A kind of small-size concrete block process equipment
Technical field
The present invention relates to engineering machinery fields, and in particular to a kind of small-size concrete block process equipment.
Background technique
Concrete prefabricated element, also known as concrete block.Concrete mortar is formed in particular manufacturing craft by the methods of extruding, vibration
Afterwards, the concrete prefabricated element of respective shapes can be obtained.Concrete prefabricated element may be used as building wall, it is also possible to make people's row
Road face making, concrete prefabricated element is in existing architectural engineering using extensive.In the prior art to concrete prefabricated element
Processing, usually artificial, when processing, is in one line by the mold of multiple fabrication of concrete prefabricated components first, then will
The concrete mortar modulated is placed into carrier, is then manually shoveled concrete mortar to mould in one line using scoop
In tool, after the processes such as squeezing, vibrating, the concrete prefabricated element of semi-finished product is generated, the concrete of semi-finished product is in drying
The concrete prefabricated element of hardening is re-formed afterwards.Although the resource of the processing method early investment of existing prefabricated components is few,
It is that speed of production is very slow, a large amount of manpower is needed to go to complete, whole prefabricated section production process is time-consuming and laborious.
In existing process equipment, the storing and haul of concrete mortar will affect the processing effect of entire prefabricated enough components
Rate not only considers operational efficiency, it is also contemplated that the cost of production.
Summary of the invention
The purpose of the present invention is to provide small-sized prefabricated member process equipment, which can more efficient safe processing
Small-size concrete prefabricated components, structure novel are creative high.
To achieve the goals above, the technical solution of use is the present invention:
A kind of small-size concrete block process equipment, including feeding device, storage device, the first feed device and the second feeding
Device, feeding device include multiple feeding support seats, and the upper end of multiple feeding support seats, which tilts, is connected with feeding sliding rail, on feeding sliding rail
Elevating hopper is slidably connected, elevating hopper is connected by the first wirerope with the first pulling mechanism that feeding support seat upper end is arranged in;
Storage device is located at the lower end of feeding sliding rail, and storage device includes storing support, is provided with storing on storing support
Bucket;
First feed device includes the first conveyer frames, and the front of the first conveyer frames is located at the lower section of storage hopper, the first transmission
The upper end of frame slidably connects the first feeding funnel, and the first feeding funnel passes through the second wirerope and the second drawing being located on the first conveyer frames
Motivation structure is connected;
Second feed device includes the second conveyer frames and mold delivery mechanism, and the side of the second conveyer frames is connected with control
Device, mold delivery mechanism include multiple first rollers, the upper end that the second conveyer frames are arranged in that multiple first rollers are parallel to each other;
It is provided with transmission case on second conveyer frames of the first roller side, one end of the first roller passes through roller pedestal and the
Two conveyer frames are connected, and the other end of the first roller is connected by transmission gear with the driving chain in transmission case.
Preferably, there are four respectively the first support seat, second to support seat, third support seat and the 4th support seat for the feeding support seat,
First support seat, the second support seat, third support seat and the 4th support seat are successively set on the lower end of feeding sliding rail from front to back;
The height value of 4th support seat is greater than the height value of third support seat, and the height value that third supports seat is greater than the height of the second support seat
Angle value, the height value of the second support seat are greater than the height value of the first support seat;Storage device setting third support seat and the 4th support seat it
Between, the first pulling mechanism is connected on the 4th support seat.
Preferably, the feeding support seat is made of concrete floor and the feeding support being connected on concrete floor, on
Expect that sliding rail includes two the first braces, the upper end for being connected to feeding support that two the first braces are parallel to each other;
Offering the first groove in the inner end wall of first brace, the lower end of elevating hopper is connected with first pulley component, and first
Pulley assembly adaptation is connected in the first groove, and the first assist motor is connected on first pulley component.
Preferably, first conveyer frames include the first strut, the second strut, third strut and the second brace, first
The lower end of bar, the second strut and third strut sequentially connected second brace from front to back;
The height value of third strut is greater than the height value of the second strut, and the height value of the second strut is greater than the height of the first strut
Angle value, the first strut are located at the lower end of elevating hopper, and the inner end of the second brace offers the second groove, the lower end of the first feeding funnel
It is connected by second pulley component with the second groove, the second assist motor is connected in second pulley.
