US20190078036A1 - Polyalkylene glycol-based lubricant composition - Google Patents

Polyalkylene glycol-based lubricant composition Download PDF

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Publication number
US20190078036A1
US20190078036A1 US16/084,757 US201716084757A US2019078036A1 US 20190078036 A1 US20190078036 A1 US 20190078036A1 US 201716084757 A US201716084757 A US 201716084757A US 2019078036 A1 US2019078036 A1 US 2019078036A1
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Prior art keywords
formula
pag
hydrogen atom
composition according
alkyl group
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US16/084,757
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Laura BROUTIN
Nicolas Obrecht
Nadjet KHELIDJ-SUEDMEYER
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TotalEnergies Marketing Services SA
Dow Global Technologies LLC
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Total Marketing Services SA
Dow Global Technologies LLC
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Assigned to TOTAL MARKETING SERVICES, DOW GLOBAL TECHNOLOGIES LLC reassignment TOTAL MARKETING SERVICES ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BROUTIN, Laura, OBRECHT, NICOLAS, KHELIDJ-SUEDMEYER, Nadjet
Publication of US20190078036A1 publication Critical patent/US20190078036A1/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/044Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • C10M2207/289Partial esters containing free hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C10M2209/1045Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
    • C10M2209/1055Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/106Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
    • C10M2209/1065Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • C10M2209/1075Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106 used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
    • C10M2209/1085Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • C10M2219/068Thiocarbamate metal salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/12Groups 6 or 16
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/54Fuel economy
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • C10N2210/02
    • C10N2220/022
    • C10N2230/04
    • C10N2230/06
    • C10N2230/54
    • C10N2240/104

Definitions

  • the present application relates to the field of lubricating compositions, especially lubricating compositions for a vehicle engine, in particular for a motor vehicle engine.
  • the present application relates to lubricating compositions based on polyalkylated glycols (PAG or polyalkylene glycols) for the lubrication of a vehicle engine, especially a motor vehicle.
  • PAG polyalkylated glycols
  • One object of the present invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for motor vehicle engines, offering improved anti-wear properties.
  • Another object of the present invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for a motor vehicle engine, offering both improved anti-wear properties and satisfactory fuel economy properties.
  • Another object of the present invention is to provide a lubricating composition based on PAG, especially a PAG lubricating composition for a motor vehicle engine, offering improved anti-wear properties as well as not degrading engine cleanliness.
  • Another object of the present invention is to provide a lubricating composition based on PAG, especially a PAG lubricating composition for a motor vehicle engine, offering improved anti-wear properties and satisfactory fuel economy properties, while not degrading engine cleanliness.
  • Another object of the invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for a motor vehicle engine, offering improved anti-wear properties and that is easy to formulate.
  • the present invention proposes a lubricating composition comprising:
  • linear or branched secondary alkyl comprising from 2 to 7 carbon atoms is understood to mean an alkyl chosen to form a secondary alcohol with the O to which it is attached.
  • the lubricating composition of the present invention is a lubricating composition for an engine, preferably a vehicle, more preferably a motor vehicle.
  • the PAG of the lubricating composition according to the invention may be a block polymer or a random polymer.
  • the PAG according to the invention comprises alkyl groups whose length of the hydrocarbon chains may vary.
  • the length of the hydrocarbon chains is defined by a mean value of the number of carbon atoms.
  • the PAG of the composition according to the invention is a block polymer of formula (II) or a random polymer of formula (II)
  • n may represent a number ranging from 2 to 60, preferably ranging from 5 to 30 or from 7 to 15.
  • R3 represents a linear or branched C 4 -C 12 -alkyl group
  • R4 and R5 are different and independently represent a hydrogen atom or a linear C 1 -C 2 -alkyl group
  • n represents a number ranging from 7 to 15.
  • the PAG of the composition according to the invention is a block polymer of formula (IIA) or a random polymer of formula (IIA)
  • m may represent a number ranging from 2 to 60, preferably ranging from 5 to 30 or from 7 to 15.
  • R3 represents a linear or branched C 4 -C 12 -alkyl group
  • R6 and R7 are different and independently represent a hydrogen atom, a methyl group or an ethyl group and m represents a number ranging from 7 to 15.
  • the PAG of the composition according to the invention is a block polymer of formula (IIB) or a random polymer of formula (IIB)
  • p and q may independently represent a number ranging from 1 to 30, preferably from 2 to 15 or from 2 to 8.
  • R3 represents a linear or branched C 4 -C 12 -alkyl group
  • R8, R10 and R11 represent a hydrogen atom and R9 represents a methyl group
  • p represents a number ranging from 3 to 5, for example 4.5
  • q represents a number ranging from 1 to 3, for example 2.
  • R3 represents a linear or branched C 8 -C 12 -alkyl group
  • R8 represents a hydrogen atom and R9 represents a methyl group
  • R10 represents a hydrogen atom and R11 represents an ethyl group
  • p represents a number ranging from 3 to 8, for example 5
  • q represents a number ranging from 3 to 8, for example 4.
  • the PAG of the composition according to the invention is a block polymer of formula (III) or a random polymer of formula (III)
  • the PAG of the composition according to the invention is a block polymer of formula (IV) or a random polymer of formula (IV)
  • the PAG used for the composition according to the invention may be prepared by reacting at least one alcohol-type initiator comprising from 1 to 30 carbon atoms with the epoxy bonding of one or more alkylene oxides and then propagation of the reaction in order to obtain these polymers.
  • the preferred alkylene oxides are ethylene oxide, propylene oxide and butylene oxide.
  • the PAG of the composition according to the invention is a block polymer of formula (V) or a random polymer of formula (V)
  • the PAG is a block polymer of formula (VI) or a random polymer of formula (VI)
  • R12 represents a group chosen from a linear C 8 -alkyl group; a branched C 8 -alkyl group; a linear C 9 -alkyl group; a branched C 9 -alkyl group; a linear C 10 -alkyl group; a branched C 10 -alkyl; a linear C 11 -alkyl group; a branched C 11 -alkyl group; a linear C 12 -alkyl group; a branched C 12 -alkyl group; a linear C 13 -alkyl group; a branched C 13 -alkyl group; a linear C 14 -alkyl group; a branched C 14 -alkyl group; a linear C 15 -alkyl group; a branched C 15 -alkyl group.
  • the PAG according to the invention comprises at least one butylene oxide unit.
  • the lubricating composition according to the invention comprises from 1 to 99.5% by weight of PAG.
