CN109534267A - A kind of grease automatic filling machine - Google Patents

A kind of grease automatic filling machine Download PDF

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Publication number
CN109534267A
CN109534267A CN201811600610.XA CN201811600610A CN109534267A CN 109534267 A CN109534267 A CN 109534267A CN 201811600610 A CN201811600610 A CN 201811600610A CN 109534267 A CN109534267 A CN 109534267A
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CN
China
Prior art keywords
cylinder
plate
capping
tank
rack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811600610.XA
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Chinese (zh)
Inventor
李玉华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Ao Heng Dynamoelectric Equipment Co Ltd
Original Assignee
Tianjin Ao Heng Dynamoelectric Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Ao Heng Dynamoelectric Equipment Co Ltd filed Critical Tianjin Ao Heng Dynamoelectric Equipment Co Ltd
Priority to CN201811600610.XA priority Critical patent/CN109534267A/en
Publication of CN109534267A publication Critical patent/CN109534267A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/24Special measures for applying and securing caps under vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

The present invention proposes a kind of grease automatic filling machine, comprising: rack, automatic tank sending Fen Guan mechanism, automatic tank sending stepping mechanism, auto-filling elevating mechanism, automatic capping mechanism, turntable conveying device, wherein automatic tank sending Fen Guan mechanism is located at one end of rack;Auto-filling elevating mechanism is located at the middle part of rack, filling for carrying out to the oil tank removed;Automatic capping mechanism is located at the other end of rack, for carrying out capping encapsulation to filling complete oil tank;Turntable conveying device is located at the outside of rack, and capping mechanism is adjacent automatically, and the oil tank for completing capping transfers out;Automatic tank sending stepping mechanism is located at the side of rack, for successively sending oil tank from automatic tank sending Fen Guan mechanism to auto-filling elevating mechanism, at automatic capping mechanism, at turntable conveying device.For the present invention from taking tank, being filled to capping, transportation integration, whole process all realizes automation, greatly improves work efficiency, has saved cost of labor.

Description

A kind of grease automatic filling machine
Technical field
The present invention relates to bottle placer technical field, in particular to a kind of grease automatic filling machine.
Background technique
Currently, it is typically all that use is filling or semi-automatic filling manually that grease is filling, working efficiency is low, therefore the present invention A kind of grease automatic filling machine is devised, from taking tank, being filled to capping, transportation integration, whole process all realizes automation, It greatly improves work efficiency, has saved cost of labor.
Summary of the invention
In view of the above-mentioned problems, it is an object of the invention to propose a kind of grease automatic filling machine, from taking tank, be filled to dress Lid, transportation integration, whole process all realize automation, greatly improve work efficiency, saved cost of labor.
The technical proposal adopted by the invention to solve the above technical problems is that: a kind of grease automatic filling machine, feature exist In, comprising: rack, automatic tank sending Fen Guan mechanism, automatic tank sending stepping mechanism, auto-filling elevating mechanism, automatic capping mechanism, Turntable conveying device, wherein
The automatic tank sending Fen Guan mechanism is located at one end of the rack, for dividing tank and taking tank;
The auto-filling elevating mechanism is located at the middle part of the rack, filling for carrying out to the oil tank removed;
The automatic capping mechanism is located at the other end of the rack, for carrying out capping envelope to filling complete oil tank Dress;
The turntable conveying device be located at rack outside and the automatic capping mechanism it is adjacent, for capping to be completed Oil tank transfer out;
The automatic tank sending stepping mechanism is located at the side of rack, for by oil tank from automatic tank sending Fen Guan mechanism according to It is secondary to send to auto-filling elevating mechanism, at automatic capping mechanism, at turntable conveying device.
Further, the automatic tank sending Fen Guan mechanism includes sorting platen, two sorting cylinders, two sortings claws, gas Cylinder backing plate, takes tank lifting cylinder, takes chair plate, taking tank air cylinder support sorting cylinder supports column, multiple guide-localization bars, described Sorting platen is in rectangular plate-like, and centre, which is equipped with, takes pod aperture, and the bottom of the sorting platen passes through four sorting cylinder supports Column is fixedly mounted in the rack, and the sorting plate stretches out described rack one end, and described two sorting cylinders are respectively symmetrically solid Dingan County is on the sorting plate, positioned at the two sides for taking pod aperture, is equipped with cylinder between the sorting cylinder and sorting plate Backing plate is uniformly equipped with multiple guide-localization bars on the sorting plate, and the guide-localization bar is at least 4, along taking tank Hole is circumferentially uniformly arranged, and oil tank is located in the section that multiple guide-localization bars surround, each sorting cylinder from top to bottom It is connected with sorting claw, oil tank of the sorting claw for the bottom that is fixedly clamped is described that chair plate is taken to be located at described take The underface of pod aperture, it is described that chair plate is taken to take the driving of tank lifting cylinder to move up and down to realize by described, it is described to take tank lifting air Cylinder is described to take chair plate using electromagnet by taking tank lifting cylinder bracket to be fixed.
