CN111675041B - Automatic classification and transportation regulation system for loose cheese and using method thereof - Google Patents

Automatic classification and transportation regulation system for loose cheese and using method thereof Download PDF

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Publication number
CN111675041B
CN111675041B CN202010600628.0A CN202010600628A CN111675041B CN 111675041 B CN111675041 B CN 111675041B CN 202010600628 A CN202010600628 A CN 202010600628A CN 111675041 B CN111675041 B CN 111675041B
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CN
China
Prior art keywords
cheese
sorting
material receiving
conveying line
conveying
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Active
Application number
CN202010600628.0A
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Chinese (zh)
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CN111675041A (en
Inventor
杨理博
高尚
朱莉明
陈队范
罗俊
范伟
刘霞
郭长青
王东
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Xi'an Yidu Electronic Technology Co ltd
TAIAN COMPANION MACHINERY CO Ltd
Original Assignee
Xi'an Yidu Electronic Technology Co ltd
TAIAN COMPANION MACHINERY CO Ltd
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Publication of CN111675041A publication Critical patent/CN111675041A/en
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Publication of CN111675041B publication Critical patent/CN111675041B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/063Marking or identifying devices for packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/38Skips, cages, racks, or containers, adapted solely for the transport or storage of bobbins, cops, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/066Depositing full or empty bobbins into a container or stacking them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Abstract

The invention relates to a loose cheese automatic classification transportation and arrangement system and a use method thereof, wherein the system comprises a conveying line, a plurality of winders and a material receiving device arranged at a discharge port of the winders, the material receiving device is arranged above the conveying line, a plurality of tool seats are arranged on the conveying line, the conveying line is connected with a plurality of shunt conveying lines through a plurality of sorting devices, the shunt conveying line is provided with a separation line body, the loose cheese automatic classification transportation and arrangement system also comprises an arrangement yarn storage device arranged at an outlet of the separation line body, an RFID electronic tag is arranged on the tool seat, and an RFID information reading device and an RFID information writing device are arranged on the conveying line, wherein the RFID information reading device and the RFID information writing device are arranged in front of the sorting device.

Description

Automatic classification and transportation regulation system for loose cheese and using method thereof
Technical Field
The invention relates to the technical field of automatic yarn dyeing, in particular to a loose cheese automatic classification and transportation regulating system and a using method thereof.
Background
The yarn dyeing process is to unwind the cheese raw yarn on a winding machine, remove impurities and neps flaw points attached to the surface of the yarn through a yarn cleaning tension device, enable the yarn to be wound into loose cheese with density, shape, size and the like meeting specification requirements under certain tension, then transport the loose cheese to a dyeing area and finish the cheese to be dyed so as to facilitate the use of subsequent dyeing, the transportation and finishing process at the present stage is completed manually, and the yarn dyeing process has the defects of low automation degree, more labor, low efficiency, high management difficulty, high management cost and the like, and is a bottleneck for realizing the automation of the whole dyeing process.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the loose cheese automatic classification and transportation regulating system which has high automation degree, is convenient to manage and can automatically identify and classify and the use method thereof.
The invention is realized by the following technical scheme, and provides a loose cheese automatic classification transportation regulating system and a using method thereof.
According to the scheme, the material receiving device is arranged above the conveying line, cheese processed by the winding machine is sequentially and accurately placed on the tool seat on the conveying line, the RFID electronic tag is arranged on the tool seat, information is written into the electronic tag through the RFID information writing device, the tool seat is conveyed to the sorting device through the conveying line, the sorting device sorts the tool seat to the corresponding shunting conveying line according to the information read by the RFID information reading device, the tool seat and the cheese on the shunting conveying line are separated by the separating line body, the separated tool seat continuously moves forward along the shunting conveying line and finally enters the conveying line to work circularly, and the separated cheese enters the corresponding arranging and yarn storing device, so that the cheese is transported and sorted.
And as optimization, a guide device is arranged between the separation line body outlet and the arrangement yarn storage device. The guiding device in the scheme guides the cheese, so that the cheese can accurately enter the tidying and yarn storing device.
Preferably, the guiding device comprises a fixed guiding support, a vertical guiding channel matched with the cheese is arranged on the guiding support, the guiding support further comprises a plurality of deceleration strips vertically arranged along the guiding channel, each deceleration strip comprises a plurality of brushes fixedly connected with the guiding support, the brushes are circumferentially distributed along the guiding channel, and the brush heads of the brushes extend into the guiding channel. The cheese in this scheme falls along the direction passageway to on falling the arrangement storage yarn device of below, the deceleration strip includes a plurality of brushes with the guide bracket rigid coupling, the brush plays the deceleration to the cheese of whereabouts, prevents that cheese falling speed is too fast to the impact of below equipment, and the brush can also play the guide effect to the cheese.
And as optimization, the conveying line is provided with a plurality of belt turning mechanisms. The belt turning mechanism in this scheme can realize the turn around operation of transfer chain.
As the optimization, belt turning mechanism is including setting up a plurality of turn roller between two sections transfer chains and setting up the turn baffle in two sections transfer chains tops, the up end and the transfer chain up end parallel and level of turn roller, the part of turn baffle on the transfer chain of supplied materials direction inclines to supplied materials direction, and the part of turn baffle on the transfer chain of discharged materials direction inclines to ejection of compact direction, still includes drive turn roller pivoted turn roller drive arrangement. This scheme transfer roller drive arrangement drives the turn roller and rotates, and the guide effect of frock seat through the turn baffle gets into the turn roller from the transfer chain of supplied materials direction, rotates through the turn roller and transports to the transfer chain of ejection of compact direction on to turn the baffle through on the transfer chain of ejection of compact direction leads the frock seat, makes the frock seat be in the intermediate position of the transfer chain of ejection of compact direction, thereby accomplishes the turn-around operation of frock seat on the transfer chain.
