CN109536258A - 离心压缩机用全合成油 - Google Patents

离心压缩机用全合成油 Download PDF

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CN109536258A
CN109536258A CN201811554382.7A CN201811554382A CN109536258A CN 109536258 A CN109536258 A CN 109536258A CN 201811554382 A CN201811554382 A CN 201811554382A CN 109536258 A CN109536258 A CN 109536258A
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centrifugal compressor
synthetic oil
full synthetic
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鲍丹丹
石杰
张世伟
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SHANGHAI SYNNEX LUBRICATION TECHNOLOGY Co Ltd
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Abstract

本发明公开了本发明提供一种离心压缩机用全合成油,按重量份计由以下组分组成:油溶性聚醚50~95份,合成酯类基础油5~50份,抗氧剂0.5~10份,抗乳化剂0.001~0.5份,防锈剂0.1~1份,金属钝化剂0.001~0.5份。本发明还提供上述离心压缩机用全合成油的制备方法。本发明的全合成油可用于离心压缩机的润滑,具有超高的油膜强度,稳定的粘度,与一般的矿物油相比,能给离心压缩机提供更多的保护,且本发明的全合成油具有优异的氧化安定性以及清净分散性,不含会沉淀的添加剂,不会在离心压缩机轴承和小齿轮轴的表面形成积垢,使得油品和设备即使在苛刻工况下依然具有很长的使用寿命,可有效减少换油次数和停机时间。