Further, the auto-filling elevating mechanism includes filling deck plate, filing table panel rack, servo motor, electricity Rack, motor synchronous pulley, screw rod synchronous pulley, synchronous belt, lifting bottom plate, lifting cushion block, pallet, pallet transition plates, ball Lead screw, lifting guide pillar, lifting hollow shaft, lifting bearing seat, bearing, bearing outer ring pad, bearing inner race pad, locknut, lock washer, The filling deck plate bottom is fixedly mounted on the rack by the filing table panel rack, and the filling deck plate is equipped with Through-hole, the pallet shuttle up and down in the through-hole, and the servo motor is fixedly mounted on the rack by the motor rack, The lifting baseplate underside is fixedly mounted in the rack by the lifting cushion block, the motor axis connection of the servo motor The motor synchronous pulley, the motor synchronous pulley are connect by the synchronous belt with the screw rod synchronous pulley, ball wire The nut portion of bar is set in the inside of the screw rod synchronous pulley, and the top of the screw rod of the ball screw is fixedly connected described Pallet transition plates, the pallet are fixedly mounted in the pallet transition plates, and the downside of the screw rod synchronous pulley is equipped with lifting Hollow shaft, the lifting hollow shaft sleeve are located at the periphery of the ball screw, and it is empty that the lifting bearing seat is mounted on the lifting The periphery of mandrel, the bearing are located between the lifting bearing seat and the hollow bracing strut of lifting, the inside of the bearing and outer Side is respectively equipped with bearing inner race pad and bearing outer ring pad, passes through lock between the lower end of the ball screw and the lifting bearing seat Mother is locked, and lock washer is equipped between the locknut and bearing block, wherein the two sides of the lifting bottom plate are symmetrically set There is guide cylinder, one end of the lifting guide pillar passes through the guide cylinder, and the other end and the bottom of the pallet transition plates pass through spiral shell Bolt is fixedly connected.
Further, described that chair plate is taken to flush in initial bit with the filling deck plate of the filling elevating mechanism.
Further, a buffer station, the buffering are additionally provided on the filling deck plate of the auto-filling elevating mechanism Station is located at pallet and takes between chair plate.
Further, the automatic capping mechanism includes: capping deck plate, capping table top board mount, magnetic layering platen, magnetic point Layer Plate support, magnetic quantizer, multiple lid positioning columns, two sorting pawls, sorting swing arm, arm shaft, swing arm hubcap, swing arm connect Bar, pitman shaft, connecting rod cushion cover, swing arm push rod, lid positioning cylinder, cylinder push plate, capping rotating disk, capping rotary shaft, rotation lock Tight cylinder takes lid rotary cylinder, rotary pneumatic cylinder seat, rotary cylinder mounting rack, cylinder connection flange, takes lid sucker, sucker connection Set, pushes buckle closure cylinder, vacuum generator at sucker transit joint, and the bottom of the capping deck plate passes through the capping table top Board mount is fixedly mounted on the rack, and the capping deck plate is equipped with the mounting hole for installing the capping rotating disk, institute It states capping rotating disk to flush with the capping table top plate surface, the bottom of the capping rotating disk rotates axis connection institute by capping Rotation locking cylinder is stated, the capping rotating disk uses electromagnet, and the magnetic layering platen is layered Plate support by the magnetic It is fixedly mounted on the capping deck plate, the multiple lid positioning column is symmetrically and fixedly mounted to the upper of the magnetic layering platen The center of side, the magnetic layering platen is equipped with for covering the through hole passed through, and the through hole periphery is equipped with magnetic quantizer, institute The lid positioning cylinder is fixedly mounted in the upper end for stating magnetic layering platen, and the lid positioning cylinder connects the cylinder push plate, described Cylinder push plate is fixedly connected with the swing arm push rod, and the both ends of the swing arm push rod pass through swing arm described in the connecting rod axis connection respectively One end of connecting rod, the other end of the connecting rod passes through one end that swing arm is sorted described in connecting rod axis connection, described to sort the another of swing arm By sorting pawl described in swing arm axis connection, the shaft end of the arm shaft is also equipped with swing arm hubcap, the sorting pawl position for one end Described that lid rotary cylinder is taken to be fixedly mounted in the rotary pneumatic cylinder seat in the two sides of magnetic quantizer, the rotary pneumatic cylinder seat is solid On the rotary cylinder mounting rack, the rotary cylinder mounting rack is fixedly mounted on the bottom of the magnetic layering platen for Dingan County Portion, it is described that lid rotary cylinder is taken to connect the pushing buckle closure cylinder, the pushing buckle closure cylinder connection by cylinder connecting flange One end of the sucker connector sleeve, the other end of the sucker connector sleeve, which passes through, takes lid sucker described in the connection of sucker transit joint, The sucker connector sleeve is equipped with and vacuumizes interface, and the interface that vacuumizes is connect with the vacuum generator, described that lid is taken to inhale Disk is corresponding up and down with the capping rotating disk.
Further, the turntable conveying device includes motor, the first speed reducer, multiple multi-directional balls, closed cans turntable, closed cans disk Guard ring, conveying frame, the closed cans disk guard ring include that side circle and annulus bottom plate, the annulus bottom plate are fixedly mounted on the conveying In rack, the side ring is wound on annulus bottom plate periphery, and the side circle is integrally formed with the annulus bottom plate, the side circle Side is equipped with input port, and the input port is corresponding with capping deck plate, and the multiple multi-directional ball is circumferentially uniformly mounted on described On annulus bottom plate, the closed cans turntable is placed in the multi-directional ball, and the centre bottom of the closed cans turntable is also fixedly connected with institute The output shaft end of the first speed reducer is stated, the input shaft end of first speed reducer connects the motor, the electricity by shaft coupling Machine is fixedly mounted in the conveying frame, wherein being additionally provided with position retaining plate at input port, the position retaining plate is located at side circle Interior, one end of the position retaining plate is fixedly connected with side circle inner wall, forms input channel between the input port.
