，将钢棍上的木纹油漆转印到胶辊上，通过双组胶辊对压铝带，达到双面同时印刷，因为铝带厚度较薄，通过胶辊对铝带的弹压，使部分木纹印于铝带侧面，这样就可以达到四面同时印刷木纹的效果；
11) 三次烘干，用烤箱将木纹油漆烘干，烘干时间10秒，温度200-225℃；
12)涂彩色面漆，在铝带上再覆盖一层彩色面漆，原理跟涂装底漆一样，采用双面六辊平面逆向涂装装置涂装，在逆向涂装的过程中，通过涂漆辊与铝带的逆向运动，把部分油漆沿铝带边缘挤出至铝带的侧面，达到侧面涂漆的效果；
13)四次烘干，烤箱烘干，烘干时间10秒，温度200-225℃；
14)收卷；
15)包装。
进一步的，所述双面六辊平面逆向涂装装置包括上油漆池、下油漆池、下涂漆辊、上涂漆辊、下钢制木纹辊、上钢制木纹辊、下木纹胶辊和上木纹胶辊，所述下木纹胶辊和上木纹胶辊竖直并列，铝带从下木纹胶辊和上木纹胶辊之间通过，所述上木纹胶辊与上钢制木纹辊相切，所述上钢制木纹辊和上涂漆辊相切，所述上涂漆辊设置在下油漆池上，所述下木纹胶辊与下钢制木纹辊相切，所述下钢制木纹辊和下涂漆辊相切，所述下涂漆辊设置在上油漆池上。
本发明涉及的一种四面木纹多条百叶窗铝带的涂装工艺，通过对涂装工艺的研究，将原先的单条多次涂装改为多条一次性涂装，方便，快捷，高效，极大的提高了生产效率。多条涂装的优点在于避免单条涂装能源浪费现象，同时节省了生产空间，而四面木纹涂装工艺更是一大亮点，颠覆了传统单条单边涂装工艺的繁琐性，实现单条生产线批量出产品的可能性，用料更省，效率更高，质量更好。
下面结合附图和实施例对本发明进行详细说明。
附图说明
附图1是本发明实施例中的涂装工艺结构示意图；
附图2是本发明实施例中的木纹涂装示意图；
附图3是本发明实施例中的底漆、面漆涂装示意图；
附图4是本发明中的双面六辊平面逆向涂装结构示意图；
附图5是本发明中的逆向涂装时铝带和辊轮的运动示意图。
具体实施方式
实施例，如图1、图2和图3所示，一种四面木纹多条百叶窗铝带的涂装工艺，铝带18开卷1后，对铝带进行涨力2，经过涨力机作用增加铝带18涨紧力，涨力为10N，防止铝带18过松，导致铝带18缠绕在一起和防止铝带18之间由于过松造成相互刮划等现象，铝带18经涨力机2出来后，浸于脱脂剂3中8秒进行脱脂3处理，然后用清水4冲洗掉多余脱脂剂3，然后将铝带18置于钝化剂5中8秒进行钝化，再用清水6进行清洗，此时铝带18略有潮湿，下一步进行烘干7处理，用烤箱烘干，烘干时间10秒，温度100-150℃，将多余水分蒸发掉，保持铝带18干燥洁净，至此铝带18处理完毕，下一步进行涂装工艺，将铝带18传送涂装工艺的涂底漆8工序，涂装底漆8时，采用双面六辊平面逆向涂装法涂装，这样在逆向涂装的过程中，通过涂漆辊23与铝带18的逆向运动，把部分油漆沿铝带18边缘挤出至铝带18的侧面，这样既可将油漆涂于铝带18侧面，以达到侧面涂漆的效果，底漆涂装结束，进入烤箱9进行烘干处理，用烤箱烘干，烘干时间50秒，温度150-200℃，下一道工序是印制木纹，木纹的印刷原理是把精雕好的钢制木纹辊16、钢制木纹辊20浸泡在预调好的木纹油漆里面，通过钢棍16、钢棍20和胶辊17、胶辊19的相向运动，将钢棍16、钢棍20的木纹油漆转印到胶辊17、胶辊19上，通过双组胶辊17、胶辊19对压铝带18，达到双面同时印刷，因为铝带18厚度较薄，通过胶辊17、胶辊19对铝带18的弹压，使部分木纹印于铝带18侧面，这样就可以达到四面同时印刷木纹的效果，再将铝带18输送至烤箱11内，用烤箱将木纹油漆烘干，烘干时间10秒，温度200-225℃，将木纹油漆烘干，再下一步进入彩色面漆涂装12工序，在铝带18上再覆盖一层彩色面漆，原理跟涂装底漆8一样，采用双面六辊平面逆向涂装法涂装，在逆向涂装的过程中，通过涂漆辊23与铝带18的逆向运动，把部分油漆沿铝带18边缘挤出至铝带18的侧面，达到侧面涂漆的效果。送入烤箱13，进行最后一次面漆的烘干，然后将铝带18收卷14，装入包装盒15。
