CN106626040A - Keel production conveying device of autoclave sand aerated concrete board - Google Patents

Keel production conveying device of autoclave sand aerated concrete board Download PDF

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Publication number
CN106626040A
CN106626040A CN201610885600.XA CN201610885600A CN106626040A CN 106626040 A CN106626040 A CN 106626040A CN 201610885600 A CN201610885600 A CN 201610885600A CN 106626040 A CN106626040 A CN 106626040A
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CN
China
Prior art keywords
gripper
keel
frame
cylinder
machine
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Application number
CN201610885600.XA
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Chinese (zh)
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CN106626040B (en
Inventor
孙春光
徐洋晨
胡蓉
詹中冰
周杰
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Chu Feng Jian Ke Group Jing Zhou Hubei Katyuan Green Wood Co Ltd
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Chu Feng Jian Ke Group Jing Zhou Hubei Katyuan Green Wood Co Ltd
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Priority to CN201610885600.XA priority Critical patent/CN106626040B/en
Publication of CN106626040A publication Critical patent/CN106626040A/en
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Publication of CN106626040B publication Critical patent/CN106626040B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to a keel production conveying device of an autoclave sand aerated concrete board and belongs to the technical field of building material production. The keel production conveying device comprises a stirred tank, a setting and drying room, a keel welding conveying unit, a demolding machine, a board cutting machine, an autoclave and a breaking machine; the stirred tank is arranged at one end of the setting and drying room; the demolding machine and the board cutting machine are arranged at the other end of the setting and drying room; the setting and drying room, the stirred tank and the demolding machine communicate with one another through rails respectively; the setting and drying room, the stirred tank and the breaking machine communicate with each other through rails respectively; and the keel welding conveying unit is arranged on one side of the setting drying room. The keel production conveying device can effectively improve the working efficiency and the quality of a product, lowers the labor intensity, solves the problems that the labor intensity is high, the labor efficiency is low, the quality consistency of prepared boards is poor, and the boards cannot meet market use demand completely in the preparation process of the traditional autoclave sand aerated concrete board and has positive popularization significance of increasing production benefit of an enterprise, improving the quality of a product and lowering the labor intensity.

Description

A kind of keel production conveyer of steam pressure sand aerated concrete sheet material
Technical field
The present invention relates to a kind of keel production conveyer of steam pressure sand aerated concrete foaming plate, category construction material life Produce technical field.
Background technology
Concrete slab has a wide range of applications as the basic raw material of building trade in field of civil engineering.Traditional Concrete slab(Prefabricated circular hole slab)Be by concrete injection with keel mould in after, concrete is shaken using oscillating column pump It is dynamic to process, and carry out just to be put into production use after standing maintenance, form removal process.Exist long the production cycle, manufacturing cost it is high and The problem of structure bulky.A kind of steam pressure sand aerated concrete sheet material is occurred in that in the market(Foamed board)Not only solve tradition The problems referred to above that cement concrete slab is present;Also have light weight, insulation, heat-insulated, sound insulation, antidetonation, fire prevention, can follow closely, create, Lou Heshi The easy advantage of work.Therefore there is steam pressure sand concrete sheet material replacement conventional cement concrete slab to become field of civil engineering basis The trend of property raw material, with the huge market demand potential.
But due to existing production technology and equipments reasons in structure, prepared by current steam pressure sand aerated concrete sheet material Cheng Zhong, needs substantial amounts of manual intervention, not only high labor intensive, and efficiency is low, simultaneously because at present the aerating of steam pressure sand is mixed The keel of concrete board material are by the frame body of reinforcement welding;Because keel are in welding process, the welded stress of generation, It can be forced to produce deformation.And then make keel Jing after parcel steam-pressing aero-concrete layer makes concrete slab intensity often occur not Equal problem, causes the board quality uniformity for preparing poor, it is impossible to fully meet the requirement that market uses.
The content of the invention
It is an object of the invention to:There is provided one kind can effectively improve operating efficiency and product quality, reduce labour intensity, with Existing steam pressure sand aerated concrete sheet material is solved in preparation process, not only high labor intensive, and efficiency is low, and prepare Board quality uniformity it is poor, it is impossible to fully meet market use problem steam pressure sand aerated concrete sheet material keel production Conveyer.
The technical scheme is that:
A kind of keel production conveyer of steam pressure sand aerated concrete sheet material, including the welding of stirred tank, shaping and drying room, keel Transmit unit, ingot stripper, plate cutting machine, still kettle and break extension set;The one end in shaping and drying room is provided with stirred tank, and sizing is dried The stove room other end is provided with ingot stripper and plate cutting machine, and ingot stripper side is provided with still kettle and breaks extension set;Shaping and drying room Between stirred tank and ingot stripper, still kettle and to break between extension set and pass through respectively orbit connection;The side in shaping and drying room is arranged There is keel welding transmission unit;It is characterized in that:Described keel welding transmission unit is captured by keel welding equipment, keel Lift, rust cleaning pond, drying chamber, rust cleaning row hang, transport row hangs, pour row hangs, take frame row hangs, transport conveyer frames and return transmits Frame is constituted, and one end of keel welding equipment is provided with rust cleaning row and hangs, and the lower section that rust cleaning row hangs captures lift, keel equipped with keel Keel crawl frame is movably installed with crawl lift, one end of keel crawl lift is disposed with rust cleaning pond and drying Room, one end of drying chamber is provided with transhipment conveyer frames, and transhipment conveyer frames one end top is provided with transhipment row and hangs;Transhipment conveyer frames are another One end termination is provided with to pour to go and hangs, and transhipment conveyer frames side is provided with return conveyer frames, and return conveyer frames one end termination is arranged Take frame row to hang, there are return transfer car(buggy), keel crawl lift in the other end termination of return conveyer frames by transporting track installation Cohesive frame is provided between transhipment track, return conveyer frames capture lift and connect by return transfer car(buggy) and cohesive frame with keel It is logical;Take frame row hang lower section return conveyer frames termination be provided with service sink, the side of service sink is provided with baster.
It is vertically arranged with into errant in described shaping and drying room, it is a plurality of fixed that the both sides for entering errant and column-shaped are provided with Type track.
Described keel welding equipment is by wire rod support, guiding shunting frame, swage, cross bar bonding machine, guillotine, mesh sheet Pull machine, mesh sheet gripper and mesh sheet connection welding machine to constitute;One end symmetry shape for being oriented to shunting frame is provided with wire rod support, is oriented to The other end of shunting frame is provided with swage, and one end of swage is provided with guillotine, is provided between swage and guillotine Cross bar bonding machine, one end of guillotine is provided with mesh sheet and pulls machine, and mesh sheet pulls machine top and is provided with mesh sheet gripper, and mesh sheet is grabbed Take the mesh sheet below machine pull the first side of generator terminal be provided with mesh sheet connection welding machine.
Described wire rod support is made up of base and support plate, and support plate is movably installed with by rotating shaft on base, is supported The centre of disk is provided with the wire rod fix bar of taper.
Described guiding shunting frame is constituted by pole, mounting rod and guide cylinder is oriented to, and the two ends of mounting rod are fixed with guiding Pole, interruption-like on mounting rod to be fixed with multiple guide cylinders, described guide cylinder is cone.
Described swage is made up of alignment support, straightening-wheel installing plate and straightening-wheel, in interval side by side on alignment support Shape is provided with multiple straightening-wheel installing plates, and the two ends of each straightening-wheel installing plate are respectively arranged with alignment guide plate, alignment guide plate Between straightening-wheel installing plate in up and down misplace shape multiple straightening-wheels are installed.Described straightening-wheel installing plate obliquely sets Put.Guide through hole is respectively arranged with described alignment guide plate.
Described cross bar bonding machine is deposited by cross bar welder base, stretching and drawing mechanism, guiding delivery pipe, welding head and cross bar Storage frame is constituted, and the middle part of cross bar welder base is provided with welding head, on the base of welding head one end stretching and drawing is provided with Mechanism, is provided with multiple guiding delivery pipes on the bar welder base between stretching and drawing mechanism and welding head;The welding head other end Base on be provided with cross bar storage rack.