Preferably, the receiving device comprises a fixed support, a vertical receiving guide channel matched with the cheese is arranged on the support, and at least two receiving mechanisms distributed along the circumferential direction of the receiving guide channel, each receiving mechanism comprises a receiving seat fixedly connected with the support, a receiving plate hinged on the receiving seat and a receiving cylinder driving the receiving plate to rotate, a hinged shaft of the receiving plate is horizontally arranged, the lower end of the receiving plate is matched with the bottom surface of the lowest cheese in the receiving guide channel, the upper end of the receiving plate is matched with the side surface of the penultimate cheese, and jacks for inserting the upper end and the lower end of the receiving plate are arranged on the side surface of the receiving guide channel.
Through the material guide channel that connects that sets up in this scheme, cheese is along connecing material guide channel whereabouts, prevent cheese left and right sides skew, the lower extreme that connects the flitch is fallen to the cheese below, support through the lower extreme that connects the flitch, when needs will fall the cheese below to the frock seat, connect the material cylinder to drive and connect the flitch rotation, make and connect flitch lower extreme outwards to move, connect flitch upper end inwards to move, the cheese whereabouts below, connect flitch upper end to press from both sides tight penultimate cheese, then connect the reverse action of material cylinder, the cheese that connects the flitch upper end to press from both sides tightly falls to connect on the flitch lower extreme, thereby accomplish the lower yarn of a cheese and connect the material.
As an optimization, the separation line body comprises two parallel separation conveyer belts arranged above the shunt conveyer belt, the distance between the two separation conveyer belts is smaller than the diameter of the cheese, the height difference between the separation conveyer belt and the shunt conveyer belt is increased along the conveying direction, the separation line body further comprises a discharge conveyer belt arranged behind the separation conveyer belt and a driving device for driving the discharge conveyer belt and the separation conveyer belt to move, and the speed of the discharge conveyer belt is greater than that of the separation conveyer belt. Cheese cover in this scheme is on the frock seat, and transport through the reposition of redundant personnel transfer chain, when cheese marchs the separation conveyer belt, the bottom surface of cheese is in separation conveyer belt top, because the difference in height of separation conveyer belt and reposition of redundant personnel transfer chain increases along direction of delivery, thereby make cheese and frock seat separation, the frock seat continues to march along the reposition of redundant personnel transfer chain, the cheese falls on the separation conveyer belt, and transport to the ejection of compact conveyer belt along the separation conveyer belt on, the speed of ejection of compact conveyer belt is greater than the speed of separation conveyer belt, thereby lengthen the interval of adjacent cheese on the ejection of compact conveyer belt, be convenient for arrange in order the cheese in the process in the back and store.
As optimization, the yarn device is stored in arrangement includes fixed base, coupling carousel and the rotatory carousel drive arrangement of drive carousel in the base top, the rigid coupling has two at least storage yarn poles that distribute along carousel center circumference on the carousel, store up the vertical setting of yarn pole, still include the speed reduction stand of rigid coupling on the base, be equipped with the decelerator of a plurality of and cheese adaptation on the speed reduction stand. The rotary table driving device in the scheme drives the rotary table to rotate, one yarn storage rod is rotated to the position below a guide device for cheese falling, cheese falls in sequence and is sleeved on the yarn storage rod, after the yarn storage rod is fully stored, the rotary table driving device drives the rotary table to rotate, the other yarn storage rod is rotated to the position below the guide device, cheese on the yarn storage rod is taken away through the mechanical arm, the speed reducer is used for reducing the speed of the cheese falling on the yarn storage rod, and the impact of the cheese falling is reduced.
Preferably, the sorting device comprises a fixed sorting support, a sorting shaft coupled to the sorting support, a sorting baffle fixed to the sorting shaft, and a sorting drive driving the sorting shaft to rotate. The letter sorting drive in this scheme drives the letter sorting axle and rotates to drive the letter sorting baffle and rotate, lead to the reposition of redundant personnel transfer chain of difference with the frock seat through the letter sorting baffle.
A use method of a loose type cheese automatic classification transportation regulating system comprises the following steps:
a. the cheese processed by the bobbin winder is sequentially and accurately placed on a tool seat on a conveying line through a material receiving device;
b. transporting the tool seat with the cheese through a conveying line;
c. writing information into the electronic tag on the tool seat with the cheese through the RFID information writing device;
d. reading electronic tag information on a tool seat with cheese through an RFID information reading device;
e. the sorting device sorts the tool seats with the cheeses to corresponding shunting conveying lines according to the information read by the RFID information reading device;
f. separating the tool seat and the cheese on the shunt conveying line through a separating line body, and enabling the separated tool seat to continuously advance along the shunt conveying line and finally enter the conveying line so as to circularly work;
g. and the separated cheese is conveyed to a corresponding arrangement yarn storage device through a separation line body, and the cheese before entering the arrangement yarn storage device is guided through a guide device.