如图4和图5所示，所述双面六辊平面逆向涂装装置，该装置包括上油漆池101、下油漆池108、下涂漆辊102、上涂漆辊107、下钢制木纹辊103、上钢制木纹辊106、下木纹胶辊104和上木纹胶辊105，所述下木纹胶辊104和上木纹胶辊105竖直并列，铝带从下木纹胶辊104和上木纹胶辊105之间通过，所述上木纹胶辊105与上钢制木纹辊106相切，所述上钢制木纹辊106和上涂漆辊107相切，所述上涂漆辊107设置在下油漆池108上，所述下木纹胶辊104与下钢制木纹辊103相切，所述下钢制木纹辊103和下涂漆辊102相切，所述下涂漆辊102设置在上油漆池101上，下涂漆辊102从上油漆池101中滚上一层油漆，将油漆涂抹在下钢制木纹辊103的钢木纹上，然后下钢制木纹辊103再将木纹印在下木纹胶辊104上，下木纹胶辊104再将木纹印在铝带上，同样上涂漆辊107从下油漆池108中滚上一层油漆，将油漆涂抹在上钢制木纹辊106的钢木纹上，然后上钢制木纹辊106再将木纹印在上木纹胶辊105上，上木纹胶辊105再将木纹印在铝带上，关键点就在下木纹胶辊104和上木纹胶辊105这里，理论上来说，铝带是有厚度的，分为上面，下面，前面，后面一共四个面，这就是四面木纹涂装工艺中四面的来由，因为下木纹胶辊104和上木纹胶辊105是胶质材料，具有一定的弹性，在接触到铝带的上下面后，侧面也会接触到，这样就把木纹也印在侧面了。
以上所述为本发明最佳实施方式的举例，其中未详细述及的部分均为本领域普通技术人员的公知常识。本发明的保护范围以权利要求的内容为准，任何基于本发明的技术启示而进行的等效变换，也在本发明的保护范围之内。
Claims (2)
1.一种四面木纹多条百叶窗铝带的涂装工艺，其特征在于：包括下述加工步骤：
（1）开卷；
（2）涨力，通过涨力机作用增加铝带涨紧力，使得铝带涨紧力达到10N；
（3）脱脂，将涨力后的铝带浸于脱脂剂中进行脱脂处理，在脱脂剂中的浸泡时间为8秒；
（4）一次清洗，对经过脱脂剂处理的铝带用清水进行清洗；
（5）钝化，将铝带置于钝化剂中进行钝化，在钝化剂中的浸泡时间为8秒；
（6）二次清洗，对经过钝化剂处理的铝带用清水进行清洗；
（7）一次烘干，用烤箱烘干，烘干时间10秒，温度100-150℃，将多余水分蒸发掉，保持铝带干燥洁净；
（8）涂底漆，将底漆采用双面六辊平面逆向涂装装置涂在铝带上，这样在逆向涂装的过程中，通过涂漆辊与铝带的逆向运动，把部分油漆沿铝带边缘挤出至铝带的侧面，这样既可将油漆涂于铝带侧面，以达到侧面涂漆的效果；
（9）二次烘干，用烤箱烘干，烘干时间50秒，温度150-200℃；
（10）上木纹，把精雕好的钢制木纹辊浸泡在预调好的木纹油漆里面，采用双面六辊平面逆向涂装装置涂装，通过钢棍和橡胶的相向运动，将钢棍上的木纹油漆转印到胶辊上，通过双组胶辊对压铝带，达到双面同时印刷，因为铝带厚度较薄，通过胶辊对铝带的弹压，使部分木纹印于铝带侧面，这样就可以达到四面同时印刷木纹的效果；
（11）三次烘干，用烤箱将木纹油漆烘干，烘干时间10秒，温度200-225℃；
（12）涂彩色面漆，在铝带上再覆盖一层彩色面漆，采用双面六辊平面逆向涂装装置涂装，在逆向涂装的过程中，通过涂漆辊与铝带的逆向运动，把部分油漆沿铝带边缘挤出至铝带的侧面，达到侧面涂漆的效果；
（13）四次烘干，烤箱烘干，烘干时间10秒，温度200-225℃；
（14）收卷；
（15）包装。
2.根据权利要求1所述的一种四面木纹多条百叶窗铝带的涂装工艺，其特征在于：所述双面六辊平面逆向涂装装置包括上油漆池（101）、下油漆池（108）、下涂漆辊（102）、上涂漆辊（107）、下钢制木纹辊（103）、上钢制木纹辊（106）、下木纹胶辊（104）和上木纹胶辊（105），所述下木纹胶辊（104）和上木纹胶辊（105）竖直并列，铝带从下木纹胶辊（104）和上木纹胶辊（105）之间通过，所述上木纹胶辊（105）与上钢制木纹辊（106）相切，所述上钢制木纹辊（106）和上涂漆辊（107）相切，所述上涂漆辊（107）设置在下油漆池（108）上，所述下木纹胶辊（104）与下钢制木纹辊（103）相切，所述下钢制木纹辊（103）和下涂漆辊（102）相切，所述下涂漆辊（102）设置在上油漆池（101）上。
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