CN101077595A - Process for making concrete pile and its special-purpose equipment - Google Patents
Process for making concrete pile and its special-purpose equipment Download PDFInfo
- Publication number
- CN101077595A CN101077595A CN 200710028699 CN200710028699A CN101077595A CN 101077595 A CN101077595 A CN 101077595A CN 200710028699 CN200710028699 CN 200710028699 CN 200710028699 A CN200710028699 A CN 200710028699A CN 101077595 A CN101077595 A CN 101077595A
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- Prior art keywords
- concrete
- mould
- pile
- underframe
- manufacture craft
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- 238000000034 method Methods 0.000 title abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 9
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Abstract
The process of making concrete pile includes the following steps: 1. mounting the reinforcing cage, skeleton and jig for the concrete pile integrally and setting on one rotating apparatus; 2. inclining the concrete pile jig to proper angle and aligning the material feeding port of the jig to the discharging port of the concrete material bin; 3. starting the rotating apparatus to rotate the jig in certain speed and feeding well stirred concrete into the jig; and 4. blocking the material feeding port of the jig after finishing feeding, and inclining the jig downwards while rotating properly. The process of making concrete pile has high production speed, high pile product quality, saving in concrete and other advantages, and may be applied widely in producing pipe pile, pole and other concrete product.
Description
Technical field
The present invention relates to a kind of manufacture craft and special equipment thereof of concrete-pile.
Background technology
The feeding manner of existing concrete stake at present is that pipe die is splitted into two halves up and down, promptly be divided into bed die and face mould, using fixing bucket or mobile bucket adorning even injection of the concrete that stirs in advance then lies in a horizontal plane in the bed die on travelling car or ground, then by manually progressively will spread out and bed die joint close mouth on concrete clean out, hang face mould with loop wheel machine again, face mould is hung on the bed die, tighten up the screw of mould joint close mouth after the cooperation again, this kind feeding manner consumes the great amount of manpower resource, the concrete waste is many, and rate of feeding is slow, in addition, the joint close mouth often has in foreign material or the mould material local accumulation too high and cause joint close not tight, influences product quality, thereby is difficult to meet people's instructions for use.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of great amount of manpower work of having saved, improved the manufacture craft and the special equipment thereof of the concrete-pile of speed of production.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of manufacture craft of concrete-pile, its step is as follows:
1) steel reinforcement cage of concrete-pile and the bed die and the face mould of skeleton and mould are installed as one, again it are placed on the tumbler;
2) the concrete-pile mould is tilted to proper angle, and make the charging aperture of mould and the discharging opening of adorning concrete hopper connect;
3) start tumbler and make mould be rotated, and the concrete that will stir in advance pours in the mould according to certain speed;
4) after input finishes, block the charging aperture of mould with plug, again that mould is downward-sloping, and suitable rotary die.
A kind of special-purpose drawing-in device of realizing this manufacture craft, it comprises underframe, the left and right sides of underframe is provided with movable pulley, one end of described underframe is provided with and orders about the gearshift that underframe moves horizontally, be connected with carriage on the underframe, the hinge joint of carriage one end has jacking apparatus, and the jacking apparatus lower end is movably connected on the underframe, described carriage is provided with the runner of four support concrete molds, and described runner rotates by driven by motor.
The invention has the beneficial effects as follows: the great amount of manpower work has not only been saved in the making of using this production method to carry out concrete-pile, improved speed of production, and the joint close dry of mould is clean, joint close is closely knit, guaranteed product quality, and effectively controlled concrete waste, operating environment is totally cleaned, thereby be widely used in the making of concrete products such as pile tube, electric pole.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the drawing-in device structural representation of concrete-pile of the present invention;
Fig. 2 is an original state schematic diagram of the present invention;
Fig. 3 is a feeding view of the present invention;
Fig. 4 is the schematic diagram that the concrete in the mould is evenly distributed;
The specific embodiment
With reference to Fig. 2, Fig. 3, Fig. 4, a kind of manufacture craft of concrete-pile, its step is as follows:
1) steel reinforcement cage of concrete-pile and the bed die and the face mould of skeleton and mould are installed as one, again it are placed on the tumbler;
2) the concrete-pile mould is tilted to proper angle, and make the charging aperture of mould and the discharging opening of adorning concrete hopper connect;
3) start tumbler and make mould be rotated, and the concrete that will stir in advance pours in the mould according to certain speed;
4) after input finishes, block the charging aperture of mould with plug, again that mould is downward-sloping, and suitable rotary die.