  • the lubricating composition according to the invention comprises from 1 to 99.5%, preferably from 5 to 80%, for example from 5 to 70%, from 5 to 60%, from 5 to 50%, from 5 to 40%, preferably from 10 to 80%, for example 10 to 70%, 10 to 60%, 10 to 50%, 10 to 40%, preferably 20 to 80%, for example 20 to 70%, 20 to 60%, from 20 to 50%, from 20 to 40%, preferably from 30 to 80%, for example from 30 to 70%, from 30 to 60%, from 30 to 50%, from 30 to 40%, by weight of PAG.
  • the lubricating composition according to the invention comprises from 1 to 30%, preferably from 1 to 20%, more preferably from 1 to 15% by weight of PAG.
  • the lubricating composition according to the invention comprises from 40 to 99.5%, preferably from 50 to 99.5%, more preferably from 60 to 99.5%, even more preferably from 70 to 99.5%, advantageously from 80 to 99.5% by weight of PAG.
  • the lubricant composition according to the invention comprises an anti-wear additive chosen from compounds of formula (I)
  • R1 and R2 which may be identical or different, independently represent a linear or branched secondary alkyl group comprising from 2 to 7 carbon atoms, preferably from 3 to 6 carbon atoms.
  • the anti-wear additive is chosen from compounds of formula (I)
  • R1 and R2 identical or different, represent a secondary C3-alkyl group or a secondary C6-alkyl group.
  • the groups R1 and R2 which are identical or different, represent a dimethyl butyl group or an isopropyl group.
  • the groups R1 and R2, which are identical, represent a dimethyl butyl group or an isopropyl group.
  • the anti-wear additive comprises a mixture:
  • the anti-wear additive comprises a mixture:
  • Lubrizol 1371® product marketed by Lubrizol.
  • the lubricating composition according to the invention comprises from 0.1 to 3%, preferably from 0.1 to 2%, more preferably from 0.1 to 1% by weight of compound of formula (I).
  • the lubricating composition according to the invention may comprise a base oil.
  • the lubricating composition according to the invention may comprise any type of lubricating base oil, mineral, synthetic or natural, animal or vegetable adapted to its use.
  • the base oils used in the lubricating compositions according to the invention may therefore be oils of mineral or synthetic origin belonging to groups I to V according to the classes defined in the API classification (or their equivalents according to the ATIEL classification) (Table A) or their mixtures.
  • the base oil is different from the PAG.
  • Viscosity index Group I Mineral oils ⁇ 90% >0.03% 80 ⁇ VI ⁇ 120
  • Group II Hydrocracked oils ⁇ 90% ⁇ 0.03% 80 ⁇ VI ⁇ 120
  • PAO Polyalphaolefins
  • the mineral base oils which may be used for the lubricating composition according to the invention include any type of bases obtained by atmospheric and under vacuum distillation of crude oil, followed by refining operations such as solvent extraction, desalting, dewaxing with solvent, hydrotreatment, hydrocracking, hydro-isomerization and hydrofinishing. Mixtures of synthetic and mineral oils may also be used.
  • lubricating bases there is generally no limitation on the use of different lubricating bases to make the lubricating compositions according to the invention, except that they must have properties, in particular viscosity, viscosity index, sulfur content and oxidation resistance, especially adapted for use for engines or for vehicle transmissions.
  • the base oils of the lubricating compositions according to the invention may also be chosen from synthetic oils, such as certain carboxylic acid esters and alcohols, as well as from polyalphaolefins.
  • the polyalphaolefins used as base oils are, for example, obtained from monomers comprising from 4 to 32 carbon atoms, for example from octene or decene, and whose viscosity at 100° C. is between 1.5 and 15 mm 2 .s ⁇ 1 according to ASTM D445.
  • Their average molecular weight is generally between 250 and 3000 according to ASTM D5296.
  • the base oil may be chosen from Group III oils, Group IV oils and Group V oils.
  • the lubricating composition according to the invention may comprise at least 50% by weight of base oils relative to the total mass of the composition. More advantageously, the lubricating composition according to the invention may comprise at least 60% by weight, or even at least 70% by weight, of base oils relative to the total weight of the composition. More particularly advantageously, the lubricating composition according to the invention may comprise from 50, 60 or 70 to 99.9% by weight, or from 50, 60 or 70 to 90% by weight, of one or more base oils relative to the total weight of the composition.
  • the lubricating composition according to the invention may also comprise at least one additional additive.
  • Many additional additives may be used for the lubricating composition according to the invention.
  • the additional additives preferred for the lubricating composition according to the invention are chosen from detergent additives, different anti-wear additives from compounds of formula (I), friction modifying additives, extreme pressure additives, dispersants, pour point improvers, defoamers, thickeners, and mixtures thereof.
  • the lubricating composition according to the invention comprises at least one organic friction modifier chosen from esters, preferably from mono-esters of polyols, more preferably chosen from glycerol mono-esters. More preferably, the organic friction modifier is chosen from the glycerol mono-esters obtained by esterification reaction between glycerol and a saturated or unsaturated carboxylic acid comprising at least 10 carbon atoms, preferably 10 to 20 carbon atoms, more preferably 15 to 20 carbon atoms, advantageously 15 to 18 carbon atoms.
  • organic friction modifiers As an example of organic friction modifiers according to the invention, mention may be made of glycerol mono-oleate.
  • the lubricating composition according to the invention comprises from 0.1 to 2% by weight, preferably from 0.1 to 1.5% by weight, more preferably from 0.5 to 1.5% by weight of organic friction modifiers.
  • Amine phosphates are also anti-wear additives that may be used in the lubricating composition according to the invention.
  • the phosphorus provided by these additives can act as a poison for the catalytic systems of automobiles because these additives are ash generators.
  • non-phosphorus additives such as, for example, polysulfides, especially sulfur-containing olefins.
  • the lubricating composition according to the invention may comprise from 0.01 to 6% by weight, preferably from 0.05 to 4% by weight, more preferably from 0.1 to 2% by weight relative to the total weight of lubricating composition and additional anti-wear additives.
  • the lubricating composition according to the invention may comprise at least one inorganic friction modifier additive.
  • the inorganic friction modifier additive may be selected from a compound providing metal elements and an ash free compound.
  • the compounds providing metal elements mention may be made of transition metal complexes such as Mo, Sb, Sn, Fe, Cu and Zn, whose ligands may be hydrocarbon compounds comprising oxygen, nitrogen, sulfur or phosphorus.
  • the lubricating composition according to the invention may comprise at least one antioxidant additive.
