CN109571617B - Automatic cutting and arranging device - Google Patents
Automatic cutting and arranging device Download PDFInfo
- Publication number
- CN109571617B CN109571617B CN201811555559.5A CN201811555559A CN109571617B CN 109571617 B CN109571617 B CN 109571617B CN 201811555559 A CN201811555559 A CN 201811555559A CN 109571617 B CN109571617 B CN 109571617B
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- full
- empty
- storage area
- tray
- cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 135
- 238000003860 storage Methods 0.000 claims abstract description 127
- 239000000463 material Substances 0.000 claims abstract description 118
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000005538 encapsulation Methods 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000010354 integration Effects 0.000 abstract description 6
- 238000010073 coating (rubber) Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 24
- 241000282472 Canis lupus familiaris Species 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
- B29C2045/177—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3431—Telephones, Earphones
- B29L2031/3437—Cellular phones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3475—Displays, monitors, TV-sets, computer screens
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Pile Receivers (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to an automatic cutting wobble plate device, comprising: the device comprises a frame, a cutting mechanism, a rotary receiving mechanism, a material taking and conveying mechanism, a full tray conveying mechanism, an empty tray feeding mechanism and a full tray storage mechanism. The rotary material receiving mechanism receives materials from the cutting mechanism, the material taking and conveying mechanism takes materials from the rotary material receiving mechanism and places the materials into the empty material tray, and the full tray conveying mechanism realizes the conveying of the full material tray. The automatic cutting and swaying disc device can realize continuous operation of cutting and swaying discs, is not a mode of cutting firstly and swaying discs manually, reduces manual interference, further reduces bad phenomena of scratch, oil stain and the like of products, and improves the product yield. Meanwhile, the automatic cutting and swaying disc device is high in operation efficiency of cutting and swaying discs, and production time is saved. In addition, the rubber coating detection unit and the rubber opening pressing unit are integrated into the automatic cutting wobble plate device, so that the space utilization rate is improved, the cost is reduced, and the integration level is higher.
Description
Technical Field
The invention relates to the technical field of production and manufacturing, in particular to an automatic cutting wobble plate device.
Background
The display of mobile phone, computer etc. has higher and higher size requirement and higher integration level, so that the space occupation ratio of the camera module is smaller and smaller, therefore, the quality requirement for the camera bracket is higher and higher, and the production period of the camera bracket is shorter and shorter, so as to improve the quality and efficiency of the product.
The traditional camera support is generally subjected to injection molding by adopting an injection molding process to obtain a semi-finished product of the connecting belt, then the semi-finished product of the connecting belt is cut off from the connecting belt by a cutting machine, stacked together and manually collected to form a swinging plate.
In carrying out the conventional art, the applicant found that: the traditional cutting and disc arranging mode is easy to scratch products, generate greasy dirt and the like.
Disclosure of Invention
Based on this, it is necessary to provide an automatic cutting and swaying device for solving the problems that the conventional cutting and swaying method is easy to scratch products and generate greasy dirt.
An automatic trimming wobble plate device comprising: a frame; the cutting mechanism is arranged on the frame and comprises an encapsulation detection unit, a glue mouth pressing unit, a cutting unit and a pulling unit, wherein the encapsulation detection unit, the glue mouth pressing unit and the cutting unit are sequentially arranged; the rotary material receiving mechanism is arranged on the frame and comprises a rotary platform, a plurality of material receiving units are arranged on the rotary platform, and the material receiving units can extend into the cutting units for receiving materials; the material taking and carrying mechanism is arranged on the rack and comprises a movable material taking unit, and the material taking unit can take materials from the material receiving unit; the full tray carrying mechanism is arranged on the frame and comprises a sliding rail and a supporting frame capable of moving along the sliding rail, the supporting frame is used for placing a tray, the material taking unit can place the material taken from the material receiving unit into an empty tray on the supporting frame to obtain a full tray filled with the material, and the supporting frame can transfer the full tray; the empty disc feeding mechanism is arranged on the frame and comprises an empty disc storage area and a first servo driving unit, and the first servo driving unit can convey empty discs in the empty disc storage area to the supporting frame; the full tray storage mechanism is arranged on the frame and comprises a full tray storage area and a second servo driving unit, and the second servo driving unit can convey the full tray carried by the support frame to the full tray storage area.