Further, the automatic tank sending stepping mechanism include bottom plate, it is stepper motor, the second speed reducer, driving wheel, driven Wheel, sliding block backing plate, sliding block, guide rail, stepping push rod cylinder, holddown belt, pressure zone plate, four tank sending push rods, push rod fixed block, it is described Bottom plate is fixedly mounted in the rack, and the stepper motor is fixedly mounted on the bottom plate, and the stepper motor passes through connection Axis device connects second speed reducer, and second speed reducer connects the driving wheel, and the driven wheel passes through holddown belt and institute Driving wheel connection is stated, the pressure zone plate is engaged with the holddown belt, and the sliding block is fixedly mounted on institute by the sliding block backing plate It states on pressure zone plate, the guide rail is located at the two sides of the bottom of the sliding block, and the guide rail and the bottom plate are fixedly mounted, the compression Between the guide rail, the stepping push rod cylinder is fixedly mounted on the slide block band, and the one of the stepping push rod cylinder End is vertical with the push rod fixed block to be fixedly connected, and four tank sending push rods are vertical uniform to be mounted on the push rod fixed block On, the tank sending push rod and push rod fixed block, stepping push rod cylinder in a plane, between two neighboring tank sending push rod between Away from the outer diameter for being greater than or equal to an oil tank.
Further, the grease automatic filling machine further include gas source, PLC controller, the first to the 7th pressure regulator valve, first to 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve, the first to the 5th infrared sensor, the gas source pass through gas Source three linked piece is separately connected the input terminal of the described first to the 7th pressure regulator valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve, institute The output end for stating the first to the 7th pressure regulator valve is connected respectively the input terminal of the described first to the 7th solenoid valve, first electricity The output end of magnet valve connects the terminals of the sorting cylinder, takes tank lifting air described in the output end connection of the second solenoid valve The terminals of cylinder, the output end of the third solenoid valve connect the terminals of the stepping push rod cylinder, the 4th solenoid valve Output end connection described in take the terminals of lid rotary cylinder, the output end of the 5th solenoid valve connects the rotation locking gas The terminals of cylinder, the output end of the 6th solenoid valve connect the terminals of the lid positioning cylinder, the 7th solenoid valve Output end connects the terminals for pushing buckle closure cylinder, the output end of the sucker positive pressure electromagnetic valve and sucker negative pressure solenoid valve Connect the vacuum generator;
First infrared sensor is mounted on the two sides for taking pod aperture, for detecting the position of oil tank, described the Two infrared sensors are mounted on the lower end of sorting cylinder column, for detecting the position for taking chair plate, the third infrared sensing Device is mounted on the filling deck plate, positioned at the two sides of pallet, for detecting position of the oil tank at pallet, and the described 4th Infrared sensor is mounted at capping rotating disk, and for detecting position of the oil tank at capping rotating disk, the described 5th is infrared Sensor is mounted at closed cans disk guard ring input port, for detecting whether oil tank reaches at input port;
Described first to the 5th infrared sensor is separately connected the input terminal of the PLC controller, and described first to the 7th Pressure regulator valve, the first to the 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve are separately connected the PLC controller Output end.
Further, the bottom of the oil tank is magnetic material, and the material of cover is also magnetic material.
The present invention has the advantages that a kind of grease automatic filling machine of the invention, from taking tank, be filled to capping, conveying one Body, whole process all realize automation, greatly improve work efficiency, saved cost of labor.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of whole main view of grease automatic filling machine of the invention;
Fig. 2 is a kind of whole side view of grease automatic filling machine of the invention;
Fig. 3 is a kind of main view of the automatic tank sending stepping mechanism of grease automatic filling machine of the invention;
Fig. 4 is the top view of automatic tank sending stepping mechanism of the invention;
Fig. 5 is the main view of automatic tank sending Fen Guan mechanism of the invention;
Fig. 6 is the top view of automatic tank sending Fen Guan mechanism of the invention;
Fig. 7 is the main view of auto-filling elevating mechanism of the invention;
Fig. 8 is the main view of automatic capping mechanism of the invention;
Fig. 9 is the side view of automatic capping mechanism of the invention;
Figure 10 is the top view of the magnetic demixing plate of automatic capping mechanism of the invention;
Figure 11 is the top view of the capping deck plate of automatic capping mechanism of the invention;
Figure 12 is the main view of turntable conveying mechanism of the invention;
Figure 13 is a kind of gas circuit structure schematic diagram of grease automatic filling machine of the invention.