With reference to Fig. 1, a kind of special-purpose drawing-in device of realizing this manufacture craft, it comprises underframe 1, and the left and right sides of underframe 1 is provided with movable pulley 2, and this product can be provided with guide rail in movable pulley 2 bottoms in order to make movable pulley 2 rotate more steadily; One end of described underframe 1 is provided with and orders about the gearshift 3 that underframe 1 moves horizontally, be connected with carriage 4 by journal stirrup on the underframe 1, the hinge joint of carriage 4 one ends has jacking apparatus 5, more reliable in order to make in the process that carriage 4 rises, described jacking apparatus 5 is left and right two, can certainly adopt a bigger jacking apparatus 5 to be arranged on the centre position of carriage 4; Jacking apparatus 5 lower ends are movably connected on the underframe 1, described carriage 4 is provided with the runner 6 of four support concrete molds, described runner 6 is provided with mould positive stop lug boss 61, in order to make the support better effects if of runner 6, six or eight runners 6 can be set on carriage 4, this product is in order to occur beating in the rotation process that prevents mould, so on two runners 6 in carriage 4 left sides, link together by connecting rod 8, described runner 6 can certainly adopt modes such as fluid motor-driven by motor 7 acceleration and deceleration case driven rotary.Gearshift 3 and jacking apparatus 5 that this product uses are generally hydraulic means or spindle gear.
During this product operation, the concrete-pile mould that assembles is placed on the runner 6 of drawing-in device, use jacking apparatus 5 that mould is tilted to 1 °～50 ° then, best angle is 25 °, and the charging aperture that uses gearshift 3 to adjust to mould connects with the discharging opening of adorning concrete hopper, then starter motor 7 makes mould be rotated according to 1 rev/min～120 rev/mins speed by runner 6, the best is 60 rev/mins of speed, open the discharging opening of hopper at last, the concrete that stirs is in advance poured in the mould, because concrete has certain fluidity, under the rotary die acting in conjunction of self gravitation and inclination, the concrete in the hopper can progressively be imported in the mould; After input finishes, block the charging aperture of mould, by jacking apparatus 5 mould is put down again with plug, mould is tilted-1 °～-50 °, and best angle is-5 °, and with mould rotation 1～200 circle, the best number of turns is 25 circles, the interior concrete of mould is evenly distributed gets final product.
The invention is not restricted to adopt the structure of above-mentioned drawing-in device; as long as the mould that has installed can be tilted; and mould is rotated under situation about tilting; just can realize the making purpose of concrete-pile; no matter thereby use which kind of mode; as long as it reaches technique effect of the present invention with essentially identical means, all should belong to protection scope of the present invention.
The great amount of manpower work has not only been saved in the making of using this production method to carry out concrete-pile, improved speed of production, and the joint close dry of mould is clean, joint close is closely knit, guaranteed product quality, and effectively controlled concrete waste, operating environment is totally cleaned, thereby be widely used in the making of concrete products such as pile tube, electric pole.
Claims (9)
1. the manufacture craft of a concrete-pile, its step is as follows:
1) steel reinforcement cage of concrete-pile and the bed die and the face mould of skeleton and mould are installed as one, again it are placed on the tumbler;
2) the concrete-pile mould is tilted to proper angle, and make the charging aperture of mould and the discharging opening of adorning concrete hopper connect;
3) start tumbler and make mould be rotated, and the concrete that will stir in advance pours in the mould according to certain speed;
4) after input finishes, block the charging aperture of mould with plug, again that mould is downward-sloping, and suitable rotary die.
2. the manufacture craft of a kind of concrete-pile according to claim 1, it is characterized in that: the angle of inclination of step (2) is 1 °～50 °.
3. the manufacture craft of a kind of concrete-pile according to claim 1, it is characterized in that: the rotary speed of step (3) is 1 rev/min～1 20 rev/mins.
4. the manufacture craft of a kind of concrete-pile according to claim 1, it is characterized in that: the angle of inclination of step (4) is-1 °～-50 °.
5. the manufacture craft of a kind of concrete-pile according to claim 1 is characterized in that: step (4) rotating cycle is 1～200 circle.
6. special-purpose drawing-in device of realizing the described manufacture craft of claim 1, it is characterized in that: comprise underframe (1), the left and right sides of underframe (1) is provided with movable pulley (2), one end of described underframe (1) is provided with and orders about the gearshift (3) that underframe (1) moves horizontally, be connected with carriage (4) on the underframe (1), the hinge joint of carriage (4) one ends has jacking apparatus (5), jacking apparatus (5) lower end is movably connected on the underframe (1), described carriage (4) is provided with the runner (6) of four support concrete molds, and described runner (6) is by motor (7) driven rotary.
7. the drawing-in device of a kind of concrete-pile according to claim 6 is characterized in that: guide rail is set bottom the described movable pulley (2).
8. the drawing-in device of a kind of concrete-pile according to claim 6 is characterized in that: two runners (6) that are positioned at carriage (4) left side interconnect by connecting rod (8).