The technical scheme at least has the following technical effects: in the automatic cutting wobble plate device provided by the technical scheme, the cutting mechanism comprises an encapsulation detection unit, a glue opening pressing unit, a cutting unit and a pulling unit, and can realize series of operations of encapsulation detection, glue opening pressing and cutting. The rotary material receiving mechanism comprises a material receiving unit arranged on the rotary platform, and can extend into the cutting unit to perform material taking operation. The material taking and conveying mechanism comprises a material taking unit capable of taking materials from the material receiving unit, and meanwhile the material taking unit places the taken materials into an empty material tray on the supporting frame. The full tray conveying mechanism conveys the full tray to the full tray storage mechanism by utilizing the supporting frame. Empty tray feed mechanism carries empty charging tray to the support frame. The automatic cutting and swaying disc device can realize continuous operation of cutting and swaying discs, is not a mode of cutting firstly and swaying discs manually, reduces manual interference, further reduces bad phenomena of scratch, oil stain and the like of products, and improves the product yield. Meanwhile, the automatic cutting and swaying disc device is high in operation efficiency of cutting and swaying discs, and production time is saved. In addition, the rubber coating detection unit and the rubber opening pressing unit are integrated into the automatic cutting wobble plate device, so that the space utilization rate is improved, the cost of a plurality of devices is reduced, and the integration level is higher.
The above technical solution is further described below.
In one embodiment, the receiving unit comprises a first cylinder and a plurality of receiving elements driven by the first cylinder.
In one embodiment, the material taking unit comprises a plurality of suction nozzles, and a second cylinder group for driving the suction nozzles to change the distance.
In one embodiment, the empty disc storage area comprises a first empty disc storage area and a second empty disc storage area which are sequentially arranged in a step mode, and a plurality of layers of empty material discs are stacked in the first empty disc storage area.
In one embodiment, the first servo driving unit includes a first servo motor and a first pusher dog group driven by the first servo motor, the first pusher dog group can drive the empty trays in the first empty tray storage area to reach the supporting frame via the second storage area, and the first empty tray storage area is provided with a first driving component for driving the multi-layer empty trays to move along the stacking direction.
In one embodiment, the second empty tray storage area is provided with a frame capable of accommodating and limiting the empty tray, and a third cylinder for driving the frame to lift.
In one embodiment, the full tray storage area includes a first full tray storage area and a second full tray storage area which are sequentially arranged in a stepped manner, and multiple layers of full trays can be stacked in the first full tray storage area.
In one embodiment, the second servo driving unit includes a second servo motor and a second pusher dog group driven by the second servo motor, the second pusher dog group can drive the full trays carried by the support frame to reach the first full tray storage area via the second full tray storage area, and the first full tray storage area is provided with a second driving assembly for driving the multi-layer full trays to move along the stacking direction.
In one embodiment, the material taking and transporting mechanism, the full tray transporting mechanism, the empty tray feeding mechanism and the full tray storing mechanism are respectively provided with two groups, and the two groups are respectively arranged on two sides of the cutting mechanism.
In one embodiment, the automatic cutting and swinging disc device further comprises a controller arranged on the frame, and the controller is respectively connected with the cutting mechanism, the rotary receiving mechanism, the material taking and conveying mechanism, the full disc conveying mechanism, the empty disc feeding mechanism and the full disc storage mechanism.
Drawings
FIG. 1 is a schematic diagram of an embodiment of an automatic tray cutting device according to the present invention;
FIG. 2 is a schematic view of the automatic cutting wobble plate apparatus shown in FIG. 1 at another angle;
FIG. 3 is a schematic view of the cutting mechanism shown in FIG. 1;
FIG. 4 is a schematic structural view of the rotary material receiving mechanism shown in FIG. 1;
FIG. 5 is a schematic view of the receiving unit shown in FIG. 4;
FIG. 6 is a schematic view of the material handling mechanism of FIG. 1;
FIG. 7 is a schematic view of the take-off unit of FIG. 6;
FIG. 8 is a schematic structural view of the empty tray feeding mechanism shown in FIG. 1;
FIG. 9 is a schematic diagram of the full tray storage mechanism of FIG. 1;
FIG. 10 is a schematic diagram of the controller shown in FIG. 1;
FIG. 11 is a schematic diagram of a combination of the two sets of full tray handling mechanisms shown in FIG. 1;
FIG. 12 is a schematic view of a full tray handling mechanism according to an embodiment of the present invention.