The invention has the beneficial effects that: according to the loose cheese automatic classified transportation and arranging system and the using method thereof, the cheese processed by a winding machine is sequentially and accurately placed on the tool seat on the conveying line through the material receiving device, the information is written into the electronic tag through the RFID information writing device, the tool seat is sorted to the corresponding shunt conveying line through the sorting device according to the information read by the RFID information reading device, the tool seat on the shunt conveying line is separated from the cheese through the separation line body, the separated tool seat continuously advances along the shunt conveying line and finally enters the conveying line to be circulated, and the separated cheese enters the corresponding arrangement yarn storage device, so that the cheese is transported and classified.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic view of a tooling seat and a cheese installation of the present invention;
FIG. 4 is a schematic view of a receiving device according to the present invention;
FIG. 5 is a front view of the receiving device of the present invention;
FIG. 6 is a top view of the receiving device of the present invention;
FIG. 7 is a schematic view of a receiving mechanism in the receiving device of the present invention;
FIG. 8 is a schematic view of a separation wire body according to the present invention;
FIG. 9 is a front view of a separation wire body of the present invention;
FIG. 10 is a top view of a separation wire body of the present invention;
FIG. 11 is a side view of a separation line body of the present invention;
FIG. 12 is an enlarged view of portion A of FIG. 8 in accordance with the present invention;
FIG. 13 is an enlarged view of portion B of FIG. 8 in accordance with the present invention;
FIG. 14 is an enlarged view of portion C of FIG. 9 in accordance with the present invention;
FIG. 15 is a schematic view of the structure of the guide device of the present invention;
FIG. 16 is a front view of the guide of the present invention;
FIG. 17 is a top view of the guide of the present invention;
FIG. 18 is a schematic structural view of a finishing yarn storage device according to the present invention;
FIG. 19 is a front view of a finishing yarn storage device of the present invention;
FIG. 20 is a top plan view of a finishing yarn storage device of the present invention;
FIG. 21 is an enlarged view of portion D of FIG. 19 in accordance with the present invention;
FIG. 22 is a schematic view of a sorter of the present invention;
FIG. 23 is a top plan view of a sorting apparatus according to the present invention;
FIG. 24 is a schematic view of a belt turning mechanism of the present invention;
FIG. 25 is a top view of the belt turning mechanism of the present invention;
shown in the figure:
1. a material receiving device, 2, a separating line body, 3, a guiding device, 4, a tidying yarn storage device, 5, a sorting device, 6, a belt turning mechanism, 7, a conveying line, 8, a shunt conveying line, 9, an RFID information writing device, 10, an RFID information reading device, 11, a bobbin winder, 12, a tool seat, 13, cheese, 101, a material receiving seat, 102, a material receiving plate, 103, a material receiving cylinder, 104, a support, 105, an upper correlation switch, 106, a lower correlation switch, 107, a bottom correlation switch, 108, a material receiving guide strip, 109, a support plate, 110, a cheese guide plate, 111, a baffle, 112, a material receiving plate detection switch, 201, a discharging conveying belt, 202, a separating conveying belt, 203, an O-shaped belt wheel, 204, a guide plate, 205, a conveying belt roller, 206, a driving motor, 207, a motor chain wheel, 208, an O-shaped belt chain wheel, a conveying belt, a chain wheel, 210, a conveying belt driving roller, 211. stop lever, 212, tension spring, 213, stop lever support, 214, side baffle, 215, upright post, 216, cross beam, 220, discharge conveyor belt support plate, 221, separation conveyor belt support plate, 222, pressure roller, 301, guide support, 302, brush, 303, fixing ring, 304, guide strip, 305, guide baffle, 306, baffle support, 307, guide strip fixing plate, 401, base, 402, turntable drive, 403, turntable, 404, yarn storage rod, 405, support sleeve, 406, cushion pad, 407, reduction gear, 408, reduction upright post, 409, fixing support, 410, switch support, 411, correlation switch, 4701, reduction gear plate, 4702, reduction gear, 4703, spring, 4704, spring shaft, 4705, reduction support, 501, sorting support, 502, rotary cylinder, 503, sorting shaft, 504, sorting baffle, 601, turning baffle, 602, turning roller.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
As shown in fig. 1 to 25, the loose cheese automatic classification transportation regulating system of the present invention includes a conveying line 7, 3 winding machines 11 and a material receiving device 1 disposed at a discharge port of the winding machines 11, the material receiving device 1 is disposed above the conveying line 7, 30 to 200 tool holders 12 are disposed on the conveying line 7, the conveying line 7 is connected to 2 shunt conveying lines 8 through a sorting device 5, a separation line body 2 is disposed on the shunt conveying line 8, the system further includes a yarn storage device 4 disposed at an outlet of the separation line body 2, an RFID electronic tag is mounted on the tool holder 12, an RFID information reading device 10 disposed in front of the sorting device 5 and an RFID information writing device 9 disposed in front of the information reading device 10 are mounted on the conveying line 7, and the RFID information reading device 10 is disposed behind the last material receiving device 1.
The tooling seat 12 comprises a tooling seat bottom plate at the bottom, a vertical tooling seat upright post fixed on the upper end surface of the tooling seat bottom plate and a cheese supporting shaft fixedly connected to the top of the tooling seat upright post, and the cheese 13 is sleeved on the cheese supporting shaft.