Wherein: 1, automatic tank sending stepping mechanism;101, bottom plate;102, stepper motor;103, driving wheel;104, driven wheel; 105, pressure zone plate;106, sliding block, 107, stepping push rod cylinder;108, guide rail;109, push rod fixed block;110, four tank sendings push away Bar;111, holddown belt;2, automatic tank sending Fen Guan mechanism;201, platen is sorted;202, cylinder supports column is sorted;203, chair is taken Plate;204, tank air cylinder support is taken;205, tank lifting cylinder is taken;206, cylinder is sorted;207, two sorting claws;208, tank is taken Hole;3, auto-filling elevating mechanism;301, filing table panel rack;302, filling deck plate;303, servo motor;304, motor Frame;305, motor synchronous pulley;306, screw rod synchronous pulley;307, hollow shaft is gone up and down;308, ball-screw;309, synchronous belt; 310, bearing outer ring pad;311, bearing inner race pad;312, lock washer;313, bearing;314, locknut;315, bottom plate is gone up and down; 316, guide cylinder;317, lifting guide pillar;318, lifting bearing seat;319, pallet transition plates;320, pallet;4, automatic capping machine Structure;401, capping deck plate;402, capping table top board mount;403, locking cylinder is rotated;404, magnetic is layered platen;405, magnetic point Layer Plate support;406, lid positioning column;407, lid positioning cylinder;408, cylinder push plate;409, swing arm push rod;410, swing arm connects Bar;411, pitman shaft;412, swing arm is sorted;413, pawl is sorted;414, through hole;415, capping rotating disk;416, capping rotates Axis;417, magnetic quantizer;418, rotary cylinder mounting rack;419, lid rotary cylinder is taken;420, cylinder connection flange;421, it pushes Buckle closure cylinder;422, sucker connector sleeve;423, sucker transit joint;424, lid sucker is taken;5, rack;6, turntable conveying device; 601, conveying frame;602, closed cans turntable;603, closed cans disk guard ring;604, multi-directional ball;605, the first speed reducer;606, motor; 7, oil tank;8, cover;9, vacuum generator;Q1, gas source three linked piece;F1, the first pressure regulator valve;F2, the second pressure regulator valve;F3, Three pressure regulator valves;F4, the 4th pressure regulator valve;F5, the 5th pressure regulator valve;F6, the 6th pressure regulator valve;F7, the 7th pressure regulator valve;F8, sucker negative pressure Solenoid valve;The positive pressure electromagnetic valve of F9, sucker;F10, the first solenoid valve;F11, second solenoid valve;F12, third solenoid valve;F13, Four solenoid valves;F15, the 5th solenoid valve;F16, the 6th solenoid valve.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
As Figure 1-Figure 2, a kind of grease automatic filling machine characterized by comprising rack, automatic tank sending divide tank machine Structure, automatic tank sending stepping mechanism, auto-filling elevating mechanism, automatic capping mechanism, turntable conveying device, wherein
The automatic tank sending Fen Guan mechanism is located at one end of the rack, for dividing tank and taking tank;
The auto-filling elevating mechanism is located at the middle part of the rack, filling for carrying out to the oil tank removed;
The automatic capping mechanism is located at the other end of the rack, for carrying out capping envelope to filling complete oil tank Dress;
The turntable conveying device be located at rack outside and the automatic capping mechanism it is adjacent, for capping to be completed Oil tank transfer out;
The automatic tank sending stepping mechanism is located at the side of rack, for by oil tank from automatic tank sending Fen Guan mechanism according to It is secondary to send to auto-filling elevating mechanism, at automatic capping mechanism, at turntable conveying device.
As shown in Fig. 5-Fig. 6, the automatic tank sending Fen Guan mechanism includes sorting platen, two sorting cylinders, two sortings Claw, sorting cylinder supports column, multiple guide-localization bars, takes tank lifting cylinder, takes chair plate, takes tank cylinder branch cylinder backing plate Frame, the sorting platen are in rectangular plate-like, and centre, which is equipped with, takes pod aperture, and the bottom of the sorting platen passes through four sorting gas Cylinder support column is fixedly mounted in the rack, and the sorting plate stretches out described rack one end, described two sorting cylinder difference It is symmetrically and fixedly mounted on the sorting plate, positioned at the two sides for taking pod aperture, is installed between the sorting cylinder and sorting plate There is cylinder backing plate, multiple guide-localization bars are uniformly installed on the sorting plate, the guide-localization bar is at least 4, Along taking pod aperture to be circumferentially uniformly arranged, oil tank is located in the section that multiple guide-localization bars surround from top to bottom, and each described point It picks cylinder and is connected with sorting claw, oil tank of the sorting claw for the bottom that is fixedly clamped is described that chair plate is taken to be located at The underface for taking pod aperture, it is described that chair plate is taken to take the driving of tank lifting cylinder to move up and down to realize by described, it is described to take tank Lifting cylinder is described to take chair plate using electromagnet by taking tank lifting cylinder bracket to be fixed.
As shown in fig. 7, the auto-filling elevating mechanism include filling deck plate, filing table panel rack, servo motor, Motor rack, motor synchronous pulley, screw rod synchronous pulley, synchronous belt, lifting bottom plate, lifting cushion block, pallet, pallet transition plates, rolling Ballscrew, lifting guide pillar, lifting hollow shaft, lifting bearing seat, bearing, bearing outer ring pad, bearing inner race pad, locknut, lock pad Circle, the filling deck plate bottom are fixedly mounted on the rack, on the filling deck plate by the filing table panel rack Equipped with through-hole, the pallet shuttles up and down in the through-hole, and the servo motor is fixedly mounted on machine by the motor rack On frame, the lifting baseplate underside is fixedly mounted in the rack by the lifting cushion block, the motor of the servo motor Motor synchronous pulley described in axis connection, the motor synchronous pulley are connect by the synchronous belt with the screw rod synchronous pulley, The nut portion of ball screw is set in the inside of the screw rod synchronous pulley, and the top of the screw rod of the ball screw is fixed to be connected The pallet transition plates is connect, the pallet is fixedly mounted in the pallet transition plates, is set on the downside of the screw rod synchronous pulley There is lifting hollow shaft, the lifting hollow shaft sleeve is located at the periphery of the ball screw, and the lifting bearing seat is mounted on described Go up and down the periphery of hollow shaft, the bearing is located at the lifting bearing seat and goes up and down between hollow bracing strut, the bearing it is interior Side and outside are respectively equipped with bearing inner race pad and bearing outer ring pad, between the lower end of the ball screw and the lifting bearing seat It is locked by locknut, lock washer is equipped between the locknut and bearing block, wherein the two sides of the lifting bottom plate It is symmetrically arranged with guide cylinder, one end of the lifting guide pillar passes through the guide cylinder, the bottom of the other end and the pallet transition plates It is bolted to connection.
Further, described that chair plate is taken to flush in initial bit with the filling deck plate of the filling elevating mechanism.