Wherein:
100. automatic cutting swing plate device 110 and rack
120. Cutting mechanism 122, encapsulation detecting unit 124 and glue opening pressing unit
126. Cutting unit 128, material pulling unit 130 and rotary receiving mechanism
132. Rotary platform 134, receiving unit 135, first cylinder
136. Material receiving element 137, waste box 140 and material taking and conveying mechanism
142. Material taking unit 143, suction nozzle 144, second cylinder group
150. Full tray carrying mechanism 152, sliding rail 154 and supporting frame
156. Fixing plate 160, empty disc feeding mechanism 162 and first empty disc storage area
164. Second empty disc storage 165, track 166, frame
167. Third cylinder 170, full disc storage mechanism 172, first full disc storage area
174. A second full disc storage area 175, a track 176, a second servo drive unit
177. Finger 180, controller 192, empty tray
194. Full tray 138 and servo motor
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 2, an embodiment of the present invention provides an automatic trimming wobble plate device 100, which includes: a frame 110; the cutting mechanism 120 is arranged on the frame 110 and comprises an encapsulation detecting unit 122, an adhesive opening pressing unit 124 and a cutting unit 126 which are sequentially arranged, and a material pulling unit 128 for pulling materials from the encapsulation detecting unit 122 to the cutting unit 126; the rotary material receiving mechanism 130 is arranged on the frame 110 and comprises a rotary platform 132, a plurality of material receiving units 134 are arranged on the rotary platform 132, and the material receiving units 134 can extend into the cutting units 126 for receiving materials; the material taking and carrying mechanism 140 is arranged on the frame 110 and comprises a movable material taking unit 142, and the material taking unit 142 can take materials from the material receiving unit 134; the full tray carrying mechanism 150 is arranged on the frame 110 and comprises a sliding rail 152 and a supporting frame 154 capable of moving along the sliding rail 152, the supporting frame 154 is used for placing a tray, the material taking unit 142 can place the material taken from the material receiving unit 134 into an empty tray on the supporting frame 154 to obtain a full tray filled with the material, and the supporting frame 154 can transfer the full tray; the empty tray feeding mechanism 160 is arranged on the rack 110 and comprises an empty tray storage area and a first servo driving unit, and the first servo driving unit can convey empty trays in the empty tray storage area to the supporting frame 154; the full tray storage mechanism 170 is disposed on the rack 110, and includes a full tray storage area and a second servo driving unit 176, where the second servo driving unit 176 can convey the full tray carried by the support 154 to the full tray storage area.
It should be noted that, the "material" pulled by the material pulling unit 128 in the embodiment of the present invention refers to a semi-finished product of the connecting material belt, and the "material" and the "product" in other structures refer to a finished product of the camera bracket, but the present invention is also applicable to a cutting and arranging device of other kinds of products according to the inventive concept of the embodiment of the present invention.
The automatic trimming swing tray apparatus 100 is disposed next to the injection molding machine, and the semifinished product of the web coming out of the injection molding machine directly enters the trimming mechanism 120. Referring to fig. 3, the cutting mechanism 120 includes an encapsulation detecting unit 122, an encapsulation pressing unit 124, a cutting unit 126, and a pulling unit 128, and the pulling unit 128 includes a traction element and a servo driving element. The semi-finished product of the continuous material belt is pulled by a material pulling unit 128 to sequentially pass through a rubber coating detection unit 122, a rubber opening pressing unit 124 and a cutting unit 126, and finally the waste material belt after cutting the product enters a waste material recovery container. The rubber coating detection unit 122 and the rubber opening pressing unit 124 are integrated into the automatic cutting wobble plate device 100, so that the space utilization rate is improved, the cost of a plurality of devices is reduced, and the integration level is higher.
Referring to fig. 4, the rotary table 132 is further provided with a plurality of cartridges 137 alternately arranged with the receiving units 134 at intervals. When the encapsulation detection unit 122 detects a defective product, the defective product is cut and falls directly into the waste bin 137. As shown in fig. 4, the rotary platform 132 is provided with four receiving units 134 and four waste cartridges 137, which are alternately arranged in sequence to 360 degrees. The rotary platform 132 is driven to rotate by the servo motor 138, and the material receiving unit 134 stretches into the cutting unit 126 to receive materials and the other material receiving units 134 are simultaneously taken by the material taking unit 142, so that the interval time of different procedures is shortened. Of course, the number and distribution of the receiving units 134 and the cartridges 137 may be determined according to actual production, and this embodiment is merely referred to. In this embodiment, the rotary platform 132 is disposed below the cutting unit 126, so as to facilitate material receiving.
