CN210507050U - Concrete vibrating device - Google Patents
Concrete vibrating device Download PDFInfo
- Publication number
- CN210507050U CN210507050U CN201920277098.3U CN201920277098U CN210507050U CN 210507050 U CN210507050 U CN 210507050U CN 201920277098 U CN201920277098 U CN 201920277098U CN 210507050 U CN210507050 U CN 210507050U
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- Prior art keywords
- frame
- roll
- over stand
- concrete
- underframe
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- Expired - Fee Related
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- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 12
- 238000013016 damping Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 238000009415 formwork Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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Abstract
The utility model provides a concrete vibrator, including the underframe, install gyro wheel and walking motor on the underframe, the walking motor passes through speed reducer and sprocket drive mechanism and is connected with the gyro wheel transmission, still include frame and roll-over stand, the frame middle part is passed through slewing bearing and is connected with the underframe, the roll-over stand lower extreme articulates at the frame lower extreme, install hoist engine and many bayonet vibrators on the frame, bayonet vibrators includes vibrating motor, soft central siphon and the pen that shakes, vibrating motor installs on the frame, the pen one end that shakes is passed through vibration damper and is connected the roll-over stand upper end, hoist engine wire rope connects the roll-over stand. The utility model discloses solve simultaneously and reduced bayonet vibrator's installation quantity, reduce equipment manufacturing cost.
Description
Technical Field
The utility model relates to a concrete vibrating device.
Background
The vibration refers to a process of vibrating and tamping concrete mixture discharged into a pouring bin, so that the strength of concrete can be improved, and the quality of a concrete member is ensured. The vibrating rod is used for vibration, the area inside the vibrating rod is large, a large amount of labor is needed for vibration by the vibrating rod, the production efficiency is low, the labor intensity of workers is high, and the vibrating quality cannot be guaranteed due to manual vibration. In order to solve this problem, the prior art mostly adopts vibrating machines, for example: the vibrating tamper is characterized in that the vibrating tamper is provided with a patent number of CN 204919284U and is named as a vibrating device; the high-frequency concrete vibrator is characterized in that the high-frequency concrete vibrator is 'CN 201614541U' in patent number and is named as 'a pavement concrete high-frequency vibrator', the two vibrating devices are not suitable for vibrating of a multi-layer concrete pavement, because a plurality of inserted vibrators on the vibrator are obliquely arranged on a turnover frame, the vibrator can only vibrate concrete in a forward direction, if the inserted vibrators are vibrated in a backward direction, an inserted rod in the inserted vibrators can be blocked by steel bars or sand stones in the concrete and overturned, so that after the first layer of concrete is vibrated, a constructor needs to pull the inserted rod in the inserted vibrators out of the concrete through a winch, then the concrete is poured and vibrated on a formwork in a backward direction to one end of the pavement, however, the distance of the vibrated pavement is generally long, in addition, the walking speed of the vibrator on the formwork is slow, and the reverse running time of the vibrating glue on the formwork is long, so that the construction progress is influenced; on the other hand, in order to ensure uniform concrete vibration, a plurality of plug-in vibrators need to be installed on the vibrator, which results in increased weight, increased manufacturing cost and higher noise.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is a concrete vibrator, can reverse the line vibration, has reduced the installation quantity of bayonet vibrator simultaneously, reduces equipment manufacturing cost.
In order to solve the above problem, the to-be-solved technical scheme of the utility model is:
the utility model provides a concrete vibrator, including the underframe, install gyro wheel and walking motor on the underframe, the walking motor passes through speed reducer and sprocket drive mechanism and is connected with the gyro wheel transmission, still include frame and roll-over stand, the frame middle part is passed through slewing bearing and is connected with the underframe, the roll-over stand lower extreme articulates at the frame lower extreme, install hoist engine and many bayonet vibrators on the frame, bayonet vibrators includes vibrating motor, soft central siphon and the pen that shakes, vibrating motor installs on the frame, the pen one end that shakes is passed through vibration damper and is connected the roll-over stand upper end, hoist engine wire rope connects the roll-over stand.