Further, a buffer station, the buffering are additionally provided on the filling deck plate of the auto-filling elevating mechanism Station is located at pallet and takes between chair plate.
As illustrated in figs. 8-11, the automatic capping mechanism includes: capping deck plate, capping table top board mount, magnetic layering platform Plate, magnetic layering Plate support, magnetic quantizer, multiple lid positioning columns, two sorting pawls, sorting swing arm, arm shaft, swing arm shaft end Lid, swing arm connecting rod, pitman shaft, connecting rod cushion cover, swing arm push rod, lid positioning cylinder, cylinder push plate, capping rotating disk, capping rotation Axis rotates locking cylinder, takes lid rotary cylinder, rotary pneumatic cylinder seat, rotary cylinder mounting rack, cylinder connection flange, take lid sucker, Sucker connector sleeve, sucker transit joint push buckle closure cylinder, vacuum generator, and the bottom of the capping deck plate passes through described Capping table top board mount is fixedly mounted in rack, and the capping deck plate is equipped with the peace for installing the capping rotating disk Hole is filled, the capping rotating disk is flushed with the capping table top plate surface, and the bottom of the capping rotating disk is rotated by capping Locking cylinder is rotated described in axis connection, the capping rotating disk uses electromagnet, and the magnetic layering platen is layered by the magnetic Plate support is fixedly mounted on the capping deck plate, and the multiple lid positioning column is symmetrically and fixedly mounted to the magnetic layering platform The top of plate, the center of the magnetic layering platen are equipped with for covering the through hole passed through, and the through hole periphery is equipped with magnetic point The lid positioning cylinder is fixedly mounted in the upper end of layer device, the magnetic layering platen, and the lid positioning cylinder connects the cylinder and pushes away Plate, the cylinder push plate are fixedly connected with the swing arm push rod, and the both ends of the swing arm push rod pass through the connecting rod axis connection respectively One end of the swing arm connecting rod, the one end of the other end of the connecting rod by sorting swing arm described in connecting rod axis connection, the sorting For the other end of swing arm by sorting pawl described in swing arm axis connection, the shaft end of the arm shaft is also equipped with swing arm hubcap, described Sorting pawl is located at the two sides of magnetic quantizer, described that lid rotary cylinder is taken to be fixedly mounted in the rotary pneumatic cylinder seat, the rotation Cylinder block is fixedly mounted on the rotary cylinder mounting rack, and the rotary cylinder mounting rack is fixedly mounted on the magnetic layering platform The bottom of plate, it is described that lid rotary cylinder is taken to connect the pushing buckle closure cylinder, the pushing buckle closure gas by cylinder connecting flange Cylinder connects one end of the sucker connector sleeve, and the other end of the sucker connector sleeve is by taking lid described in the connection of sucker transit joint Sucker, the sucker connector sleeve are equipped with and vacuumize interface, and the interface that vacuumizes is connect with the vacuum generator, described to take Lid sucker is corresponding up and down with the capping rotating disk.
As shown in figure 12, the turntable conveying device includes motor, the first speed reducer, multiple multi-directional balls, and closed cans turntable is received Tank disk guard ring, conveying frame, the closed cans disk guard ring include side circle and annulus bottom plate, and the annulus bottom plate is fixedly mounted on described In conveying frame, the side ring is wound on annulus bottom plate periphery, and the side circle is integrally formed with the annulus bottom plate, described Side encloses side and is equipped with input port, and the input port is corresponding with capping deck plate, and the multiple multi-directional ball is circumferentially uniformly mounted on On the annulus bottom plate, the closed cans turntable is placed in the multi-directional ball, and the centre bottom of the closed cans turntable is also fixed to be connected The output shaft end of first speed reducer is connect, the input shaft end of first speed reducer connects the motor, institute by shaft coupling It states motor to be fixedly mounted in the conveying frame, wherein the position retaining plate is located at being additionally provided with position retaining plate at input port In the circle of side, one end of the position retaining plate is fixedly connected with side circle inner wall, forms input channel between the input port.
As Figure 3-Figure 4, the automatic tank sending stepping mechanism includes bottom plate, stepper motor, the second speed reducer, active Wheel, driven wheel, sliding block backing plate, sliding block, guide rail, stepping push rod cylinder, holddown belt, pressure zone plate, four tank sending push rods, push rods it is solid Determine block, the bottom plate is fixedly mounted in the rack, and the stepper motor is fixedly mounted on the bottom plate, the stepping electricity Machine connects second speed reducer by shaft coupling, and second speed reducer connects the driving wheel, and the driven wheel passes through pressure Taut band is connect with the driving wheel, and the pressure zone plate is engaged with the holddown belt, and the sliding block is fixed by the sliding block backing plate It being mounted on the pressure zone plate, the guide rail is located at the two sides of the bottom of the sliding block, and the guide rail and the bottom plate are fixedly mounted, The holddown belt is between the guide rail, and the stepping push rod cylinder is fixedly mounted on the slide block, the stepping push rod One end of cylinder is vertical with the push rod fixed block to be fixedly connected, and four tank sending push rods are vertical uniform to be mounted on the push rod On fixed block, the tank sending push rod and push rod fixed block, stepping push rod cylinder in a plane, two neighboring tank sending push rod it Between spacing be greater than or equal to an oil tank outer diameter.