The material taking and conveying mechanism 140 can be single-shaft, two-shaft or three-shaft, and is usually realized by means of a cylinder, a motor, a screw rod transmission and the like, and the specific shaft number and driving mode are determined according to actual production. Referring to fig. 6, the material taking and transporting mechanism 140 is a three-axis transporting mechanism, and can perform lifting motion and translational motion in two horizontal directions perpendicular to each other, so as to drive the material taking unit 142 to move in different directions. The take-out unit 142 can be moved in different directions to achieve a wide range of take-out and pay-out.
Referring to fig. 12, two states of the support frames 154 are shown, and it is not indicated that two sets of support frames 154 are provided. The full tray handling mechanism 150 includes a slide rail 152 and a support 154 movable along the slide rail 152. In addition, the full tray carrying mechanism 150 further includes a driving component for driving the supporting frame 154 to move, for example, a motor is used to drive the belt 158 to rotate, specifically, a fixed shaft is arranged on one side of the supporting frame 154, an output shaft is arranged on one side of the motor, the belt 158 rotates around the fixed shaft and the output shaft, and meanwhile, the belt 158 can be retracted around the fixed shaft or the output shaft, so that the supporting frame 154 is driven to move. The support 154 may be comprised of a plurality of supports having a "convex" cross-section, with adjacent supports being capable of carrying a tray. The support 154 can be used for placing a plurality of trays simultaneously, in this embodiment, four trays can be placed, and the material taking unit 142 places the taken material into four cavities of the four trays, so as to realize one tray and one cavity. When the empty tray is changed into a full tray, the supporting frame 154 conveys the full tray along the sliding rail 152 from the empty tray feeding mechanism 160 to the full tray storage mechanism 170, and then returns to the empty tray feeding mechanism 160, so that the full tray is reciprocated.
Referring to fig. 8, the empty disc loading mechanism 160 includes an empty disc storage area and a first servo driving unit. The empty tray storage area can store a plurality of empty trays, and the first servo driving unit can convey the empty trays located in the empty tray storage area to the supporting frame 154 under the condition that the supporting frame 154 needs a new empty tray, so that the material taking unit 142 smoothly performs material discharging and tray arranging operation.
Referring to fig. 9, the full disc storage mechanism 170 includes a full disc storage area and a second servo drive unit 176. The full tray storage area is capable of storing a plurality of full trays, and the second servo driving unit 176 is capable of conveying the full trays carried by the supporting frame 154 to the full tray storage area.
Specifically, the frame 110 is divided into an upper layer and a lower layer, the cutting mechanism 120, the rotary receiving mechanism 130, the material taking and transporting mechanism 140 and the empty disc feeding mechanism 160 are all arranged on the upper layer, the full disc storage mechanism 170 is arranged on the lower layer, the empty disc feeding mechanism 160 and the full disc storage mechanism 170 are approximately aligned in the vertical direction, the full disc transporting mechanism 150 penetrates from the upper layer to the lower layer, and the supporting frame 154 can reciprocate between the empty disc feeding mechanism 160 and the full disc storage mechanism 170 in the vertical direction.
The technical scheme at least has the following technical effects: in the automatic cutting wobble plate device 100 provided by the present disclosure, the cutting mechanism 120 includes an encapsulation detecting unit 122, a glue opening pressing unit 124, a cutting unit 126, and a pulling unit 128, so as to realize a series of operations of encapsulation detecting, glue opening pressing and cutting. The rotary material receiving mechanism 130 includes a material receiving unit 134 disposed on the rotary platform 132, and is capable of extending into the cutting unit 126 to perform a material taking operation. The take-out handling mechanism 140 includes a take-out unit 142 that is capable of taking out material from the take-out unit 134, with the take-out unit 142 placing the taken-out material into an empty tray on a support 154. The full tray transfer mechanism 150 transfers full trays to the full tray storage mechanism 170 using the support frame 154. The empty tray loading mechanism 160 delivers empty trays to the support frame 154. The automatic cutting and swaying disc device 100 can realize continuous operation of cutting and swaying discs, is not a mode of cutting firstly and swaying discs manually, reduces manual interference, further reduces bad phenomena of scratch, oil stain and the like of products, and improves the product yield. Meanwhile, the automatic cutting wobble plate device 100 is high in operation efficiency of cutting wobble plates, and production time is saved. In addition, the encapsulation detecting unit 122 and the glue port pressing unit 124 are integrated into the automatic cutting wobble plate device 100, so that the space utilization rate is improved, the cost of a plurality of devices is reduced, and the integration level is higher.