The lower end of the frame is fixedly connected with a plurality of shaft sleeves, the shaft rods fixedly connected to the lower end of the roll-over stand are assembled in the shaft sleeves, the frame is provided with a speed reduction motor, and the speed reduction motor drives the shaft rods to axially move in the shaft sleeves through a crank and a connecting rod.
The vibration damper comprises two pressing blocks and two supporting plates, the two supporting plates are connected through a plurality of springs, one of the supporting plates is fixedly connected with the turnover frame, one of the pressing blocks is fixedly connected to the bottom surface of the other supporting plate, the two pressing blocks are connected through a plurality of screws, a triangular groove is formed in the opposite end surfaces of the two pressing blocks, and the vibration pen is arranged in the triangular groove of the two pressing blocks.
All be equipped with locking mechanical system at the frame both ends, locking mechanical system includes the roof of fixed connection on the frame, and roof internal thread connection has the lead screw, and the handle is connected to the lead screw upper end, has seted up the jack on the lead screw lower extreme underframe.
A seat is arranged on the bottom frame.
A method for vibrating concrete by using a concrete vibrating device comprises the following steps,
the first step is as follows: after the winch puts each plug-in vibrator into the first layer of concrete on the road surface, the walking motor drives the vibrating device to vibrate in the same direction on the road surface, and the speed reducing motor drives the shaft lever to axially move in the shaft sleeve through the crank and the connecting rod while vibrating the concrete, so that each plug-in vibrator vibrates the pen;
the second step is that: after the first layer of concrete is vibrated, the winch steel wire rope is wound, the inserted vibrators are pulled out of the concrete, the frame is rotated by 180 degrees, the inserted vibrators are inserted into the concrete again, the first layer of un-vibrated concrete at the tail end of the pavement is vibrated, then the second layer of concrete is poured into the pavement, and the second layer of concrete is vibrated in a reverse direction according to the method in the first step.
The third step: and vibrating the concrete on the residual layer according to the method.
The technical effects of the utility model are that: after the vibrating device is driven to vibrate the first layer of concrete in the forward direction at one end of the road surface, the frame can be rotated by 180 degrees through the slewing bearing, so that each inserted vibrator is rotated to the other side of the bottom frame, and then the vibrating device is driven to vibrate the poured second layer of concrete at the other end of the road surface in the reverse direction, so that the vibrating device does not need to be moved to one end of the road surface, and the construction efficiency is improved; on the other hand, during vibration, the speed reduction motor drives the shaft lever to axially move in the shaft sleeve through the crank and the connecting rod, so that the vibration route of the plug-in vibrator is changed into a wave shape from a straight line, the vibration range is expanded, the installation quantity of the plug-in vibrator is reduced, and the equipment manufacturing cost is reduced.
Drawings
The invention will be further explained with reference to the drawings:
FIG. 1 is a schematic view of the front view structure of the present invention,
fig. 2 is a schematic side view of the present invention, showing a seat not shown,
figure 3 is a schematic top view of the present invention,
fig. 4 is an electrical wiring diagram of the present invention.
In the figure: the automatic feeding device comprises a template 1, a bottom frame 2, a rotary bearing 3, a frame 4, a winch 5, an insertion type vibrator 6, a turnover frame 8, a locking mechanism 9, a roller 21, a walking motor 22, a speed reducer 23, a supporting plate 31, a spring 32, a pressing block 33, a chain wheel transmission mechanism 24, a speed reduction motor 51, a crank 52, a connecting rod 53, a vibration motor 61, a flexible shaft pipe 62, a vibration pen 63, a shaft rod 71, a shaft sleeve 72, a top plate 91, a lead screw 92 and a handle 93.
In fig. 4: m1 represents an insertion vibrator, M2 represents a walking motor, M3 represents a speed reducing motor, SB1 represents the electrification of each insertion vibrator, SB11 represents the power loss of each insertion vibrator, SB2 represents the forward rotation of the walking motor, SB3 represents the reverse rotation of the walking motor, SB12 represents the power loss of the walking motor, SB4 represents the forward rotation of the speed reducing motor, SB5 represents the reverse rotation of the speed reducing motor, and SB13 represents the power loss of the speed reducing motor.