As shown in figure 13, the grease automatic filling machine further includes gas source, PLC controller, the first to the 7th pressure regulator valve, One to the 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve, the first to the 5th infrared sensor, the gas source are logical Cross the input that gas source three linked piece is separately connected the described first to the 7th pressure regulator valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve End, the output end of the described first to the 7th pressure regulator valve is connected respectively the input terminal of the described first to the 7th solenoid valve, described The output end of first solenoid valve connects the terminals of the sorting cylinder, takes tank described in the output end connection of the second solenoid valve The terminals of lifting cylinder, the output end of the third solenoid valve connect the terminals of the stepping push rod cylinder, and the described 4th The terminals of lid rotary cylinder are taken described in the output end connection of solenoid valve, the output end of the 5th solenoid valve connects the rotation The terminals of locking cylinder, the output end of the 6th solenoid valve connect the terminals of the lid positioning cylinder, the 7th electricity The output end of magnet valve connects the terminals for pushing buckle closure cylinder, the positive pressure electromagnetic valve of the sucker and sucker negative pressure solenoid valve Output end connects the vacuum generator;
First infrared sensor is mounted on the two sides for taking pod aperture, for detecting the position of oil tank, described the Two infrared sensors are mounted on the lower end of sorting cylinder column, for detecting the position for taking chair plate, the third infrared sensing Device is mounted on the filling deck plate, positioned at the two sides of pallet, for detecting position of the oil tank at pallet, and the described 4th Infrared sensor is mounted at capping rotating disk, and for detecting position of the oil tank at capping rotating disk, the described 5th is infrared Sensor is mounted at closed cans disk guard ring input port, for detecting whether oil tank reaches at input port;
Described first to the 5th infrared sensor is separately connected the input terminal of the PLC controller, and described first to the 7th Pressure regulator valve, the first to the 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve are separately connected the PLC controller Output end.
Further, the bottom of the oil tank is magnetic material, and the material of cover is also magnetic material.
Working method: carrying out taking tank first, and multiple oil tanks being stacked together are put into automatic tank sending Fen Guan mechanism In guide-localization bar, after the first infrared sensor detects oil tank, sorting cylinder driving sorting claw clamps the oil of bottommost Rouge tank prevents oil tank from continuing to slide downwards, while taking the driving of tank lifting cylinder that chair plate is taken to move upwards, due to taking chair plate It is electromagnet, takes chair plate to be powered at this time, band is magnetic, attracts each other with the oil tank of bottommost, then by the oil of bottommost Rouge tank is removed, and chair disk is taken to move downward, and is moved to after flushing with filling deck plate and is stopped, and the second infrared sensor detects at this time To after oil tank tank, the push rod of automatic tank sending stepping mechanism, which is moved to, to be taken at chair plate, and oil tank is moved to capping deck plate Buffer station at, then proceed to take second oil tank, after taking second oil tank, push rod pushes away first oil tank To the pallet of auto-filling elevating mechanism, second oil tank is pushed on buffer station, then takes third oil tank, the After three infrared sensors detect oil tank, servo motor driving pallet is raised above, and carries out filling work, filling completion butt Disk is fallen, while third oil tank takes, and then first oil tank is successively pushed into capping rotating disk by push rod, and the 4th is red After outer sensor detects oil tank, take lid rotary cylinder that lid sucker will be taken to rotate to magnetic layering platen, sucker withstands lid, very Empty generator vacuumizes sucker, makes to form negative pressure between sucker and lid, to make sucker that lid be sucked, then takes Gai Xuanzhuan Cylinder rotates 180 degree, pushes buckle closure cylinder driving sucker and moves downward, by cover buckle on oil tank, then rotates locking cylinder The rotation of capping rotating disk is driven, so that carrying out tightening fixation between lid and oil tank, then vacuum generator stopping is vacuumized, and is inhaled After disk loses its reliss to lid, canned oil tank is pushed at the input port of turntable conveying device by push rod, the 5th infrared biography After sensor detects oil tank, the rotation of motor driven closed cans turntable is next oil tank by out position, subsequent oil tank according to It is secondary to repeat aforesaid operations, wherein stepping push rod cylinder elder generation driving push rod moves backward in automatic tank sending stepping mechanism, leave Table top, then again at driving push rod side-to-side movement to corresponding station, then stepping push rod cylinder drives again pushes away stepper motor Bar forward, clamps oil tank, to drive oil tank to move.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of grease automatic filling machine characterized by comprising rack, automatic tank sending Fen Guan mechanism, automatic tank sending stepper Structure, auto-filling elevating mechanism, automatic capping mechanism, turntable conveying device, wherein
The automatic tank sending Fen Guan mechanism is located at one end of the rack, for dividing tank and taking tank;
The auto-filling elevating mechanism is located at the middle part of the rack, filling for carrying out to the oil tank removed;
The automatic capping mechanism is located at the other end of the rack, for carrying out capping encapsulation to filling complete oil tank;
The turntable conveying device be located at rack outside and the automatic capping mechanism it is adjacent, the oil for completing capping Rouge tank transfers out;
The automatic tank sending stepping mechanism is located at the side of rack, for successively sending oil tank from automatic tank sending Fen Guan mechanism At to auto-filling elevating mechanism, at automatic capping mechanism, at turntable conveying device.
