CN206066683U - A kind of process units of steam pressure sand aerated concrete sheet material - Google Patents

A kind of process units of steam pressure sand aerated concrete sheet material Download PDF

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Publication number
CN206066683U
CN206066683U CN201621111643.4U CN201621111643U CN206066683U CN 206066683 U CN206066683 U CN 206066683U CN 201621111643 U CN201621111643 U CN 201621111643U CN 206066683 U CN206066683 U CN 206066683U
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CN
China
Prior art keywords
gripper
frame
draconis
machine
cylinder
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Expired - Fee Related
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CN201621111643.4U
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Chinese (zh)
Inventor
孙春光
徐洋晨
胡蓉
詹中冰
周杰
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Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
Original Assignee
Chu Feng Jian Ke Group Jing Zhou Hubei Katyuan Green Wood Co Ltd
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Priority to CN201621111643.4U priority Critical patent/CN206066683U/en
Application granted granted Critical
Publication of CN206066683U publication Critical patent/CN206066683U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

This utility model is related to a kind of process units of steam pressure sand aerated concrete sheet material, belongs to construction material production technical field.The process units includes stirred tank, Os Draconis welding transmission unit, ingot stripper, plate cutting machine, still kettle and breaks extension set; one end of Os Draconis welding transmission unit is provided with stirred tank; the Os Draconis welding transmission unit other end is provided with ingot stripper and plate cutting machine, and ingot stripper side is provided with still kettle and breaks extension set;Between Os Draconis welding transmission unit and stirred tank and ingot stripper, still kettle and to break between extension set.The process units can effectively improve work efficiency and product quality, reduce labor intensity, solve existing steam pressure sand concrete sheet material in preparation process, not only high labor intensive, and labor efficiency is low, and the board quality concordance for preparing is poor, it is impossible to fully meet the problem that market uses;There is positive dissemination to improving enterprise's productivity effect and product quality, reducing labor intensity.

Description

A kind of process units of steam pressure sand aerated concrete sheet material
Technical field
This utility model is related to a kind of process units of steam pressure sand aerated concrete sheet material, category construction material production technology neck Domain.
Background technology
Concrete slab is had a wide range of applications in field of civil engineering as the basic raw material of building trade.Traditional Concrete slab(Prefabricated circular hole slab)Be by concrete injection with Os Draconis mould in after, concrete is shaken using oscillating column pump Move and process, and carry out standing maintenance, form removal and can just put into production use after processing.Exist long the production cycle, manufacturing cost it is high and The problem of structure bulky.A kind of steam pressure sand aerated concrete sheet material is occurred in that in the market(Foamed board)Not only solve tradition The problems referred to above that cement concrete slab is present;Also have light weight, insulation, heat-insulated, sound insulation, antidetonation, fire prevention, can follow closely, create, Lou Heshi The easy advantage of work.Therefore there is steam pressure sand concrete sheet material replacement conventional cement concrete slab to become field of civil engineering basis The trend of property raw material, with the huge market demand potential.
But due to existing production technology and equipments reasons in structure, prepared by current steam pressure sand aerated concrete sheet material Cheng Zhong, needs substantial amounts of manual intervention, not only high labor intensive, and labor efficiency is low, simultaneously because the aerating of steam pressure sand is mixed at present The Os Draconis of concrete board material are by the frame body of reinforcement welding;As Os Draconis are in welding process, the welded stress of generation, Which can be forced to produce deformation.And then make Os Draconis Jing after parcel steam-pressing aero-concrete layer makes concrete slab intensity often occur not Equal problem, causes the board quality concordance for preparing poor, it is impossible to fully meet the requirement that market uses.
The content of the invention
The purpose of this utility model is:One kind is provided and can effectively improve work efficiency and product quality, reduce work strong Degree, to solve existing steam pressure sand concrete sheet material in preparation process, not only high labor intensive, and labor efficiency is low, and system Standby board quality concordance is poor, it is impossible to fully meet the production dress that market uses the steam pressure sand aerated concrete sheet material of problem Put.
The technical solution of the utility model is:
A kind of process units of steam pressure sand aerated concrete sheet material, including the welding transmission of stirred tank, shaping and drying room, Os Draconis Unit, ingot stripper, plate cutting machine, still kettle and break extension set;It is characterized in that:The one end in shaping and drying room is provided with stirring Kettle, the shaping and drying room other end are provided with ingot stripper and plate cutting machine, and ingot stripper side is provided with still kettle and breaks extension set;It is fixed Between type baking room and stirred tank and ingot stripper, still kettle and to break between extension set;Shaping and drying room Side is provided with Os Draconis welding transmission unit.