Description

离心压缩机用全合成油
技术领域
本发明涉及一种用于润滑离心压缩机的全合成油,本发明还涉及该全合成油的制备方法。
背景技术
多年来,市场上缺乏离心压缩机专用的机油,行业中普遍采用汽轮机油作为离心压缩机的润滑介质。通常汽轮机油具有较好的抗氧防锈性能,但是其在抗乳化性能、清净分散性能方面有所欠缺。离心压缩机的油品工作温度较低,导致空气中带入的水分无法顺利蒸发排除,水分的存在不仅会使润滑油乳化,还对润滑油的氧化起加速作用,因此优异的抗乳化性能离心压缩机油来讲非常重要。另外,机油在使用过程中逐渐氧化、老化,易产生有腐蚀作用的酸性化合物以及胶质和积碳。氧化产物的存在将导致机件表面生成各种沉积物,它们将进一步堵塞润滑油泵、过滤器以及通往各润滑点的油道,破坏润滑油的正常流动和润滑性能,使摩擦机件产生锈蚀和加剧磨损。而离心压缩机油的换油周期长达三年,甚至更久,这就对油的氧化安定性以及清净分散性提出了非常高的要求。
发明内容
本发明的目的在于提供一种离心压缩机用全合成油及其制备方法,本发明的全合成油可用于离心压缩机的润滑,具有超高的油膜强度,稳定的粘度,与一般的矿物油相比,能给离心压缩机提供更多的保护,且本发明的全合成油具有优异的氧化安定性以及清净分散性,不含会沉淀的添加剂,不会在离心压缩机轴承和小齿轮轴的表面形成积垢,使得油品和设备即使在苛刻工况下依然具有很长的使用寿命,可有效减少换油次数和停机时间。
为实现上述目的,本发明提供一种离心压缩机用全合成油,按重量份计由以下组分组成:
油溶性聚醚 50~95份,
合成酯类基础油 5~50份,
抗氧剂 0.5~10份,
抗乳化剂 0.001~0.5份,
防锈剂 0.1~1份,
金属钝化剂 0.001~0.5份。
优选的,所述油溶性聚醚,其40℃运动粘度为22~100cSt。
优选的,所述油溶性聚醚是由高碳数的环氧丁烷及其衍生物,共聚或均聚而成的高分子化合物,可部分或全部溶于矿物油和合成油。
优选的,所述合成酯类基础油,其40℃运动粘度为15~220cSt。
优选的,所述合成酯类基础油选自双酯、饱和多元醇酯、三羟甲基丙烯酸酯、偏苯三酸酯中的一种或几种。
优选的,所述抗氧剂选自2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、酯型受阻酚、硫醚酚、N-苯基-α-萘胺、烷基化苯基-α-萘胺、二苯胺、烷基二苯胺、无灰硫代氨基甲酸酯、三(2,4-二叔丁基苯基)亚磷酸酯中的一种或几种。
优选的,所述抗乳化剂为聚醚类高分子化合物。
优选的,所述防锈剂选自氨基酸衍生物、磺酸盐、磷酸壬基胺盐、琥珀酸衍生物中的一种或几种。
优选的,所述金属钝化剂选自苯三唑衍生物、噻二唑衍生物、杂环衍生物中的一种或几种。
本发明还提供上述离心压缩机用全合成油的制备方法,其特征在于,包括如下步骤:将50~95份油溶性聚醚和5~50份合成酯类基础油加入带搅拌器的调和釜中,加热至60~70℃,调和0.5~1小时至均匀;再加入0.5~10份抗氧剂、0.001~0.5份抗乳化剂、0.1~1份防锈剂和0.001~0.5份金属钝化剂,于60~70℃调和2~4小时,至混合物均匀透明。
本发明的优点和有益效果在于:提供一种离心压缩机用全合成油及其制备方法,本发明的全合成油可用于离心压缩机的润滑,具有超高的油膜强度,稳定的粘度,与一般的矿物油相比,能给离心压缩机提供更多的保护,且本发明的全合成油具有优异的氧化安定性以及清净分散性,不含会沉淀的添加剂,不会在离心压缩机轴承和小齿轮轴的表面形成积垢,使得油品和设备即使在苛刻工况下依然具有很长的使用寿命,可有效减少换油次数和停机时间。
与矿物油和其他合成油相比,聚醚具有优秀的清净分散性能,在高温下不易生成油泥和胶状物质;并且基于其极性,聚醚能形成非常稳定的具有大吸附力和承载能力的润滑剂膜,具有较低的摩擦系数与较强的抗剪切能力,因此聚醚的润滑性优于矿油、聚α烯烃和双酯。但多数聚醚由于吸湿性以及溶解性等问题,只能使用在特定场合。油溶性聚醚可以很好的改善这些问题,本发明选用油溶性聚醚作为离心压缩机油的主要基础油,并加入酯类基础油以增加添加剂溶解性;同时加入抗氧剂、抗乳化剂、抗磨剂、防锈剂、腐蚀抑制剂等添加剂,以满足离心压缩机油的各项性能。
具体实施方式
下面结合实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
本发明具体实施的技术方案是:
实施例1
将50重量份油溶性聚醚和5重量份合成酯类基础油加入带搅拌器的调和釜中,加热至60℃,调和0.5小时至均匀;再加入0.5重量份抗氧剂、0.001重量份抗乳化剂、0.1重量份防锈剂和0.001重量份金属钝化剂,于60℃调和2小时,至混合物均匀透明,制得离心压缩机用全合成油;
所述油溶性聚醚,其40℃运动粘度为22~100cSt;
所述油溶性聚醚是由高碳数的环氧丁烷及其衍生物,共聚或均聚而成的高分子化合物,可部分或全部溶于矿物油和合成油;
所述合成酯类基础油,其40℃运动粘度为15~220cSt;
所述合成酯类基础油选自双酯、饱和多元醇酯、三羟甲基丙烯酸酯、偏苯三酸酯中的一种;
所述抗氧剂选自2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、酯型受阻酚、硫醚酚、N-苯基-α-萘胺、烷基化苯基-α-萘胺、二苯胺、烷基二苯胺、无灰硫代氨基甲酸酯、三(2,4-二叔丁基苯基)亚磷酸酯中的一种;
所述抗乳化剂为聚醚类高分子化合物;
所述防锈剂选自氨基酸衍生物、磺酸盐、磷酸壬基胺盐、琥珀酸衍生物中的一种;
所述金属钝化剂选自苯三唑衍生物、噻二唑衍生物、杂环衍生物中的一种。
实施例2
将95重量份油溶性聚醚和50重量份合成酯类基础油加入带搅拌器的调和釜中,加热至70℃,调和1小时至均匀;再加入10重量份抗氧剂、0.5重量份抗乳化剂、1重量份防锈剂和0.5重量份金属钝化剂,于70℃调和4小时,至混合物均匀透明,制得离心压缩机用全合成油;
所述油溶性聚醚,其40℃运动粘度为22~100cSt;
所述油溶性聚醚是由高碳数的环氧丁烷及其衍生物,共聚或均聚而成的高分子化合物,可部分或全部溶于矿物油和合成油;
所述合成酯类基础油,其40℃运动粘度为15~220cSt;
所述合成酯类基础油选自双酯、饱和多元醇酯、三羟甲基丙烯酸酯、偏苯三酸酯中的两种;
所述抗氧剂选自2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、酯型受阻酚、硫醚酚、N-苯基-α-萘胺、烷基化苯基-α-萘胺、二苯胺、烷基二苯胺、无灰硫代氨基甲酸酯、三(2,4-二叔丁基苯基)亚磷酸酯中的两种;
所述抗乳化剂为聚醚类高分子化合物;
所述防锈剂选自氨基酸衍生物、磺酸盐、磷酸壬基胺盐、琥珀酸衍生物中的两种;
所述金属钝化剂选自苯三唑衍生物、噻二唑衍生物、杂环衍生物中的两种。
实施例3
将75重量份油溶性聚醚和30重量份合成酯类基础油加入带搅拌器的调和釜中,加热至65℃,调和1小时至均匀;再加入5重量份抗氧剂、0.25重量份抗乳化剂、0.5重量份防锈剂和0.25重量份金属钝化剂,于65℃调和3小时,至混合物均匀透明,制得离心压缩机用全合成油;
所述油溶性聚醚,其40℃运动粘度为22~100cSt;
所述油溶性聚醚是由高碳数的环氧丁烷及其衍生物,共聚或均聚而成的高分子化合物,可部分或全部溶于矿物油和合成油;
所述合成酯类基础油,其40℃运动粘度为15~220cSt;
所述合成酯类基础油选自双酯、饱和多元醇酯、三羟甲基丙烯酸酯、偏苯三酸酯中的四种;
所述抗氧剂选自2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、酯型受阻酚、硫醚酚、N-苯基-α-萘胺、烷基化苯基-α-萘胺、二苯胺、烷基二苯胺、无灰硫代氨基甲酸酯、三(2,4-二叔丁基苯基)亚磷酸酯中的六种或六种以上;
所述抗乳化剂为聚醚类高分子化合物;
所述防锈剂选自氨基酸衍生物、磺酸盐、磷酸壬基胺盐、琥珀酸衍生物中的四种;
所述金属钝化剂选自苯三唑衍生物、噻二唑衍生物、杂环衍生物中的三种。
各实施例所得离心压缩机用全合成油的性能测试数据见下表:
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (10)