Described stretching and drawing mechanism by stretch driving motor, stretching support, stretching compression cylinder, stretching driving gear and Stretching driven pulley composition, the side for stretching driving motor is set side by side with multiple stretching supports, by stretching biography on stretching support Moving axis be provided with by stretching compression cylinder on the stretching support above driving gear with equipped with multiple stretching driving gears, being stretched Installation axle, equipped with stretching driven pulley in installation axle, is arranged between stretching driven pulley and stretching driving gear in corresponding shape, described Stretching power transmission shaft is connected by transmission idle wheel with stretching driving motor.
Described cross bar storage rack is made up of hopper, feeding wheel and splicing guided plate, and the bottom of hopper is provided with feeding wheel, Feeding groove is evenly equipped with the circumference of feeding wheel, the side of feeding wheel is provided with splicing guided plate, and one end of splicing guided plate is prolonged Extend at welding head.
Described splicing guided plate is obliquely arranged.
Described mesh sheet pulls machine by pulling machine frame, pull bar, pull bar mounting rod, mesh sheet gripper shoe and pull machine driving-chain Constitute, the middle part for pulling machine frame is provided with pull bar mounting rod, slide rail is provided with pull bar mounting rod, by sliding on slide rail Block is provided with pull bar, and one end of slide rail is provided with transmission main wheel by pulling motor, and the other end of slide rail is provided with transmission from wheel, , between wheel and slide block by pulling the connection of machine driving-chain, the termination of pull bar is movably installed with by bearing pin for transmission main wheel, transmission Drag hook, pulling for pull bar mounting rod both sides be symmetrically installed with machine frame mesh sheet gripper shoe.
Described drag hook front end is provided with drag hook locating part.
It is domatic that described mesh sheet supports front edge of board.
Described mesh sheet gripper is by gripper bracing frame, gripper slide rail, gripper lifting motor, gripper electric rotating Machine, crawl framework, gripper installation axle, gripper installing rack, gripper elevating lever and gripper conveyer chain are constituted, gripper The top of support is movably installed with gripper slide plate by gripper slide rail, and in the frame of gripper slide plate side traction is fixed with Cylinder, traction cylinder is connected by piston rod with gripper slide plate;Gripper elevating lever, gripper are provided with gripper slide plate The bottom of elevating lever extends to gripper slide plate lower section, and driving rack, gripper elevating lever one are fixed with gripper elevating lever Gripper lifting motor is fixed with the gripper slide plate of side, travelling gear is housed on the power transmission shaft of gripper lifting motor, passed Moving gear is connected with driving rack engagement, and the bottom of gripper elevating lever is fixed with gripper installing rack, living on gripper installing rack It is dynamic that gripper installation axle is installed, gripper electric rotating machine is fixed with the gripper installing rack of gripper installation axle side, grab Take machine electric rotating machine to be connected with gripper installation axle, crawl framework is fixed with gripper installation axle, capture the bottom two of framework Side is provided with mesh sheet jaw by jaw cylinder symmetry shape;Gripper biography is installed on the gripper bracing frame of crawl framework side Send chain.
Shape is spaced on described gripper conveyer chain mesh sheet hook is installed.
Described keel crawl lift is made up of lifting pedestal, lift strut, lift cylinder and crane, lifting pedestal Two ends be symmetrically installed with lift strut, on the lifting pedestal between the lift strut at two ends be equipped with lift cylinder, lift cylinder Crane is movably installed with by lifting frame sliding track on the lift strut of top, lift cylinder is by piston rod and the bottom of crane Portion is fixedly connected, and keel crawl frame sliding track is provided with the top of crane.
The lift strut top of described crane side is provided with block.
Described keel crawl frame is constituted by installation frame, crawl drill rod, drill rod fixed plate and installing plate is transported;Transhipment peace The top both sides symmetry shape of frame of framing up is provided with hanger;The two bottom sides symmetry shape of transhipment installation frame is provided with the spacing edge of a wing, Shape is spaced by fastening bolt on transhipment installation frame between the spacing edge of a wing multiple installing plates are installed;Shape is spaced on installing plate It is provided with multiple installing holes, installing hole and multiple crawl drill rods is fitted with by drill rod fixed plate activity.
The top of described crawl drill rod is provided with the assembling edge of a wing;Crawl drill rod side below the assembling edge of a wing is welded and has bullet The R shape active cards that property steel wire bends.
Described rust cleaning pond is made up of casing, stirring motor and paddle, is contained by rust removing solution, the bead of casing in casing Both sides are provided with track, and rust cleaning slide plate is movably installed with by track on casing, and the centre of the slide plate that eliminates rust is provided with stirring motor, The power transmission shaft of stirring motor is extended in casing, is extended to equipped with paddle on the power transmission shaft of the stirring motor in casing, described Drive sprocket is equipped with by motor on the casing at track two ends, is connected by driving-chain between drive sprocket and rust cleaning slide plate.
Described ingot stripper is made up of demoulding frame, demoulding coaster, lifting arm, jaw body, drive link, snap fit and drive cylinder, The top of demoulding frame is provided with lifting arm by demoulding coaster, and the bottom of lifting arm extends to demoulding coaster lower section, extends to de- Lifting arm termination below mould coaster is provided with jaw body by bearing pin, and jaw body is connected by upset cylinder with lifting arm;Claw The two ends of body are respectively arranged with draw-in groove, and snap fit is provided with by bearing pin in the jaw body of draw-in groove side, and jaw body top is fixed with Mounting seat, is equipped with drive cylinder in mounting seat, drive cylinder lower section is provided with drive link, the two ends of drive link by bearing pin respectively with card Hook and be flexibly connected;Drive cylinder is fixedly connected by contiguous block with drive link;Lifter rack is provided with the lifting arm, is lifted Demoulding lifting motor is housed on the demoulding coaster of arm side, lifter wheel, lifting tooth are housed on the power transmission shaft of demoulding lifting motor Wheel is connected with lifter rack engagement.
Described baster is made up of fuel tank, collection fuel tank, delivery pump, mounting seat, oiling cylinder, overflow pipe and bearing; One end termination of bearing is provided with collection fuel tank;Collect fuel tank side and be provided with fuel tank;Fuel tank is by oil pipe and delivery pump and receipts Oil sump tank is connected;Oil guide groove is provided with bearing, oil guide groove is connected with fuel tank is collected;Shape peace is spaced by mounting seat in oil guide groove Equipped with multiple overflow pipes, oiling cylinder made by sponge material is equipped with by bearing holder (housing, cover) on overflow pipe;Each overflow pipe passes through respectively Oil transportation house steward connect with fuel tank.
It is described break extension set by break extension set frame, on break a point framework, under break point framework and framework lift cylinder is constituted, break point Be movably installed with down by guided way in machine frame and break a point framework, under break to be movably installed with point framework and break a point framework, under break The two ends of point framework are symmetrically installed with breaks a point lift cylinder, breaks point lift cylinder and is connected with a point framework is above broken by piston rod, breaks Framework lift cylinder is installed at the top of extension set frame, framework lift cylinder and on break and be provided between point framework mast-up, frame Frame lift cylinder is connected with mast-up, and mast-up is broken a point framework with and is connected by lifting rope.
Break on described point framework inner lower edge and under break the inner side top of point framework and be provided with being symmetrically spaced shape respectively It is multiple to break sub-cylinder, break to be equipped with the piston rod of sub-cylinder and break a point plate.
The beneficial effects of the present invention is:
The present invention can effectively improve operating efficiency and product quality, reduce labour intensity, solve existing steam pressure sand concrete plate Material in preparation process, not only high labor intensive, and efficiency is low, and the board quality uniformity for preparing is poor, it is impossible to Fully meet the problem that market uses;To improving enterprise's productivity effect and product quality, and labour intensity is reduced with positive Dissemination.