Described Os Draconis welding transmission unit is captured elevator, rust cleaning pond, drying chamber, is removed by Os Draconis welding equipment, Os Draconis Rust row hangs, transport row hangs, pour and capable hang, take frame row and hang, transport conveyer frames and return transport architecture into the one of Os Draconis welding equipment End is provided with rust cleaning row and hangs, and the lower section that rust cleaning row hangs captures elevator equipped with Os Draconis, is movably installed with Os Draconis crawl elevator Os Draconis capture frame, and one end of Os Draconis crawl elevator is disposed with rust cleaning pond and drying chamber, and one end of drying chamber is provided with and turns Fortune conveyer frames, are provided with transhipment row and hang above transhipment conveyer frames one end;Transhipment conveyer frames other end termination is provided with to pour to go and hangs, Transhipment conveyer frames side is provided with return conveyer frames, and return conveyer frames one end termination is provided with and takes frame row and hang, return conveyer frames There is return transfer car(buggy) other end termination by transporting track installation, and Os Draconis are captured to be provided between elevator and transhipment track and are connected Frame, return conveyer frames are passed through return transfer car(buggy) and cohesive frame and are connected with Os Draconis crawl elevator;Take the return biography that frame row hangs lower section Frame end head is sent to be provided with service sink, the side of service sink is provided with baster.
It is vertically arranged with into errant in described shaping and drying room, it is a plurality of fixed that the both sides for entering errant column-shaped are provided with Type track.
Described Os Draconis welding equipment is by wire rod support, guiding shunting frame, swage, cross bar bonding machine, guillotine, mesh sheet Pull machine, mesh sheet gripper and mesh sheet connection welding machine to constitute;One end symmetry shape for being oriented to shunting frame is provided with wire rod support, is oriented to The other end of shunting frame is provided with swage, and one end of swage is provided with guillotine, is provided between swage and guillotine Cross bar bonding machine, one end of guillotine are provided with mesh sheet and pull machine, and mesh sheet is pulled, and mesh sheet is grabbed Take the mesh sheet below machine pull the first side of generator terminal be provided with mesh sheet connection welding machine.
Described wire rod support is made up of base and support plate, is movably installed with support plate by rotating shaft on base, is supported The centre of disk is provided with the wire rod fix bar of taper.
Described guiding shunting frame is constituted by pole, mounting rod and guide cylinder is oriented to, and the two ends of mounting rod are fixed with guiding Pole, interruption-like on mounting rod to be fixed with multiple guide cylinders, described guide cylinder is cone.
Described swage is made up of alignment support, straightening-wheel installing plate and straightening-wheel, in interval side by side on alignment support Shape is provided with multiple straightening-wheel installing plates, and the two ends of each straightening-wheel installing plate are respectively arranged with alignment guide plate, alignment guide plate Between straightening-wheel installing plate in up and down misplace shape multiple straightening-wheels are installed.Described straightening-wheel installing plate obliquely sets Put.Guide through hole is respectively arranged with described alignment guide plate.
Described cross bar bonding machine is deposited by cross bar welder base, stretching and drawing mechanism, guiding delivery pipe, welding head and cross bar Storage frame is constituted, and the middle part of cross bar welder base is provided with welding head, is provided with stretching and drawing on the base of welding head one end Mechanism, is provided with multiple guiding delivery pipes on the bar welder base between stretching and drawing mechanism and welding head;The welding head other end Base on be provided with cross bar storage rack.
Described stretching and drawing mechanism by stretch driving motor, stretching support, stretching compression cylinder, stretching driving gear and Stretching driven pulley composition, the side for stretching driving motor are set side by side with multiple stretching supports, by stretching biography on stretching support Moving axis be provided with by stretching compression cylinder on the stretching support above driving gear with equipped with multiple stretching driving gears, being stretched Installation axle, equipped with stretching driven pulley in installation axle, is arranged in corresponding shape between stretching driven pulley and stretching driving gear, described Stretching power transmission shaft is connected with stretching driving motor by being driven idle wheel.
Described cross bar storage rack is made up of hopper, feeding wheel and splicing guided plate, and the bottom of hopper is provided with feeding wheel, Feeding groove is evenly equipped with the circumference of feeding wheel, the side of feeding wheel is provided with splicing guided plate, and one end of splicing guided plate is prolonged Extend at welding head.
Described splicing guided plate is obliquely arranged.
Described mesh sheet pulls machine by pulling machine frame, pull bar, pull bar mounting rod, mesh sheet gripper shoe and pull machine driving-chain Constitute, the middle part for pulling machine frame is provided with pull bar mounting rod, slide rail is provided with pull bar mounting rod, by sliding on slide rail Block is provided with pull bar, and one end of slide rail is provided with transmission main wheel by pulling motor, and the other end of slide rail is provided with transmission from wheel, , between wheel and slide block by pulling the connection of machine driving-chain, the termination of pull bar is movably installed with by bearing pin for transmission main wheel, transmission Drag hook, pulling for pull bar mounting rod both sides be symmetrically installed with machine frame mesh sheet gripper shoe.
Described drag hook front end is provided with drag hook locating part.
It is domatic that described mesh sheet supports front edge of board.