Preferably, first pulling mechanism includes that the first pulling motor, the first wirerope runner and the support of the first wirerope are taken turns, the
One pulling motor, the first wirerope runner and the first wirerope support wheel are each attached on the 4th support seat, and first pulls motor and the first steel
Cable runner is located at the lower end of the first wirerope support wheel, and the shaft of the first pulling motor is connected with the first wirerope runner, and the first wirerope is sliding
Dynamic support connects to be pulled on support wheel first, and the first wirerope is wound on the first wirerope runner;
Second pulling mechanism includes the second pulling motor and the second wirerope runner, and second pulls motor and the second wirerope runner
Be each attached on the rear end of the first conveyer frames, second pulling motor shaft be connected with the second wirerope runner, the second wirerope around
On the second wirerope runner.
Preferably, the lower end of the elevating hopper is provided with the first door-plate and the second door-plate, the front bulkhead of elevating hopper and rear end
The first electric cylinder and the second electric cylinder are connected separately on wall, the cylinder axis of the first electric cylinder passes through bearing and first
Plate is connected, and the cylinder axis of the second electric cylinder is connected by bearing with the second door-plate;
The first vibratory concrete mechanism is connected on the elevating hopper, the first vibratory concrete mechanism includes the first vibration electricity
Machine and the first vibrating head being connected on the first vibrating motor, the first vibrating motor are connected on elevating hopper outer wall, the first vibrating head
It is located in elevating hopper;
The first electric wire positioning mechanism is provided on the feeding sliding rail, the first electric wire positioning mechanism is positioned including the first electric wire
Bar, the first electric wire locating rod are connected in the upper end of feeding sliding rail by the first strut, are cased with the first spring in the first electric wire locating rod
The sending end of electric wire, the first spring electric wire connects the first electric cylinder, the second electric cylinder and the first vibrating motor.
Preferably, the lower end of first feeding funnel is provided with third door-plate and the 4th door-plate, the front end of the first feeding funnel
It is separately connected on wall and aft bulkhead and is connected with third electric cylinder and the 4th electric cylinder, the cylinder axis of third electric cylinder passes through
Bearing is connected with third door-plate, and the cylinder axis of the 4th electric cylinder is connected by bearing with the 4th door-plate;
The second electric wire positioning mechanism is provided on first conveyer frames, the second electric wire positioning mechanism is fixed including the second electric wire
Position bar, the second electric wire locating rod are connected in the upper end of the first conveyer frames by the second strut, are cased with second in the second electric wire locating rod
Spring electric wire, the sending end connection third electric cylinder of second spring electric wire and the 4th electric cylinder.
Preferably, the side of second conveyer frames is provided with the second vibratory concrete mechanism, the second concrete vibrator
Structure includes the second vibrating motor, and the second vibrating motor is externally provided with motor housing, and motor housing is connected on the second conveyer frames, and second
The second vibrating head is connected on vibrating motor, the second vibrating head is located at the outer end of motor housing;
It is provided with the first concrete in second conveyer frames of the mold delivery mechanism lower end and collects shell.
Preferably, the lower end of the storage hopper is provided with the 5th door-plate and the 6th door-plate, the front bulkhead of storage hopper and rear end
The 5th electric cylinder and the 6th electric cylinder are connected on wall respectively, the cylinder axis of the 5th electric cylinder passes through bearing and the 5th door-plate
It is connected, the cylinder axis of the 6th electric cylinder is connected by bearing with the 6th door-plate.
Preferably, the controller passes through the first pulling mechanism of connection and the second pulling mechanism;
The elevating hopper, storage hopper and the first feeding funnel are in that terrace with edge is shelly-shaped, and the first pulling mechanism is located at feeding support seat
Rear end.
The beneficial effects of the present invention are:
Above-mentioned small-sized prefabricated member process equipment, after the storage hopper in storage device has certain material stock, feeding device
Operation and the operation of the first feed device do not influence mutually, be relatively independent.It ensures that and stops even if feeding device in this way
When only working, the work of the first feed device will not influence;First feed device stops working, and will not influence the work of feeding device
Make.After the work of workpeople is not interfere with each other, the working efficiency of whole equipment is improved, it will not be because of some parts damages therein
For the production efficiency for influencing whole equipment.