2. a kind of grease automatic filling machine according to claim 1, which is characterized in that automatic tank sending Fen Guan mechanism packet Include sorting platen, two sorting cylinders, two sorting claws, cylinder backing plate, sort cylinder supports column, multiple guide-localization bars, Tank lifting cylinder is taken, chair plate is taken, takes tank air cylinder support, the sorting platen is in rectangular plate-like, and centre is equipped with and takes pod aperture, described The bottom of sorting platen is fixedly mounted in the rack by four sorting cylinder supports columns, and the sorting plate stretches out institute Rack one end is stated, described two sorting cylinders are respectively symmetrically fixedly mounted on the sorting plate, take the two of pod aperture positioned at described Side is equipped with cylinder backing plate between the sorting cylinder and sorting plate, is uniformly equipped with multiple guiding on the sorting plate Locating rod, the guide-localization bar are at least 4, and along taking pod aperture to be circumferentially uniformly arranged, oil tank is located in multiple from top to bottom The section that guide-localization bar surrounds, each sorting cylinder are connected with sorting claw, and the sorting claw is for being fixedly clamped The oil tank of the bottom, it is described that chair plate is taken to be located at the underface for taking pod aperture, it is described that chair plate is taken to take tank to go up and down by described Cylinder driving is moved up and down with realizing, described to take tank lifting cylinder by taking tank lifting cylinder bracket to be fixed, described to take tank Supporting plate uses electromagnet.
3. a kind of grease automatic filling machine according to claim 2, which is characterized in that the auto-filling elevating mechanism packet Include filling deck plate, filing table panel rack, servo motor, motor rack, motor synchronous pulley, screw rod synchronous pulley, synchronous belt, Go up and down bottom plate, lifting cushion block, pallet, pallet transition plates, ball-screw, lifting guide pillar, lifting hollow shaft, lifting bearing seat, axis It holds, bearing outer ring pad, bearing inner race pad, locknut, lock washer, the filling deck plate bottom passes through the filling deck plate branch Frame is fixedly mounted on the rack, and the filling deck plate is equipped with through-hole, and the pallet shuttles up and down in the through-hole, described Servo motor is fixedly mounted on the rack by the motor rack, and the lifting baseplate underside passes through the fixed peace of the lifting cushion block In the rack, motor synchronous pulley described in the motor axis connection of the servo motor, the motor synchronous pulley passes through The synchronous belt is connect with the screw rod synchronous pulley, and the nut portion of ball screw is set in the interior of the screw rod synchronous pulley Side, the top of the screw rod of the ball screw are fixedly connected with the pallet transition plates, and the pallet is fixedly mounted on the pallet In transition plates, the downside of the screw rod synchronous pulley is equipped with lifting hollow shaft, and the lifting hollow shaft sleeve is located at the ball wire The periphery of bar, the lifting bearing seat are mounted on the periphery of the lifting hollow shaft, and the bearing is located at the lifting bearing seat Between the hollow bracing strut of lifting, the inner side and outer side of the bearing is respectively equipped with bearing inner race pad and bearing outer ring pad, described It is locked between the lower end of ball screw and the lifting bearing seat by locknut, is set between the locknut and bearing block There is lock washer, wherein the two sides of the lifting bottom plate are symmetrically arranged with guide cylinder, and one end of the lifting guide pillar passes through described lead To cylinder, the other end and the bottom of the pallet transition plates are bolted to connection.
4. a kind of grease automatic filling machine according to claim 3, which is characterized in that described to take chair plate in initial bit It is flushed with the filling deck plate of the filling elevating mechanism.
5. a kind of grease automatic filling machine according to claim 4, which is characterized in that the auto-filling elevating mechanism A buffer station is additionally provided on filling deck plate, the buffer station is located at pallet and takes between chair plate.
6. a kind of grease automatic filling machine according to claim 5, which is characterized in that the automatic capping mechanism includes: Capping deck plate, capping table top board mount, magnetic layering platen, magnetic are layered Plate support, magnetic quantizer, multiple lid positioning columns, two A sorting pawl, sorting swing arm, arm shaft, swing arm hubcap, swing arm connecting rod, pitman shaft, connecting rod cushion cover, swing arm push rod, Gai Dingwei Cylinder, capping rotating disk, capping rotary shaft, rotates locking cylinder, takes lid rotary cylinder, rotary pneumatic cylinder seat, rotation at cylinder push plate Cylinder mount frame, cylinder connection flange take lid sucker, sucker connector sleeve, sucker transit joint, push buckle closure cylinder, vacuum hair Raw device, the bottom of the capping deck plate are fixedly mounted in rack by the capping table top board mount, the capping table top Plate is equipped with the mounting hole for installing the capping rotating disk, and the capping rotating disk and the capping table top plate surface are neat Flat, the bottom of the capping rotating disk is rotated by capping rotates locking cylinder described in axis connection, the capping rotating disk uses Electromagnet, the magnetic layering platen is layered Plate support by the magnetic and is fixedly mounted on the capping deck plate, described more A lid positioning column is symmetrically and fixedly mounted to the top of the magnetic layering platen, and the center of the magnetic layering platen is equipped with logical for covering The through hole crossed, the through hole periphery are equipped with magnetic quantizer, and it is fixed that the lid is fixedly mounted in the upper end of the magnetic layering platen Position cylinder, the lid positioning cylinder connect the cylinder push plate, and the cylinder push plate is fixedly connected with the swing arm push rod, the pendulum Respectively by one end of swing arm connecting rod described in the connecting rod axis connection, the other end of the connecting rod passes through connecting rod at the both ends of arm push rod One end of swing arm is sorted described in axis connection, the other end of the sorting swing arm is by sorting pawl, the pendulum described in swing arm axis connection The shaft end of arm axle is also equipped with swing arm hubcap, and the sorting pawl is located at the two sides of magnetic quantizer, described to take lid rotary cylinder solid Dingan County is in the rotary pneumatic cylinder seat, and the rotary pneumatic cylinder seat is fixedly mounted on the rotary cylinder mounting rack, the rotation Rotaring cylinder mounting rack is fixedly mounted on the bottom of the magnetic layering platen, described that lid rotary cylinder is taken to connect by cylinder connecting flange The pushing buckle closure cylinder is connect, the pushing buckle closure cylinder connects one end of the sucker connector sleeve, the sucker connector sleeve By taking lid sucker described in the connection of sucker transit joint, the sucker connector sleeve is equipped with and vacuumizes interface, the pumping other end Vacuum interface is connect with the vacuum generator, described to take lid sucker corresponding up and down with the capping rotating disk.