The material receiving device 1 comprises a fixed support 104, the support 104 is composed of a stand column and a cross beam, the stand column and the cross beam are aluminum profiles, 10 vertical material receiving guide strips 108 which are uniformly distributed along the circumferential direction are fixedly connected in the support 104, the material receiving guide strips 108 are round steel, the material receiving guide strips 108 form a material receiving guide channel, and the inner hole diameter of the material receiving guide channel is matched with the outer diameter of the cheese, so that the cheese is guided.
The upper end of the material receiving guide strip 108 extends outwards to form a horn shape, so that cheese can enter the material receiving guide channel conveniently, a cheese guide plate 110 close to the incoming material direction is fixedly connected to the part, extending outwards, of the upper end of the material receiving guide strip 108, the cheese guide plate 110 is fixedly connected with 4 material receiving guide strips 108 close to the incoming material direction, the cheese guide plate 110 is an arc-shaped plate, and cheese slides into the material receiving guide channel from the cheese guide plate 110.
A baffle 111 positioned above the cheese guide plate 110 is fixedly connected to the support 104, the distance difference between the baffle 111 and the cheese guide plate 110 is smaller than the height of the cheese, the baffle 111 is blocked at the top of the vertical cheese on the cheese guide plate 110, the toppled cheese is assisted to slide into the material receiving guide channel, and the cheese is prevented from being clamped at the top of the material receiving guide channel.
The receiving device 1 further comprises 3 receiving mechanisms which are uniformly distributed along the circumferential direction of the receiving guide channel, each receiving mechanism comprises a receiving seat 101 fixedly connected with the support 104, a receiving plate 102 hinged on the receiving seat 101 and a receiving cylinder 103 driving the receiving plate 102 to rotate, the receiving plate 102 is located between adjacent receiving guide strips 108, a gap between the adjacent receiving guide strips 108 is a jack, and the upper end and the lower end of the receiving plate 102 can enter and exit the receiving guide channel through the jacks.
An upper supporting plate 109 and a lower supporting plate 109 are fixedly connected to the bracket 104, a circular material receiving guide channel hole is formed in each supporting plate 109, a material receiving guide strip 108 is fixedly connected to the inner wall of the material receiving guide channel hole, and the material receiving seat 101 is fixedly connected to the supporting plate 109 below through bolts.
Connect flitch 102's articulated shaft level to set up, connect flitch 102 include with connect material seat 101 articulated rectangular board, the upper end of rectangular board is equipped with to connecing the last tight piece of clamp that material direction passageway direction extends, and the lower extreme of rectangular board is equipped with to connecing the lower support plate that material direction passageway direction extends, still is equipped with the articulated slab on the rectangular board, and the articulated slab is used for articulating with the telescopic shaft that connects material cylinder 103, connects the other end of material cylinder 103 to articulate on connecing material seat 101.
The lower support plate at the lower end of the material receiving plate 102 is matched with the bottom surface of the lowest cheese in the material receiving guide channel, wherein the matching means that the bottom surface of the lowest cheese is supported on 3 lower support plates after the lower support plate enters the material receiving guide channel.
The upper clamping blocks at the upper end of the receiving plate 102 are matched with the side face of the penultimate cheese, wherein the matching means that after the upper clamping blocks enter the receiving guide channel, the 3 upper clamping blocks clamp the side face of the penultimate cheese.
The support 104 is provided with a lower shot switch 106 adapted to the lowermost cheese and an upper shot switch 105 adapted to the penultimate cheese.
Two receiving plate detection switches 112 are installed on the receiving base 101, and the two receiving plate detection switches 112 are respectively located at the upper side and the lower side of the rotating shaft of the receiving plate 102.
The bracket 104 is provided with a bottom correlation switch 107 positioned below the material receiving guide channel.
The belt turning mechanism 6 includes that a plurality of turn roller 601 that sets up between two sections transfer chain 7 and the turn baffle 601 of setting in two sections transfer chain 7 tops, and the up end and the 7 up end parallel and level of transfer chain of turn roller 601 need two sections transfer chain 7 of turning be parallel arrangement in this embodiment, namely need accomplish 180 degrees tune of frock seat on the transfer chain, the part of turn baffle 601 on the transfer chain 7 of supplied materials direction inclines to supplied materials direction, and the part of turn baffle 601 on the transfer chain 7 of ejection of compact direction inclines to ejection of compact direction.
Belt turning mechanism 6 still includes drive turning roll 601 pivoted turning roll drive arrangement, turning roll drive arrangement includes the turning roll motor, and the turning roll motor drives all turning rolls 601 through the belt and rotates, and the frock seat gets into turning roll 601 from the transfer chain 7 of supplied materials direction through the guide effect of turning baffle 601, rotates through turning roll 601 and transports to the transfer chain 7 of ejection of compact direction on to the frock seat is led to turning baffle 601 on the transfer chain 7 of ejection of compact direction, makes the frock seat be in the intermediate position of the transfer chain 7 of ejection of compact direction, thereby accomplishes the turn round operation of frock seat on transfer chain 7.
The sorting device 5 comprises a fixed sorting support 501, a sorting shaft 503 coupled to the sorting support 501, a sorting baffle 504 fixed to the sorting shaft 503, and a sorting drive driving the sorting shaft 503 to rotate, the sorting drive is a rotary cylinder 502 fixed to the sorting support 501, the sorting shaft 503 is fixed to the rotary part of the rotary cylinder 502, the sorting shaft 503 is vertically arranged, one end of the sorting baffle 504 is fixed to the lower end of the sorting shaft 503, the other end of the sorting baffle 504 faces the material feeding direction, the sorting baffle 504 is arranged between two shunting conveying lines 8, and a tool seat and cheese are guided to the corresponding shunting conveying lines 8 through rotation of the sorting baffle 504.
