CN111591658A - Cutter storage and distribution system - Google Patents

Abstract

The invention discloses a cutter storage and distribution system which comprises a cutter storage and distribution system, a storage warehouse and a plurality of cutter taking and distribution machines, wherein the cutter taking and distribution machines are used for distributing cutters into a cutter box; the storage warehouse is arranged on one side of the knife storage flow system, and the knife taking and matching machines are arranged along the knife storage flow system. According to the tool storage and distribution system, the tool storage logistics system, the storage warehouse position and the tool taking and distribution machine are arranged, the tool storage logistics system can take out the whole/non-whole cutter head box from the storage warehouse position and send the whole/non-whole cutter head box to the tool taking and distribution machine for tool distribution, after tool distribution is completed, the whole/non-whole cutter head box with the well-arranged drilling tools is taken out from the tool taking and distribution machine, the non-whole cutter head box can return to the storage warehouse position again, and the whole/non-whole cutter head box can be directly taken out of the warehouse, so that automatic storage and automatic tool distribution of the drilling tools are realized, manual operation is replaced, the manual use cost is reduced, and the production efficiency is improved.

Description

Cutter storage and distribution system

Technical Field

The invention relates to the field of drill cutter production lines, in particular to a cutter storage and distribution system.

Background

The drill cutter in the prior art is separated in taking, placing, classifying, transporting and transferring and storage positions, the space utilization rate is low, a large amount of labor is needed for transferring, the cost is high, misoperation is easily caused by labor, and the production efficiency is low.

The cutter head is usually taken and put materials manually or semi-automatically by using a forklift and the like to place the cutter head on the cutter frame, the automation degree of the above two operation modes is low, the material taking and putting speed is directly influenced, and the efficiency is low. In addition, the tool rest cannot be vertically arranged too high, otherwise, the tool pan is difficult to put in or take out, and therefore the occupied area of the tool rest is large.

After the drill cutters are machined, the drill cutters generally need to be assembled in the cutter head box, and the required drill cutters and the cutter head box need to be grabbed and screened in the assembling process. The assembly work of the drill cutter in the prior art usually adopts manual work to operate, or adopts semi-automatic mode, and these modes lead to the production accuracy to reduce, appear easily that the assembly is in disorder or the incomplete blade disc box of quantity, and need invest a large amount of manual works, seriously influence normal efficiency, increase manufacturing cost.

Disclosure of Invention

Based on this, the invention aims to provide an integrated, automatic and efficient cutter storage and distribution system.

The invention relates to a knife storage and distribution system, which comprises a knife storage and distribution system, a storage warehouse and a plurality of knife taking and distribution machines, wherein the knife taking and distribution machines are used for distributing knives into a knife box;

the storage warehouse is arranged on one side of the knife storage flow system, and the knife taking and matching machines are arranged along the knife storage flow system.

According to the tool storage and distribution system, the tool storage logistics system, the storage warehouse position and the tool taking and distribution machine are arranged, the tool storage logistics system can take out the whole/non-whole cutter head box from the storage warehouse position and send the whole/non-whole cutter head box to the tool taking and distribution machine for tool distribution, after tool distribution is completed, the whole/non-whole cutter head box with the well-arranged drilling tools is taken out from the tool taking and distribution machine, the non-whole cutter head box can return to the storage warehouse position again, and the whole/non-whole cutter head box can be directly taken out of the warehouse, so that automatic storage and automatic tool distribution of the drilling tools are realized, manual operation is replaced, the manual use cost is reduced, and the production efficiency is improved.

In one embodiment, the knife storage flow system comprises: the system comprises an empty box feeding line for feeding empty cutter head boxes, a storage discharging line for outputting the whole or non-whole cutter head boxes in a storage position, a direct storage discharging line for directly outputting cutter head boxes after cutter allocation or directly outputting the cutter head boxes in the storage position, and a storage returning line for conveying the cutter head boxes not in the whole back to the storage position;

a plurality of cutter taking and distributing machines are arranged along the empty box feeding line;

the warehouse-out line is parallel and adjacent to the direct warehouse-out line and the warehouse-returning line, the warehouse-out line, the direct warehouse-out line and the warehouse-returning line are arranged along a plurality of knife taking and knife distributing machines, and one side of the warehouse-out line, the direct warehouse-out line and the warehouse-returning line is provided with the warehouse position.

In one embodiment of the above technical solution, the knife material storage system further comprises an empty box returning line for returning an empty box on the empty box feeding line, wherein the empty box returning line is adjacent to the empty box feeding line in parallel;

the knife storage material system further comprises a whole box/non-whole box feeding line which is used for feeding the whole box or non-whole box of knife box boxes and is transferred into the storage position, and the whole box/non-whole box feeding line is arranged on one side of the tail end of the storage returning line.

In one embodiment of the above technical solution, the storage location includes a vertical warehouse and an RGV manipulator;

the top of the vertical warehouse is horizontally provided with a guide rail;

the RGV manipulator comprises a sliding frame, a lifting module and a material taking manipulator, wherein the sliding frame is slidably erected on a guide rail of the vertical warehouse, the lifting module is vertically arranged on the sliding frame, and the material taking manipulator is connected with the lifting module and can be driven by the lifting module to lift.

In one embodiment of the above technical solution, the top of the sliding frame is provided with a roller, and the sliding frame is slidably erected on a guide rail of the vertical warehouse through the roller;

the top of the vertical warehouse is further horizontally provided with a horizontal rack parallel to the guide rail, the top of the sliding frame is provided with a horizontal driving motor, the output end of the horizontal driving motor is connected with a horizontal driving gear, and the horizontal driving gear is meshed with the horizontal rack.

In one embodiment of the technical solution, the RGV manipulator further includes a bracket, the bracket is slidably disposed on the sliding frame up and down, the bracket is connected with the lifting module, and the material taking manipulator is fixed on the bracket.