Description of the drawings
Fig. 1 is the overlooking the structure diagram of the present invention;
Fig. 2 is the cross section structure diagram in shaping and drying room of the present invention;
Fig. 3 is the overlooking the structure diagram of keel welding transmission unit of the present invention;
Fig. 4 is the overlooking the structure diagram of the keel welding equipment of the present invention;
Fig. 5 is the structural representation of the wire rod support of the keel welding equipment of the present invention;
Fig. 6 is the structural representation of the guiding shunting frame of the keel welding equipment of the present invention;
Fig. 7 is the side structure schematic view of the swage of the keel welding equipment of the present invention;
Fig. 8 is the cross section structure diagram of the cross bar bonding machine of the keel welding equipment of the present invention;
Fig. 9 is the cross section structure diagram that the mesh sheet of the keel welding equipment of the present invention pulls machine;
Figure 10 is the structural representation of the mesh sheet gripper of the keel welding equipment of the present invention;
Figure 11 is the side structure schematic view of the mesh sheet gripper of the keel welding equipment of the present invention;
Figure 12 is the keel crawl elevator structure schematic diagram of the present invention;
Figure 13 is the structural representation that the keel of the present invention capture frame;
Figure 14 is the overlooking the structure diagram that the keel of the present invention capture frame;
Figure 15 is the structural representation of the R shape active cards of keel crawl frame of the present invention;
Figure 16 is the operating diagram that keel of the present invention capture frame;
Figure 17 is the structural representation of the rust cleaning pond by casing of the present invention;
Figure 18 is the structural representation of the ingot stripper of the present invention;
Figure 19 is the structural representation of the jaw body of ingot stripper of the present invention;
Figure 20 is the structural representation of oil brushing device of the present invention;
Figure 21 is the overlooking the structure diagram of oil brushing device of the present invention;
Figure 22 is the structural representation that the present invention breaks extension set;
Figure 23 is the side structure schematic view that the present invention breaks extension set.
In figure:1st, wire rod support, 2, be oriented to shunting frame, 3, swage, 4, cross bar bonding machine, 5, guillotine, 6, mesh sheet draws Take machine, 7, mesh sheet gripper, 8, mesh sheet connection welding machine, 9, be oriented to pole, 10, mounting rod, 11, guide cylinder, 12, base, 13, Support plate, 14, wire rod fix bar, 15, alignment support, 16, straightening-wheel installing plate, 17, straightening-wheel, 18, alignment guide plate, 19, horizontal Bar welder base, 20, be oriented to delivery pipe, 21, welding head, 22, stretching driving motor, 23, stretching support, 24, stretching compress gas Cylinder, 25, stretching driving gear, 26, stretching driven pulley, 27, hopper, 28, feeding wheel, 29, splicing guided plate, 30, connection cross bar, 31st, machine frame is pulled, 32, pull bar, 33, pull bar mounting rod, 34, mesh sheet gripper shoe, 35, pull machine driving-chain, 36, slide block, 37, Transmission main wheel, 38, transmission from wheel, 39, drag hook, 40, gripper bracing frame, 41, gripper slide rail, 42, gripper lifting electricity Machine, 43, gripper electric rotating machine, 44, crawl framework, 45, gripper installation axle, 46, gripper installing rack, 47, gripper liter Drop bar, 48, gripper conveyer chain, 49, gripper slide plate, 50, traction cylinder, 51, driving rack, 52, mesh sheet jaw, 53, net Piece is linked up with, and 54, lifting pedestal, 55, lift strut, 56, lift cylinder, 57, crane, 58, lifting frame sliding track, 59, keel grab Take frame sliding track, 60, block, 61, sheet material keel, 62, sheet material keel base, 63, transhipment installation frame, 64, crawl drill rod, 65, Drill rod fixed plate, 66, installing plate, 67, hanger, 68, the spacing edge of a wing, 69, active card, 70, casing, 71, stirring motor, 72, stir Mix oar, 73, rust cleaning slide plate, 74, drive sprocket, 75, driving-chain, 76, fuel tank, 77, collect fuel tank, 78, delivery pump, 79, install Seat, 80, oiling cylinder, 81, overflow pipe, 82, bearing, 83, oil guide groove, 84, oil transportation house steward, 85, demoulding frame, 86, demoulding coaster, 87th, lifting arm, 88, jaw body, 89, drive link, 90, snap fit, 91, drive cylinder, 92, upset cylinder, 93, draw-in groove, 94, lifting tooth Bar, 95, demoulding lifting motor, 96, break extension set frame, 97, on break a point framework, 98, under break a point framework, 99, framework lift cylinder, 100th, guided way, 101, break a point lift cylinder, 102, mast-up, 103, break sub-cylinder, 104, break a point plate, 105, stirred tank, 106th, keel welding transmission unit, 107, ingot stripper, 108, still kettle, 109, break extension set, 110, track, 111, shaping and drying Room, 112, keel crawl lift, 113, rust cleaning pond, 114, drying chamber, 115, rust cleaning row hang, 116, transhipment row hang, 117, pour Build row to hang, 118, take frame row and hang, 119, transhipment conveyer frames, 120, return conveyer frames, 121, keel crawl frame, 122, cohesive frame, 123rd, keel putting hole, 124, take frame aperture, 125, transhipment track, 126, return transfer car(buggy), 127, sizing track, 128, cleaning Pond, 129, baster, 130, plate cutting machine, 131, enter errant, 132, keel welding equipment.
Specific embodiment
The steam pressure sand aerated concrete sheet material keel production conveyer include stirred tank 105, shaping and drying room 111, Keel welding transmits unit 106, ingot stripper 107, plate cutting machine 130, still kettle 108 and breaks extension set 109.Shaping and drying room 111 one end is provided with stirred tank 105, and the other end in shaping and drying room 111 is provided with ingot stripper 107 and plate cutting machine 130, The side of ingot stripper 107 is provided with still kettle 108 and breaks extension set 109;Shaping and drying room 111 and stirred tank 108 and ingot stripper 109 it Between, still kettle 108 and break between extension set 109 connected respectively by track 110;The side in shaping and drying room 111 is provided with keel Welding transmission unit 106.
The keel welding transmission unit 106 of the production conveyer captures lift by keel welding equipment 132, keel 112nd, eliminate rust that pond 113, drying chamber 114, rust cleaning row hang 115, transhipment row hangs 116, pour row and hang 117, take frame row and hang 118, transhipment Conveyer frames 119 and return conveyer frames 120 are constituted, and one end of keel welding equipment 132 is provided with rust cleaning row and hangs 115, and rust cleaning row hangs 115 lower section captures lift 112 equipped with keel, and keel crawl frame 121, dragon are movably installed with keel crawl lift 112 One end of bone crawl lift 112 is disposed with rust cleaning pond 113 and drying chamber 114, and one end of drying chamber 114 is provided with transhipment Conveyer frames 119, are provided with transhipment row and hang 116 above the one end for transporting conveyer frames 119;The other end of transhipment conveyer frames 119 extends To the top of shaping and drying room 111;The termination of transhipment conveyer frames 119 for extending to the top of shaping and drying room 111 has been provided with and has poured row 117 are hung, the capable eaves position of shaping and drying room 111 for hanging 117 lower sections is poured and is provided with keel putting hole 123, in order to pour row Hang 117 work.
The side of transhipment conveyer frames 119 is provided with return conveyer frames 120, and one end termination of return conveyer frames 120 is provided with Take frame row and hang 118, the other end termination of return conveyer frames 120 is imperial by being provided with return transfer car(buggy) 126 by transhipment track 125 Bone captures and cohesive frame 122 is provided between lift 112 and transhipment track 125, and return conveyer frames 120 pass through return transfer car(buggy) 126 and cohesive frame 122 and keel crawl lift 112 connect.
Take frame row and hang the eaves position of shaping and drying room 111 of 118 lower sections and be provided with and take frame aperture 124, hang in order to take frame row 118 work.Take frame row and hang the termination of return conveyer frames 120 of 118 lower sections and be provided with service sink 128, the side of service sink 128 is arranged There is baster 129.The present invention installs transhipment conveyer frames 119 and return conveyer frames 120 by shaping and drying room 111, can be effective Floor space is reduced, save space space.
Is vertically arranged with into errant 131 in shaping and drying room 111, the both sides for entering errant 131 and column-shaped are provided with many Bar sizing track 127(Referring to Figure of description 1-3).
The steam pressure sand aerated concrete sheet material keel production conveyer work when, first by river sand, lime, cement, Reclaimed materials and quantitative water are added to stirred tank 105 and stirred, and to be prepared into premix, mixing time is 10 minutes.10 points After the completion of clock stirring, additive 5 is added in stirred tank 105, then proceed to stirring 15-20 minutes;To be prepared into pre- slurry Material.
Stirred tank 105 premix slurry prepare while, by keel welding equipment wire rod reinforcing bar Jing is stretched, sheared, Welding sequence is prepared into the sheet material keel 61 of frame body.