When first feeding funnel completes the charging of itself, while the mold of multiple fabrication of concrete prefabricated components is placed on first
On roller, and multiple molds are successively arranged.After first feeding funnel completes charging, under the action of the second pulling machine, first is sent
Hopper is mobile to the back-end.After above mold, the first feeding funnel blowing, concrete mortar is fallen into mold.To mold
Continuous blowing during, worker can be by the second vibratory concrete mechanism, using the second vibrating head to the concrete sand of mold
Slurry carries out vibration and stirs evenly, easy to use.
When semi-finished product concrete prefabricated element in mold after processing is completed, the first roller rotation, by mold and mold
Interior semi-finished product concrete component is transmitted to the rear upper end of the second conveyer frames, since the first roller on the second gear frame is to mould
Tool applies driving force, and mold is sent on the fork truck of subsequent handling.In the process, concrete mortar in mold is filled out
The preliminary carrying with semi-finished product concrete prefabricated element is filled to complete by process equipment, it is more time saving and energy saving, and production efficiency
It greatly improves, the work division of various pieces is clear, structure novel, creative high.
Detailed description of the invention
Fig. 1 is small-size concrete block process equipment overall structure diagram.
Fig. 2 is feeding support seat and feeding sliding rail attachment structure schematic diagram.
Fig. 3 is storage device, the first feed device and the second feed device schematic view of the mounting position.
Fig. 4 is storage device overall structure diagram.
Fig. 5 is that the second conveyer frames will be with the second vibratory concrete mechanism attachment structure schematic diagram.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawing:
In conjunction with Fig. 1 to Fig. 5, a kind of small-size concrete block process equipment, including feeding device 1, storage device 2, first give
Expect device 3 and the second feed device 4.Feeding device 1 includes that multiple feedings support seat 11, and the upper end of multiple feeding support seats 11, which tilts, to be connected
It is connected to feeding sliding rail 12.Elevating hopper 13 is slidably connected on feeding sliding rail 12, elevating hopper 13 is existed by the first wirerope 131 with setting
The first pulling mechanism 14 that feeding supports 11 upper end of seat is connected.
Storage device 2 is located at the lower end of feeding sliding rail 12, and storage device 2 includes storing support 21, sets on storing support 21
It is equipped with storage hopper 22.First feed device 3 includes the first conveyer frames 31, and the front of the first conveyer frames 31 is located under storage hopper 22
Side.The upper end of first conveyer frames 31 slidably connects the first feeding funnel 32, and the first feeding funnel 32 passes through the second wirerope 33 and is located at
The second pulling mechanism 34 on first conveyer frames 31 is connected.
Second feed device 4 includes the second conveyer frames 41 and mold delivery mechanism 5, and the side of the second conveyer frames 41 is connected with
Controller 6.Mold delivery mechanism 5 includes multiple first rollers 51, and the setting that multiple first rollers 51 are parallel to each other is passed second
Send the upper end of frame 41.
Transmission case 52 is provided on second conveyer frames 41 of 51 side of the first roller, one end of the first roller 51 passes through roller
Pedestal 53 is connected with the second conveyer frames 41, and the other end of the first roller 51 passes through the driving chain in transmission gear and transmission case 52
It is connected.Driving chain is connected with drum drive motor, and drum drive motor can be fixed on the second conveyer frames 41, also can be used
External bracket is fixed.
Feeding supports seat 11, and there are four be respectively that the first support seat 101, second supports seat 102, third support seat 103 and the 4th support seat
104, the first support seat 101, second supports seat 102, third support seat 103 and the 4th support seat 104 and is successively set on feeding from front to back and slides
The lower end of rail 12.I.e. first support seat 101 setting is arranged in front end, the 4th support seat 104 in rearmost end.
The height value of 4th support seat 104 is greater than the height value of third support seat 103, and the height value that third supports seat 103 is greater than the
The height value of two support seats 102, the height value of the second support seat 102 are greater than the height value of the first support seat 101.The setting of storage device 2 exists
Third supports between seat 103 and the 4th support seat 104, and the first pulling mechanism 14 is connected on the 4th support seat 104.
Feeding supports seat 11 and is made of concrete floor 111 and the feeding support 112 being connected on concrete floor 111, on
Expect that sliding rail 12 includes two the first braces, the upper end for being connected to feeding support 112 that two the first braces are parallel to each other.