In one embodiment of the above technical solution, the material taking manipulator includes a material taking driving motor and a material taking supporting plate;

get material driving motor and be fixed in on the bracket, get material driving motor's output with get the material layer board and be connected, it can drive to get material layer board to the vertical warehouse direction removes to get material driving motor.

In one embodiment of the above technical solution, the knife taking and distributing machine comprises a knife taking machine, a knife distributing machine and a plurality of manipulators arranged on one side of the knife taking machine and one side of the knife distributing machine;

the cutter taking machine comprises a cutter taking rotating platform, a cutter taking turntable and a plurality of cutter taking clamps; the tool taking rotating platform is arranged below the tool taking rotating disc and drives the tool taking rotating disc to rotate, and the tool taking clamps are arranged along the periphery of the tool taking rotating disc;

the cutter matching machine comprises a cutter matching rotating platform, a cutter matching turntable and a plurality of cutter matching clamps; the matched cutter rotating platform is arranged below the matched cutter rotating disc and drives the matched cutter rotating disc to rotate, and the matched cutter clamps are arranged along the periphery of the matched cutter rotating disc.

In one embodiment of the above technical solution, each of the plurality of tool-taking clamps and the plurality of tool-setting clamps includes a bottom plate, a baffle plate, and a pressing plate; the bottom plate is fixed on the cutter taking turntable, the baffle is fixed along the side edge of the bottom plate, and the pressing plate is movably arranged on the bottom plate and located on one side opposite to the baffle.

In one embodiment of the above technical solution, each of the plurality of manipulators includes a support, a guide rail, a sliding frame, a horizontal driver, a vertical driver, and a clamping jaw cylinder;

the support set up in get the sword machine or join in marriage one side of sword machine, the guide rail level is fixed in the upper portion of support, the carriage slidable set up in on the guide rail, horizontal driver is fixed in on the support and its power take off end with the carriage transmission is connected, vertical driver is fixed in on the carriage and its power take off end can drive the clamping jaw cylinder goes up and down, the clamping jaw cylinder set up in get the sword carousel or join in marriage sword carousel top.

Compared with the prior art, the cutter storage and distribution system is provided with the cutter storage logistics system, the storage warehouse position and the cutter taking and distribution machine, the cutter storage logistics system can take out the whole box/non-whole box cutter head box from the storage warehouse position and send the whole box/non-whole box cutter head box to the cutter taking and distribution machine for cutter distribution, after cutter distribution is completed, the whole box/non-whole box cutter head box after complete cutter distribution is taken out from the cutter taking and distribution machine, the non-whole box cutter head box can return to the storage warehouse position again, and the whole box/non-whole box cutter head box can be directly taken out of the warehouse, so that automatic storage and automatic cutter distribution of the drill cutters are realized, manual operation is replaced, the manual use cost is reduced, and the production efficiency is improved. The knife storage and distribution system has the characteristics of integration, automation, high efficiency and the like.

For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.

Drawings

Fig. 1 is a schematic perspective view of a preferred structure of the knife storage and dispensing system of the present invention.

Fig. 2 is a schematic diagram of a preferred configuration of the knife store flow system.

Fig. 3 is a partial enlarged view at I in fig. 2.

Fig. 4 is a partial enlarged view at II in fig. 2.

Fig. 5 is a schematic perspective view of a preferred structure of a warehouse location.

FIG. 6 is a partial enlarged view of a preferred construction of the RGV manipulator.

Figure 7 is a schematic diagram of a preferred construction of the reclaiming robot.

Fig. 8 is a schematic perspective structure diagram of a preferred structure of the knife taking and distributing machine.

Fig. 9 is a schematic perspective view of another angle of the preferred structure of the knife taking and distributing machine.

Fig. 10 is a schematic perspective view of a preferred structure of the knife extractor.

Fig. 11 is a schematic perspective view of another angle of the preferred structure of the knife extractor.

Fig. 12 is a side view of a preferred construction of the knife extractor.

FIG. 13 is a perspective view of a preferred construction of the tool holder and tool holder assembly.

Fig. 14 is a schematic view of a plurality of manipulators provided around the blade picking machine and the blade distributing machine.

Detailed Description

The terms of orientation of up, down, left, right, front, back, top, bottom, and the like, referred to or may be referred to in this specification, are defined relative to their configuration, and are relative concepts. Therefore, it may be changed according to different positions and different use states. Therefore, these and other directional terms should not be construed as limiting terms.

The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

The terminology used in the present disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used in this disclosure and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

Referring to fig. 1, fig. 1 is a schematic perspective view of a preferred structure of the knife storage and dispensing system of the present invention.

The invention relates to a knife storage and distribution system, which comprises a knife storage and distribution system 1, a storage warehouse 2 and a plurality of knife taking and distribution machines 3 used for distributing knives into a knife box. The storage warehouse 2 is arranged on one side of the knife storage flow system 1, and the knife taking and matching machine 3 is arranged along the knife storage flow system 1.

It should be noted that the total number of the knife taking and distributing machines 3 in this embodiment is 12, and the knife taking and distributing machines are divided into two rows, and only 3 of them are shown in fig. 1 for convenience of display and viewing.

Through setting up sword storage logistics system 1, storage storehouse position 2 and get sword and join in marriage sword machine 3, sword storage logistics system 1 can take out whole box/whole box blade disc box of non-from storage storehouse position 2, and send to and get sword and join in marriage sword machine 3 and join in marriage the sword, after joining in marriage the sword and accomplish, take out the whole box of sword/whole box blade disc box of non-after the intact brill sword of configuration from getting sword and joining in marriage sword machine 3 again, whole box of non-sword box can return storage storehouse position 2 once more, whole box/whole box of non-sword box can directly go out of the storehouse, realized the automatic storage of brill sword, automatic joining in marriage the sword, replaced manual operation, the artificial use cost has been reduced, and the production efficiency is improved.