The above technical solution is further described below.
In some embodiments, the receiving unit 134 includes a first cylinder 135, and a plurality of receiving elements 136 driven by the first cylinder 135. The first cylinder 135 is capable of simultaneously driving a plurality of receiving elements 136 into the receiving material of the cutting unit 126. Specifically, the receiving element 136 may be formed in a columnar shape, a tapered columnar shape, a prismatic shape, or the like, and may be configured to be inserted into a circular hole of a product. After the material receiving element 136 is inserted into the round hole of the product, the product is cut and is received by the material receiving element 136, and the plurality of material receiving elements 136 can receive a plurality of products, so that the purpose of dividing holes during cutting is realized, the placing direction of the products can be fixed, and the occurrence of direction errors is avoided. As shown in fig. 5, each receiving unit 134 is provided with eight receiving members 136, which are capable of receiving eight products at a time. Of course, the number of the receiving elements 136 is required to be determined according to the number of the disposable trays and the number of the suction nozzles 143 and the actual production.
In some embodiments, the take-out unit 142 includes a plurality of suction nozzles 143, and a second cylinder group 144 driving the plurality of suction nozzles 143 to change a pitch. The number of suction nozzles 143 is related to the number of receiving elements 136 and the number of disposable trays. Taking the example where the material taking unit 142 includes four suction nozzles 143 as shown in fig. 6 and 7, the second cylinder group 144 includes four independent cylinders connected to the four air nozzles 143, respectively, and a rodless cylinder disposed perpendicular to the cylinders. The cylinder can drive the lifting motion of one air tap 143 respectively, and simultaneously four air taps 143 are divided into a first group and a second group, wherein the first group is arranged to be driven by the rodless cylinder to horizontally move, the first group specifically comprises an air tap 1 and an air tap 2, and the second group comprises an air tap 3 and an air tap 4. When the second cylinder group 144 is closed, the four suction nozzles 143 are arranged in a square shape at small intervals, and suck four products on the material receiving unit 134 at a time. When the rodless cylinder is opened, the first group and the second group are separated by a proper distance, at this time, the air tap 1 and the air tap 3 simultaneously descend under the action of the cylinder to swing the disc, the material taking unit 142 moves to the next swing disc position after the operation is completed, the air tap 2 and the air tap 4 simultaneously descend under the action of the cylinder to swing the disc, and thus four products are respectively placed into the cavities of four different trays through twice swing disc operations, so that one cavity of one tray is realized. Of course, the second cylinder group 144 may be a combination of a rodless cylinder, an electric cylinder, a synchronous belt motor, or the like, to secure the stability of operation.
Referring to fig. 8, in some embodiments, the empty tray storage area includes a first empty tray storage area 162 and a second empty tray storage area 164 disposed in a stepwise manner in sequence, the first empty tray storage area 162 having a plurality of empty trays stacked thereon. The distribution of the first empty disc storage area 162 and the second empty disc storage area 164 can be understood that the first empty disc storage area 162 and the second empty disc storage area 164 are stepped, and the first empty disc storage area 162 is higher than the second empty disc storage area 164, as shown in fig. 8, the first empty disc storage area 162 is located outside the second empty disc storage area 164. The first empty tray storage area 162 may be configured to house multiple empty trays in a stacked manner, and the second empty tray storage area 164 may be understood as a transition area of the empty trays during the conveying process, and may be configured to temporarily store a layer of empty trays. In this embodiment, four empty trays are placed in parallel per layer. So set up, operating personnel need not place new empty charging tray constantly, according to the time setting in the actual production, place new empty charging tray at intervals can, and operating personnel can monitor many devices simultaneously, greatly reduced the manpower.
Specifically, the first empty tray storage area 162 is provided with a track capable of carrying empty trays, the second empty tray storage area 164 is also provided with a track 165 capable of carrying empty trays, and the two tracks are sequentially connected, and the empty trays can slide along the tracks under the drive of the first servo driving unit until sliding onto the supporting frame 154. As shown in fig. 8, a third suspended emptying tray 192 is placed on the support 154, the support 154 not being shown.