Described mesh sheet gripper is by gripper bracing frame, gripper slide rail, gripper lifting motor, gripper electric rotating Machine, crawl framework, gripper installation axle, gripper installing rack, gripper elevating lever and gripper conveyer chain are constituted, gripper The top of support is movably installed with gripper slide plate by gripper slide rail, is fixed with traction in the frame of gripper slide plate side Cylinder, traction cylinder are connected with gripper slide plate by piston rod;Gripper elevating lever, gripper are provided with gripper slide plate The bottom of elevating lever is extended to below gripper slide plate, and driving rack, gripper elevating lever one are fixed with gripper elevating lever Gripper lifting motor is fixed with the gripper slide plate of side, travelling gear is housed on the power transmission shaft of gripper lifting motor, is passed Moving gear is connected with driving rack engagement, and the bottom of gripper elevating lever is fixed with gripper installing rack, living on gripper installing rack It is dynamic that gripper installation axle is installed, gripper electric rotating machine is fixed with the gripper installing rack of gripper installation axle side, grab Take machine electric rotating machine to be connected with gripper installation axle, in gripper installation axle, be fixed with crawl framework, capture the bottom two of framework Side is provided with mesh sheet jaw by jaw cylinder symmetry shape;Gripper biography is installed on the gripper bracing frame of crawl framework side Send chain.
Shape is spaced on described gripper conveyer chain mesh sheet hook is installed.
Described Os Draconis crawl elevator is made up of lifting pedestal, lift strut, lift cylinder and crane, lifting pedestal Two ends be symmetrically installed with lift strut, on the lifting pedestal between the lift strut at two ends be equipped with lift cylinder, lift cylinder Crane is movably installed with by lifting frame sliding track on the lift strut of top, lift cylinder is by piston rod and the bottom of crane Portion is fixedly connected, and Os Draconis crawl frame sliding track is provided with the top of crane.
Block is provided with the top of the lift strut of described crane side.
Described Os Draconis crawl frame is constituted by installation frame, crawl drill rod, drill rod fixed plate and installing plate is transported;Transhipment peace The top both sides symmetry shape of frame of framing up is provided with hanger;The two bottom sides symmetry shape of transhipment installation frame is provided with the spacing edge of a wing, Shape is spaced by fastening bolt on transhipment installation frame between the spacing edge of a wing multiple installing plates are installed;Shape is spaced on installing plate It is provided with multiple installing holes, installing hole and multiple crawl drill rods is fitted with by drill rod fixed plate activity.
The top of described crawl drill rod is provided with the assembling edge of a wing;Crawl drill rod side below the assembling edge of a wing is welded and has bullet The R shape active cards that property steel wire bends.
Described rust cleaning pond is made up of casing, stirring motor and stirring paddle, is contained by rust removing solution, the bead of casing in casing Both sides are provided with track, are movably installed with rust cleaning slide plate by track on casing, and the centre of the slide plate that eliminates rust is provided with stirring motor, The power transmission shaft of stirring motor is extended in casing, is extended to equipped with stirring paddle on the power transmission shaft of the stirring motor in casing, described Drive sprocket is equipped with by motor on the casing at track two ends, is connected by driving-chain between drive sprocket and rust cleaning slide plate.
Described ingot stripper is made up of demoulding frame, demoulding coaster, lifting arm, jaw body, drive link, snap fit and drive cylinder, The top of demoulding frame is provided with lifting arm by demoulding coaster, and the bottom of lifting arm extends to below demoulding coaster, extends to de- Lifting arm termination below mould coaster is provided with jaw body by bearing pin, and jaw body is connected with lifting arm by overturning cylinder;Claw The two ends of body are respectively arranged with draw-in groove, be provided with snap fit by bearing pin, be fixed with the top of jaw body in the jaw body of draw-in groove side Mounting seat, is equipped with drive cylinder, is provided with drive link below drive cylinder in mounting seat, the two ends of drive link by bearing pin respectively with card Hook and be flexibly connected;Drive cylinder is fixedly connected with drive link by contiguous block;Lifter rack is provided with the lifting arm, is lifted Demoulding lifting motor is housed on the demoulding coaster of arm side, lifter wheel, lifting tooth are housed on the power transmission shaft of demoulding lifting motor Wheel is connected with lifter rack engagement.
Described baster is made up of fuel tank, collection fuel tank, delivery pump, mounting seat, oiling cylinder, overflow pipe and bearing; One end termination of bearing is provided with collection fuel tank;Collect fuel tank side and be provided with fuel tank;Fuel tank passes through oil pipe and delivery pump and receipts Oil sump tank is connected;Oil guide groove is provided with bearing, oil guide groove is connected with fuel tank is collected;Shape peace is spaced by mounting seat in oil guide groove Equipped with multiple overflow pipes, oiling cylinder made by sponge material is equipped with by bearing holder (housing, cover) on overflow pipe;Each overflow pipe passes through respectively Oil transportation house steward is connected with fuel tank.
It is described break extension set by break extension set frame, on break a point framework, under break point framework and framework lift cylinder is constituted, break point Be movably installed with down by guided way in machine frame and break a point framework, under break to be movably installed with point framework and break a point framework, under break The two ends of point framework are symmetrically installed with breaks a point lift cylinder, breaks point lift cylinder and is connected with a point framework is above broken by piston rod, breaks Framework lift cylinder is installed at the top of extension set frame, framework lift cylinder and on break Frame lift cylinder is connected with mast-up, and mast-up is broken a point framework with by lifting rope and is connected.
Break on described point framework inner lower edge and under break the inner side top of point framework and be provided with being symmetrically spaced shape respectively It is multiple to break sub-cylinder, break to be equipped with the piston rod of sub-cylinder and break a point plate.