1.离心压缩机用全合成油,其特征在于,按重量份计由以下组分组成:
油溶性聚醚 50~95份,
合成酯类基础油 5~50份,
抗氧剂 0.5~10份,
抗乳化剂 0.001~0.5份,
防锈剂 0.1~1份,
金属钝化剂 0.001~0.5份。
2.根据权利要求1所述的离心压缩机用全合成油,其特征在于,所述油溶性聚醚,其40℃运动粘度为22~100cSt。
3.根据权利要求2所述的离心压缩机用全合成油,其特征在于,所述油溶性聚醚是由高碳数的环氧丁烷及其衍生物,共聚或均聚而成的高分子化合物,可部分或全部溶于矿物油和合成油。
4.根据权利要求3所述的离心压缩机用全合成油,其特征在于,所述合成酯类基础油,其40℃运动粘度为15~220cSt。
5.根据权利要求4所述的离心压缩机用全合成油,其特征在于,所述合成酯类基础油选自双酯、饱和多元醇酯、三羟甲基丙烯酸酯、偏苯三酸酯中的一种或几种。
6.根据权利要求5所述的离心压缩机用全合成油,其特征在于,所述抗氧剂选自2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、酯型受阻酚、硫醚酚、N-苯基-α-萘胺、烷基化苯基-α-萘胺、二苯胺、烷基二苯胺、无灰硫代氨基甲酸酯、三(2,4-二叔丁基苯基)亚磷酸酯中的一种或几种。
7.根据权利要求6所述的离心压缩机用全合成油,其特征在于,所述抗乳化剂为聚醚类高分子化合物。
8.根据权利要求7所述的离心压缩机用全合成油,其特征在于,所述防锈剂选自氨基酸衍生物、磺酸盐、磷酸壬基胺盐、琥珀酸衍生物中的一种或几种。
9.根据权利要求8所述的离心压缩机用全合成油,其特征在于,所述金属钝化剂选自苯三唑衍生物、噻二唑衍生物、杂环衍生物中的一种或几种。
10.权利要求9所述离心压缩机用全合成油的制备方法,其特征在于,包括如下步骤:将50~95份油溶性聚醚和5~50份合成酯类基础油加入带搅拌器的调和釜中,加热至60~70℃,调和0.5~1小时至均匀;再加入0.5~10份抗氧剂、0.001~0.5份抗乳化剂、0.1~1份防锈剂和0.001~0.5份金属钝化剂,于60~70℃调和2~4小时,至混合物均匀透明。
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