Further, the first servo driving unit includes a first servo motor, and a first finger set driven by the first servo motor, the first finger set can drive the empty trays in the first empty tray storage area 162 to reach the supporting frame 154 via the second storage area, and the first empty tray storage area 162 is provided with a first driving component for driving the multi-layer empty trays to move along the stacking direction. Specifically, four empty trays are placed in parallel for each layer for illustration: the first servo driving unit further comprises a belt, and the first servo driving unit can drive the belt to rotate and drive the first pusher dog group to move through the winding and unwinding of the belt. The first pusher dog group includes eight pusher dogs, is set up into two rows, and every pusher dog drives an empty charging tray and removes, so can drive two empty charging trays and remove simultaneously, and the empty charging tray of first empty charging tray storage area 162 removes to the second storage area promptly, and the empty charging tray of second storage area removes to support frame 154, stops the motion after reaching suitable position, and the pusher dog still can block empty charging tray. By the arrangement, conveying efficiency can be improved. In addition, the first driving assembly drives the new empty tray to descend onto the track of the first empty tray storage area 162, so as to perform the filling of the empty tray.
Further, the second empty tray storage area 164 is provided with a frame 166 that can accommodate and limit empty trays, and a third cylinder 167 that drives the frame 166 to be lifted. In order to reduce the time for replacing the empty trays, the empty trays in the first empty tray storage area 162 may be conveyed to the second empty tray storage area 164 for waiting during the process of discharging the empty trays on the support frame 154 by the material taking unit 142 and the process of conveying the full trays by the support frame 154, and when the support frame 154 is reset, the empty trays are conveyed to the support frame 154, so that the interval time is reduced, and the tray arranging efficiency is improved. Therefore, in order to prevent the empty tray in the second storage area from being displaced or dropped, the second empty tray storage area 164 is provided with a frame 166 that can accommodate and hold the empty tray, and one third cylinder 167 is provided on both sides of the frame 166 (both sides that do not affect the conveyance of the empty tray), so that the frame 166 can be driven to move up and down. When the empty trays to be conveyed to the second storage area need to be limited, the third air cylinder 167 drives the frame 166 to descend, and the empty trays at the moment are temporarily limited; when the limit is required to be released, the third air cylinder 167 drives the frame 166 to ascend, and the first pusher dog group drives the empty tray to continue conveying.
Referring to fig. 9, in some embodiments, the full tray storage area includes a first full tray storage area 172 and a second full tray storage area 174 arranged in a stepwise manner, and the first full tray storage area 172 may be stacked with a plurality of full trays. The distribution of the first full disc storage area 172 and the second full disc storage area 174 may be understood that the first full disc storage area 172 and the second full disc storage area 174 are stepped, and the first full disc storage area 172 is higher than the second full disc storage area 174, as shown in fig. 9, and the first full disc storage area 172 is located outside the second full disc storage area 174. The first full tray storage area 172 may be configured to hold a plurality of full trays in a stacked manner, and the second full tray storage area 174 may be understood as a transition area of the full trays during the conveying process, and may be configured to temporarily store a full tray. In this embodiment, four full trays are placed in parallel per layer. So set up, operating personnel need not take away new full charging tray constantly, according to the time setting in the actual production, take away new full charging tray at intervals can, and operating personnel can monitor many devices simultaneously, greatly reduced the manpower.
Specifically, the first full tray storage area 172 is provided with a track capable of carrying full trays, the second full tray storage area 174 is also provided with a track 175 capable of carrying full trays, and the two tracks are sequentially connected, and the full trays can slide from the support frame 154 to the first full tray storage area 172 via the tracks under the drive of the second servo driving unit 176. As shown in fig. 9, the suspended third full tray 194 is placed on the supporting frame 154, and the supporting frame 154 is not shown.
Further, the second servo driving unit 176 includes a second servo motor, and a second set of fingers driven by the second servo motor, the second set of fingers can drive the full trays carried by the supporting frame 154 to reach the first full tray storage area 172 via the second full tray storage area 174, and the first full tray storage area 172 is provided with a second driving assembly for driving the multi-layer full trays to move along the stacking direction. Specifically, four full trays are placed in parallel on each layer for illustration: the second servo drive unit 176 further includes a belt, and the second servo motor is capable of driving the belt to rotate and driving the second finger set to move by winding and unwinding the belt. The second finger set includes eight fingers 177, arranged in two rows, and each finger 177 drives a full tray to move, so that two empty trays can be driven to move simultaneously, that is, the full tray on the supporting frame 154 moves towards the second full tray storage area 174, the full tray of the second full tray storage area 174 moves towards the first full tray storage area 172, and after reaching a proper position, the finger 177 stops moving, and the full tray can be clamped by the finger 177. By the arrangement, conveying efficiency can be improved. In addition, the second driving assembly drives a new full tray to ascend from the track of the first full tray storage area 172 for collecting and storing the full tray.