Please refer to fig. 2-4. Fig. 2 is a schematic diagram of a preferred configuration of the knife store flow system. Fig. 3 is a partial enlarged view at I in fig. 2. Fig. 4 is a partial enlarged view at II in fig. 2.

In a first aspect, the knife logistics system 1 includes an empty magazine loading line 11 for loading empty magazine boxes, an unloading line 12 for outputting complete magazine boxes or non-complete magazine boxes in the storage location 2, a direct unloading line 13 for directly outputting the cutter boxes after knife distribution or directly outputting the cutter boxes of the storage location 2, and a returning line 14 for returning the cutter boxes of the non-complete magazine boxes to the storage location 2. A plurality of cutter taking and distributing machines 3 are arranged along the empty box feeding line 11; the warehouse-out line 12, the direct warehouse-out line 13 and the warehouse-back line 14 are arranged in parallel and adjacent, the warehouse-out line 12, the direct warehouse-out line 13 and the warehouse-back line 14 are also arranged along a plurality of knife taking and knife distributing machines 3, and one side of the warehouse-out line 12, the direct warehouse-out line 13 and the warehouse-back line 14 is provided with the warehouse position 2.

In this embodiment, the knife storing flowing system 1 is two sets and symmetrically arranged, and each set of the knife storing flowing system 1 is provided with two empty box feeding lines 11 and two warehouse discharging lines 12. In this embodiment, 12 knife taking and distributing machines 3 are provided, and the empty box feeding line 11, the warehouse discharging line 12, the direct warehouse discharging line 13 and the warehouse returning line 14 of each group of the knife storage and distribution system 1 penetrate through 6 knife taking and distributing machines 3.

The two groups of knife storage material systems also comprise an empty box returning line 15 for returning the empty boxes on the empty box feeding line 11, and the empty box returning line 15 is arranged adjacent to the empty box feeding line 11 in parallel. In addition, an empty cartridge NG buffer line 151 for buffering the cartridge loaded by the empty cartridge loading line 11 and NG is provided at an end of the empty cartridge returning line 15.

One group of the knife magazine system 1 further comprises a whole/non-whole box feeding line 16 for feeding whole or non-whole boxes of knife magazine and transferring the whole/non-whole boxes into the storage location 2, wherein the whole/non-whole box feeding line 16 is arranged on one side of the end of the backyard line 14.

The end of the stocker returning line 14 is provided with a stocker returning NG line 141 for buffering the magazine cases on the stocker returning line 14 or the whole/non-whole magazine loading line 16. The warehouse returning NG line 141 is used for caching the non-whole-box cutter head boxes with codes NG scanned on the warehouse returning line 14 and finally taken away manually; the full-box/non-full-box loading line 16 scanning code NG cutter head box can also be used for buffering the full-box or non-full-box cutter head box in the following embodiment II and finally is manually taken away.

The whole/non-whole feeding line 16 is used for manually feeding the whole or non-whole cutter head boxes provided with the drilling cutters, the cutter head boxes after feeding can be conveyed to the RGV manipulator through code scanning, then the cutter head boxes without error in code scanning are grabbed by the module manipulator and are conveyed to the storage warehouse position 2 by the RGV manipulator for storage, and the cutter head boxes with the code scanning NG are grabbed to the warehouse returning NG line 141 and then are manually taken away.

The empty box feeding line 11 is used for manually feeding empty boxes, after the empty boxes are fed, the flow continues to the cutter taking and distributing machine 3, after the codes are scanned, the empty box feeding line is placed on the empty box returning line 15 and used for the cutter taking and distributing machine 3 to distribute drilling cutters, a cutter head box scanned with the codes NG is grabbed on the empty box NG cache line 151, and finally the empty box feeding line is manually taken away.

The cutter boxes of the whole boxes or the non-whole boxes can be grabbed from the RGV manipulator by using a module manipulator and conveyed to the delivery line 12, and the operation is continued after the code is scanned, and because the delivery line 12 penetrates through 6 cutter taking and distributing machines 3, each cutter taking and distributing machine 3 is ensured to be capable of taking the cutter boxes of the whole boxes or the non-whole boxes from two delivery lines 12.

The end parts of the two warehouse outlet lines 12 are provided with warehouse outlet NG lines 121 used for buffering the cutter head boxes of the warehouse outlet lines 12 which scan the codes NG upwards. The warehouse-out NG line 121 is used for caching the whole boxes or the non-whole boxes of the cutter head boxes of the code NG scanned on the warehouse-out line 12, and finally, the cutter head boxes are taken away manually.

The end part of the direct warehouse outlet line 13 is also provided with a direct warehouse outlet NG cache line for caching the whole box of the scanning code NG on the direct warehouse outlet line 13 or the cutter head box of the non-whole box.

The direct warehouse-out line 13 is connected with the cutter taking and distributing machine 3 and the warehouse position 2 in an abutting mode. The whole cutter head box after the cutter taking and distributing machine 3 completes cutter distribution is placed on the direct warehouse outlet line 13, conveyed out through the direct warehouse outlet line 13 after code scanning, and the cutter head box scanned with the code NG is grabbed to the direct warehouse outlet NG cache line and finally taken away manually. Each direct warehouse-out line 13 is composed of 2 sections, namely, 3 knife taking and distributing machines 3 are supplied for one section, so that the fact that the whole knife distributing system stops direct warehouse-out due to the fact that a certain fault occurs in the knife taking and distributing machines 3 is guaranteed. The magazine that is rotated out from the storage location 2 can be placed on the direct storage-out line 13 and directly discharged out through the direct storage-out line 13.