  • the antioxidant additive generally serves to retard the degradation of the lubricating composition in use. This degradation may, in particular, result in the formation of deposits, the presence of sludge or an increase in the viscosity of the lubricating composition.
  • Antioxidant additives act, in particular, as radical inhibitors or destroyers of hydroperoxides.
  • antioxidant additives commonly used, mention may be made of antioxidant additives of the phenolic type, antioxidant additives of the amine type, antioxidant phosphosulfur additives. Some of these antioxidant additives, for example phosphosulfur antioxidant additives, may be ash generators. Phenolic antioxidant additives may be ash-free or may be in the form of neutral or basic metal salts.
  • the antioxidant additives may, in particular, be chosen from sterically hindered phenols, sterically hindered phenol esters and sterically hindered phenols comprising a thioether bridge, diphenylamines, diphenylamines substituted with at least one C 1 -C 12 -alkyl group, and N,N′-dialkyl-aryl diamines and mixtures thereof.
  • the sterically hindered phenols are chosen from compounds comprising a phenol group in which at least one vicinal carbon of the carbon bearing the alcohol function is substituted by at least one C 1 -C 10 -alkyl group, preferably a C 1 -C 6 -alkyl group, preferably a C 4 -alkyl group, preferably by the ter-butyl group.
  • Amino compounds are another class of antioxidant additives that may be used, optionally in combination with phenolic antioxidant additives.
  • amine compounds are aromatic amines, for example aromatic amines of formula NR a R b R c in which R a represents an optionally substituted aliphatic or aromatic group, R b represents an optionally substituted aromatic group, R c represents a hydrogen atom, an alkyl group, an aryl group or a group of formula R d S(O) z R e wherein R d represents an alkylene group or an alkenylene group, R e represents an alkyl group, an alkenyl group or an aryl group, and z represents 0, 1 or 2.
  • Sulfurized alkyl phenols or their alkali and alkaline earth metal salts may also be used as antioxidant additives.
  • antioxidant additives is copper compounds, for example copper thio- or dithio-phosphates, copper and carboxylic acid salts, dithiocarbamates, sulphonates, phenates, copper acetyl-acetonates. Copper salts I and II, succinic acid or anhydride salts may also be used.
  • the lubricating composition according to the invention may contain all types of antioxidant additives known to those skilled in the art.
  • the lubricating composition according to the invention comprises from 0.5 to 2% by weight of at least one antioxidant additive relative to the total weight of the composition.
  • the lubricating composition according to the invention may also comprise at least one detergent additive.
  • the detergent additives generally make it possible to reduce the formation of deposits on the surface of the metal parts by dissolving the secondary oxidation and combustion products.
  • the detergent additives that may be used in the lubricating composition according to the invention may be anionic compounds comprising a long lipophilic hydrocarbon chain and a hydrophilic head.
  • the associated cation may be a metal cation of an alkali metal or alkaline earth metal.
  • the detergent additives are preferably chosen from the alkali metal or alkaline earth metal salts of carboxylic acids, the sulphonates, the salicylates, the naphthenates and the phenate salts.
  • the alkali and alkaline earth metals are preferably calcium, magnesium, sodium or barium. These metal salts generally comprise the metal in stoichiometric amount or in excess, therefore in an amount greater than the stoichiometric amount.
  • overbased detergent additives wherein the excess metal bringing the overbased character to the detergent additive is then generally in the form of a metal salt that is insoluble in oil, for example a carbonate, a hydroxide, an oxalate, an acetate, a glutamate, preferably a carbonate.
  • the lubricating composition according to the invention may comprise from 2 to 4% by weight of detergent additive relative to the total weight of the lubricating composition.
  • the lubricating composition according to the invention may also comprise at least one pour point improver additive.
  • pour point improver additives By slowing the formation of paraffin crystals, pour point improver additives generally improve the cold behavior of the lubricating composition according to the invention.
  • pour point improver additives mention may be made of alkyl polymethacrylates, polyacrylates, polyarylamides, polyalkylphenols, polyalkylnaphthalenes and alkylated polystyrenes.
  • the lubricating composition according to the invention may also comprise at least one dispersing agent.
  • the dispersing agent may be chosen from Mannich bases, succinimides and their derivatives.
  • the lubricating composition according to the invention may comprise from 0.2 to 10% by weight of dispersing agent relative to the total weight of the lubricating composition.
  • the lubricating composition may also comprise at least one polymer improving the viscosity index.
  • polymers improving the viscosity index include polymeric esters, homopolymers or copolymers, hydrogenated or non-hydrogenated, of styrene, butadiene and isoprene, polymethacrylates (PMA).
  • the lubricating composition according to the invention may comprise from 1 to 15% by weight of the polymer improving the viscosity index relative to the total weight of the lubricating composition.
  • the lubricating composition according to the invention is used for the lubrication of an engine, preferably a vehicle, more preferably a motor vehicle.
  • the present invention also relates to the use of a lubricating composition according to the invention for lubricating an engine, preferably a vehicle, more preferably a motor vehicle.
  • the present invention also relates to the use of a lubricating composition according to the invention for lubricating a vehicle engine, more preferably a motor vehicle.
  • the present invention also relates to a method of lubricating a motor vehicle, preferably a motor vehicle, comprising at least one step of bringing the motor into contact with the lubricating composition according to the invention.
  • the present invention also relates to the use of a nitrogen compound of formula (I) to improve the anti-wear properties of a lubricating composition comprising an oil selected from PAG.
  • Lubricating compositions according to the invention are prepared according to Table 1 below (the compositions are given by weight (g)).
  • compositions 1, 2, 3 and 4 have improved anti-wear properties compared to comparative lubricating compositions (comparative compositions 1 and 2).

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Abstract

Disclosed is a lubricant composition including: an oil chosen from polyalkyl glycols (PAG or polyalkylene glycols); and an anti-wear additive chosen from compounds of formula (I)
Figure US20190078036A1-20190314-C00001
    • in which R1 and R2, which may be identical or different, independently represent a linear or branched secondary alkyl group including from 2 to 7 carbon atoms, preferably from 3 to carbon atoms. This lubricant composition is particularly useful for the lubrication of a vehicle engine, preferably of a motor vehicle.

Description

  • The present application relates to the field of lubricating compositions, especially lubricating compositions for a vehicle engine, in particular for a motor vehicle engine. In particular, the present application relates to lubricating compositions based on polyalkylated glycols (PAG or polyalkylene glycols) for the lubrication of a vehicle engine, especially a motor vehicle.