Keel welding equipment is by wire rod support 1, guiding shunting frame 2, swage 3, cross bar bonding machine 4, guillotine 5, mesh sheet Pull machine 6, mesh sheet gripper 7 and mesh sheet connection welding machine 8 to constitute.Shunting frame 2 is oriented to by guiding pole 9, mounting rod 10 and is oriented to Cylinder 11 is constituted, and the two ends of mounting rod 10 are fixed with guiding pole 9, interruption-like on mounting rod 10 to be fixed with multiple flaring lead To cylinder 1.One end symmetry shape for being oriented to shunting frame 2 is provided with wire rod support 1.Wire rod support 1 is made up of base 12 and support plate 13, Support plate 13 is movably installed with by rotating shaft on base 12, the centre of support plate 13 is provided with the wire rod fix bar of taper 14.Wire rod support 1 is used for the placement of wire rod reinforcing bar to be straightened, and the effect for being oriented to shunting frame 2 is the process in wire rod reinforcement metal straightening In separated in an orderly manner, to avoid mutually winding.
The other end for being oriented to shunting frame 2 is provided with swage 3.Swage 3 is by alignment support 15, the and of straightening-wheel installing plate 16 Straightening-wheel 17 is constituted, and multiple straightening-wheel installing plates 16 being obliquely installed, each school are provided with interval shape side by side on alignment support 15 The two ends of through ship installing plate 16 are respectively arranged with alignment guide plate 18, and on alignment guide plate 18 guide through hole is respectively arranged with.School Multiple straightening-wheels 17 are installed in the shape that misplaces up and down on straightening-wheel installing plate 16 between straight guide plate 18.The circumference of straightening-wheel 17 On be provided with steel bar groove.When swage 3 works, wire rod reinforcing bar to be straightened is passed through between the straightening-wheel 17 by the shape that misplaces up and down, And drive each straightening-wheel 17 to rotate, by the reinforcing bar straightening of bending, it is achieved in the purpose of reinforcing bar alignment so as to progressively.
One end of swage 3 is provided with guillotine 5, and cross bar bonding machine 4 is provided between swage 3 and guillotine 5.Cross bar Bonding machine 4 is by cross bar welder base 19, stretching and drawing mechanism, guiding delivery pipe 20, welding head 21 and cross bar storage architecture into horizontal stroke The middle part of bar welder base 19 is provided with welding head 21, and on the base of the one end of welding head 21 stretching and drawing mechanism is provided with.
Stretching and drawing mechanism by stretch driving motor 22, stretching support 23, stretching compression cylinder 24, stretching driving gear 25 Constitute with stretching driven pulley 26, the side for stretching driving motor 22 is set side by side with multiple stretching supports 23, each stretching support 23 It is upper to be connected with stretching driving motor 22 by transmission idle wheel equipped with driving gear 25, stretching power transmission shaft is stretched by stretching power transmission shaft Connect.Installation axle, installation axle are installed by multiple stretching compression cylinders 24 on the stretching support 23 of the top of stretching driving gear 25 It is upper to stretch driven pulleys 26 equipped with multiple, arrange in corresponding shape between stretching driven pulley 26 and stretching driving gear 25.
Multiple guiding delivery pipes 20 are provided with bar welder base between stretching and drawing mechanism and welding head 21;Welding head Cross bar storage rack is provided with the base of 21 other ends.Cross bar storage rack is by hopper 27, feeding wheel 28 and the structure of splicing guided plate 29 Into the bottom of hopper 27 is provided with feeding wheel 28, and feeding groove, an inclination of feeding wheel 28 are evenly equipped with the circumference of feeding wheel 28 Ramp-like to be provided with splicing guided plate 29, one end of splicing guided plate 29 is extended at welding head 21.
The effect of cross bar bonding machine 4 is many reinforcing bars that will be stretched by connecting the lateral connection each other of cross bar 30(Weldering Connect), the stretching and drawing mechanism of cross bar bonding machine 4 can provide one and stretch power to the reinforcing bar to be straightened of its front end, and to thereafter The reinforcing bar at end provides a push power.When cross bar bonding machine 4 works, connection cross bar 30 is positioned in hopper 27 first, In the presence of feeding wheel 28, connection cross bar 30 is removed and is rolled to welding head 21 by splicing guided plate 29, is then passed through Welding head 21 completes the preliminary welding of mesh sheet, during this, due to being evenly equipped with feeding groove on the circumference of feeding wheel 28, therefore Connection cross bar 30 can equidistantly be placed.
When the mesh sheet for completing preliminary welding is run to guillotine 5, thus the action of guillotine 5 is cut into by design requirement The consistent mesh sheet finished product of length.
One end of guillotine 5 is provided with mesh sheet and pulls machine 6.Mesh sheet pulls machine 6 by pulling machine frame 31, pull bar 32, pull bar Mounting rod 33, mesh sheet gripper shoe 34 and pull machine driving-chain 35 and constitute, the middle part for pulling machine frame 31 is provided with pull bar peace Dress bar 33, is provided with slide rail on pull bar mounting rod 33, pull bar 32 is provided with by slide block 36 on slide rail, and one end of slide rail is by drawing Power taking machine is provided with transmission main wheel 37, and the other end of slide rail is provided with and is driven from wheel 38, is driven main wheel 37, transmission from wheel 38 and slides Connected by pulling machine driving-chain 35 between block 36, the termination of pull bar 32 is movably installed with drag hook 39 by bearing pin, before drag hook 39 End is provided with drag hook locating part.Pulling for the both sides of pull bar mounting rod 33 is symmetrically installed with mesh sheet gripper shoe 34 on machine frame 1;Mesh sheet The front end of gripper shoe 34 is domatic.During work, because the mesh sheet finished product for completing to cut has lost forward power, now pulling Under the positive and negative rotation effect of motor, transmission main wheel 37 can come and go fortune with movable slider 36 by pulling machine driving-chain 35 on slide rail It is dynamic, and then the stretching motion of pull bar 32 can be driven, pull bar 32 is contacted during protracting with mesh sheet finished product, because the termination of pull bar 32 leads to Cross bearing pin and be movably installed with drag hook 39, the front end of drag hook 39 is provided with drag hook locating part so that drag hook 39 can only be counter-clockwise around bearing pin Rotate, when 39 contact screen of drag hook, under the barrier effect of mesh sheet drag hook 39 around bearing pin counterclockwise, with pull bar 32 Continue to protract, mesh sheet eliminates the barrier effect of drag hook 39, drag hook 39 resets under own wt effect, so as to form mesh sheet Hook, and then make mesh sheet move ahead with the retraction of pull bar 32, and be placed in mesh sheet gripper shoe 34, thus complete the drawing of mesh sheet Take.
Mesh sheet pulls the top of machine 6 and is provided with mesh sheet gripper 7.Mesh sheet gripper 7 is slided by gripper bracing frame 40, gripper Rail 41, gripper lifting motor 42, gripper electric rotating machine 43, crawl framework 44, gripper installation axle 45, gripper installing rack 46th, gripper elevating lever 47 and gripper conveyer chain 48 are constituted, and the top of gripper bracing frame 40 is lived by gripper slide rail 41 It is dynamic that gripper slide plate 49 is installed, traction cylinder 50 is fixed with the frame of the side of gripper slide plate 49, traction cylinder 50 passes through Piston rod is connected with gripper slide plate 49;Gripper elevating lever 47 is provided with gripper slide plate 49, gripper elevating lever 47 Bottom extends to the lower section of gripper slide plate 49, and driving rack 51, gripper elevating lever 47 1 are fixed with gripper elevating lever 47 Gripper lifting motor 42 is fixed with the gripper slide plate 49 of side, driving cog is housed on the power transmission shaft of gripper lifting motor 42 Wheel, travelling gear is connected with the engagement of driving rack 51, and the bottom of gripper elevating lever 47 is fixed with gripper installing rack 46, gripper Gripper installation axle 45 is movably installed with installing rack 46, is fixed with the gripper installing rack 46 of the side of gripper installation axle 45 Gripper electric rotating machine 43, gripper electric rotating machine 43 is connected with gripper installation axle 45, is fixed with gripper installation axle 45 Crawl framework 44, the two bottom sides for capturing framework 44 are provided with mesh sheet jaw 52 by jaw cylinder symmetry shape;Crawl framework 44 Gripper conveyer chain 48 is installed on the gripper bracing frame 40 of side;Shape is spaced on gripper conveyer chain 48 mesh sheet extension is installed Hook 53.When mesh sheet pulls the work of machine 6, drive gripper elevating lever 47 descending in the presence of gripper lifting motor 42, so as to The mesh sheet jaw 52 for making the bottom of crawl framework 44 is contacted with the mesh sheet of horizontal positioned in mesh sheet gripper shoe 34;And by jaw cylinder The action of mesh sheet jaw 52 is driven to clamp mesh sheet, subsequent gripper lifting motor 42 drives gripper elevating lever 47 up, makes net Piece departs from mesh sheet gripper shoe 34.After the up certain height of gripper elevating lever 47, the action of gripper electric rotating machine 43, so as to Driven by gripper installation axle 45 and capture the rotation that framework 44 does 90 degree, the mesh sheet for thus making horizontal positioned is in longitudinal perpendicular. After the completion of above-mentioned action, traction cylinder 50 drives gripper slide plate 49 to the movement of the direction of gripper conveyer chain 48, when straight in longitudinal direction When vertical mesh sheet is contacted with mesh sheet hook 53, jaw cylinder drives mesh sheet jaw 52, and again mesh sheet is unclamped in action, thus by net Piece is hooked on mesh sheet hook 53, and now each action component resets, to circulate into subsequent work.Mesh sheet is hooked on mesh sheet hook After on 53, thus the action of gripper conveyer chain 48 transmits mesh sheet to next station.