Be provided with two reposition of redundant personnel transfer chain 8 in this embodiment, transfer chain 7 is relative with one of them reposition of redundant personnel transfer chain 8, and when letter sorting baffle 504 was parallel with reposition of redundant personnel transfer chain 8, the frock seat got into the reposition of redundant personnel transfer chain 8 relative with transfer chain 7, when letter sorting baffle 504 swung to on the reposition of redundant personnel transfer chain 8 relative with transfer chain 7, has blocked the route of marcing on the reposition of redundant personnel transfer chain 8 relative with transfer chain 7, with the frock seat direction to another reposition of redundant personnel transfer chain 8.
When 4 reposition of redundant personnel transfer chain 8 are set up to needs, can realize the letter sorting through 3 sorting device 5, on 1 sorting device 5 shunts two transfer chain of frock seat earlier, then on two sorting device 5 reposition of redundant personnel 4 reposition of redundant personnel transfer chain 8 of rethread. By analogy, any number of shunt lines 8 can be provided.
The separation line body 2 comprises two parallel separation conveyer belts 202 arranged above the shunt conveyer line 8, and the distance between the two separation conveyer belts 202 is smaller than the diameter of the cheese 13 and larger than the diameter of a tool seat upright column on the tool seat 12, so that the tool seat upright column can penetrate through the two separation conveyer belts 202, and the cheese 13 can be supported on the upper end faces of the two separation conveyer belts 202.
The separating and conveying belts 202 are O-shaped belts, two O-shaped belts are arranged on each separating and conveying belt 202, the separating and conveying belts 202 are sleeved on a plurality of O-shaped belt wheels arranged along the conveying direction, the O-shaped belt wheels 203 are coupled on two parallel cross beams 216, and the cross beams 216 are fixed on the ground through upright posts 215.
The upper end surface of the separation conveyer belt 202 is horizontally arranged, and the diversion conveyer line 8 is arranged below the separation conveyer belt 202 in a downhill mode, so that the height difference between the separation conveyer belt 202 and the diversion conveyer line 8 is increased along the conveying direction.
The front ends of the two separation conveyer belts 202 are respectively provided with a fixed guide plate 204, the guide plates 204 are fixed at the front ends of the cross beams 216, the front ends of the opposite surfaces of the two guide plates 204 are chamfered, and the opposite distance of the two guide plates 204 is matched with the outer diameter of the lower end of the cheese supporting shaft of the tool seat 12, so that the tool seat 12 is adjusted to the position between the two separation conveyer belts 202 through the guiding effect of the guide plates 204.
The separation line body 2 further comprises a discharge conveyer belt 201 arranged behind the separation conveyer belt 202, the discharge conveyer belt 201 is horizontally arranged, the upper end face of the discharge conveyer belt 201 is flush with the upper end face of the separation conveyer belt 202, the speed of the discharge conveyer belt 201 is higher than that of the separation conveyer belt 202, the width of the discharge conveyer belt 201 is smaller than the distance between the two separation conveyer belts 202, and one end of the discharge conveyer belt 201 extends into the space between the two separation conveyer belts 202.
The discharge conveyor 201 is fitted over a plurality of conveyor rollers 205 arranged in the conveying direction, and the conveyor rollers 205 are coupled to a cross member 216.
The separating line body 2 further comprises a driving device for driving the discharging conveying belt 201 and the separating conveying belt 202 to move, the driving device comprises a driving motor 206 fixed below the cross beam 216, a motor chain wheel 207 fixed on a rotating shaft of the driving motor 206, an O-shaped belt chain wheel 208 fixedly connected with an O-shaped belt wheel at one end of the separating conveying belt 202, and a conveying belt driving roller 210 attached to the discharging conveying belt 201, a conveying belt chain wheel 209 is fixedly connected onto the conveying belt driving roller 210, the motor chain wheel 207 is a double-row chain wheel and is respectively connected with the conveying belt chain wheel 209 and the O-shaped belt chain wheel 208 through chains, and the outer diameter of the conveying belt driving roller 210 is larger than the outer diameter of the conveying belt chain wheel 209.
The conveyer belt drive roller 210 is arranged below the cross beam 216, the lower layer of the discharging conveyer belt 201 bypasses the conveyer belt drive roller 210, and the other surface of the discharging conveyer belt 201, which is far away from the conveyer belt drive roller 210, is provided with two pressing rollers 222, so that the wrap angle of the conveyer belt drive roller 210 is larger than 180 degrees.
The separation line body 2 is still including setting up the pin 211 in ejection of compact conveyer belt 201 top and including fixed pin support 213, pin support 213 is including the riser of respectively rigid coupling in ejection of compact conveyer belt 201 both sides, and the riser passes through the bolt to be connected with crossbeam 216, it has vertical slot hole to open on the riser, the pin 211 inserts in the slot hole, still is equipped with the extension spring 212 with the pin 211 below pulling on every riser, and the tip at the pin 211 is connected to the upper end of extension spring 212, and the lower extreme of extension spring 212 is connected on the riser.
The separation line body 2 further comprises two side baffles 214 fixed above the discharging conveyer belt 201 and the separation conveyer belt 202, the side baffles 214 are connected with a cross beam 216, and the distance between the two side baffles 214 is matched with the diameter of the cheese 13.