  • Energy efficiency and reduced fuel consumption of automotive engines is a growing concern. It is known that engine lubricants used in automotive vehicles play an important role in this respect.
  • To formulate economic fuel lubricants or fuel economizers, it is known to play on the viscosity of the lubricating bases used. It is also known to use polymers to improve the viscosity index (VI), or to use friction modifiers (MF). However, the polymers improving the viscosity index have the disadvantage of degrading the engine cleanliness of the lubricating compositions in which they are used. However, current engines have high thermal stresses that cause significant deposition phenomena. The deposits are related to the chemical transformation of the lubricant in the parts closest to the combustion chamber and therefore the hottest parts.
  • Fuel economy lubricating compositions based on PAG have been described in document WO 2013/164449, wherein the compositions also have good properties for engine.
  • However, the use of these PAG may sometimes cause an increase in the wear of the mechanical parts of the engine, and therefore a degradation of the service life of said engine.
  • It is, therefore, of interest to provide a lubricating composition, especially a lubricating composition for motor vehicle engines, to overcome all or part of the drawbacks of the prior art.
  • One object of the present invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for motor vehicle engines, offering improved anti-wear properties.
  • Another object of the present invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for a motor vehicle engine, offering both improved anti-wear properties and satisfactory fuel economy properties.
  • Another object of the present invention is to provide a lubricating composition based on PAG, especially a PAG lubricating composition for a motor vehicle engine, offering improved anti-wear properties as well as not degrading engine cleanliness.
  • Another object of the present invention is to provide a lubricating composition based on PAG, especially a PAG lubricating composition for a motor vehicle engine, offering improved anti-wear properties and satisfactory fuel economy properties, while not degrading engine cleanliness.
  • Another object of the invention is to provide a lubricating composition based on PAG, in particular a lubricating composition based on PAG for a motor vehicle engine, offering improved anti-wear properties and that is easy to formulate.
  • In order to achieve the above objectives and overcome the cited drawbacks in the prior art, the present invention proposes a lubricating composition comprising:
      • an oil chosen from polyalkyl glycols (PAG or polyalkylene glycols), and
      • an anti-wear additive chosen from compounds of formula (I)
  • Figure US20190078036A1-20190314-C00002
      • in which R1 and R2, which may be identical or different, independently represent a linear or branched secondary alkyl group comprising from 2 to 7 carbon atoms, preferably from 3 to 6 carbon atoms.
  • In the context of the present invention, the term “linear or branched secondary alkyl comprising from 2 to 7 carbon atoms” is understood to mean an alkyl chosen to form a secondary alcohol with the O to which it is attached.
  • Particularly advantageously, the lubricating composition of the present invention is a lubricating composition for an engine, preferably a vehicle, more preferably a motor vehicle.
  • According to the invention, the PAG of the lubricating composition according to the invention may be a block polymer or a random polymer.
  • The PAG according to the invention comprises alkyl groups whose length of the hydrocarbon chains may vary. According to the invention, the length of the hydrocarbon chains is defined by a mean value of the number of carbon atoms.
  • Preferably, the PAG of the composition according to the invention PAG is a block polymer of formula (II) or a random polymer of formula (II)
  • Figure US20190078036A1-20190314-C00003
  • in which:
      • R3 represents a linear or branched C1-C30-alkyl group, preferably a linear or branched C4-C12-alkyl group;
      • n represents a number ranging from 2 to 60, preferably from 5 to 30 or from 7 to 15;
      • R4 and R5, identical or different, independently represent a hydrogen atom or a C1-C2-alkyl group.
  • For the PAG according to the invention, n may represent a number ranging from 2 to 60, preferably ranging from 5 to 30 or from 7 to 15.
  • For a preferred PAG according to the invention, R3 represents a linear or branched C4-C12-alkyl group, R4 and R5 are different and independently represent a hydrogen atom or a linear C1-C2-alkyl group and n represents a number ranging from 7 to 15.
  • Also preferably, the PAG of the composition according to the invention is a block polymer of formula (IIA) or a random polymer of formula (IIA)
  • Figure US20190078036A1-20190314-C00004
  • in which:
      • R3 represents a linear or branched C1-C30-alkyl group, preferably a linear or branched C4-C12-alkyl group;
      • m represents a number ranging from 2 to 60, preferably from 5 to 30 or from 7 to 15;
      • R6 and R7 represent a hydrogen atom; or R6 represents a hydrogen atom and R7 represents a methyl group; or R6 represents a methyl group and R7 represents a hydrogen atom; or R6 and R7 represent a methyl group; or R6 represents an ethyl group and R7 represents a hydrogen atom; or R6 represents a hydrogen atom and R7 represents an ethyl group.
  • For the PAG according to the invention, m may represent a number ranging from 2 to 60, preferably ranging from 5 to 30 or from 7 to 15.
  • For a preferred PAG according to the invention, R3 represents a linear or branched C4-C12-alkyl group, R6 and R7 are different and independently represent a hydrogen atom, a methyl group or an ethyl group and m represents a number ranging from 7 to 15.
  • Also preferably, the PAG of the composition according to the invention is a block polymer of formula (IIB) or a random polymer of formula (IIB)
  • Figure US20190078036A1-20190314-C00005
  • in which:
      • R3 represents a linear or branched C1-C30-alkyl group, preferably a linear or branched C4-C12-alkyl group, more preferably a linear or branched C8-C12-alkyl group;
      • p and q independently represent a number ranging from 1 to 30, preferably from 2 to 15 or from 2 to 8;
      • R8 and R9 represent a hydrogen atom; or R8 represents a hydrogen atom and R9 represents a methyl group; or R8 represents a methyl group and R9 represents a hydrogen atom; or R8 and R9 represent a methyl group; or R8 represents an ethyl group and R9 represents a hydrogen atom; or R8 represents a hydrogen atom and R9 represents an ethyl group;
      • R10 and R11 represent a hydrogen atom; or R10 represents a hydrogen atom and R11 represents a methyl group; or R10 represents a methyl group and R11 represents a hydrogen atom; or R10 and R11 represent a methyl group; or R10 represents an ethyl group and R11 represents a hydrogen atom; or R10 represents a hydrogen atom and R11 represents an ethyl group.
  • For the PAG according to the invention, p and q may independently represent a number ranging from 1 to 30, preferably from 2 to 15 or from 2 to 8.