The beneficial effects of the utility model are:
This utility model can effectively improve work efficiency and product quality, reduce labor intensity, solve existing steam pressure sand Concrete plate in preparation process, not only high labor intensive, and labor efficiency is low, and the board quality concordance for preparing compared with Difference, it is impossible to fully meet the problem that market uses;To improving enterprise's productivity effect and product quality, and reduce labor intensity tool There is positive dissemination.
Description of the drawings
Fig. 1 is overlooking the structure diagram of the present utility model;
Cross section structure diagrams of the Fig. 2 for this utility model shaping and drying room;
Fig. 3 is the overlooking the structure diagram that this utility model Os Draconis weld transmission unit;
Fig. 4 is the overlooking the structure diagram of Os Draconis welding equipment of the present utility model;
Fig. 5 is the structural representation of the wire rod support of Os Draconis welding equipment of the present utility model;
Fig. 6 is the structural representation of the guiding shunting frame of Os Draconis welding equipment of the present utility model;
Fig. 7 is the side structure schematic view of the swage of Os Draconis welding equipment of the present utility model;
Fig. 8 is the cross section structure diagram of the cross bar bonding machine of Os Draconis welding equipment of the present utility model;
Fig. 9 is the cross section structure diagram that the mesh sheet of Os Draconis welding equipment of the present utility model pulls machine;
Figure 10 is the structural representation of the mesh sheet gripper of Os Draconis welding equipment of the present utility model;
Figure 11 is the side structure schematic view of the mesh sheet gripper of Os Draconis welding equipment of the present utility model;
Figure 12 is that Os Draconis of the present utility model capture elevator structure schematic diagram;
Figure 13 is the structural representation that Os Draconis of the present utility model capture frame;
Figure 14 is the overlooking the structure diagram that Os Draconis of the present utility model capture frame;
Figure 15 is the structural representation of the R shape active cards that this utility model Os Draconis capture frame;
Figure 16 is the operating diagram that this utility model Os Draconis capture frame;
Figure 17 is structural representation of the rust cleaning pond of the present utility model by casing;
Figure 18 is the structural representation of ingot stripper of the present utility model;
Structural representations of the Figure 19 for the jaw body of this utility model ingot stripper;
Structural representations of the Figure 20 for this utility model oil brushing device;
Overlooking the structure diagrams of the Figure 21 for this utility model oil brushing device;
Figure 22 breaks the structural representation of extension set for this utility model;
Figure 23 breaks the side structure schematic view of extension set for this utility model.
In figure:1st, wire rod support, 2, be oriented to shunting frame, 3, swage, 4, cross bar bonding machine, 5, guillotine, 6, mesh sheet draws Take machine, 7, mesh sheet gripper, 8, mesh sheet connection welding machine, 9, be oriented to pole, 10, mounting rod, 11, guide cylinder, 12, base, 13, Support plate, 14, wire rod fix bar, 15, alignment support, 16, straightening-wheel installing plate, 17, straightening-wheel, 18, alignment guide plate, 19, horizontal Bar welder base, 20, be oriented to delivery pipe, 21, welding head, 22, stretching driving motor, 23, stretching support, 24, stretching compress gas Cylinder, 25, stretching driving gear, 26, stretching driven pulley, 27, hopper, 28, feeding wheel, 29, splicing guided plate, 30, connection cross bar, 31st, pull machine frame, 32, pull bar, 33, pull bar mounting rod, 34, mesh sheet gripper shoe, 35, pull machine driving-chain, 36, slide block, 37, Transmission main wheel, 38, transmission from wheel, 39, drag hook, 40, gripper bracing frame, 41, gripper slide rail, 42, gripper lifting electricity Machine, 43, gripper electric rotating machine, 44, crawl framework, 45, gripper installation axle, 46, gripper installing rack, 47, gripper liter Drop bar, 48, gripper conveyer chain, 49, gripper slide plate, 50, traction cylinder, 51, driving rack, 52, mesh sheet jaw, 53, net Piece is linked up with, and 54, lifting pedestal, 55, lift strut, 56, lift cylinder, 57, crane, 58, lifting frame sliding track, 59, Os Draconis grab Take frame sliding track, 60, block, 61, sheet material Os Draconis, 62, sheet material Os Draconis base, 63, transhipment installation frame, 64, crawl drill rod, 65, Drill rod fixed plate, 66, installing plate, 67, hanger, 68, the spacing edge of a wing, 69, active card, 70, casing, 71, stirring motor, 72, stir Mix oar, 73, rust cleaning slide plate, 74, drive sprocket, 75, driving-chain, 76, fuel tank, 77, collect fuel tank, 78, delivery pump, 79, install Seat, 80, oiling cylinder, 81, overflow pipe, 82, bearing, 83, oil guide groove, 84, oil transportation house steward, 85, demoulding frame, 86, demoulding coaster, 87th, lifting arm, 88, jaw body, 89, drive link, 90, snap fit, 91, drive cylinder, 92, upset cylinder, 93, draw-in groove, 94, lifting tooth Bar, 95, demoulding lifting motor, 96, break extension set frame, 97, on break a point framework, 98, under break a point framework, 99, framework lift cylinder, 100th, guided way, 101, break a point lift cylinder, 102, mast-up, 103, break sub-cylinder, 104, break a point plate, 105, stirred tank, 106th, Os Draconis welding transmission unit, 107, ingot stripper, 108, still kettle, 109, break extension set, 110, track, 111, shaping and drying Room, 112, Os Draconis crawl elevator, 113, rust cleaning pond, 114, drying chamber, 115, rust cleaning row hang, 116, transhipment row hang, 117, pour Build row to hang, 118, take frame row and hang, 119, transhipment conveyer frames, 120, return conveyer frames, 121, Os Draconis crawl frame, 122, cohesive frame, 123rd, Os Draconis putting hole, 124, take frame aperture, 125, transhipment track, 126, return transfer car(buggy), 127, sizing track, 128, cleaning Pond, 129, baster, 130, plate cutting machine, 131, enter errant, 132, Os Draconis welding equipment.