In some embodiments, the material handling mechanism 140, the full tray handling mechanism 150, the empty tray feeding mechanism 160, and the full tray storage mechanism 170 are provided with two groups, which are respectively disposed on two sides of the cutting mechanism 120. As shown in fig. 1 and 2, a set of material taking and transporting mechanisms 140, a full tray transporting mechanism 150, an empty tray feeding mechanism 160 and a full tray storing mechanism 170 are respectively arranged on the left side and the right side of the cutting mechanism 120. In addition, as shown in fig. 11, a fixing plate 156 may be further provided between the two sets of full tray conveying mechanisms 150, thereby increasing the compactness. The two groups of mechanisms on the left side and the right side are combined without interference, the two groups of material taking and conveying mechanisms 140 respectively take materials from different material receiving units 134 on the rotating platform 132 at the same time, the rotating platform 132 can rotate at intervals, and the two groups of material taking and conveying mechanisms 140 can take materials which are not taken from different material receiving units 134 in the previous rotating state.
Referring to fig. 1 and 10, in some embodiments, the automatic cutting wobble plate apparatus 100 further includes a controller 180 disposed on the frame 110, and the controller 180 is respectively connected to the cutting mechanism 120, the rotary receiving mechanism 130, the material taking and conveying mechanism 140, the full plate conveying mechanism 150, the empty plate feeding mechanism 160, and the full plate storage mechanism 170. Specifically, the controller 180 may employ a touch screen controller 180 to control various parameters of the above mechanism, and to be able to track the operation process, automatically save production data, and realize an automated operation. The controller 180 is typically mounted to the housing 110 in a location that facilitates manual operation.
In addition, a cabinet is further disposed above the frame 110, and power distribution equipment, driving equipment, etc. are disposed in the cabinet, so as to ensure the normal operation of the whole automatic cutting wobble plate device 100. A plurality of legs are provided below the frame 110 to support the entire automatic cutting wobble plate apparatus 100. A plurality of rollers are also provided below the frame 110 to facilitate the handling and position adjustment of the entire automatic cutting wobble plate apparatus 100. In addition, the stand 110 is further provided with an emergency stop button and an alarm to timely cope with the bad condition of the automatic cutting wobble plate device 100 during the operation.
In combination with the automatic tray cutting and arranging device 100 provided in the above embodiments, specifically, the rotary platform 132 is provided with four receiving units 134 and four waste cartridges 137, the receiving units 134 are provided with eight receiving elements 136, the material taking and conveying mechanism 140 is triaxial, the material taking unit 142 is provided with four suction nozzles 143, the supporting frame 154 bears and conveys four trays at one time, the empty tray feeding mechanism 160 provides four empty trays at one time, the full tray storage mechanism 170 collects four full trays at one time, and simultaneously, the material taking and conveying mechanism 140, the full tray conveying mechanism 150, the empty tray feeding mechanism 160 and the full tray storage mechanism 170 are all provided with two groups. So set up, about accomplish the time of swaying of 1 product and be 0.75s, efficiency is 6 times of manual swaying.
The automatic cutting wobble plate device 100 provided by the embodiment of the invention can realize continuous operation of cutting and wobble plate, is not in a mode of cutting firstly and then manually arranging the wobble plate, reduces manual interference, further reduces bad phenomena of scratch, oil stain and the like of products, and improves the product yield. Meanwhile, the automatic cutting wobble plate device 100 is high in operation efficiency of cutting wobble plates, and production time is saved. In addition, the encapsulation detecting unit 122 and the glue port pressing unit 124 are integrated into the automatic cutting wobble plate device 100, so that the space utilization rate is improved, the cost of a plurality of devices is reduced, and the integration level is higher.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. An automatic trimming wobble plate device, comprising:
a frame;
the cutting mechanism is arranged on the frame and comprises an encapsulation detection unit, a glue mouth pressing unit, a cutting unit and a pulling unit, wherein the encapsulation detection unit, the glue mouth pressing unit and the cutting unit are sequentially arranged;
The rotary material receiving mechanism is arranged on the frame and comprises a rotary platform, a plurality of material receiving units are arranged on the rotary platform, and the material receiving units can extend into the cutting units for receiving materials;
the material taking and carrying mechanism is arranged on the rack and comprises a movable material taking unit, and the material taking unit can take materials from the material receiving unit;
the full tray carrying mechanism is arranged on the frame and comprises a sliding rail and a supporting frame capable of moving along the sliding rail, the supporting frame is used for placing a tray, the material taking unit can place the material taken from the material receiving unit into an empty tray on the supporting frame to obtain a full tray filled with the material, and the supporting frame can transfer the full tray;
The empty disc feeding mechanism is arranged on the frame and comprises an empty disc storage area and a first servo driving unit, and the first servo driving unit can convey empty discs in the empty disc storage area to the supporting frame;
The full tray storage mechanism is arranged on the frame and comprises a full tray storage area and a second servo driving unit, and the second servo driving unit can convey the full tray conveyed by the support frame to the full tray storage area;
The frame is divided into an upper layer and a lower layer, the cutting structure, the rotary receiving mechanism, the material taking and transporting mechanism and the empty disc feeding mechanism are all arranged on the upper layer, the full disc storage mechanism is arranged on the lower layer, the empty disc feeding mechanism and the full disc storage mechanism are approximately aligned in the vertical direction, the full disc transporting mechanism penetrates from the upper layer to the lower layer, and the supporting frame is configured to reciprocate between the empty disc feeding mechanism and the full disc storage mechanism in the vertical direction.