Detailed Description
As shown in fig. 1 to 3, a concrete vibrating device, including underframe 2, install gyro wheel 21 and walking motor 22 on underframe 2, walking motor 22 passes through speed reducer 23 and sprocket feed mechanism 24 and is connected with the transmission of gyro wheel 21, still include frame 4 and roll-over stand 8, frame 4 middle part is passed through slewing bearing 3 and is connected with underframe 2, roll-over stand 8 lower extreme articulates at frame 4 lower extreme, install hoist engine 5 and many bayonet vibrators 6 on frame 4, bayonet vibrator 6 includes vibrating motor 61, flexible spool 62 and the pen 63 that shakes, vibrating motor 61 installs on frame 4, pen 63 one end that shakes is passed through vibration damper and is connected roll-over stand 8 upper end, hoist engine 5 wire rope connects roll-over stand 8.
The utility model discloses in:
the walking motor 22 can adopt a YE2-100 three-phase asynchronous motor produced by 'Linqing City industry-developing motor factory';
the winch 5 can adopt a CD-1000KG winch 5 produced by aerospace hoisting machinery manufacturing Limited company in Qingyuan county;
the plug-in vibrator 6 can adopt ZN220V1.5KW type vibrator 6 sold by Fanran hoisting machinery sales Limited;
the following reduction motor 51 may be adopted by "tin-free Honglou electromechanical equipment Limited";
the slewing bearing 3 can adopt 230.21.0775.013 four-point contact ball slewing bearings produced by the Haizhi bearing processing factory in Luoyang Luolong.
The utility model discloses a use method and theory of operation do:
the first step is as follows: after the vibrating device is placed on the formwork, all the plug-in vibrators 6 are placed in the concrete through the rolling machine, then the walking motor 22 and all the plug-in vibrators 6 are started, and the vibrating device is driven by the walking motor 22 to vibrate the first layer of concrete on the formwork from the left end to the right end of the road surface.
The second step is that: after the first layer of concrete is vibrated, the winch 5 winds up the steel wire rope, the plug-in vibrators 6 are pulled out of the concrete, the frame 4 is rotated by 180 degrees, the plug-in vibrators 6 are inserted into the concrete again, the first layer of un-vibrated concrete at the right end of the pavement is vibrated, then the second layer of concrete is poured into the pavement, and the second layer of concrete is vibrated in a reverse direction according to the method in the first step.
The third step: and vibrating the concrete on the residual layer according to the method.
Therefore, the utility model discloses can be from left to right after vibrating the first layer concrete in road surface, need not remove the road surface left end with the vibrating device, just can vibrate second layer concrete, shortened the engineering time, improved the efficiency of construction.
The lower end of the frame 4 is fixedly connected with a plurality of shaft sleeves 72, a shaft rod 71 fixedly connected with the lower end of the roll-over stand 8 is assembled in each shaft sleeve 72, a speed reducing motor 51 is arranged on the frame 4, and the speed reducing motor 51 drives the shaft rod 71 to axially move in the shaft sleeves 72 through a crank 52 and a connecting rod 53.
As shown in fig. 3, during vibration, the speed reduction motor 51 drives the shaft rod 71 to axially move in the shaft sleeve 72 through the crank 52 and the connecting rod 53, and the vibration path of the plug-in vibrator 6 is changed from straight to wave along with the movement of the vibrating device, so that the vibration range is expanded, the installation number of the plug-in vibrators 6 is reduced, and the equipment manufacturing cost is reduced.
Damping device includes two briquetting 33 and two backup pad 31, connects through many springs 32 between two backup pad 31, and wherein a backup pad 31 and 8 fixed connection of roll-over stand, and wherein a briquetting 33 fixed connection is on another backup pad 31 bottom surface, through many screwed connection between two briquetting 33, has all seted up a triangle-shaped grooving on two relative terminal surfaces of briquetting, shake pen 63 and set up in two briquetting triangle-shaped grooving. The vertical direction vibration generated by the inserted vibrator 6 is buffered by the spring 32, the noise is further weakened, and the triangular grooving of the two pressing blocks can conveniently clamp the vibrating pen 63.