Specific embodiment
The process units of the steam pressure sand aerated concrete sheet material includes stirred tank 105, the welding of shaping and drying room 111, Os Draconis Transmit unit 106, ingot stripper 107, plate cutting machine 130, still kettle 108 and break extension set 109.The one end in shaping and drying room 111 Stirred tank 105 is provided with, the other end in shaping and drying room 111 is provided with ingot stripper 107 and plate cutting machine 130, ingot stripper 107 Side is provided with still kettle 108 and breaks extension set 109;Between shaping and drying room 111 and stirred tank 108 and ingot stripper 109, still kettle 108 and break;The side in shaping and drying room 111 is provided with Os Draconis welding conveyer Group 106.
The Os Draconis welding transmission unit 106 of the process units is captured elevator 112, is removed by Os Draconis welding equipment 132, Os Draconis Rust pond 113, drying chamber 114, rust cleaning row hang 115, transhipment row hangs 116, pour row hangs 117, take frame row hangs 118, transhipment conveyer frames 119 and return conveyer frames 120 constitute, one end of Os Draconis welding equipment 132 is provided with rust cleaning row and hangs 115, and rust cleaning row is hung under 115 Side captures elevator 112 equipped with Os Draconis, and Os Draconis crawl frame 121 is movably installed with Os Draconis crawl elevator 112, and Os Draconis crawl rises One end of drop machine 112 is disposed with rust cleaning pond 113 and drying chamber 114, and one end of drying chamber 114 is provided with transhipment conveyer frames 119, transhipment row is provided with above the one end for transporting conveyer frames 119 and hangs 116;The other end of transhipment conveyer frames 119 extends to sizing At the top of baking room 111;Extend to 119 termination of transhipment conveyer frames at the top of shaping and drying room 111 be provided with pour row hang 117, Pour the capable 111 eaves position of shaping and drying room hung below 117 and be provided with Os Draconis putting hole 123,117 works are hung in order to pour row Make.
The side of transhipment conveyer frames 119 is provided with return conveyer frames 120, and one end termination of return conveyer frames 120 is provided with Taking frame row and hanging 118,120 other end termination of return conveyer frames is by return transfer car(buggy) 126 being provided with by transporting track 125, imperial Bone captures and cohesive frame 122 is provided between elevator 112 and transhipment track 125, and return conveyer frames 120 pass through return transfer car(buggy) 126 and cohesive frame 122 and Os Draconis crawl elevator 112 connect.
Take the 111 eaves position of shaping and drying room that frame row hung below 118 and be provided with and take frame aperture 124, hang in order to take frame row 118 work.Take 120 termination of return conveyer frames that frame row hung below 118 and be provided with service sink 128, the side of service sink 128 is arranged There is baster 129.
Is vertically arranged with into errant 131 in shaping and drying room 111, the both sides for entering errant 131 column-shaped are provided with many Bar sizing track 127(Referring to Figure of description 1-3).
When the process units of the steam pressure sand concrete sheet material works, first by river sand, Calx, cement, reclaimed materials and quantitative Water add to stirred tank 105 and stir, to be prepared into premix material, mixing time is 10 minutes.After the completion of stirring in 10 minutes, Additive 5 is added in stirred tank 105, stirring is then proceeded to 15-20 minutes;To be prepared into premix slurry.
Stirred tank 105 premix slurry prepare while, wire rod reinforcing bar Jing is stretched, is sheared by Os Draconis welding equipment, Welding sequence is prepared into the sheet material Os Draconis 61 of frame body.
Os Draconis welding equipment is by wire rod support 1, guiding shunting frame 2, swage 3, cross bar bonding machine 4, guillotine 5, mesh sheet Pull machine 6, mesh sheet gripper 7 and mesh sheet connection welding machine 8 to constitute.Shunting frame 2 is oriented to by guiding pole 9, mounting rod 10 and is oriented to Cylinder 11 is constituted, and the two ends of mounting rod 10 are fixed with guiding pole 9, interruption-like on mounting rod 10 to be fixed with multiple flaring lead To cylinder 1.One end symmetry shape for being oriented to shunting frame 2 is provided with wire rod support 1.Wire rod support 1 is made up of base 12 and support plate 13, Support plate 13 is movably installed with by rotating shaft on base 12, the centre of support plate 13 is provided with the wire rod fix bar of taper 14.Wire rod support 1 is used for the placement of wire rod reinforcing bar to be straightened, and the effect for being oriented to shunting frame 2 is the process in wire rod reinforcement metal straightening In separated in an orderly manner, to avoid mutually winding.