The mesh sheet of the lower section of mesh sheet gripper 7 pulls the termination side of machine 6 and is provided with mesh sheet connection welding machine 8.When mesh sheet gripper 7 When mesh sheet is sent to into mesh sheet connection 8 station of welding machine, by manually mesh sheet removed, and the requirement by sheet material keel to mesh sheet quantity It is placed into one by one being welded on frame for mesh sheet connection welding machine 8, mesh sheet is welded into into sheet material dragon from there through mesh sheet connection welding machine 8 Bone 61(Referring to Figure of description 4-11).
The multiple sheet material keel 61 being welded are positioned over into side by side the sheet material keel base of the lower section of keel crawl lift 112 On 62, certain spacing is kept by the thickness requirement of design sheet material between each sheet material keel 61, then lifted by keel crawl Machine 112 drives keel crawl frame 121 descending, so that multiple sheet material keel 61 are fixed on keel crawl frame 121.Keel are captured Lift 112 is made up of lifting pedestal 54, lift strut 55, lift cylinder 56 and crane 57, the two ends pair of lifting pedestal 54 Title is provided with lift strut 55, and lift cylinder 56, lift cylinder 56 are housed on the lifting pedestal 54 between two ends lift strut 55 Crane 57 is movably installed with by lifting frame sliding track 58 on the lift strut 55 of top, lift cylinder 56 is by piston rod and rises The bottom of drop frame 57 is fixedly connected, and the top of crane 57 is provided with keel crawl frame sliding track 59;The lifting of the side of crane 57 The top of pole 55 is provided with block 60(Referring to Figure of description 12).Certain fall because return conveyer frames 120 and ground have Difference, the effect of keel crawl lift 112 is to remove on the keel crawl frame 121 of return conveyer frames 120, and in descending process In, capture the sheet material keel 61 on sheet material keel base 62.The effect of block 60 is to operation limit of keel crawl frame 121 Position effect.
Keel capture frame 121 and are made up of transhipment installation frame 63, crawl drill rod 64, drill rod fixed plate 65 and installing plate 66; The top both sides symmetry shape of transhipment installation frame 63 is provided with hanger 67;The two bottom sides symmetry shape of transhipment installation frame 63 is arranged The limited location edge of a wing 68, is spaced shape and is provided with multiple installations on the transhipment installation frame 63 between the spacing edge of a wing 68 by fastening bolt Plate 66;Shape is spaced on installing plate 66 and is provided with multiple installing holes, be fitted with by the activity of drill rod fixed plate 65 in installing hole multiple Crawl drill rod 64.The top of crawl drill rod 64 is provided with the assembling edge of a wing;The side of crawl drill rod 64 below the assembling edge of a wing is welded and has The R shapes active card 69 that elastic wire bends.
When keel crawl frame 121 is used, the keel crawl frame 121 is descending with keel crawl lift 112, in this process In, when capturing the active card 69 on drill rod 64 and contacting with the sheet material keel 61 on keel base 62, due to sheet material keel 61 pairs , more than the elastic deformation power of active card 69, active card 69 will be outside under the extruding of sheet material keel 61 for the extruding force of active card 69 Generation elastic deformation, and most at last sheet material keel 61 are blocked.It is achieved in crawl of the keel crawl frame 121 to sheet material keel 61 (Referring to Figure of description 13-16).
After sheet material keel 61 are fixed on keel crawl frame 121,115 pairs of keel are hung by rust cleaning row and captures grabbing for frame 121 Take, by the hanging of sheet material keel 61 in rust cleaning pond 113, by the immersion of rust removing solution in pond, by the rust on the surface of sheet material keel 61 Etching off is removed, and soak time of the sheet material keel 61 in rust cleaning pond 113 is 3-5 minutes.Rust cleaning pond 113 is by casing 70, stirring motor 71 and paddle 72 constitute, contain by rust removing solution in casing 70, the bead both sides of casing 70 are provided with skateboard track, lead on casing Cross skateboard track and be movably installed with rust cleaning slide plate 73, the centre of the slide plate 73 that eliminates rust is provided with stirring motor 71, stirring motor 71 Power transmission shaft is extended in casing 70, is extended on the power transmission shaft of the stirring motor 71 in casing 70 equipped with paddle 72, slide plate rail Drive sprocket 74 is equipped with by motor on the casing 70 at road two ends, between drive sprocket 74 and rust cleaning slide plate 73 driving-chain 75 is passed through Connection;In the presence of drive sprocket 74 and driving-chain 75, rust cleaning slide plate 73 can drive stirring motor 71 and paddle 72 in case Body 70 is moved left and right, and then rust removing solution in pond can be sufficiently stirred for, to prevent it from precipitating(Referring to Figure of description 17).
The sheet material keel 61 after eliminating rust are completed, 115 is hung again by rust cleaning row and is placed in together with keel crawl frame 121 is overall In drying chamber 114, sheet material keel 61 are dried;Drying temperature is 45 °, and the time is 3-5 minutes;Rust cleaning row hangs 115 by keel Overall being placed in after drying chamber 114 of crawl frame 121 resets, to carry out subsequent work circulation.
Complete the sheet material keel 61 dried and hang 116 by transhipment row to capture that frame 121 is overall to be placed in transhipment and pass together with keel Send on frame 119, to transmit it to steam pressure sand concrete sheet material station is poured;Transhipment row hangs 116 and completes to be resetted after above-mentioned action Carry out subsequent work circulation.
Station is poured when sheet material keel 61 are transmitted to steam pressure sand concrete sheet material by transhipment conveyer frames 119(That is, transhipment is passed Send the other end termination of frame 119)When, the preparation of premix slurry is completed in stirred tank 105, and is poured in sheet material moulding box, now By pour row hang 117 by keel crawl the Jing keel putting hole 123 of frame 121 be placed on sheet material moulding box, by sheet material moulding box Upper edge hole is formed to keel crawl frame 121 and supported, while sheet material keel 61 is dipped in premix slurry, after the completion of above-mentioned work, Pour row and hang the up reset of 117 release keel crawl frame.
Sheet material keel 61 are dipped in the sheet material moulding box after premix slurry and enter sizing by entering errant 131 by moulding box ferry bus Drying room 111 and marshalling is stuck on sizing track 127, then temperature be 45 °, the time be that foaming is fixed under conditions of 150 minutes Type.
After the completion of foaming and setting, sheet material moulding box sends sizing drying room 111 again by moulding box ferry bus, then by taking frame Row hangs 118 crawl keel crawl frame 121, keel crawl frame 121 is separated with sheet material moulding box, due to the premix in sheet material moulding box Slurry has solidified sizing, and the sheet material keel 61 premixed in slurry have been wrapped solidification, takes frame row and hangs 118 crawl keel crawl frame During 121, the active card 69 on keel crawl frame 121, its holding power far smaller than takes the up power that frame row hangs 118, because This, hangs under 118 up power effect frame row is taken, and the active card 69 on keel crawl frame 121 is flicked and separated with sheet material keel 61, Thus keel crawl frame is taken out, the keel crawl frame 121 of taking-up hangs 118 operations to the station of return conveyer frames 120 with frame row is taken.