The separating line body 2 further comprises a separating conveyer belt supporting plate 221 supported on the upper bottom surface of the separating conveyer belt 202 and a discharging conveyer belt supporting plate 220 supported on the upper bottom surface of the discharging conveyer belt 201.
The guiding device 3 comprises a fixed guiding support 301, a vertical guiding channel matched with the cheese is arranged on the guiding support 301, the guiding support is formed by connecting aluminum profiles, and the guiding support 301 comprises 4 upright posts fixed on the ground.
The guide bracket 301 is fixedly connected with a horizontal guide bar fixing plate 307, a round hole is formed in the guide bar fixing plate 307, 12 vertical guide bars 304 which are uniformly distributed along the circumferential direction are fixedly connected to the guide bracket 301, and the guide bars 304 are fixedly connected with the inner ring of the round hole. The guide strips 304 form guide channels, the brush 302 is positioned between adjacent guide strips 308, and the inner hole of each guide channel is slightly larger than the outer diameter of the cheese.
The upper end of the guide strip 304 extends outwards to form a flare shape, so that the cheese can enter the guide channel conveniently.
The guiding device 3 further comprises 2 deceleration strips vertically arranged along the guiding channel, each deceleration strip comprises 12 brushes 302 fixedly connected with the guiding support 301, the brushes 302 are circumferentially distributed along the guiding channel, the brush heads of the brushes 302 extend into the guiding channel, and 12 brushes are arranged in 12 gaps of 12 guiding strips 304.
The end part of the brush head of the brush 302 is arc-shaped, the area surrounded by the brush head of the brush 302 in the deceleration strip is circular, and the diameter of the circle is smaller than the outer diameter of the cheese.
The guide support 301 is fixedly connected with a fixing ring 303 matched with a deceleration strip, and the brush 302 is fixedly connected with the inner ring of the fixing ring 303.
A guide baffle 305 is arranged above the guide channel, the upper end of the guide baffle 305 is hinged with the guide bracket 301, and the lower end of the guide baffle 305 swings along the feeding direction. The top of guide bracket 301 is fixedly connected with horizontal baffle bracket 306, and the upper end of guide baffle 305 is connected with baffle bracket 306 through an elastic strip, so that guide baffle 305 is hinged with baffle bracket 306 through the elastic strip.
The yarn arranging and storing device 4 comprises a fixed base 401, a rotary plate 403 which is coupled above the base and a rotary plate driving device 402 which drives the rotary plate to rotate, the top surface of the base 401 is a flat plate, the rotary plate driving device 402 is a pneumatic dividing plate which is fixedly connected on the flat plate of the base 401 through bolts, the rotary plate 403 is fixedly connected with a rotary shaft of the pneumatic dividing plate, so that the rotary plate 403 is coupled on the base in a coupling mode and is driven to rotate by the pneumatic dividing plate, and the rotary plate 403 is a circular plate and is horizontally arranged on the top surface.
The turntable 403 is fixedly connected with 4 yarn storage rods 404 which are uniformly distributed along the central circumference of the turntable 403, the number of the stations of the pneumatic indexing disc depends on the number of the yarn storage rods 404, in this embodiment, there are 4 yarn storage rods 404, and the number of the stations of the pneumatic indexing disc is 4.
The yarn storage rod 404 is vertically arranged, the upper end of the yarn storage rod 404 is chamfered, the lower end of the yarn storage rod 404 is connected with the turntable through a bolt, a support sleeve 405 is sleeved at the bottom of the yarn storage rod 404, the support sleeve 405 can move up and down along the yarn storage rod 404, and a cushion 406 is arranged on the bottom surface of the support sleeve 405.
The arrangement yarn storage device 4 further comprises a speed reduction upright post 408 fixedly connected to the base 401, a correlation switch 411 matched with the cheese is installed at the top of the speed reduction upright post 408, a correlation track of the correlation switch 411 is arranged on a falling track of the cheese and used for counting the cheese, and when the number of the cheese on the yarn storage rod 404 meets the requirement, the turntable rotates to rotate the other yarn storage rod 404 to the position below the guide device.
Two fixing supports 409 are arranged on the speed reduction upright column 408 through bolts, a switch support 410 is arranged on the horizontal plane of each fixing support 409, and two ends of a correlation switch 411 are respectively arranged on the two switch supports 410.
The switch bracket 410 is connected with the horizontal surface of the fixed bracket 409 through a bolt, two round holes are formed in the switch bracket 410, and a round hole and an arc-shaped long hole are formed in the fixed bracket 409.
The deceleration column 408 is provided with 4 deceleration devices 407 adapted to the cheese, and the 4 deceleration devices 407 are arranged along the vertical direction.
The speed reducer 407 comprises a speed reducing support 4705 fixed on the speed reducing upright column 408, a speed reducing wheel plate 4701 hinged on the speed reducing support 4705 and a speed reducing wheel 4702 coupled on the speed reducing wheel plate 4701, wherein the speed reducing wheel 4702 is provided with two in the vertical direction, a rotating shaft of the speed reducing wheel 4702 is horizontally arranged, and the speed reducer further comprises an elastic device which is arranged on the speed reducing wheel 4702 and pushes the speed reducing wheel in the cheese direction.
The articulated shaft of the speed reducing wheel plate 4701 and the speed reducing support 4705 is horizontally arranged and is higher than the speed reducing wheel 4702.