2. The automatic cutting wobble plate apparatus as set forth in claim 1, wherein the stock receiving unit includes a first cylinder, and a plurality of stock receiving elements driven by the first cylinder.
3. The automatic cutting wobble plate apparatus as set forth in claim 1, wherein the material taking unit includes a plurality of suction nozzles, and a second cylinder group driving the plurality of suction nozzles to change a pitch.
4. The automatic cutting wobble plate device of claim 1, wherein the empty plate storage area comprises a first empty plate storage area and a second empty plate storage area which are arranged in a stepped manner in sequence, and a plurality of layers of empty material plates are stacked in the first empty plate storage area.
5. The automatic cutting wobble plate apparatus according to claim 4, wherein the first servo driving unit includes a first servo motor, and a first finger group driven by the first servo motor, the first finger group being capable of driving empty trays of the first empty tray storage section to the support frame via the second empty tray storage section, and the first empty tray storage section being provided with a first driving assembly that drives a plurality of layers of empty trays to move in a stacking direction.
6. The automatic cutting wobble plate apparatus of claim 4, wherein the second empty plate storage area is provided with a frame capable of accommodating and limiting an empty plate, and a third cylinder driving the frame to lift.
7. The automatic cutting and swaying disc device according to claim 1, wherein the full disc storage area comprises a first full disc storage area and a second full disc storage area which are arranged in a stepped manner in sequence, and the first full disc storage area can be stacked with a plurality of layers of full discs.
8. The automatic cutting and swaying disc device according to claim 7, wherein the second servo driving unit comprises a second servo motor and a second pusher dog group driven by the second servo motor, the second pusher dog group can drive the full trays carried by the supporting frame to reach the first full tray storage area through the second full tray storage area, and the first full tray storage area is provided with a second driving component for driving the multi-layer full trays to move along the stacking direction.
9. The automatic cutting and swaying disc device according to claim 1, wherein the material taking and transporting mechanism, the full disc transporting mechanism, the empty disc feeding mechanism and the full disc storing mechanism are respectively provided with two groups, and the two groups are respectively arranged on two sides of the cutting mechanism.
10. The automatic cutting and swaying disc device according to claim 1, further comprising a controller arranged on the frame, wherein the controller is respectively connected with the cutting mechanism, the rotary receiving mechanism, the material taking and carrying mechanism, the full disc carrying mechanism, the empty disc feeding mechanism and the full disc storage mechanism.
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| CN201811555559.5A CN109571617B (en) | 2018-12-19 | 2018-12-19 | Automatic cutting and arranging device |
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| CN201811555559.5A CN109571617B (en) | 2018-12-19 | 2018-12-19 | Automatic cutting and arranging device |
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| CN109571617A CN109571617A (en) | 2019-04-05 |
| CN109571617B true CN109571617B (en) | 2024-04-26 |
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| CN112388904B (en) * | 2020-10-26 | 2022-05-31 | 凯视通机器人智能科技(苏州)有限公司 | Full-automatic shearing machine for HUD (head Up display) lens |
| CN114309235B (en) * | 2021-11-30 | 2024-02-20 | 光子(深圳)精密科技有限公司 | Automatic intelligent integrated device of blank blanking displacement wobble plate |
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