In the station of return conveyer frames 120, the cleaned cleaning of pond 128 of keel crawl frame 121 of taking-up and the oiling of baster 129 Afterwards, Jing returns conveyer frames 120, return transfer car(buggy) 126, cohesive frame 122 are transmitted to keel and capture lift station, next to carry out Working cycles.Baster 129 is by fuel tank 76, collection fuel tank 77, delivery pump 78, mounting seat 79, oiling cylinder 80, the and of overflow pipe 81 Bearing 82 is constituted;One end termination of bearing 82 is provided with collection fuel tank 77;Collect the side of fuel tank 77 and be provided with fuel tank 76;Fuel tank 76 Connected with fuel tank 77 is collected by oil pipe and delivery pump 78;Oil guide groove 83, oil guide groove 83 and collection fuel tank are provided with bearing 82 77 connections;Shape is spaced by mounting seat 79 in oil guide groove 83 multiple overflow pipes 81 are installed, be set with by bearing on overflow pipe 81 There is oiling cylinder 80 made by sponge material;Each overflow pipe 81 is connected respectively by oil transportation house steward 84 with fuel tank 76(Referring to explanation Book accompanying drawing 20-21).The baster 129 is mountable to the middle part of return conveyer frames 120, keel crawl frame 121 when working With on return conveyer frames 120 chain run when, the fluid in fuel tank 76 in the presence of self gravitation, by oil transportation house steward 5 It is flowed in overflow pipe 81;Fluid can overflow after overflow pipe 81 is filled from the top of overflow pipe 81.A fluid part for spilling Oiling cylinder 80 will be from top to bottom infiltrated, another part is flowed into collection fuel tank 77 by oiling cylinder Jing oil guide grooves 83 after 80s In.After the fluid in fuel tank 77 is collected in certain liquid level, control system starts delivery pump 78, will collect the oil in fuel tank 77 Liquid is delivered in fuel tank 76, and after the fluid in fuel tank 77 is collected less than certain liquid level, delivery pump 78 shuts down.Keel are grabbed Frame 121 is taken with the running of return conveyer frames 120, each crawl drill rod 64 on keel crawl frame 121 from oiling cylinder 80 it Between pass through, during this capture drill rod 64 will extrude oiling cylinder 80 and drive it to rotate;Oiling cylinder 80 was being rotated The oiling work of drill rod is completed in journey, the oiling purpose for capturing drill rod 64 is easy for being extracted out from sheet material moulding box;Keel capture frame 121 operations are reset to after the keel crawl station of lift 112, you can carry out the crawl work of next sheet material keel 61.
The sheet material moulding box for taking out keel crawl frame 121 is run to demoulding station by moulding box ferry bus by track 110, by the demoulding Machine 107 completes the demoulding.Ingot stripper 107 is by demoulding frame 85, demoulding coaster 86, lifting arm 87, jaw body 88, drive link 89, snap fit 90 and drive cylinder 91 constitute, the top of demoulding frame 85 is provided with lifting arm 87 by demoulding coaster 86, and the bottom of lifting arm 87 is prolonged The lower section of demoulding coaster 86 is extended, the termination of lifting arm 87 for extending to the lower section of demoulding coaster 86 is provided with jaw body 88 by bearing pin, The one end of jaw body 88 is connected by upset cylinder 92 with lifting arm 87;The two ends of jaw body 88 are respectively arranged with draw-in groove 93, draw-in groove 93 Snap fit 90 is provided with by bearing pin in the jaw body 88 of side, the top of jaw body 88 is fixed with mounting seat, equipped with biography in mounting seat Dynamic cylinder 91, the lower section of drive cylinder 91 is provided with drive link 89, and the two ends of drive link 89 are flexibly connected respectively by bearing pin with snap fit 90; Drive cylinder 91 is fixedly connected by contiguous block with drive link 89.Lifter rack 94, the side of lifting arm 87 are provided with lifting arm 87 Demoulding coaster 86 on be equipped with demoulding lifting motor 95, on the power transmission shaft of demoulding lifting motor 95 be equipped with lifter wheel, lifting tooth Wheel is connected with the engagement of lifter rack 94(Referring to Figure of description 18-19).In the course of work of ingot stripper 107, jaw body 88 is rising It is descending in the presence of drop arm 87, so that the rotating shaft on sheet material moulding box is smoothly entered in draw-in groove 93.When turning on sheet material moulding box After axle is smoothly entered in draw-in groove 93, the action of drive cylinder 91 drives snap fit 90 to rotate sheet material thus so as to pass through drive link 89 Rotating shaft on moulding box is blocked in draw-in groove 93, realizes the firm crawl to sheet material moulding box rotating shaft.After the completion of above-mentioned action, lifting arm 87 drive sheet material moulding boxs go upward to certain altitude, now overturn the action of cylinder 92, drive sheet material moulding box to press the rotation of an angle of 90 degrees degree, this During;Because snap fit 90 is by the cooperation with draw-in groove 93, the rotating shaft to sheet material moulding box forms held tight, therefore is turning over it Can even running during turning.Sheet material moulding box is pressed after the completion of the rotation of an angle of 90 degrees degree, and lifting arm 87 drives sheet material moulding box descending and will It carries out disassembling the demoulding by being placed on cutting car to it.
Complete the sheet material moulding box after the demoulding and be transferred into mould oil spray station, Jing mould oils spraying equipment spraying mould oil Afterwards, it is repositioned to steam pressure sand concrete sheet material and pours station, carries out next pouring working cycles.
The steam pressure sand concrete sheet material stock for completing the demoulding is transported to by cutting car and cuts station by plate cutting machine The 130 steam pressure sand concrete sheet material semi-finished product for being divided into multiple design specifications.(Before the demoulding in steam pressure sand concrete sheet material stock Sheet material keel 61 are in longitudinal perpendicular shape, and sheet material moulding box presses the rotation of an angle of 90 degrees degree in knockout course, so that steam pressure sand concrete plate Sheet material keel 61 in material stock are horizontal, cut in order to guillotine level.)
Steam pressure sand concrete sheet material semi-finished product are positioned in still kettle 108, in the condition that temperature is 190 °, the time is 12 hours Under carry out steam pressure;After the completion of steam pressure, take out steam pressure sand concrete sheet material semi-finished product, due to steam pressure during, easily cause sheet material It is inter-adhesive between semi-finished product, so as to affect board quality, therefore, it is necessary to by breaking each steam pressure sand concrete of 109 pairs, extension set Sheet material semi-finished product carry out breaking point, to prevent its inter-adhesive.
Break extension set 109 by break extension set frame 96, on break point framework 97, under break point framework 98 and the structure of framework lift cylinder 99 Into, break to be movably installed with down by guided way 100 in extension set frame 96 and break point framework 98, under break and be movably installed with point framework 98 Under break point framework 97, under break the two ends of point framework 98 and be symmetrically installed with and break point lift cylinder 101, break point lift cylinder 101 and pass through Piston rod is connected with point framework 97 is above broken, and the top for breaking extension set frame 96 is provided with framework lift cylinder 99, framework lift cylinder 99 and on break and be provided between point framework 97 mast-up 102, framework lift cylinder 99 is connected with mast-up 102, and mast-up 102 leads to Cross lifting rope point framework 98 is broken with and be connected.On break the inner lower edge of point framework 97 and under break point framework 98 inner side top distinguish In symmetrical interval shape be provided with it is multiple break sub-cylinder 103, break on the piston rod of sub-cylinder 103 pairs equipped with breaking point plate 104(Referring to saying Bright book accompanying drawing 22-23).Break extension set 109 work when, driven by framework lift cylinder 99 break point framework 97 with break a point framework 98 is overall descending and integrally frame concrete plate semi-finished product, under the action of sub-cylinder 103 of breaking broken on point framework 98 will most bottom The concrete plate semi-finished product at end are clamped, then on to break and break the action of sub-cylinder 103 by the concrete of last layer on point framework 97 Sheet material semi-finished product are clamped, and break the action of point lift cylinder 101, and it is up to break point framework 97 in drive, so circulation, are achieved in coagulation Separation between native sheet material semi-finished product.Transported to multiple package position by transfer car(buggy) after the completion of breaking point and packed, put in storage;, steam Pressure sand concrete sheet material finished product.
The keel production conveyer of the steam pressure sand aerated concrete sheet material can effectively improve operating efficiency and product quality, Labour intensity is reduced, existing steam pressure sand concrete sheet material is solved in preparation process, not only high labor intensive, and efficiency It is low, and prepare board quality uniformity it is poor, it is impossible to fully meet the problem that market uses;To improving enterprise's productivity effect There is positive dissemination with product quality, reduction labour intensity.