The other end for being oriented to shunting frame 2 is provided with swage 3.Swage 3 is by alignment support 15,16 and of straightening-wheel installing plate Straightening-wheel 17 is constituted, and is provided with multiple straightening-wheel installing plates 16 being obliquely installed, each school in interval shape side by side on alignment support 15 The two ends of through ship installing plate 16 are respectively arranged with alignment guide plate 18, are respectively arranged with guide through hole on alignment guide plate 18.School Multiple straightening-wheels 17 are installed in the shape that misplaces up and down on straightening-wheel installing plate 16 between straight guide plate 18.The circumference of straightening-wheel 17 On be provided with steel bar groove.When swage 3 works, wire rod reinforcing bar to be straightened is passed through between the straightening-wheel 17 by the shape that misplaces up and down, And drive each straightening-wheel 17 to rotate, the purpose of reinforcing bar alignment is achieved in so as to progressively by the reinforcing bar straightening of bending.
One end of swage 3 is provided with guillotine 5, and cross bar bonding machine 4 is provided between swage 3 and guillotine 5.Cross bar Bonding machine 4 is by cross bar welder base 19, stretching and drawing mechanism, guiding delivery pipe 20, welding head 21 and cross bar storage architecture into horizontal stroke The middle part of bar welder base 19 is provided with welding head 21, is provided with stretching and drawing mechanism on the base of 21 one end of welding head.
Stretching and drawing mechanism by stretch driving motor 22, stretching support 23, stretching compression cylinder 24, stretching driving gear 25 Constitute with stretching driven pulley 26, the side for stretching driving motor 22 is set side by side with multiple stretching supports 23, each stretching support 23 It is upper to be connected with stretching driving motor 22 by being driven idle wheel equipped with driving gear 25, stretching power transmission shaft is stretched by stretching power transmission shaft Connect.Installation axle, installation axle are installed by multiple stretching compression cylinders 24 on stretching support 23 above stretching driving gear 25 It is upper to stretch driven pulleys 26 equipped with multiple, arrange in corresponding shape between stretching driven pulley 26 and stretching driving gear 25.
Multiple guiding delivery pipes 20 are provided with bar welder base between stretching and drawing mechanism and welding head 21;Welding head Cross bar storage rack is provided with the base of 21 other ends.Cross bar storage rack is by hopper 27,29 structure of feeding wheel 28 and splicing guided plate Into the bottom of hopper 27 is provided with feeding wheel 28, and feeding groove, an inclination of feeding wheel 28 are evenly equipped with the circumference of feeding wheel 28 Ramp-like to be provided with splicing guided plate 29, one end of splicing guided plate 29 is extended at welding head 21.
The effect of cross bar bonding machine 4 is many reinforcing bars that will be stretched by connecting the lateral connection each other of cross bar 30(Weldering Connect), the stretching and drawing mechanism of cross bar bonding machine 4 can provide one to the reinforcing bar to be straightened of its front end and stretch power, and to thereafter The reinforcing bar at end provides a push power.When cross bar bonding machine 4 works, first connection cross bar 30 is positioned in hopper 27, In the presence of feeding wheel 28, connection cross bar 30 is removed and is rolled to welding head 21 by splicing guided plate 29, is then passed through Welding head 21 completes the preliminary welding of mesh sheet, during this, due to being evenly equipped with feeding groove on the circumference of feeding wheel 28, therefore Can place connection cross bar 30 equidistant.
When completing the mesh sheet of preliminary welding and running to guillotine 5, thus 5 action of guillotine is cut into by design requirement The consistent mesh sheet finished product of length.
One end of guillotine 5 is provided with mesh sheet and pulls machine 6.Mesh sheet pulls machine 6 by pulling machine frame 31, pull bar 32, pull bar Mounting rod 33, mesh sheet gripper shoe 34 and pull machine driving-chain 35 and constitute, the middle part for pulling machine frame 31 is provided with pull bar peace Dress bar 33, is provided with slide rail on pull bar mounting rod 33, be provided with pull bar 32 by slide block 36 on slide rail, and one end of slide rail is by drawing Power taking machine is provided with transmission main wheel 37, and the other end of slide rail is provided with and is driven from wheel 38, is driven main wheel 37, transmission from wheel 38 and slides Connected by pulling machine driving-chain 35 between block 36, the termination of pull bar 32 is movably installed with drag hook 39 by bearing pin, before drag hook 39 End is provided with drag hook locating part.Pulling for 33 both sides of pull bar mounting rod is symmetrically installed with mesh sheet gripper shoe 34 on machine frame 1;Mesh sheet 34 front end of gripper shoe is domatic.During work, as the mesh sheet finished product for completing to cut has lost forward power, now pulling Under the positive and negative rotation effect of motor, transmission main wheel 37 can come and go fortune with movable slider 36 on slide rail by pulling machine driving-chain 35 It is dynamic, and then 32 stretching motion of pull bar can be driven, pull bar 32 is contacted with mesh sheet finished product during protracting, as the termination of pull bar 32 leads to Cross bearing pin and be movably installed with drag hook 39,39 front end of drag hook is provided with drag hook locating part so that drag hook 39 can only be counter-clockwise around bearing pin Rotate, when 39 contact screen of drag hook, under the barrier effect of mesh sheet drag hook 39 around bearing pin counterclockwise, with pull bar 32 Continue extension, mesh sheet is eliminated to the barrier effect of drag hook 39, and drag hook 39 resets under own wt effect, so as to be formed to mesh sheet Hook, and then make mesh sheet move ahead with the retraction of pull bar 32, and be placed in mesh sheet gripper shoe 34, thus complete the drawing of mesh sheet Take.