The cutter taking and distributing machine 3 places the unnecessary non-whole boxes of cutter heads on the warehouse returning line 14, after the codes are scanned, the cutter heads are conveyed back to the warehouse position 2 by the warehouse returning line 14, and the non-whole boxes of cutter heads which are scanned by the codes NG are grabbed on the warehouse returning NG line 141 and finally are manually taken away.

Preferably, the empty box feeding line 11, the warehouse discharging line 12, the direct warehouse discharging line 13 and the warehouse returning line 14 all comprise a plurality of sections connected end to end.

For example, each of the delivery lines 12 of the present embodiment is composed of two sections, i.e., one section supplies 3 knife taking and distributing machines 3. Each knife taking and distributing machine 3 can take materials from two of the warehouse outlet lines 12, and the knife taking and distributing machines 3 are guaranteed not to stop distributing knives of the whole knife distributing system due to faults at certain positions.

Preferably, transition rollers 110 are arranged at the adjacent section end-to-end connection positions of the empty box feeding line 11, the warehouse discharging line 12, the direct warehouse discharging line 13 and the warehouse returning line 14. The transition roller 110 may ensure that the cartridge passes smoothly through the interface between the segments.

Further, the warehouse-out line 12, the direct warehouse-out line 13 and the warehouse-back line 14 share a plurality of supports, and the plurality of supports are arranged along the bottoms of the warehouse-out line 12, the direct warehouse-out line 13 and the warehouse-back line 14.

Preferably, a CCD detector 17 and a code scanning mechanism 18 are arranged above the warehouse outlet line 12, the direct warehouse outlet line 13 and the warehouse return line 14 along the line. CCD detector 17 can be right the blade disc box formation of image to judge whether the box is full in the assembly of the brill sword in the blade disc box, can also distinguish blade disc box colour, direction and the position and the quantity of brill sword, and can distinguish whether have the foreign matter in the blade disc box hole of blade disc box, can also carry out the two-dimensional code and detect. The code scanning mechanism 18 may be a code scanner commonly used in the production line in the prior art.

And a correlation type photoelectric sensor 19 is arranged along the warehouse returning line 14. The correlation type photoelectric sensor 19 is used for detecting whether the cutter head box is in place.

It should be noted that the empty box feeding line 11, the warehouse discharging line 12, the multiple sections of the direct warehouse discharging line 13 and the warehouse returning line 14, and the empty box returning line 15 all include a conveying motor and a conveying belt, and an output end of the conveying motor is in transmission connection with the conveying belt. The conveying motor drives the conveying belt to rotate, so that the cutter box is conveyed. In addition, the sections of the empty box feeding line 11, the delivery line 12, the direct delivery line 13 and the return line 14, and the empty box return line 15 are all equipped with a tensioning mechanism for tensioning the conveyor belt, which is commonly used in the prior art, and a blocking mechanism driven by a motor or an air cylinder, which is disposed on one side of the conveyor belt for blocking the magazine, and these structures are simple and easy to implement for those skilled in the art.

The conveying motor can be preferably a speed regulating motor.

The cutter storage flow system 1 can take out the whole box/non-whole box cutter head box from the storage warehouse position 2 and send the cutter to the cutter taking and distributing machine 3 for distributing cutters, after the cutter distributing is completed, the whole box/non-whole box cutter head box of the cutters after the perfect drilling cutters are arranged is taken out from the cutter taking and distributing machine 3, the whole box/non-whole box cutter head box of the cutters can return to the storage warehouse position 2 again, the whole box/non-whole box cutter head box can be directly taken out of the warehouse, the automatic storage and automatic cutter distribution of the drilling cutters are realized, the manual operation is replaced, the manual use cost is reduced, and the production efficiency is improved.

Please refer to fig. 5-7. Fig. 5 is a schematic perspective view of a preferred structure of a warehouse location. FIG. 6 is a partial enlarged view of a preferred construction of the RGV manipulator. Figure 7 is a schematic diagram of a preferred construction of the reclaiming robot.

In a second aspect, the storage bay 2 includes a stand 21 and an RGV robot 22.

The top of the vertical warehouse 21 is horizontally provided with a guide rail 211.

The RGV manipulator 22 comprises a sliding frame 221, a lifting module 222 and a material taking manipulator 223, wherein the sliding frame 221 can be arranged on the guide rail 211 of the vertical warehouse 21 through the sliding frame 221, the lifting module 222 is vertically arranged on the sliding frame 221, and the material taking manipulator 223 is connected with the lifting module 222 and can be driven by the lifting module 222 to lift.

Through setting up upright storehouse 21 and RGV manipulator 22, carriage 221 can be followed upright storehouse 21 and removed in order conveniently to seek the blowing position, and lift module 222 drives gets material manipulator 223 and gets the material operation of putting on upright storehouse 21, improves greatly and gets blowing efficiency, has solved among the prior art problem that the blade disc got blowing manual work or semi-automatization operating efficiency low, and area is little.

Specifically, the plurality of vertical banks 21 are provided, the plurality of vertical banks 21 are arranged in parallel, and the carriage 221 of the RGV robot 22 is mounted on the guide rails 211 of two adjacent vertical banks 21. The RGV robot 22 can be fully utilized by performing the loading and unloading operation for two adjacent vertical banks 21 by one RGV robot 22.

Preferably, the storage boards 210 are arranged in a plurality of layers in the vertical warehouse 21. The object placing plate 210 is preferably provided in an elongated shape. The multiple layers of the object placing plates 210 can save the occupied area, improve the containing amount of unit area, and facilitate the material taking and placing operation of the RGV manipulator 22.