7. a kind of grease automatic filling machine according to claim 6, which is characterized in that the turntable conveying device includes electricity Machine, the first speed reducer, multiple multi-directional balls, closed cans turntable, closed cans disk guard ring, conveying frame, the closed cans disk guard ring include side circle With annulus bottom plate, the annulus bottom plate is fixedly mounted in the conveying frame, and the side ring is wound on outside the annulus bottom plate Week, the side circle are integrally formed with the annulus bottom plate, and side circle side is equipped with input port, the input port and capping table top Plate is corresponding, and the multiple multi-directional ball is circumferentially uniformly mounted on the annulus bottom plate, and the closed cans turntable is placed in described ten thousand To on ball, the centre bottom of the closed cans turntable is also fixedly connected with the output shaft end of first speed reducer, and described first slows down The input shaft end of machine connects the motor by shaft coupling, and the motor is fixedly mounted in the conveying frame, wherein leaning on Position retaining plate is additionally provided at nearly input port, the position retaining plate is located in the circle of side, and one end of the position retaining plate and side circle inner wall are solid Fixed connection, forms input channel between the input port.
8. a kind of grease automatic filling machine according to claim 7, which is characterized in that the automatic tank sending stepping mechanism packet It includes bottom plate, stepper motor, the second speed reducer, driving wheel, driven wheel, sliding block backing plate, sliding block, guide rail, stepping push rod cylinder, compress Band, pressure zone plate, four tank sending push rods, push rod fixed block, the bottom plate are fixedly mounted in the rack, and the stepper motor is solid On the bottom plate, the stepper motor connects second speed reducer by shaft coupling for Dingan County, and second speed reducer connects The driving wheel is connect, the driven wheel is connect by holddown belt with the driving wheel, and the pressure zone plate is engaged with the holddown belt, The sliding block is fixedly mounted on the pressure zone plate by the sliding block backing plate, and the guide rail is located at the bottom two of the sliding block Side, the guide rail and the bottom plate are fixedly mounted, and the holddown belt between the guide rail, fix by the stepping push rod cylinder On the slide block, one end of the stepping push rod cylinder is vertical with the push rod fixed block to be fixedly connected for installation, and described four Tank sending push rod is vertical uniform to be mounted on the push rod fixed block, the tank sending push rod and push rod fixed block, stepping push rod cylinder In a plane, the spacing between two neighboring tank sending push rod is greater than or equal to the outer diameter of an oil tank.
9. a kind of grease automatic filling machine according to claim 8, which is characterized in that the grease automatic filling machine also wraps Include gas source, PLC controller, the first to the 7th pressure regulator valve, the first to the 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure electricity Magnet valve, the first to the 5th infrared sensor, the gas source by gas source three linked piece be separately connected the described first to the 7th pressure regulator valve, The output end of the input terminal of the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve, the described first to the 7th pressure regulator valve respectively corresponds company The input terminal of the described first to the 7th solenoid valve is connect, the output end of first solenoid valve connects the wiring of the sorting cylinder It holds, the terminals of tank lifting cylinder, the output end of the third solenoid valve is taken described in the output end connection of the second solenoid valve The terminals of the stepping push rod cylinder are connected, the wiring of lid rotary cylinder is taken described in the output end connection of the 4th solenoid valve End, the output end of the 5th solenoid valve connect the terminals of the rotation locking cylinder, the output end of the 6th solenoid valve The terminals of the lid positioning cylinder are connected, the output end of the 7th solenoid valve connects the wiring for pushing buckle closure cylinder End, the positive pressure electromagnetic valve of sucker connect the vacuum generator with the output end of sucker negative pressure solenoid valve;
First infrared sensor is mounted on the two sides for taking pod aperture, and for detecting the position of oil tank, described second is red Outer sensor is mounted on the lower end of sorting cylinder column, for detecting the position for taking chair plate, the third infrared sensor peace On the filling deck plate, positioned at the two sides of pallet, for detecting position of the oil tank at pallet, the described 4th is infrared Sensor is mounted at capping rotating disk, for detecting position of the oil tank at capping rotating disk, the 5th infrared sensing Device is mounted at closed cans disk guard ring input port, for detecting whether oil tank reaches at input port;
Described first to the 5th infrared sensor is separately connected the input terminal of the PLC controller, the described first to the 7th pressure regulation Valve, the first to the 7th solenoid valve, the positive pressure electromagnetic valve of sucker, sucker negative pressure solenoid valve are separately connected the output of the PLC controller End.
10. -9 any a kind of grease automatic filling machine according to claim 1, which is characterized in that the bottom of the oil tank Portion is magnetic material, and the material of cover is also magnetic material.
CN201811600610.XA 2018-12-26 2018-12-26 A kind of grease automatic filling machine Pending CN109534267A (en)

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CN110015627A (en) * 2019-04-25 2019-07-16 燕京啤酒(玉林)有限公司 A kind of method and capping machine of on-line checking beer Pull ring cover gland pawl
CN111232320A (en) * 2020-03-04 2020-06-05 扬州美达灌装机械有限公司 Electric rotary disc type multi-tank separator
CN112973233A (en) * 2021-04-06 2021-06-18 无锡兆庭自动化设备有限公司 Industrial grease filter

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Application publication date: 20190329