  • As particular PAG according to the invention, mention may be made of:
      • PAG for which R8, R9, R10 and R11 represent a hydrogen atom; or
      • PAG for which R8 and R10 represent a hydrogen atom and R9 and R11 represent a methyl group; or
      • PAG for which R8 and R10 represent a hydrogen atom and R9 and R11 represent an ethyl group; or
      • PAG for which R8 and R10 represent a hydrogen atom, R9 represents a methyl group and R11 represents an ethyl group; or
      • PAG for which R8 and R10 represent a hydrogen atom, R9 represents an ethyl group and R11 represents a methyl group; or
      • PAG for which R8, R9 and R11 represent a hydrogen atom and R10 represents a methyl group; or
      • PAG for which R8, R10 and R11 represent a hydrogen atom and R9 represents a methyl group.
  • For a preferred PAG according to the invention, R3 represents a linear or branched C4-C12-alkyl group, R8, R10 and R11 represent a hydrogen atom and R9 represents a methyl group, p represents a number ranging from 3 to 5, for example 4.5, while q represents a number ranging from 1 to 3, for example 2.
  • For a more preferred PAG according to the invention, R3 represents a linear or branched C8-C12-alkyl group, R8 represents a hydrogen atom and R9 represents a methyl group, R10 represents a hydrogen atom and R11 represents an ethyl group. p represents a number ranging from 3 to 8, for example 5, and q represents a number ranging from 3 to 8, for example 4.
  • More preferably, the PAG of the composition according to the invention is a block polymer of formula (III) or a random polymer of formula (III)
  • Figure US20190078036A1-20190314-C00006
  • in which:
      • R3 represents a linear or branched C4-C12-alkyl group, preferably a linear or branched C4-alkyl group;
      • p represents a number ranging from 1 to 30, preferably from 2 to 15 or from 2 to 8;
      • q represents a number ranging from 1 to 30, preferably from 1 to 10.
  • As examples of PAG of formula (III), mention may be made of the products of the Synalox 50-B® range marketed by Dow Chemical.
  • More particularly preferably, the PAG of the composition according to the invention is a block polymer of formula (IV) or a random polymer of formula (IV)
  • Figure US20190078036A1-20190314-C00007
  • in which:
      • R3 represents a linear or branched C8-C12-alkyl group;
      • p represents a number ranging from 2 to 6;
      • q represents a number ranging from 2 to 5.
  • The PAG used for the composition according to the invention may be prepared by reacting at least one alcohol-type initiator comprising from 1 to 30 carbon atoms with the epoxy bonding of one or more alkylene oxides and then propagation of the reaction in order to obtain these polymers. The preferred alkylene oxides are ethylene oxide, propylene oxide and butylene oxide. Methods for preparing PAG of formula (IV) are described in International Patent Application WO-2012/070007 or in International Patent Application WO-2013/164449.
  • More particularly preferably, the PAG of the composition according to the invention is a block polymer of formula (V) or a random polymer of formula (V)
  • Figure US20190078036A1-20190314-C00008
  • in which:
      • R3 represents a linear or branched C4-C12-alkyl group, preferably a linear or branched C4-alkyl group;
      • r represents a number ranging from 2 to 60, preferably from 5 to 30 or from 7 to 15.
  • As examples of PAG of formula (III), mention may be made of the products of the Synalox 100-B® range marketed by Dow Chemical.
  • More preferably, the PAG is a block polymer of formula (VI) or a random polymer of formula (VI)
  • Figure US20190078036A1-20190314-C00009
  • in which:
      • R12 represents a linear or branched C1-C30-alkyl group, preferably a linear or branched C8-C15-alkyl group;
      • s and t independently represent an average number ranging from 1 to 5.
  • For a preferred PAG according to the invention, R12 represents a group chosen from a linear C8-alkyl group; a branched C8-alkyl group; a linear C9-alkyl group; a branched C9-alkyl group; a linear C10-alkyl group; a branched C10-alkyl; a linear C11-alkyl group; a branched C11-alkyl group; a linear C12-alkyl group; a branched C12-alkyl group; a linear C13-alkyl group; a branched C13-alkyl group; a linear C14-alkyl group; a branched C14-alkyl group; a linear C15-alkyl group; a branched C15-alkyl group.
  • For a preferred PAG according to the invention:
      • s is greater than or equal to t; or
      • s represents an average number ranging from 2 to 4.5; or
      • t represents an average number ranging from 1.5 to 4.
  • For a preferred PAG according to the invention:
      • s represents an average number ranging from 2.5 to 3.5; or
      • t represents an average number ranging from 2 to 3.
  • For a preferred PAG according to the invention:
      • s represents an average number equal to 2.5 and t represents an average number equal to 2; or
      • s represents an average number equal to 3.5 and t represents an average number equal to 2.8.
  • For a preferred PAG according to the invention:
      • its kinematic viscosity at 100° C., measured according to the ASTM D445 standard, ranges from 2.5 to 4.5 mm2·s−1; or
      • its viscosity index is greater than 160 or is between 160 and 210; or
      • its pour point is below −40° C.; or
      • its dynamic viscosity (CCS) at −35° C., measured according to the ASTM D5293 standard, is less than 1,200 mPa·s.
  • Methods for preparing PAG of formula (VI) are described in application WO-2016/016362.
  • Preferably, the PAG according to the invention comprises at least one butylene oxide unit.
  • Preferably, the lubricating composition according to the invention comprises from 1 to 99.5% by weight of PAG.
  • Preferably, the lubricating composition according to the invention comprises from 1 to 99.5%, preferably from 5 to 80%, for example from 5 to 70%, from 5 to 60%, from 5 to 50%, from 5 to 40%, preferably from 10 to 80%, for example 10 to 70%, 10 to 60%, 10 to 50%, 10 to 40%, preferably 20 to 80%, for example 20 to 70%, 20 to 60%, from 20 to 50%, from 20 to 40%, preferably from 30 to 80%, for example from 30 to 70%, from 30 to 60%, from 30 to 50%, from 30 to 40%, by weight of PAG.
  • More preferably, the lubricating composition according to the invention comprises from 1 to 30%, preferably from 1 to 20%, more preferably from 1 to 15% by weight of PAG.
  • In another more preferred manner, the lubricating composition according to the invention comprises from 40 to 99.5%, preferably from 50 to 99.5%, more preferably from 60 to 99.5%, even more preferably from 70 to 99.5%, advantageously from 80 to 99.5% by weight of PAG.
  • In addition to a PAG, the lubricant composition according to the invention comprises an anti-wear additive chosen from compounds of formula (I)
  • Figure US20190078036A1-20190314-C00010
  • in which R1 and R2, which may be identical or different, independently represent a linear or branched secondary alkyl group comprising from 2 to 7 carbon atoms, preferably from 3 to 6 carbon atoms.