Mesh sheet pulls and mesh sheet gripper 7 is provided with above machine 6.Mesh sheet gripper 7 is slided by gripper bracing frame 40, gripper Rail 41, gripper lifting motor 42, gripper electric rotating machine 43, crawl framework 44, gripper installation axle 45, gripper installing rack 46th, gripper elevating lever 47 and gripper conveyer chain 48 are constituted, and the top of gripper bracing frame 40 is lived by gripper slide rail 41 It is dynamic that gripper slide plate 49 is installed, traction cylinder 50 is fixed with the frame of 49 side of gripper slide plate, traction cylinder 50 passes through Piston rod is connected with gripper slide plate 49;Gripper elevating lever 47 is provided with gripper slide plate 49, gripper elevating lever 47 Bottom is extended to below gripper slide plate 49, and driving rack 51, gripper elevating lever 47 1 are fixed with gripper elevating lever 47 Gripper lifting motor 42 is fixed with the gripper slide plate 49 of side, driving cog is housed on the power transmission shaft of gripper lifting motor 42 Wheel, travelling gear are connected with the engagement of driving rack 51, and the bottom of gripper elevating lever 47 is fixed with gripper installing rack 46, gripper Gripper installation axle 45 is movably installed with installing rack 46, is fixed with the gripper installing rack 46 of 45 side of gripper installation axle Gripper electric rotating machine 43, gripper electric rotating machine 43 are connected with gripper installation axle 45, are fixed with gripper installation axle 45 Crawl framework 44, the two bottom sides for capturing framework 44 are provided with mesh sheet jaw 52 by jaw cylinder symmetry shape;Crawl framework 44 Gripper conveyer chain 48 is installed on the gripper bracing frame 40 of side;Shape is spaced on gripper conveyer chain 48 mesh sheet extension is installed Hook 53.When mesh sheet pulls the work of machine 6, in the presence of gripper lifting motor 42 drive gripper elevating lever 47 descending, so as to The mesh sheet jaw 52 of 44 bottom of crawl framework is made to contact with the mesh sheet of horizontal positioned in mesh sheet gripper shoe 34;And pass through jaw cylinder 52 action of mesh sheet jaw is driven to clamp mesh sheet, subsequent gripper lifting motor 42 drives gripper elevating lever 47 up, makes net Piece departs from mesh sheet gripper shoe 34.After the up certain height of gripper elevating lever 47,43 action of gripper electric rotating machine, so as to The rotation for capturing that framework 44 does 90 degree is driven by gripper installation axle 45, the mesh sheet for thus making horizontal positioned is in longitudinal perpendicular. After the completion of above-mentioned action, traction cylinder 50 drives gripper slide plate 49 to move to 48 direction of gripper conveyer chain, when straight in longitudinal direction When vertical mesh sheet is contacted with mesh sheet hook 53, jaw cylinder drives mesh sheet jaw 52, and mesh sheet is unclamped by action again, thus by net Piece is hooked on mesh sheet hook 53, and now each action component resets, to circulate into subsequent work.Mesh sheet is hooked on mesh sheet hook After on 53, thus mesh sheet is transmitted by 48 action of gripper conveyer chain to next station.
Mesh sheet below mesh sheet gripper 7 pulls 6 termination side of machine and is provided with mesh sheet connection welding machine 8.When mesh sheet gripper 7 When mesh sheet is sent to mesh sheet connection 8 station of welding machine, by manually mesh sheet is removed, and the requirement by sheet material Os Draconis to mesh sheet quantity Which is placed into mesh sheet connection welding machine 8 be welded on frame one by one, mesh sheet is welded into into sheet material dragon from there through mesh sheet connection welding machine 8 Bone 61(Referring to Figure of description 4-11).