Further, the vertical warehouse 21 is preferably provided with 20 layers of the object placing plates 210, and preferably 28 cutter disc placing positions are arranged on each object placing plate 210, so that the capacity of the single vertical warehouse 21 is 560 cutter discs. When the material is specifically placed, the cutter head can be placed into the concave pit of the tray firstly, and then the cutter head is placed into the position.

In addition, the bottom of the vertical warehouse 21 is fixedly installed by using I-steel, and each vertical warehouse 21 can be independently installed.

Preferably, a roller 2211 is disposed on the top of the sliding frame 221, and the sliding frame 221 is disposed on the guide rail 211 of the vertical warehouse 21 through the roller 2211.

The top of the vertical warehouse 21 is further horizontally provided with a horizontal rack 212 parallel to the guide rail 211, the top of the sliding frame 221 is provided with a horizontal driving motor 2212, the output end of the horizontal driving motor 2212 is connected with a horizontal driving gear 2213, and the horizontal driving gear 2213 is meshed with the horizontal rack 212.

The horizontal driving motor 2212 is used for driving the sliding frame 221 to slide on the guide rail 211, manual operation is not needed, and the automation degree is high.

It may be preferable to provide brackets 23 on both sides of the stand library 21 for supporting the guide rails 211 and the horizontal rack 212.

Further, the bottom of the vertical warehouse 21 is horizontally provided with a bottom slide rail 213 parallel to the guide rail 211, the bottom of the carriage is provided with a bottom roller, and the bottom of the carriage is slidably arranged on the bottom slide rail 213 through the bottom roller. The bottom slide rail 213 is provided to make the sliding frame 221 more stable during sliding.

In this embodiment, the guide rail 211 is a cylindrical guide rail, and the bottom slide rail 213 is a steel square tube.

In addition, the RGV robot 22 further includes a bracket 224, the bracket 224 is slidably disposed on the sliding frame 221 up and down, the bracket 224 is connected to the lifting module 222, and the material taking robot 223 is fixed to the bracket 224.

The lifting module 222 of this embodiment includes a lifting driving motor 2221 and a screw rod.

The lifting driving motor 2221 is fixed on the sliding frame 221, the screw rod is vertically arranged on the sliding frame 221, the output end of the lifting driving motor 2221 is in transmission connection with the screw rod, and the screw rod sleeve of the screw rod is fixedly connected with the bracket 224.

The lead screw is driven to rotate by the lifting driving motor 2221, so that the bracket 224 is driven to slide up and down along the sliding frame 221, the material taking and placing operation is performed, the structure is stable, and the automation degree is high.

The lifting driving motor 2221 is preferably a servo motor.

Preferably, the material taking robot 223 includes a material taking driving motor 2231 and a material taking blade 2232. The material taking driving motor 2231 is fixed on the bracket 224, an output end of the material taking driving motor 2231 is connected with the material taking supporting plate 2232, and the material taking driving motor 2231 can drive the material taking supporting plate 2232 to move towards the direction of the vertical warehouse 21.

The material taking driving motor 2231 can drive the material taking support plate 2232 to move in the direction of the vertical warehouse 21 to perform the material taking and placing operation.

The material taking driving motor 2231 is preferably a stepping motor.

Further, the material taking manipulator 223 further comprises a material taking rack 2233, the material taking rack 2233 is horizontally fixed on the material taking support plate 2232, and the end of the material taking rack 2233 faces the direction of the vertical warehouse 21.

The output end of the material taking driving motor 2231 is connected with a material taking gear 2234, and the material taking gear 2234 is meshed with the material taking rack 2233.

Utilize get the material gear with get the cooperation drive of material rack 2233 get the material layer board 2232 and remove, drive stability is high, and the location is accurate, is convenient for get the blowing.

Preferably, the material taking supporting plate 2232 is provided with two hooking columns 2235, the two hooking columns 2235 are vertically fixed, and the two hooking columns 2235 can hook the bottom of the knife box and pull out the knife box.

The RGV robot 22 is further preferably provided with an electric box 225, the electric box 225 is fixed to one side of the sliding frame 221, and the electric box 225 is electrically connected to the lifting driving motor 2221 and the material taking driving motor 2231.

Preferably, the number of the material taking manipulators 223 in this embodiment is four, and the four material taking manipulators 223 are symmetrically arranged on two sides of the bracket 224. Of course, the material taking manipulator 223 may be arranged in other numbers according to the requirement. The material taking manipulator 223 is provided with a plurality of materials taking manipulators, so that the material taking and placing efficiency can be improved.

Please refer to fig. 8-14. Fig. 8 is a schematic perspective structure diagram of a preferred structure of the knife taking and distributing machine. Fig. 9 is a schematic perspective view of another angle of the preferred structure of the knife taking and distributing machine. Fig. 10 is a schematic perspective view of a preferred structure of the knife extractor. Fig. 11 is a schematic perspective view of another angle of the preferred structure of the knife extractor. Fig. 12 is a side view of a preferred construction of the knife extractor. FIG. 13 is a perspective view of a preferred construction of the tool holder and tool holder assembly. Fig. 14 is a schematic view of a plurality of manipulators provided around the blade picking machine and the blade distributing machine.

In a third aspect, the knife taking and distributing machine 3 includes a knife taking machine 31, a knife distributing machine 32, and a plurality of manipulators 33 provided on one side of the knife taking machine 31 and the knife distributing machine 32.

The cutter taking machine 31 comprises a cutter taking rotating platform 311, a cutter taking rotating disc 312 and a plurality of cutter taking clamps 313; get sword rotary platform 311 set up in get sword carousel 312 below, just get sword rotary platform 311 drive get sword carousel 312 and rotate, it is a plurality of get sword anchor clamps 313 along get the even setting of the periphery of sword carousel 312.