  • In a preferred manner, the anti-wear additive is chosen from compounds of formula (I)
  • Figure US20190078036A1-20190314-C00011
  • in which R1 and R2, identical or different, represent a secondary C3-alkyl group or a secondary C6-alkyl group.
  • More preferably, the groups R1 and R2, which are identical or different, represent a dimethyl butyl group or an isopropyl group.
  • Even more preferably, the groups R1 and R2, which are identical, represent a dimethyl butyl group or an isopropyl group.
  • In yet another more preferred manner, the anti-wear additive comprises a mixture:
      • of at least one compound of formula (I) in which R1 represents a secondary C3-alkyl group, while R2 represents a secondary C6-alkyl group,
      • of at least one compound of formula (I) in which R1 and R2, which are identical, represent a secondary C6-alkyl group.
  • In yet another more preferred manner, the anti-wear additive comprises a mixture:
      • of at least one compound of formula (I) in which R1 represents a secondary C6-alkyl group, while R2 represents a secondary C3-alkyl group,
      • at least one compound of formula (I) in which R1 and R2, which are identical, represent a secondary C6-alkyl group.
  • As examples of compounds of formula (I), mention may be made of the Lubrizol 1371® product marketed by Lubrizol.
  • Preferably, the lubricating composition according to the invention comprises from 0.1 to 3%, preferably from 0.1 to 2%, more preferably from 0.1 to 1% by weight of compound of formula (I).
  • In addition to a PAG and a compound of formula (I), the lubricating composition according to the invention may comprise a base oil.
  • In general, the lubricating composition according to the invention may comprise any type of lubricating base oil, mineral, synthetic or natural, animal or vegetable adapted to its use.
  • The base oils used in the lubricating compositions according to the invention may therefore be oils of mineral or synthetic origin belonging to groups I to V according to the classes defined in the API classification (or their equivalents according to the ATIEL classification) (Table A) or their mixtures.
  • Preferably, the base oil is different from the PAG.
  • TABLE A
    Saturated Sulfur
    content content Viscosity index (VI)
    Group I Mineral oils <90% >0.03% 80 ≤ VI < 120
    Group II Hydrocracked oils ≥90% ≤0.03% 80 ≤ VI < 120
    Group III Hydrocracked or ≥90% ≤0.03% ≥120
    hydro-isomerized oils
    Group IV Polyalphaolefins (PAO)
    Group V Esters and other bases not included
    in groups I to IV
  • The mineral base oils which may be used for the lubricating composition according to the invention include any type of bases obtained by atmospheric and under vacuum distillation of crude oil, followed by refining operations such as solvent extraction, desalting, dewaxing with solvent, hydrotreatment, hydrocracking, hydro-isomerization and hydrofinishing. Mixtures of synthetic and mineral oils may also be used.
  • There is generally no limitation on the use of different lubricating bases to make the lubricating compositions according to the invention, except that they must have properties, in particular viscosity, viscosity index, sulfur content and oxidation resistance, especially adapted for use for engines or for vehicle transmissions.
  • The base oils of the lubricating compositions according to the invention may also be chosen from synthetic oils, such as certain carboxylic acid esters and alcohols, as well as from polyalphaolefins. The polyalphaolefins used as base oils are, for example, obtained from monomers comprising from 4 to 32 carbon atoms, for example from octene or decene, and whose viscosity at 100° C. is between 1.5 and 15 mm2.s−1 according to ASTM D445. Their average molecular weight is generally between 250 and 3000 according to ASTM D5296.
  • Advantageously according to the invention, the base oil may be chosen from Group III oils, Group IV oils and Group V oils.
  • Advantageously, the lubricating composition according to the invention may comprise at least 50% by weight of base oils relative to the total mass of the composition. More advantageously, the lubricating composition according to the invention may comprise at least 60% by weight, or even at least 70% by weight, of base oils relative to the total weight of the composition. More particularly advantageously, the lubricating composition according to the invention may comprise from 50, 60 or 70 to 99.9% by weight, or from 50, 60 or 70 to 90% by weight, of one or more base oils relative to the total weight of the composition.
  • The lubricating composition according to the invention may also comprise at least one additional additive. Many additional additives may be used for the lubricating composition according to the invention. The additional additives preferred for the lubricating composition according to the invention are chosen from detergent additives, different anti-wear additives from compounds of formula (I), friction modifying additives, extreme pressure additives, dispersants, pour point improvers, defoamers, thickeners, and mixtures thereof.
  • Preferably, the lubricating composition according to the invention comprises at least one organic friction modifier chosen from esters, preferably from mono-esters of polyols, more preferably chosen from glycerol mono-esters. More preferably, the organic friction modifier is chosen from the glycerol mono-esters obtained by esterification reaction between glycerol and a saturated or unsaturated carboxylic acid comprising at least 10 carbon atoms, preferably 10 to 20 carbon atoms, more preferably 15 to 20 carbon atoms, advantageously 15 to 18 carbon atoms.
  • As an example of organic friction modifiers according to the invention, mention may be made of glycerol mono-oleate.
  • Preferably, the lubricating composition according to the invention comprises from 0.1 to 2% by weight, preferably from 0.1 to 1.5% by weight, more preferably from 0.5 to 1.5% by weight of organic friction modifiers.
  • There is a wide variety of additional different anti-wear additives from compounds of formula (I).
  • Amine phosphates are also anti-wear additives that may be used in the lubricating composition according to the invention. However, the phosphorus provided by these additives can act as a poison for the catalytic systems of automobiles because these additives are ash generators. These effects may be minimized by partially substituting the amine phosphates with non-phosphorus additives, such as, for example, polysulfides, especially sulfur-containing olefins.
  • Advantageously, the lubricating composition according to the invention may comprise from 0.01 to 6% by weight, preferably from 0.05 to 4% by weight, more preferably from 0.1 to 2% by weight relative to the total weight of lubricating composition and additional anti-wear additives.
  • The lubricating composition according to the invention may comprise at least one inorganic friction modifier additive. The inorganic friction modifier additive may be selected from a compound providing metal elements and an ash free compound. Among the compounds providing metal elements, mention may be made of transition metal complexes such as Mo, Sb, Sn, Fe, Cu and Zn, whose ligands may be hydrocarbon compounds comprising oxygen, nitrogen, sulfur or phosphorus.