The speed reduction support 4705 comprises a speed reduction support bottom plate connected with the speed reduction upright post 408 and a hinged lug fixedly connected on the speed reduction support bottom plate, the speed reduction support bottom plate is connected with the speed reduction upright post 408 through a bolt, and the speed reduction wheel plate 4701 is hinged with the hinged lug.
Resilient means includes spring axle 4704 of rigid coupling on reduction gear plate 4701 and spring 4703 of cover on spring axle 4704, and the both ends of spring push up respectively on reduction support bottom plate and reduction gear plate 4701, and it has the spring axle to pass the hole to open on the reduction support bottom plate, and the spring axle passes the hole and is vertical slot hole, and reduction stand 408 is the aluminium alloy, and the position after the spring axle passes reduction support bottom plate is the cavity, therefore the spring axle does not interfere with the stand.
The use method of the invention comprises the following steps:
when the bobbin winder works, the cheese raw yarn is unwound on the winder 11, impurities and neps flaw points attached to the surface of the yarn are removed, and the yarn is wound into loose type cheese with density, shape, size and the like meeting specification requirements under certain tension.
The cheese coming out of the bobbin winder 11 enters a cheese guide plate 110 through a conveying line, and is laid down vertically through a baffle 111 above the cheese guide plate 110, so that the cheese slides into a material receiving guide channel in a horizontal posture, falls along the material receiving guide channel, is prevented from shifting left and right, and a plurality of cheeses are stacked up and down in the material receiving guide channel.
The material receiving cylinder 103 drives the material receiving plate 102 to rotate, so that a lower supporting plate at the lower end of the material receiving plate 102 enters a material receiving guide channel, the lowest cheese falls onto a lower supporting plate and is supported by the lower supporting plate, when the lowest cheese falls onto a tooling seat as required, the material receiving cylinder 103 drives the material receiving plate 102 to rotate, so that the lower supporting plate moves outwards, the upper clamping block moves inwards, the lowest cheese falls, the last clamping block simultaneously clamps the penultimate cheese to prevent the penultimate cheese from falling, then the material receiving cylinder 103 moves reversely, and the cheese clamped by the upper clamping block falls onto the lower supporting plate, so that the lower yarn receiving of one cheese is completed.
The cheese 13 falls onto the tooling seat 12 accurately and moves on the conveying line 7 along with the tooling seat 12.
And writing information into the electronic tag on the tool seat with the cheese through the RFID information writing device, so that the type and the variety of the cheese and the information needing dyeing are written into the electronic tag.
And reading the electronic tag information on the tool seat with the cheese by the RFID information reading device, and transmitting the information to the sorting device 5.
The tooling seat and the cheese are guided to the corresponding diversion conveying line 8 by the rotation of the sorting baffle 504.
The cheese 13 moves on the corresponding shunt conveying line 8 along with the tool seat 12, at the moment, the tool seat bottom plate of the tool seat 12 is placed on the shunt conveying line 8, the cheese 13 moves forward along with the tool seat 12, the tool seat upright post of the tool seat 12 passes through the space between the two separation conveying belts 202, the excircle at the lower end of the cheese supporting shaft is guided by the two guide plates 204, so that the cheese 13 and the tool seat 12 are positioned between the two separation conveying belts 202, when the shunt conveying line 8 goes downhill, the tool seat 12 falls, the bottom surface of the cheese is supported above the separating and conveying belt 202, the height difference between the separating and conveying belt 202 and the shunting conveying line 8 is increased along the conveying direction, thereby separating the cheese 13 from the tool seat 12, the tool seat 12 continues to move along the diversion conveying line 8, the cheese 13 falls on the separation conveying belt 202, and is transported along the separation conveyer 202 to the discharging conveyer 201, so that the cheese 13 is separated from the tool base 12.
The speed of the discharge conveyor 201 is greater than the speed of the separating conveyor 202, so that the distance between adjacent bobbins 13 on the discharge conveyor 201 is lengthened and the bobbins are transported into the guide 3 by the discharge conveyor 201.
Cheese on ejection of compact conveyer 201 transversely carries to guider 3, and the one end of cheese pushes up on guide baffle 305, and guide baffle 305 slopes with the cheese front end downwardly directed, and the cheese falls along the direction passageway to on falling the arrangement yarn storage device of below, the brush plays the deceleration effect to the cheese of whereabouts, prevents that cheese falling speed is too fast to the impact of below equipment, the brush can also play the guide effect to the cheese.
When the arrangement yarn storage device 4 works, the pneumatic dividing disc drives the rotary disc 403 to rotate, one yarn storage rod 404 is rotated to the position below a guide device where cheese falls, the cheese falls in sequence and is sleeved on the yarn storage rod 404, after the yarn storage rod 404 is full of yarn, the pneumatic dividing disc drives the rotary disc 403 to rotate, the pneumatic dividing disc rotates 90 degrees each time, the other yarn storage rod rotates to the position below the guide device, and the cheese on the yarn storage rods is taken away through a manipulator, so that the transportation and the classification arrangement of the cheese are completed.
Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be implemented by or using the prior art, and will not be described herein again; the above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the present invention, and the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that changes, modifications, additions or substitutions within the spirit and scope of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and shall also fall within the scope of the claims of the present invention.