The cutter matching machine 32 comprises a cutter matching rotating platform 321, a cutter matching rotating disc 322 and a plurality of cutter matching clamps 323; the matched cutter rotating platform 321 is arranged below the matched cutter rotating disc 322, the matched cutter rotating platform 321 drives the matched cutter rotating disc 322 to rotate, and the matched cutter clamp 323 is multiple and evenly arranged along the periphery of the matched cutter rotating disc 322.

Specifically, the tool-taking rotating platform 311 and the tool-matching rotating platform 321 may be electric rotating platforms commonly used in the prior art, and generally, these electric rotating platforms include a motor and a rotating base driven by the motor through gear transmission, and the rotating base may be connected to the tool-taking rotating disc 312 or the tool-matching rotating disc 322.

Each of the plurality of tool holders 313 and the plurality of tool holders 323 includes a bottom plate 3101, a blocking plate 3102, and a pressing plate 3103. The bottom plate 3101 is fixed on the knife-taking turntable 312, the blocking plate 3102 is fixed along the side edge of the bottom plate 3101, and the pressing plate 3103 is movably arranged on the bottom plate 3101 and is positioned at the opposite side of the blocking plate 3102.

Preferably, each of the plurality of tool-removing clamps 313 and the plurality of tool-setting clamps 323 further includes a linear slide 3104, the linear slide 3104 is horizontally disposed on the bottom plate 3101 and extends to the outside of the bottom plate 3101, and the pressing plate 3103 is movably disposed on the linear slide 3104. The pressing plate 3103 is mounted on the linear slide 3104, so that the pressing plate 3103 can move smoothly along a straight line when being opened and closed.

Further, the plurality of tool taking clamps 313 and the plurality of tool setting clamps 323 also include a reset tension spring 3105 capable of driving the pressing plate 3103 to reset along the linear slide rail 3104, and two ends of the reset tension spring 3105 are respectively connected with the pressing plate 3103 and the bottom plate 3101.

Preferably, each of the plurality of tool taking clamps 313 and the plurality of tool distribution clamps 323 further comprises a fixing block 3106, the fixing block 3106 is connected with the lower part of the blocking plate 3102, and the lower part of the fixing block 3106 is provided with a wedge shape.

The tool taking machine 31 and the tool distributing machine 32 both further comprise a plurality of ejecting cylinders 34, the ejecting cylinders 34 are respectively arranged below the tool taking rotary disc 312 and the tool distributing rotary disc 322, a piston rod of each ejecting cylinder 34 is upwards arranged and connected with an ejecting block 35, the upper part of each ejecting block 35 is wedge-shaped, and each ejecting block 35 can press the fixed block 3106 and enable the pressing plate 3103 to move towards the outer side of the bottom plate 3101 along the linear sliding rail 3104.

Preferably, two adjacent side edges of the bottom plate 3101 are respectively provided with one baffle 3102, the side edge positions corresponding to the two side edges are respectively provided with one pressing plate 3103, the number of the fixing blocks 3106 is two, and the two fixing blocks 3106 are respectively connected with one pressing plate 3103. Correspondingly, every the piston rod of the top-open cylinder 34 is connected with two top-open blocks 35, two top-open blocks 35 are respectively arranged at two fixed blocks 3106 below, thus, when the piston rod of the top-open cylinder 34 stretches out, two pressing plates 3103 can move towards two sides, so that the cutter head box can be conveniently put in.

The tool taking turntable 312 of the tool taking machine 31 of this embodiment is configured with 12 stations, each station is configured with one tool taking clamp 313, the number of the ejection cylinders 34 under the tool taking turntable 312 is 2, and the distance between the ejection cylinders 34 is an integral multiple of the distance between two adjacent tool taking clamps 313.

The tool setting rotary table 322 of the tool setting machine 32 of this embodiment is configured with 4 stations, each station is configured with one tool setting clamp 323, the number of the ejection cylinders 34 under the tool setting rotary table 322 is 2, and the distance between the 2 ejection cylinders 34 is an integral multiple of the distance between two adjacent tool setting clamps 323.

When the tool taking rotary disc 312 or the tool distribution rotary disc 322 rotates in place, the piston rod of the ejection cylinder 34 extends out, the ejection block 35 is attached to the fixed block 3106 to eject upwards, and the fixed block 3106 drives the pressing plate 3103 to open outwards. At this time, the knife box is put in, and then the piston rod of the knock-out cylinder 34 is retracted, and the pressing plate 3103 is restored to the original position by the return tension spring 3105.

In addition, U-shaped switch sensors are disposed on the peripheries of the knife taking rotary disc 312 and the knife allocating rotary disc 322. The U-shaped switch sensor can constantly monitor the position of the clamp on the cutter taking rotary disc 312 or the cutter distribution rotary disc 322, and the accurate rotating position of the cutter taking rotary disc 312 or the cutter distribution rotary disc 322 is guaranteed.

Each of the plurality of the robot arms 33 includes a support 331, a guide 332, a carriage 333, a horizontal driver 334, a vertical driver 335, and a jaw cylinder 336.

The support 331 set up in get sword machine 31 or one side of joining in marriage sword machine 32, the guide rail 332 level is fixed in the upper portion of support 331, carriage 333 slidable set up in on the guide rail 332, horizontal driver 334 is fixed in on the support 331 and its power take off end with carriage 333 transmission is connected, vertical driver 335 is fixed in on the carriage 333 and its power take off end can drive clamping jaw cylinder 336 goes up and down, clamping jaw cylinder 336 set up in get sword carousel 312 or join in marriage sword carousel 322 top.

Preferably, each of the plurality of robot arms 33 further comprises a rotary cylinder 337, a cylinder body of the rotary cylinder 337 is connected to a power output end of the vertical driver 335, and a rotary disk thereof is connected to the jaw cylinder 336.