  • Advantageously, the lubricating composition according to the invention may comprise at least one antioxidant additive. The antioxidant additive generally serves to retard the degradation of the lubricating composition in use. This degradation may, in particular, result in the formation of deposits, the presence of sludge or an increase in the viscosity of the lubricating composition.
  • Antioxidant additives act, in particular, as radical inhibitors or destroyers of hydroperoxides. Among the antioxidant additives commonly used, mention may be made of antioxidant additives of the phenolic type, antioxidant additives of the amine type, antioxidant phosphosulfur additives. Some of these antioxidant additives, for example phosphosulfur antioxidant additives, may be ash generators. Phenolic antioxidant additives may be ash-free or may be in the form of neutral or basic metal salts. The antioxidant additives may, in particular, be chosen from sterically hindered phenols, sterically hindered phenol esters and sterically hindered phenols comprising a thioether bridge, diphenylamines, diphenylamines substituted with at least one C1-C12-alkyl group, and N,N′-dialkyl-aryl diamines and mixtures thereof.
  • Preferably, according to the invention, the sterically hindered phenols are chosen from compounds comprising a phenol group in which at least one vicinal carbon of the carbon bearing the alcohol function is substituted by at least one C1-C10-alkyl group, preferably a C1-C6-alkyl group, preferably a C4-alkyl group, preferably by the ter-butyl group.
  • Amino compounds are another class of antioxidant additives that may be used, optionally in combination with phenolic antioxidant additives. Examples of amine compounds are aromatic amines, for example aromatic amines of formula NRaRbRc in which Ra represents an optionally substituted aliphatic or aromatic group, Rb represents an optionally substituted aromatic group, Rc represents a hydrogen atom, an alkyl group, an aryl group or a group of formula RdS(O)zRe wherein Rd represents an alkylene group or an alkenylene group, Re represents an alkyl group, an alkenyl group or an aryl group, and z represents 0, 1 or 2.
  • Sulfurized alkyl phenols or their alkali and alkaline earth metal salts may also be used as antioxidant additives.
  • Another class of antioxidant additives is copper compounds, for example copper thio- or dithio-phosphates, copper and carboxylic acid salts, dithiocarbamates, sulphonates, phenates, copper acetyl-acetonates. Copper salts I and II, succinic acid or anhydride salts may also be used.
  • The lubricating composition according to the invention may contain all types of antioxidant additives known to those skilled in the art.
  • Also advantageously, the lubricating composition according to the invention comprises from 0.5 to 2% by weight of at least one antioxidant additive relative to the total weight of the composition.
  • The lubricating composition according to the invention may also comprise at least one detergent additive. The detergent additives generally make it possible to reduce the formation of deposits on the surface of the metal parts by dissolving the secondary oxidation and combustion products.
  • The detergent additives that may be used in the lubricating composition according to the invention may be anionic compounds comprising a long lipophilic hydrocarbon chain and a hydrophilic head. The associated cation may be a metal cation of an alkali metal or alkaline earth metal. The detergent additives are preferably chosen from the alkali metal or alkaline earth metal salts of carboxylic acids, the sulphonates, the salicylates, the naphthenates and the phenate salts. The alkali and alkaline earth metals are preferably calcium, magnesium, sodium or barium. These metal salts generally comprise the metal in stoichiometric amount or in excess, therefore in an amount greater than the stoichiometric amount. These are then overbased detergent additives; wherein the excess metal bringing the overbased character to the detergent additive is then generally in the form of a metal salt that is insoluble in oil, for example a carbonate, a hydroxide, an oxalate, an acetate, a glutamate, preferably a carbonate.
  • Advantageously, the lubricating composition according to the invention may comprise from 2 to 4% by weight of detergent additive relative to the total weight of the lubricating composition.
  • Also advantageously, the lubricating composition according to the invention may also comprise at least one pour point improver additive.
  • By slowing the formation of paraffin crystals, pour point improver additives generally improve the cold behavior of the lubricating composition according to the invention.
  • As examples of pour point improver additives, mention may be made of alkyl polymethacrylates, polyacrylates, polyarylamides, polyalkylphenols, polyalkylnaphthalenes and alkylated polystyrenes.
  • Advantageously, the lubricating composition according to the invention may also comprise at least one dispersing agent. The dispersing agent may be chosen from Mannich bases, succinimides and their derivatives.
  • Also advantageously, the lubricating composition according to the invention may comprise from 0.2 to 10% by weight of dispersing agent relative to the total weight of the lubricating composition.
  • Advantageously, the lubricating composition may also comprise at least one polymer improving the viscosity index. Examples of polymers improving the viscosity index include polymeric esters, homopolymers or copolymers, hydrogenated or non-hydrogenated, of styrene, butadiene and isoprene, polymethacrylates (PMA).
  • Also advantageously, the lubricating composition according to the invention may comprise from 1 to 15% by weight of the polymer improving the viscosity index relative to the total weight of the lubricating composition.
  • Preferably, the lubricating composition according to the invention is used for the lubrication of an engine, preferably a vehicle, more preferably a motor vehicle.
  • Thus, the present invention also relates to the use of a lubricating composition according to the invention for lubricating an engine, preferably a vehicle, more preferably a motor vehicle.
  • More preferably, the present invention also relates to the use of a lubricating composition according to the invention for lubricating a vehicle engine, more preferably a motor vehicle.
  • The present invention also relates to a method of lubricating a motor vehicle, preferably a motor vehicle, comprising at least one step of bringing the motor into contact with the lubricating composition according to the invention.
  • The present invention also relates to the use of a nitrogen compound of formula (I) to improve the anti-wear properties of a lubricating composition comprising an oil selected from PAG.
  • All the characteristics and preferences relating to the compound of formula (I) and to the PAG described above apply to this use.
  • The present invention will now be illustrated using non-limiting examples.
  • EXAMPLE 1: LUBRICATING COMPOSITIONS ACCORDING TO THE INVENTION
  • Lubricating compositions according to the invention are prepared according to Table 1 below (the compositions are given by weight (g)).