Claims (9)

1. The utility model provides a loose formula cheese automatic classification transports regular system which characterized in that: the bobbin winder comprises a conveying line (7), a plurality of winders (11) and a material receiving device (1) arranged at discharge holes of the winders (11), wherein the material receiving device (1) is arranged above the conveying line (7), a plurality of tool seats (12) are placed on the conveying line (7), cheese processed by the winders is sequentially and accurately placed on the tool seats on the conveying line through the material receiving device, the conveying line (7) is connected with a plurality of shunt conveying lines (8) through a plurality of sorting devices (5), a separation line body (2) is arranged on the shunt conveying line (8), the tool seats on the shunt conveying line are separated from the cheese through the separation line body, the bobbin winder further comprises a sorting and yarn storage device (4) arranged at an outlet of the separation line body (2), an RFID electronic tag is arranged on the tool seat (12), an RFID information reading device (10) positioned in front of the sorting device (5) and an RFID information reading device (10) positioned in front of the information reading device (10) are arranged on the conveying line (7) The drawing device (9) comprises a fixed support (104), wherein a vertical material receiving guide channel matched with cheese is arranged on the support (104), and the drawing device further comprises at least two material receiving mechanisms distributed along the circumferential direction of the material receiving guide channel, each material receiving mechanism comprises a material receiving seat (101) fixedly connected with the support (104), a material receiving plate (102) hinged on the material receiving seat (101), and a material receiving cylinder (103) driving the material receiving plate (102) to rotate, a hinged shaft of the material receiving plate (102) is horizontally arranged, the lower end of the material receiving plate (102) is matched with the bottom surface of the lowest cheese in the material receiving guide channel, the upper end of the material receiving plate (102) is matched with the side surface of the last but one cheese, and inserting holes for inserting the upper end and the lower end of the material receiving plate (102) are formed in the side surface of the material receiving guide channel.
2. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 1, wherein: a guiding device (3) is arranged between the outlet of the separation line body (2) and the tidying yarn storage device (4).
3. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 2, wherein: the guiding device (3) comprises a fixed guiding support (301), wherein a vertical guiding channel matched with the cheese is arranged on the guiding support (301), the guiding device further comprises a plurality of deceleration strips vertically arranged along the guiding channel, each deceleration strip comprises a plurality of brushes (302) fixedly connected with the guiding support (301), and the brushes (302) are circumferentially distributed along the guiding channel and the brush heads of the brushes (302) extend into the guiding channel.
4. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 1, wherein: and the conveying line (7) is provided with a plurality of belt turning mechanisms (6).
5. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 4, wherein: the belt turning mechanism (6) comprises a plurality of turning rollers (602) arranged between two sections of conveying lines (7) and a turning baffle (601) arranged above the two sections of conveying lines (7), wherein the upper end face of each turning roller (602) is flush with the upper end face of each conveying line (7), the part of each turning baffle (601) on each conveying line (7) in the material supply direction inclines towards the material supply direction, and the part of each turning baffle (601) on each conveying line (7) in the material supply direction inclines towards the material discharge direction.
6. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 1, wherein: the separating line body (2) comprises two parallel separating conveyer belts (202) arranged above the shunting conveyer belt (8), the distance between the two separating conveyer belts (202) is smaller than the diameter of the cheese (13), the height difference between the separating conveyer belts (202) and the shunting conveyer belt (8) is increased along the conveying direction, the separating line body further comprises a discharging conveyer belt (201) arranged behind the separating conveyer belt (202) and a driving device for driving the discharging conveyer belt (201) and the separating conveyer belt (202) to move, and the speed of the discharging conveyer belt (201) is greater than that of the separating conveyer belt (202).
7. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 1, wherein: yarn device (4) are stored in arrangement including fixed base (401), coupling carousel (403) and the rotatory carousel drive arrangement of drive carousel (402) in base top, the rigid coupling has at least two storage yarn poles (404) along carousel (403) center circumference distribution on carousel (403), store up the vertical setting of yarn pole (404), still include speed reduction stand (408) of rigid coupling on base (401), speed reduction stand (408) are equipped with speed reduction unit (407) of a plurality of and cheese adaptation.
8. The automatic loose cheese sorting, transporting and arranging system as claimed in claim 1, wherein: the sorting device (5) comprises a fixed sorting support (501), a sorting shaft (503) coupled to the sorting support (501), a sorting baffle (504) fixed to the sorting shaft (503), and a sorting drive for driving the sorting shaft (503) to rotate.
9. The use method of the loose type cheese automatic classification transportation regulating system is characterized by comprising the following steps:
a. the cheese processed by the bobbin winder is sequentially and accurately placed on a tool seat on a conveying line through a material receiving device;
b. transporting the tool seat with the cheese through a conveying line;
c. writing information into the electronic tag on the tool seat with the cheese through the RFID information writing device;
d. reading electronic tag information on a tool seat with cheese through an RFID information reading device;
e. the sorting device sorts the tool seats with the cheeses to corresponding shunting conveying lines according to the information read by the RFID information reading device;
f. separating the tool seat and the cheese on the shunt conveying line through a separating line body, and enabling the separated tool seat to continuously advance along the shunt conveying line and finally enter the conveying line so as to circularly work;
g. and the separated cheese is conveyed to a corresponding arrangement yarn storage device through a separation line body, and the cheese before entering the arrangement yarn storage device is guided through a guide device.
CN202010600628.0A 2020-04-30 2020-06-29 Automatic classification and transportation regulation system for loose cheese and using method thereof Active CN111675041B (en)

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