In one embodiment, the horizontal driver 334 is a cylinder, the cylinder body of which is horizontally fixed on the support 331, and the piston rod of which is connected with the sliding frame 333. The horizontal drive 334 ensures that the carriage 333 travels straight on the rails 332 without jamming.

In another embodiment, the horizontal driver 334 may also be a motor, the motor is a linear motor or a conventional motor, and a power output end of the conventional motor drives the sliding frame 333 to slide on the guide rail 332 through a conventional transmission manner, such as a chain, a belt, a rack, a lead screw, and the like.

Preferably, the vertical driver 335 is a pneumatic cylinder, the cylinder body of which is vertically fixed to the sliding frame 333, and the piston rod of which is connected to the cylinder body of the rotating pneumatic cylinder 337. The vertical driver 335 may cause the jaw cylinder 336 to travel linearly in a vertical direction.

Similarly, the vertical driver 335 may also be a motor, the motor is a linear motor or a conventional motor, and a power output end of the conventional motor drives the clamping jaw cylinder 336 to linearly move in the vertical direction through a common transmission manner, such as a chain, a belt, a rack, a screw rod, and the like.

In practical applications, a plurality of the manipulators 33 may be respectively used as a feeding drawstring manipulator 3301, a knife-taking turntable feeding manipulator 3302, a knife-blending feeding manipulator 3303, a knife-blending discharging manipulator 3304, a non-full-box transferring manipulator 3305, an empty-box transferring manipulator 3306, an empty-box feeding manipulator 3307, a turntable empty-box transferring manipulator 3308, a turntable non-full-box transferring manipulator 3309, etc. according to the functions of the manipulators in the process, these manipulators 33 may be respectively arranged on one side of the knife-taking machine 31 or the knife-blending machine 32 or along a conveying line to perform operations such as grabbing, placing, etc., and the following exemplarily describes several manipulators 33 in use:

1. when manipulator 33 is material loading stretching strap manipulator 3301, it can set up in one side of material loading stretching strap A, and material loading stretching strap A follows get sword machine 31 with join in marriage the setting of sword machine 32, snatch blade disc box to material loading stretching strap A by material loading stretching strap manipulator 3301.

2. When the manipulator 33 is a knife taking turntable loading manipulator 3302, it is disposed on one side of the knife taking machine 31, and it can grab a knife box from the loading draw belt a onto the knife taking turntable 312 and transfer to a corresponding position for knife preparation.

3. When the manipulator 33 is a tool-allocating feeding manipulator 3303, it is disposed on one side of the tool-allocating machine 32, and when the tool-fetching turntable 312 rotates in place, the tool-allocating feeding manipulator 3303 picks up a drill tool from the magazine of the tool-fetching turntable 312 and transports the drill tool to the tool-allocating turntable 322 for tool allocation.

4. When manipulator 33 is join in marriage sword ejection of compact manipulator 3304, it set up in join in marriage sword machine 32 one side, when the blade disc box that joins in marriage sword carousel 322 department is joined in marriage and is continued the rotation after the sword is accomplished, after rotating to the position, snatch full sword/not full sword blade disc box to direct warehouse-out line by joining in marriage sword ejection of compact manipulator 3304.

5. When the manipulator 33 is the non-whole box transferring manipulator 3305, the cutter head box of the non-whole box which is not needed on the cutter taking rotary table 312 is grabbed to the non-whole box pull belt by the rotary table non-whole box transferring manipulator 3309, and finally the cutter head box is grabbed to the return line by the non-whole box transferring manipulator 3305.

6. When the manipulator 33 is an empty box transfer manipulator 3306 and an empty box feeding manipulator 3307, the empty box magazine not needed on the cutter taking rotating disc 312 is grabbed to an empty box return line by the rotating disc empty box transfer manipulator 3308, then the empty box return draw tape B is grabbed by the empty box transfer manipulator 3306, and finally the empty box feeding manipulator 3307 transfers the empty box magazine to the cutter matching rotating disc 322 to supplement the empty position of the rotating disc after discharging.

7. The empty boxes on the empty box feeding line are transferred to the empty box returning line at last and are grabbed to the empty box returning pull belt B by the empty box transferring manipulator 3306.

8. The empty box feeding manipulator 3307 is responsible for grabbing empty box cutter heads from the empty box return pull belt B and putting the empty box cutter heads into the cutter distribution rotating disc 322, and the empty cutter distribution rotating disc 322 is guaranteed not to lack empty cutter boxes.

9. When the manipulator 33 is the carousel empty box transfer manipulator 3308, the carousel empty box transfer manipulator 3308 picks up an empty box magazine on the knife taking carousel 312 to an empty box return line, and conveys the empty box magazine to the other knife taking and distributing machines 3 in the reverse direction.

10. When the robot 33 is the carousel non-full cassette transfer robot 3309, the carousel non-full cassette transfer robot 3309 is configured to grasp and transfer a non-full cassette on the cutter-taking carousel 312.

Get sword and join in marriage sword machine 3 and get sword machine 31 through setting up, join in marriage sword machine 32 and a plurality of manipulator 33, utilize manipulator 33 to snatch the cutter head box automatically, get sword rotary platform 311 and join in marriage sword rotary platform 321 and respectively drive automatically and get sword carousel 312 and join in marriage sword carousel 322 and rotate, the carousel formula design of getting sword carousel 312 and joining in marriage sword carousel 322 makes things convenient for the cutter head box to transport and join in marriage the sword operation, and get sword anchor clamps 313 and join in marriage sword anchor clamps 323 and then can press from both sides the cutter head box tightly so that assemble the brill sword, accomplish on joining in marriage sword machine 32 and join in marriage the sword after, export the cutter head box, its production process is highly automatic, do not need artifical manual operation, the accurate nature of processing and production efficiency have been improved, and the production cost is saved.