Claims (10)

1. a kind of keel of steam pressure sand aerated concrete sheet material produce conveyer, including stirred tank (105), shaping and drying room (111), keel welding transmits unit (106), ingot stripper (107), plate cutting machine (130), still kettle (108) and breaks extension set (109);The one end in shaping and drying room (111) is provided with stirred tank (105), and shaping and drying room (111) other end is provided with the demoulding Machine (107) and plate cutting machine (130), ingot stripper (107) side is provided with still kettle (108) and breaks extension set (109);Sizing is dried Between stove room (111) and stirred tank (105) and ingot stripper (107), still kettle (108) and breaking pass through respectively between extension set (109) Orbit connection, the side of shaping and drying room (111) is provided with keel welding transmission unit (106);It is characterized in that:Described Keel welding transmission unit (106) are by keel welding equipment (132), keel crawl lift (112), rust cleaning pond (113), drying Room (114), rust cleaning row hang (115), transhipment row hang (116), pour row hang (117), take frame row hang (118), transhipment conveyer frames (119) constitute with return conveyer frames (120), one end of keel welding equipment (132) is provided with rust cleaning row and hangs (115), rust cleaning row The lower section of (115) is hung equipped with keel crawl lift (112), keel crawl is movably installed with keel crawl lift (112) Frame (121), one end of keel crawl lift (112) is disposed with rust cleaning pond (113) and drying chamber (114), drying chamber (114) one end is provided with transhipment conveyer frames (119), transhipment row is provided with above the one end for transporting conveyer frames (119) and is hung (116);Transhipment conveyer frames (119) other end termination is provided with to pour to go and hangs (117), and transhipment conveyer frames (119) side is provided with Return conveyer frames (120), return conveyer frames (120) one end termination is provided with and takes frame row and hang (118), and return conveyer frames (120) are another One end termination is provided with return transfer car(buggy) (126), keel crawl lift (112) and transhipment track by transhipment track (125) (125) cohesive frame (122), return conveyer frames are provided between(120)By return transfer car(buggy)(126)And cohesive frame(122)With Keel capture lift(112)Connection.
2. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute The frame row that takes stated hangs(118)Lower section return conveyer frames(120)Termination be provided with service sink(128), service sink(128)Side It is provided with baster(129).
3. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute The keel welding equipment (132) stated by wire rod support (1), be oriented to shunting frame (2), swage (3), cross bar bonding machine (4), cut Machine (5), mesh sheet pull machine (6), mesh sheet gripper(7)Connect welding machine with mesh sheet(8)Constitute;It is oriented to shunting frame(2)One end pair Shape is claimed to be provided with wire rod support(1), it is oriented to shunting frame(2)The other end be provided with swage(3), swage(3)One end set It is equipped with guillotine(5), swage(3)With guillotine(5)Between be provided with cross bar bonding machine(4), guillotine(5)One end arrange There is mesh sheet to pull machine(6), mesh sheet pulls machine(6)Top is provided with mesh sheet gripper(7), mesh sheet gripper(7)The mesh sheet of lower section Pull machine(6)Termination side is provided with mesh sheet connection welding machine(8);
Described wire rod support(1)By base(12)And support plate(13)Constitute, base(12)On be movably installed with by rotating shaft Support plate(13), support plate(13)Centre be provided with the wire rod fix bar of taper(14);
Described guiding shunting frame(2)By guiding pole(9), mounting rod(10)Constitute with guide cylinder (11), mounting rod (10) Two ends are fixed with guiding pole (9), mounting rod(10)It is above interruption-like to be fixed with multiple guide cylinders(11), described guide cylinder (11)For cone;
Described swage(3)By alignment support(15), straightening-wheel installing plate(16)And straightening-wheel(17)Constitute, alignment support (15)It is upper that multiple straightening-wheel installing plates are installed in interval shape side by side(16), each straightening-wheel installing plate(16)Two ends be respectively provided with There is alignment guide plate(18), alignment guide plate(18)Between straightening-wheel installing plate(16)Above it is provided with the shape that misplaces up and down multiple Straightening-wheel(17);Described straightening-wheel installing plate(16)It is oblique to arrange;
Described alignment guide plate(18)On be respectively arranged with guide through hole;
Described cross bar bonding machine(4)By cross bar welder base(19), stretching and drawing mechanism, be oriented to delivery pipe(20), welding head (21)With cross bar storage architecture into cross bar welder base(19)Middle part be provided with welding head(21), welding head(21)One Stretching and drawing mechanism, stretching and drawing mechanism and welding head are provided with the base at end(21)Between cross bar welder base(19)On It is provided with multiple guiding delivery pipes(20);Welding head(21)Cross bar storage rack is provided with the base of the other end;
Described stretching and drawing mechanism is by stretching driving motor(22), stretching support(23), stretching compression cylinder(24), stretching master Moving gear(25)With stretching driven pulley(26)Constitute, stretch driving motor(22)Side be set side by side with multiple stretching supports (23), stretch support(23)It is upper to pass through stretching power transmission shaft and multiple stretching driving gears are housed(25), stretch driving gear(25) The stretching support of top(23)It is upper to pass through to stretch compression cylinder(24)Installation axle is installed, equipped with stretching driven pulley in installation axle (26), stretch driven pulley(26)With stretching driving gear(25)Between arrange in correspondence shape, described stretching power transmission shaft is by passing Dynamic idle wheel and stretching driving motor(22)Connection;
Described cross bar storage rack is by hopper(27), feeding wheel(28)With splicing guided plate(29)Constitute, hopper(27)Bottom It is provided with feeding wheel(28), feeding wheel(28)Circumference on be evenly equipped with feeding groove, feeding wheel(28)Side be provided with splicing Guided plate(29), splicing guided plate(29)One end extend to welding head(21)Place;Described splicing guided plate(29)It is inclined Shape is arranged;
Described mesh sheet pulls machine(6)By pulling machine frame(31), pull bar(32), pull bar mounting rod(33), mesh sheet gripper shoe (34)With pull machine driving-chain(35)Constitute, pull machine frame(31)Middle part pull bar mounting rod is installed(33), pull bar Mounting rod(33)On be provided with slide rail, on slide rail pass through slide block(36)Pull bar is installed(32), one end of slide rail is by pulling electricity Machine is provided with transmission main wheel(37), the other end of slide rail is provided with transmission from wheel(38), it is driven main wheel(37), transmission from wheel(38) And slide block(36)Between by pulling machine driving-chain(35)Connection, pull bar(32)Termination drag hook is movably installed with by bearing pin (39), pull bar mounting rod(33)Both sides pull machine frame(31)On be symmetrically installed with mesh sheet gripper shoe(34);Described drag hook (39)Front end is provided with drag hook locating part;Described mesh sheet gripper shoe(34)Front end is domatic;
Described mesh sheet gripper(7)By gripper bracing frame(40), gripper slide rail(41), gripper lifting motor(42)、 Gripper electric rotating machine(43), crawl framework(44), gripper installation axle(45), gripper installing rack(46), gripper lifting Bar(47)With gripper conveyer chain(48)Constitute, gripper bracing frame(40)Top pass through gripper slide rail(41)Activity is installed There is gripper slide plate(49), gripper slide plate(49)Traction cylinder is fixed with the frame of side(50), draw cylinder (50) and lead to Cross piston rod to be connected with gripper slide plate (49);Gripper elevating lever (47), gripper liter are provided with gripper slide plate (49) The bottom of drop bar (47) extends to gripper slide plate (49) lower section, and driving rack (51) is fixed with gripper elevating lever (47), Gripper lifting motor (42), gripper lifting motor are fixed with the gripper slide plate (49) of gripper elevating lever (47) side (42) travelling gear is housed, travelling gear is connected with driving rack (51) engagement, gripper elevating lever (47) on power transmission shaft Bottom is fixed with gripper installing rack (46), and gripper installation axle (45), gripper are movably installed with gripper installing rack (46) Gripper electric rotating machine (43), gripper electric rotating machine (43) are fixed with the gripper installing rack (46) of installation axle (45) side It is connected with gripper installation axle (45), crawl framework (44) is fixed with gripper installation axle (45), captures the bottom of framework (44) Portion both sides are provided with mesh sheet jaw (52) by jaw cylinder symmetry shape;The gripper bracing frame (40) of crawl framework (44) side On gripper conveyer chain (48) is installed;Shape is spaced on described gripper conveyer chain (48) mesh sheet hook (53) is installed.
4. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute Keel crawl lift (112) stated are by lifting pedestal (54), lift strut (55), lift cylinder (56) and crane (57) structure Into the two ends of lifting pedestal (54) are symmetrically installed with lift strut (55), the lifting pedestal between the lift strut (55) at two ends (54) lift cylinder (56) is housed, by lifting frame sliding track (58) activity on the lift strut (55) above lift cylinder (56) on Crane (57) is installed, lift cylinder (56) is fixedly connected by piston rod with the bottom of crane (57), crane (57) Top be provided with keel crawl frame sliding track (59);Lift strut (55) top of described crane (57) side is provided with gear Block (60).
5. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute Keel crawl frame (121) stated are by transhipment installation frame (63), crawl drill rod (64), drill rod fixed plate (65) and installing plate (66) Constitute;The top both sides symmetry shape of transhipment installation frame (63) is provided with hanger (67);The bottom two of transhipment installation frame (63) Side symmetry shape is provided with the spacing edge of a wing (68), by between fastening bolt on the transhipment installation frame (63) between the spacing edge of a wing (68) Multiple installing plates (66) are installed every shape;Shape is spaced on installing plate (66) and is provided with multiple installing holes, installing hole and pass through drill rod Fixed plate (65) activity is fitted with multiple crawls drill rod (64);The top of described crawl drill rod (64) is provided with the assembling edge of a wing; Crawl drill rod (64) side below the assembling edge of a wing is welded R shape active cards (69) that flexible steel wire bends.
6. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute The rust cleaning pond (113) stated is made up of casing (70), stirring motor (71) and paddle (72), is contained in casing (70) by eliminating rust Liquid, the bead both sides of casing (70) are provided with track, and rust cleaning slide plate (73), rust cleaning are movably installed with by track on casing (70) The centre of slide plate (73) is provided with stirring motor (71), and the power transmission shaft of stirring motor (71) is extended in casing (70), extended to Paddle (72) is housed on the power transmission shaft of the stirring motor (71) in casing (70), is passed through on the casing (70) at the track two ends Motor is equipped with drive sprocket (74), is connected by driving-chain (75) between drive sprocket (74) and rust cleaning slide plate (73).
7. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute The ingot stripper (107) stated is by demoulding frame (85), demoulding coaster (86), lifting arm (87), jaw body (88), drive link (89), card Hook (90) and drive cylinder (91) is constituted, the top of demoulding frame (85) is provided with lifting arm (87) by demoulding coaster (86), lifts The bottom of arm (87) extends to demoulding coaster (86) lower section, extends to lifting arm (87) termination below demoulding coaster (86) and passes through Bearing pin is provided with jaw body (88), and jaw body (88) is connected by overturning cylinder (92) with lifting arm (87);The two of jaw body (88) End is respectively arranged with draw-in groove (93), and snap fit (90), jaw body are provided with by bearing pin in the jaw body (88) of draw-in groove (93) side (88) top is fixed with mounting seat, and drive cylinder (91) is housed in mounting seat, and drive cylinder (91) lower section is provided with drive link (89), passes Lever(89)Two ends by bearing pin respectively with snap fit(90)It is flexibly connected;Drive cylinder(91)By contiguous block and drive link(89) It is fixedly connected;The lifting arm(87)On be provided with lifter rack(94), lifting arm(87)Equipped with de- on the demoulding coaster of side Mould lifting motor(95), demoulding lifting motor(95)Power transmission shaft on be equipped with lifter wheel, lifter wheel and lifter rack(94) Engagement connection.
8. the keel of steam pressure sand aerated concrete sheet material according to claim 2 produce conveyer, it is characterised in that:Institute The baster stated(129)By fuel tank(76), collect fuel tank(77), delivery pump(78), mounting seat(79), oiling cylinder(80), overflow Flow tube(81)And bearing(82)Constitute;Bearing(82)One end termination collection fuel tank is installed(77);Collect fuel tank(77)Side It is provided with fuel tank(76);Fuel tank(76)By oil pipe and delivery pump(78)With collection fuel tank(77)Connection;It is provided with bearing and leads Oil groove(83), oil guide groove(83)With collection fuel tank(77)Connection;Oil guide groove(83)It is interior by mounting seat(79)Interval shape is provided with Multiple overflow pipes(81), overflow pipe(81)It is upper that oiling cylinder made by sponge material is equipped with by bearing holder (housing, cover)(80);Each overflow pipe (81)Pass through oil transportation house steward respectively(84)With fuel tank(76)Connection.
9. the keel of steam pressure sand aerated concrete sheet material according to claim 1 produce conveyer, it is characterised in that:Institute That what is stated breaks extension set(109)By breaking extension set frame(96), on break a point framework(97), under break a point framework(98)With framework lift cylinder (99)Constitute, break extension set frame(96)On be movably installed with down by guided way and break a point framework(98), under break a point framework(98)On It is movably installed with and breaks a point framework(97), under break a point framework(98)Two ends be symmetrically installed with and break a point lift cylinder(101), break point Lift cylinder(101)By piston rod with above break a point framework(97)Connection, breaks extension set frame(96)Top framework liter is installed Sending down abnormally ascending cylinder(99), framework lift cylinder (99) be provided between a point framework (97) mast-up (102), framework lift cylinder with above breaking (99)With mast-up(102)Connection, mast-up(102)A point framework is broken with by lifting rope(98)Connection.
10. the keel of steam pressure sand aerated concrete sheet material according to claim 9 produce conveyer, it is characterised in that: A point framework is broken on described(97)Inner lower edge breaks a point framework with(98)Inner side top be provided with symmetrical interval shape respectively It is multiple to break sub-cylinder(103), break to be equipped with the piston rod of sub-cylinder and break a point plate(104).
CN201610885600.XA 2016-10-11 2016-10-11 Evaporate fossil fragments production conveyer of pressing sand aerated concrete panel Active CN106626040B (en)

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Publication number Priority date Publication date Assignee Title
CN106272945A (en) * 2016-10-11 2017-01-04 湖北楚峰建科集团荆州开元新材有限公司 A kind of process units of steam pressure sand aerated concrete sheet material
CN112571078A (en) * 2020-12-28 2021-03-30 浙江亚厦装饰股份有限公司 Keel cutting and bending equipment and using method thereof
CN113232225A (en) * 2021-06-11 2021-08-10 荆门市双创专利技术服务有限公司 EPS cystosepiment production line

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CN202241566U (en) * 2011-07-21 2012-05-30 梁材 Production unit for light foam concrete building boards
FR2989614A1 (en) * 2012-04-19 2013-10-25 Ossabeton Systemes CHAIN AND METHOD FOR MANUFACTURING PREFABRICATED PANELS FOR THE CONSTRUCTION OF BUILDINGS

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CN102241067A (en) * 2011-07-21 2011-11-16 梁材 Production line of light weight foam concrete building board
CN202241566U (en) * 2011-07-21 2012-05-30 梁材 Production unit for light foam concrete building boards
FR2989614A1 (en) * 2012-04-19 2013-10-25 Ossabeton Systemes CHAIN AND METHOD FOR MANUFACTURING PREFABRICATED PANELS FOR THE CONSTRUCTION OF BUILDINGS

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106272945A (en) * 2016-10-11 2017-01-04 湖北楚峰建科集团荆州开元新材有限公司 A kind of process units of steam pressure sand aerated concrete sheet material
CN106272945B (en) * 2016-10-11 2018-08-21 湖北楚峰建科集团荆州开元新材股份有限公司 A kind of process units of steam pressure sand aerated concrete plank
CN112571078A (en) * 2020-12-28 2021-03-30 浙江亚厦装饰股份有限公司 Keel cutting and bending equipment and using method thereof
CN112571078B (en) * 2020-12-28 2024-05-14 浙江亚厦装饰股份有限公司 Keel cutting and bending equipment and using method thereof
CN113232225A (en) * 2021-06-11 2021-08-10 荆门市双创专利技术服务有限公司 EPS cystosepiment production line
CN113232225B (en) * 2021-06-11 2022-09-16 荆门市双创专利技术服务有限公司 EPS cystosepiment production line

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