9. the drawing-in device of a kind of concrete-pile according to claim 6, it is characterized in that: described runner (6) is provided with mould positive stop lug boss (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100286992A CN100572018C (en) | 2007-06-16 | 2007-06-16 | A kind of preparation method of concrete-pile and special equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100286992A CN100572018C (en) | 2007-06-16 | 2007-06-16 | A kind of preparation method of concrete-pile and special equipment thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101077595A true CN101077595A (en) | 2007-11-28 |
| CN100572018C CN100572018C (en) | 2009-12-23 |
Family
ID=38905342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100286992A Expired - Fee Related CN100572018C (en) | 2007-06-16 | 2007-06-16 | A kind of preparation method of concrete-pile and special equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100572018C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101161436B (en) * | 2007-11-19 | 2010-11-03 | 福建省大地管桩有限公司 | Pipe pile production technology and apparatus for axial distribution after mould combination |
| CN102398304A (en) * | 2011-12-09 | 2012-04-04 | 江苏中技桩业有限公司 | Pile splicing mechanism of finished piles |
| CN102463630A (en) * | 2010-11-18 | 2012-05-23 | 江苏邦威机械制造有限公司 | Centrifugal automatic feeding machine |
| CN103171051A (en) * | 2013-04-18 | 2013-06-26 | 大连大金马基础建设有限公司 | Fast anticorrosion pile-splicing manufacturing mold |
| CN108381742A (en) * | 2018-01-16 | 2018-08-10 | 宁波工程学院 | A kind of control method of long concrete prefabricated components transverse crack |
| CN109366720A (en) * | 2018-09-14 | 2019-02-22 | 湖南三快而居住宅工业有限公司 | Member forming process and component production method |
| CN113618896A (en) * | 2021-08-26 | 2021-11-09 | 曲明春 | Concrete manufacturing process |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2359333Y (en) * | 1999-01-29 | 2000-01-19 | 金长海 | Soil bolt, taper pile and nonopen digging buried pipe hammering device |
| CN2567272Y (en) * | 2002-08-16 | 2003-08-20 | 卢信雅 | Construction equipment for column serial pile |
| CN201056031Y (en) * | 2007-06-16 | 2008-05-07 | 黎志中 | Feeding arrangement of concrete pile |
-
2007
- 2007-06-16 CN CNB2007100286992A patent/CN100572018C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101161436B (en) * | 2007-11-19 | 2010-11-03 | 福建省大地管桩有限公司 | Pipe pile production technology and apparatus for axial distribution after mould combination |
| CN102463630A (en) * | 2010-11-18 | 2012-05-23 | 江苏邦威机械制造有限公司 | Centrifugal automatic feeding machine |
| CN102398304A (en) * | 2011-12-09 | 2012-04-04 | 江苏中技桩业有限公司 | Pile splicing mechanism of finished piles |
| CN102398304B (en) * | 2011-12-09 | 2013-05-01 | 江苏中技桩业有限公司 | Pile splicing mechanism of finished piles |
| CN103171051A (en) * | 2013-04-18 | 2013-06-26 | 大连大金马基础建设有限公司 | Fast anticorrosion pile-splicing manufacturing mold |
| CN103171051B (en) * | 2013-04-18 | 2016-01-20 | 大连大金马基础建设有限公司 | Anticorrosion quick pile extension makes mould |
| CN108381742A (en) * | 2018-01-16 | 2018-08-10 | 宁波工程学院 | A kind of control method of long concrete prefabricated components transverse crack |
| CN109366720A (en) * | 2018-09-14 | 2019-02-22 | 湖南三快而居住宅工业有限公司 | Member forming process and component production method |
| CN113618896A (en) * | 2021-08-26 | 2021-11-09 | 曲明春 | Concrete manufacturing process |
| CN113618896B (en) * | 2021-08-26 | 2022-09-20 | 乌兰察布市集宁区利元水泥制品有限责任公司 | Concrete manufacturing process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100572018C (en) | 2009-12-23 |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: GUANGDONG YONGJI BUILDING FOUNDATION Co.,Ltd. Assignor: Luo Yijun|Li Zhizhong Contract record no.: 2010440001289 Denomination of invention: Process for making concrete pile and its special-purpose equipment Granted publication date: 20091223 License type: Exclusive License Open date: 20071128 Record date: 20100823 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160503 Address after: 510000 Guangdong city of Guangzhou province Nansha District Dagang village Zhenlong Lung Fu Road (Yongji Pipe Company Limited A region) second Patentee after: GUANGZHOU YONGWAN PREFABRICATED COMPONENTS CO.,LTD. Address before: 528300 Guangdong province Foshan city Shunde District Daliang Street Jinbang Development Zone Guangzhou Zhuhai Road Yongji company Patentee before: Li Zhizhong Patentee before: Luo Yijun |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20170731 Address after: 511400 Guangdong city of Guangzhou province Nansha District Dagang village Zhenlong Lung Fu Road (Yongji Pipe Company Limited A region) second layer (temporary premises) Co-patentee after: FOSHAN VANKE PROPERTY SERVICE Co.,Ltd. Patentee after: GUANGZHOU YONGWAN PREFABRICATED COMPONENTS CO.,LTD. Co-patentee after: GUANGDONG YONGJI BUILDING FOUNDATION Co.,Ltd. Address before: 510000 Guangdong city of Guangzhou province Nansha District Dagang village Zhenlong Lung Fu Road (Yongji Pipe Company Limited A region) second Patentee before: GUANGZHOU YONGWAN PREFABRICATED COMPONENTS CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091223 |