Compared with the prior art, the cutter storage and distribution system is provided with the cutter storage logistics system, the storage warehouse position and the cutter taking and distribution machine, the cutter storage logistics system can take out the whole box/non-whole box cutter head box from the storage warehouse position and send the whole box/non-whole box cutter head box to the cutter taking and distribution machine for cutter distribution, after cutter distribution is completed, the whole box/non-whole box cutter head box after complete cutter distribution is taken out from the cutter taking and distribution machine, the non-whole box cutter head box can return to the storage warehouse position again, and the whole box/non-whole box cutter head box can be directly taken out of the warehouse, so that automatic storage and automatic cutter distribution of the drill cutters are realized, manual operation is replaced, the manual use cost is reduced, and the production efficiency is improved. The knife storage and distribution system has the characteristics of integration, automation, high efficiency and the like.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.

Claims (10)

1. The cutter storage and distribution system is characterized by comprising a cutter storage and distribution system, a storage warehouse and a plurality of cutter taking and distribution machines for distributing cutters into a cutter box;

the storage warehouse is arranged on one side of the knife storage flow system, and the knife taking and matching machines are arranged along the knife storage flow system.

2. The knife storage and dispensing system of claim 1, wherein the knife storage and dispensing system comprises: the system comprises an empty box feeding line for feeding empty cutter head boxes, a storage discharging line for outputting the whole or non-whole cutter head boxes in a storage position, a direct storage discharging line for directly outputting cutter head boxes after cutter allocation or directly outputting the cutter head boxes in the storage position, and a storage returning line for conveying the cutter head boxes not in the whole back to the storage position;

a plurality of cutter taking and distributing machines are arranged along the empty box feeding line;

the warehouse-out line is parallel and adjacent to the direct warehouse-out line and the warehouse-returning line, the warehouse-out line, the direct warehouse-out line and the warehouse-returning line are arranged along a plurality of knife taking and knife distributing machines, and one side of the warehouse-out line, the direct warehouse-out line and the warehouse-returning line is provided with the warehouse position.

3. The knife storage dispensing system of claim 2, further comprising an empty magazine return line for returning empty magazines on the empty magazine infeed line, the empty magazine return line being disposed adjacent to and parallel to the empty magazine infeed line;

the knife storage material system further comprises a whole box/non-whole box feeding line which is used for feeding the whole box or non-whole box of knife box boxes and is transferred into the storage position, and the whole box/non-whole box feeding line is arranged on one side of the tail end of the storage returning line.

4. The stored knife and blade system according to any one of claims 1-3, wherein the storage bay comprises a stand and an RGV robot;

the top of the vertical warehouse is horizontally provided with a guide rail;

the RGV manipulator comprises a sliding frame, a lifting module and a material taking manipulator, wherein the sliding frame is slidably erected on a guide rail of the vertical warehouse, the lifting module is vertically arranged on the sliding frame, and the material taking manipulator is connected with the lifting module and can be driven by the lifting module to lift.

5. The knife storage and distribution system of claim 4, wherein the top of the sliding frame is provided with a roller, and the sliding frame is slidably erected on a guide rail of the vertical warehouse through the roller;

the top of the vertical warehouse is further horizontally provided with a horizontal rack parallel to the guide rail, the top of the sliding frame is provided with a horizontal driving motor, the output end of the horizontal driving motor is connected with a horizontal driving gear, and the horizontal driving gear is meshed with the horizontal rack.

6. The knife storage and dispensing system of claim 4, wherein the RGV robot further comprises a bracket, the bracket is slidably disposed on the sliding frame up and down, the bracket is connected with the lifting module, and the material taking robot is fixed on the bracket.

7. The knife storage and dispensing system of claim 6, wherein the material pick-up robot comprises a pick-up drive motor and a pick-up pallet;

get material driving motor and be fixed in on the bracket, get material driving motor's output with get the material layer board and be connected, it can drive to get material layer board to the vertical warehouse direction removes to get material driving motor.

8. The knife storage and distribution system according to any one of claims 1 to 3, wherein the knife taking and distribution machine comprises a knife taking machine, a knife distribution machine and a plurality of manipulators arranged on one side of the knife taking machine and the knife distribution machine;

the cutter taking machine comprises a cutter taking rotating platform, a cutter taking turntable and a plurality of cutter taking clamps; the tool taking rotating platform is arranged below the tool taking rotating disc and drives the tool taking rotating disc to rotate, and the tool taking clamps are arranged along the periphery of the tool taking rotating disc;

the cutter matching machine comprises a cutter matching rotating platform, a cutter matching turntable and a plurality of cutter matching clamps; the matched cutter rotating platform is arranged below the matched cutter rotating disc and drives the matched cutter rotating disc to rotate, and the matched cutter clamps are arranged along the periphery of the matched cutter rotating disc.

9. The stored knife and dispense blade system of claim 8, wherein each of said plurality of said knife take-out clamps and said plurality of said dispense blade clamps comprises a base plate, a baffle plate, and a pressure plate; the bottom plate is fixed on the cutter taking turntable, the baffle is fixed along the side edge of the bottom plate, and the pressing plate is movably arranged on the bottom plate and located on one side opposite to the baffle.

10. The stored knife and matched blade system of claim 8, wherein a plurality of said manipulators each comprise a support, a guide rail, a carriage, a horizontal drive, a vertical drive, and a jaw cylinder;

the support set up in get the sword machine or join in marriage one side of sword machine, the guide rail level is fixed in the upper portion of support, the carriage slidable set up in on the guide rail, horizontal driver is fixed in on the support and its power take off end with the carriage transmission is connected, vertical driver is fixed in on the carriage and its power take off end can drive the clamping jaw cylinder goes up and down, the clamping jaw cylinder set up in get the sword carousel or join in marriage sword carousel top.

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