The first groove is offered in the inner end wall of first brace, the lower end of elevating hopper 13 is connected with first pulley component, the
One pulley assembly adaptation is connected in the first groove, and the first assist motor is connected on first pulley component.Elevating hopper 13 can pass through
First pulley component slides on the first groove, and the upward pulling for sliding through the first pulling mechanism 14 of elevating hopper 13 is realized.
First conveyer frames 31 include the first strut 311, the second strut 312, third strut 313 and the second brace 314, first
The lower end of strut 311, the second strut 312 and third strut 313 sequentially connected second brace 314 from front to back.
The height value of third strut 313 is greater than the height value of the second strut 312, and the height value of the second strut 312 is greater than the
The height value of one strut 311.First strut 311 is located at the lower end of elevating hopper 13, and the inner end of the second brace 314 offers second
The lower end of groove, the first feeding funnel 32 is connected by second pulley component with the second groove, and the second power-assisted is connected in second pulley
Motor.First feeding funnel 32 can do slanting sliding, the cunning of the first feeding funnel 32 by second pulley component on the second groove
It is dynamic to be realized by the second pulling mechanism 34.
First pulling mechanism 14 includes that the first pulling motor 141, the first wirerope runner 142 and the first wirerope support wheel 143, the
One pulling motor 141, the first wirerope runner 142 and the first wirerope support wheel 143 are each attached on the 4th support seat 104.First pulls
Motor 141 and the first wirerope runner 142 are located at the lower end of the first wirerope support wheel 143, and first pulls the shaft and first of motor 141
Wirerope runner 142 is connected, and the sliding support of the first wirerope 131 connects to be pulled on support wheel 143 first, and the first wirerope 131 is wound on the first steel
On cable runner 142.
Second pulling mechanism 34 includes the second pulling motor 341 and the second wirerope runner 342, and second pulls 341 He of motor
Second wirerope runner 342 is each attached on the rear end of the first conveyer frames 31, and second pulls the shaft and the second wirerope of motor 341
Runner 342 is connected, and the second wirerope 33 is wound on the second wirerope runner 342.
The lower end of elevating hopper 13 is provided with the first door-plate and the second door-plate, distinguishes on the front bulkhead and aft bulkhead of elevating hopper 13
It is connected with the first electric cylinder and the second electric cylinder.The cylinder axis of first electric cylinder is connected by bearing with the first door-plate,
The cylinder axis of second electric cylinder is connected by bearing with the second door-plate.Elevating hopper 13 is real by the first door-plate and the second door-plate
The now opening or closure of port.First door-plate realizes the rotation of itself by the first electric cylinder, and the second door-plate passes through the
Two electric cylinders realize the rotation of itself, and the first door-plate and the second door-plate pass through shaft and be connected with elevating hopper 13.
The first vibratory concrete mechanism 15 is connected on elevating hopper 13, the first vibratory concrete mechanism 15 includes the first vibration
Motor 151 and the first vibrating head being connected on the first vibrating motor 151, the first vibrating motor 151 are connected to the outer of elevating hopper 13
On wall, the first vibrating head is located in elevating hopper 13.First vibrating head can carry out vibration to the concrete mortar in elevating hopper 13 and stir
It mixes, prevents the situation of concrete disintegration.
The first electric wire positioning mechanism 16 is additionally provided on feeding sliding rail 12, the first electric wire positioning mechanism 16 includes the first electric wire
Locating rod 161.First electric wire locating rod 161 is connected in the upper end of feeding sliding rail 12, the first electric wire locating rod 161 by the first strut
On be cased with the first spring electric wire 162, the sending end of the first spring electric wire 162 connect the first electric cylinder, the second electric cylinder and
First vibrating motor 151.
The lower end of first feeding funnel 32 is provided with third door-plate and the 4th door-plate, the front bulkhead of the first feeding funnel 32 and rear end
It is separately connected on wall and is connected with third electric cylinder and the 4th electric cylinder, the cylinder axis of third electric cylinder passes through bearing and the
Three door-plates are connected, and the cylinder axis of the 4th electric cylinder is connected by bearing with the 4th door-plate.