  • In the compositions below:
      • PAG 1: PAG comprising propylene oxide and butylene oxide units and an OH termination (corresponding to formula (IV) with p≈2.8 and q≈2.2)
      • PAG 2: PAG comprising propylene oxide and butylene oxide units and a —OCH3 termination (corresponding to formula (VI) with s≈3.5 and t≈2.8)
      • Anti-wear 1 (Lubrizol 1371® marketed by LUBRIZOL): mixture of compound of formula (I) in which R1 and R2 represent a dimethyl butyl group, and of compound of formula (I) in which R1 and R2 represent an isopropyl group
      • Anti-wear 2 (R03045® marketed by RheinChemie): mixture of compound of formula (I) in which R1 and R2 represent a pentyl group, and of compound of formula (I) in which R1 and R2 represent a butyl group
      • Anti-wear 3 (KT2203® marketed by Kangtai Lubricant Additives): compound of formula (I) in which R1 and R2 represent a primary C-8 alkyl group
      • Friction modifier 1: glycerol mono-oleate
      • Friction modifier 2 (Sakuralube 525® marketed by the company Adeka): molybdenum dithiocarbamate
  • TABLE 1
    Com- Com-
    Composition 1 parative 1 parative 2 2 3 4
    PAG 1 99.5 99.5 99.3 98.5
    PAG 2 98.5 99
    Anti-wear 1 0.5 0.5 0.5 0.5
    Anti-wear 2 0.5
    Anti-wear 3 0.7
    Friction modifier 1 1 1
    Friction modifier 2 0.5
  • EXAMPLE 2: EVALUATION OF ANTI-WEAR PROPERTIES
  • This evaluation is based on a procedure based on the ASTM D2670 standard requiring the use of a FALEX tribometer and whose test conditions are described below.
      • test pieces: FALEX steel
      • break-in time: 300 s
      • test duration: 180 min
      • break-in load: 445 N
      • test load: 1335 N
      • speed: 290 rpm
      • ambient temperature
  • The results are presented in Table 2 and are expressed in μm; the lower the value obtained, the better the anti-wear properties of the evaluated composition
  • TABLE 2
    Composition 1 Comparative 1 Comparative 2 2 3 4
    Total wear (μm) 63 102 136 26 5 11
  • The results show that the lubricating compositions according to the invention (compositions 1, 2, 3 and 4) have improved anti-wear properties compared to comparative lubricating compositions (comparative compositions 1 and 2).

Claims (15)

1-14. (canceled)
15. Composition comprising 1 to 99.5% by weight of an oil selected from polyalkyl glycols (PAG or polyalkylene glycols) and an anti-wear additive selected from the compounds of formula (I)
Figure US20190078036A1-20190314-C00012
in which R1 and R2, which may be identical or different, independently represent a linear or branched secondary alkyl group comprising from 2 to 7 carbon atoms.
16. Composition according to claim 15 wherein the PAG is a block polymer of formula (II) or a random polymer of formula (II)
Figure US20190078036A1-20190314-C00013
in which:
R3 represents a linear or branched C1-C30-alkyl group;
n represents a number ranging from 2 to 60;
R4 and R5, identical or different, independently represent a hydrogen atom or a C1-C2-alkyl group.
17. Composition according claim 15 for which the PAG is chosen from
a block polymer of formula (IIA) or a random polymer of formula (IIA)
Figure US20190078036A1-20190314-C00014
in which:
R3 represents a linear or branched C1-C30-alkyl group;
m represents a number ranging from 2 to 60;
R6 and R7 represent a hydrogen atom; or R6 represents a hydrogen atom and R7 represents a methyl group; or R6 represents a methyl group and R7 represents a hydrogen atom; or R6 and R7 represent a methyl group; or R6 represents an ethyl group and R7 represents a hydrogen atom; or R6 represents a hydrogen atom and R7 represents an ethyl group;
a block polymer of formula (IIB) or a random polymer of formula (IIB)
Figure US20190078036A1-20190314-C00015
in which:
R3 represents a linear or branched C1-C30-alkyl group;
p and q independently represent a number ranging from 1 to 30;
R8 and R9 represent a hydrogen atom; or R8 represents a hydrogen atom and R9 represents a methyl group; or R8 represents a methyl group and R9 represents a hydrogen atom; or R8 and R9 represent a methyl group; or R8 represents an ethyl group and R9 represents a hydrogen atom; or R8 represents a hydrogen atom and R9 represents an ethyl group;
R10 and R11 represent a hydrogen atom; or R10 represents a hydrogen atom and R11 represents a methyl group; or R10 represents a methyl group and R11 represents a hydrogen atom; or R10 and R11 represent a methyl group; or R10 represents an ethyl group and R11 represents a hydrogen atom; or R10 represents a hydrogen atom and R11 represents an ethyl group.
18. Composition according to claim 15 for which the PAG is chosen from
a block polymer of formula (III) or a random polymer of formula (III)
Figure US20190078036A1-20190314-C00016
in which:
R3 represents a linear or branched C4-C12-alkyl group;
p represents a number ranging from 1 to 30;
q represents a number ranging from 1 to 30, or a block polymer of formula (IV) or a random polymer of formula (IV)
Figure US20190078036A1-20190314-C00017
in which:
R3 represents a linear or branched C8-C12-alkyl group;
p represents a number ranging from 2 to 6;
q represents a number ranging from 2 to 5.
a block polymer of formula (V) or a random polymer of formula (V)
Figure US20190078036A1-20190314-C00018
in which:
R3 represents a linear or branched C4-C12-alkyl group;
r represents a number ranging from 2 to 60.
19. Composition according to claim 15 wherein the PAG is a block polymer of formula (VI) or a random polymer of formula (VI)
Figure US20190078036A1-20190314-C00019
in which:
R12 represents a linear or branched C1-C30-alkyl group;
s and t independently represent an average number ranging from 1 to 5.
20. Composition according to claim 15 comprising 1 to 99.5% by weight of PAG.
21. Composition according to claim 15 comprising from 1 to 30% by weight of PAG.
22. Composition according to claim 15 comprising from 40 to 99.5% by weight of PAG.
23. Composition according to claim 15 comprising from 5 to 80% by weight of PAG.
24. Composition according to claim 15 wherein the anti-wear additive is selected from compounds of formula (I)
Figure US20190078036A1-20190314-C00020
in which R1 and R2, identical or different, represent a secondary C3-alkyl group or a secondary C6-alkyl group.
25. Composition according to claim 15 comprising from 0.1 to 3% by weight of compound of formula (I).
26. Composition according to claim 15 comprising a lubricating base oil.
27. Composition according to claim 15, further comprising an organic friction modifier selected from esters.
28. Method of lubricating a motor vehicle, preferably a motor vehicle, comprising at least one step of bringing the motor into contact with the lubricating composition according to claim 15.
US16/084,757 2016-03-15 2017-03-14 Polyalkylene glycol-based lubricant composition Abandoned US20190078036A1 (en)

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PCT/EP2017/055917 WO2017157892A1 (en) 2016-03-15 2017-03-14 Polyalkylene glycol-based lubricant composition

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