All be equipped with locking mechanical system 9 at frame 4 both ends, locking mechanical system 9 includes roof 91 of fixed connection on frame 4, and roof 91 internal threaded connection has lead screw 92, and handle 93 is connected to lead screw 92 upper end, has seted up the jack on lead screw 92 lower extreme underframe 2. After the frame 4 is turned over by 180 degrees, the frame 4 can be locked by the locking mechanism 9, and the frame 4 is prevented from rotating.
A seat 10 for a worker to rest is installed on the bottom frame 2.
Claims (5)
1. The utility model provides a concrete vibrating device, includes underframe (2), installs gyro wheel (21) and walking motor (22) on underframe (2), and walking motor (22) are connected its characterized in that through speed reducer (23) and sprocket feed mechanism (24) and gyro wheel (21) transmission: still include frame (4) and roll-over stand (8), frame (4) middle part is passed through slew bearing (3) and is connected with underframe (2), roll-over stand (8) lower extreme articulates at frame (4) lower extreme, install hoist engine (5) and many bayonet vibrator (6) on frame (4), bayonet vibrator (6) are including vibrating motor (61), flexible axle pipe (62) and pen (63) vibrate, install on frame (4) vibrating motor (61), pen (63) one end of vibrating passes through damping device and connects roll-over stand (8) upper end, hoist engine (5) wire rope connects roll-over stand (8).
2. A concrete vibrating apparatus according to claim 1, wherein: the lower end of the frame (4) is fixedly connected with a plurality of shaft sleeves (72), a shaft rod (71) fixedly connected to the lower end of the roll-over stand (8) is assembled in each shaft sleeve (72), a speed reducing motor (51) is installed on the frame (4), and the speed reducing motor (51) drives the shaft rod (71) to axially move in the shaft sleeves (72) through a crank (52) and a connecting rod (53).
3. A concrete vibrating apparatus according to claim 1 or 2, wherein: the damping device comprises two pressing blocks (33) and two supporting plates (31), the two supporting plates (31) are connected through a plurality of springs (32), one of the supporting plates (31) is fixedly connected with the roll-over stand (8), one of the pressing blocks (33) is fixedly connected to the bottom surface of the other supporting plate (31), the two pressing blocks (33) are connected through a plurality of screws, a triangular groove is formed in each of the opposite end faces of the two pressing blocks, and the vibration pen (63) is arranged in the triangular groove of the two pressing blocks.
4. A concrete vibrating apparatus according to claim 1 or 2, wherein: all be equipped with locking mechanical system (9) at frame (4) both ends, locking mechanical system (9) have lead screw (92) including roof (91) of fixed connection on frame (4), roof (91) internal thread connection, and handle (93) are connected to lead screw (92) upper end, have seted up the jack on lead screw (92) lower extreme underframe (2).
5. A concrete vibrating apparatus according to claim 1 or 2, wherein: a seat (10) is mounted on the bottom frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277098.3U CN210507050U (en) | 2019-03-05 | 2019-03-05 | Concrete vibrating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277098.3U CN210507050U (en) | 2019-03-05 | 2019-03-05 | Concrete vibrating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210507050U true CN210507050U (en) | 2020-05-12 |
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ID=70543135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920277098.3U Expired - Fee Related CN210507050U (en) | 2019-03-05 | 2019-03-05 | Concrete vibrating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210507050U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109826076A (en) * | 2019-03-05 | 2019-05-31 | 湖北乾奥建设工程有限公司 | A kind of concrete vibrating device and method |
-
2019
- 2019-03-05 CN CN201920277098.3U patent/CN210507050U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109826076A (en) * | 2019-03-05 | 2019-05-31 | 湖北乾奥建设工程有限公司 | A kind of concrete vibrating device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200512 |