The second electric wire positioning mechanism 35 is provided on first conveyer frames 31, the second electric wire positioning mechanism 35 includes the second electric wire
Locating rod 351, the second electric wire locating rod 351 are connected in the upper end of the first conveyer frames 31, the second electric wire locating rod by the second strut
It is cased with second spring electric wire 352 on 351, the sending end connection third electric cylinder of second spring electric wire defeated 352 and the 4th electronic
Cylinder.
The side of second conveyer frames 41 is provided with the second vibratory concrete mechanism 7, and the second vibratory concrete mechanism 7 includes the
Two vibrating motors.Second vibrating motor is externally provided with motor housing 71, and motor housing 71 is connected on the second conveyer frames 41, the second vibration
It is connected with the second vibrating head 72 on dynamic motor, the second vibrating head 72 is located at the outer end of motor housing 71.
It is provided with the first concrete in second conveyer frames 41 of 5 lower end of mold delivery mechanism and collects shell 8.Collecting shell 8 can be right
The concrete mortar fallen on mold delivery mechanism 5 is collected, the mortar recoverable of collection.
The lower end of storage hopper 22 is provided with the 5th door-plate and the 6th door-plate, distinguishes on the front bulkhead and aft bulkhead of storage hopper 22
The 5th electric cylinder and the 6th electric cylinder are connected in connection.The cylinder axis of 5th electric cylinder passes through bearing and the 5th door-plate phase
Even, the cylinder axis of the 6th electric cylinder is connected by bearing with the 6th door-plate.
Controller 6 passes through connection the first pulling mechanism 14 and the second pulling mechanism 34.The elevating hopper 13, storage hopper
22 and first feeding funnel 32 in terrace with edge it is shelly-shaped.First pulling mechanism 34 is located at the rear end of feeding support seat 11.
Above-mentioned small-sized prefabricated member process equipment, controller 6 control feeding device 1, storage device 2, first by route
The operation of feed device 3 and the second feed device 4.When normal work, the elevating hopper 13 in feeding device 1 is slided into against first
At the position for supportting seat 101.The concrete mortar modulated is put into elevating hopper 13 by worker, and elevating hopper 13 is in the first pulling mechanism
It is mobile to the top orientation of the 4th support seat 104 under the action of 14.When being moved to the top of storage hopper 22, elevating hopper 13 stops moving
It is dynamic.Concrete mortar is put into storage hopper 22 by elevating hopper 13.Then the first feeding funnel 32 is moved to the lower end of storage hopper 22, storage
Concrete mortar in hopper 22 is put into the first feeding funnel 32.
Process equipment in the present invention, after the storage hopper 22 in storage device 2 has certain material stock, feeding device 1
Running the operation with the first feed device 3 does not influence mutually, is relatively independent.It ensures that and stops even if feeding device 1 in this way
When only working, the work of the first feed device 3 will not influence;First feed device 3 stops working, and will not influence feeding device 1
Work.After the work of workpeople is not interfere with each other, the working efficiency of whole equipment is improved, it will not be because of some component therein
Damage is to influence the production efficiency of whole equipment.
When first feeding funnel 32 completes itself charging, while the mold of multiple fabrication of concrete prefabricated components is placed on the
On one roller 51, and multiple molds are successively arranged.After first feeding funnel 32 completes charging, in the effect of the second pulling mechanism 34
Under, the first feeding funnel 34 moves to the back-end.After above mold, 32 blowing of the first feeding funnel, concrete mortar falls into mould
In tool.During the continuous blowing to mold, worker can use the second vibrating head 72 by the second vibratory concrete mechanism 7
Vibration is carried out to the concrete mortar of mold to stir evenly, it is easy to use.
When semi-finished product concrete prefabricated element in mold after processing is completed, the first roller 51 rotation, by mold and mould
Semi-finished product concrete component in tool is transmitted to the rear upper end of the second conveyer frames 41, due to the first rolling on the second gear frame 4
51 pairs of molds of cylinder apply driving force, and mold is sent on the fork truck of subsequent handling.In the process, the concrete in mold
The filling of mortar and the preliminary carrying of semi-finished product concrete prefabricated element are completed by process equipment, more time saving and energy saving, and
Production efficiency greatly improves, and the work division of various pieces is clear, structure novel, creative high.
Certainly, the above description is not a limitation of the present invention, and the present invention is also not limited to the example above, this technology neck
The variations, modifications, additions or substitutions that the technical staff in domain is made within the essential scope of the present invention also should belong to of the invention
Protection scope.