The multiple sheet material Os Draconis 61 being welded are positioned over into the sheet material Os Draconis base below Os Draconis crawl elevator 112 side by side On 62, between each sheet material Os Draconis 61, certain spacing is kept by the thickness requirement of design sheet material, then lifted by Os Draconis crawl Machine 112 drives Os Draconis crawl frame 121 descending, so that multiple sheet material Os Draconis 61 are fixed on Os Draconis crawl frame 121.Os Draconis are captured Elevator 112 is made up of lifting pedestal 54, lift strut 55, lift cylinder 56 and crane 57, the two ends pair of lifting pedestal 54 Title is provided with lift strut 55, and lift cylinder 56, lift cylinder 56 are housed on the lifting pedestal 54 between two ends lift strut 55 Crane 57 is movably installed with by lifting frame sliding track 58 on the lift strut 55 of top, lift cylinder 56 is by piston rod and rises The bottom of drop frame 57 is fixedly connected, and the top of crane 57 is provided with Os Draconis crawl frame sliding track 59;The lifting of 57 side of crane Block 60 is provided with the top of pole 55(Referring to Figure of description 12).Certain fall as return conveyer frames 120 and ground have Difference, the effect of Os Draconis crawl elevator 112 are to remove the Os Draconis crawl frame 121 of return conveyer frames 120, and in descending process In, capture the sheet material Os Draconis 61 on sheet material Os Draconis base 62.The effect of block 60 is to 121 operation limits of Os Draconis crawl frame Position effect.
Os Draconis capture frame 121 and are made up of transhipment installation frame 63, crawl drill rod 64, drill rod fixed plate 65 and installing plate 66; The top both sides symmetry shape of transhipment installation frame 63 is provided with hanger 67;The two bottom sides symmetry shape of transhipment installation frame 63 is arranged The limited location edge of a wing 68, is spaced shape by fastening bolt on the transhipment installation frame 63 between the spacing edge of a wing 68 and is provided with multiple installations Plate 66;Shape is spaced on installing plate 66 and is provided with multiple installing holes, be fitted with by 65 activity of drill rod fixed plate in installing hole multiple Crawl drill rod 64.The top of crawl drill rod 64 is provided with the assembling edge of a wing;64 side of crawl drill rod below the assembling edge of a wing is welded and has The R shapes active card 69 that elastic wire bends.
During use, the Os Draconis crawl frame 121 is descending with Os Draconis crawl elevator 112, in this course, when crawl drill rod When active card 69 on 64 is contacted with the sheet material Os Draconis 61 on Os Draconis base 62, due to extruding of the sheet material Os Draconis 61 to active card 69 Elastic deformation power of the power more than active card 69, active card 69 will outwards occur elastic deformation under the extruding of sheet material Os Draconis 61, And most sheet material Os Draconis 61 are blocked at last.It is achieved in Os Draconis crawl crawl of the frame 121 to sheet material Os Draconis 61(Referring to Figure of description 13—16).
After sheet material Os Draconis 61 are fixed on Os Draconis crawl frame 121,115 pairs of Os Draconis are hung by the row that eliminates rust and captures grabbing for frame 121 Take, by 61 hanging of sheet material Os Draconis in rust cleaning pond 113, by the immersion of rust removing solution in pond, by the rust on 61 surface of sheet material Os Draconis Etching off is removed, and soak time of the sheet material Os Draconis 61 in rust cleaning pond 113 is 3-5 minutes.Rust cleaning pond 113 is by casing 70, stirring motor 71 and stirring paddle 72 constitute, contain by rust removing solution in casing 70, the bead both sides of casing 70 are provided with skateboard track, lead on casing Cross skateboard track and be movably installed with rust cleaning slide plate 73, the centre of the slide plate 73 that eliminates rust is provided with stirring motor 71, stirring motor 71 Power transmission shaft is extended in casing 70, is extended on the power transmission shaft of the stirring motor 71 in casing 70 equipped with stirring paddle 72, slide plate rail Drive sprocket 74 is equipped with by motor on the casing 70 at road two ends, between drive sprocket 74 and rust cleaning slide plate 73, passes through driving-chain 75 Connection(Referring to Figure of description 17);In the presence of drive sprocket 74 and driving-chain 75, rust cleaning slide plate 73 can drive stirring electricity Machine 71 and stirring paddle 72 are moved left and right in casing 70, and then rust removing solution in pond can be sufficiently stirred for, to prevent which from precipitating.
The sheet material Os Draconis 61 after eliminating rust are completed, and 115 are hung again by rust cleaning row and are placed in together with Os Draconis crawl frame 121 is overall In drying chamber 114, sheet material Os Draconis 61 are dried;Drying temperature is 45 °, and the time is 3-5 minutes;Rust cleaning row hangs 115 by Os Draconis Crawl frame 121 is overall to be placed in reset after drying chamber 114, to carry out subsequent work circulation.
Complete the sheet material Os Draconis 61 dried and capture together with Os Draconis that frame 121 is overall to be placed in transhipment and pass by transporting row and hanging 116 Send on frame 119, station is poured to transmit it to steam pressure sand concrete sheet material;Transhipment row hangs 116 and completes reset after above-mentioned action Carry out subsequent work circulation.
Station is poured when sheet material Os Draconis 61 are transmitted to steam pressure sand concrete sheet material by transhipment conveyer frames 119(That is, transhipment is passed Send frame 119 other end termination)When, the preparation of premix slurry in stirred tank 105 is completed, and is poured in sheet material moulding box, now By pour row hang 117 by Os Draconis crawl 121 Jing Os Draconis putting hole 123 of frame be placed on sheet material moulding box, by sheet material moulding box Upper edge hole is formed to Os Draconis crawl frame 121 and is supported, while sheet material Os Draconis 61 is dipped in premix slurry, after the completion of above-mentioned work, Pour row and hang the up reset of 117 release Os Draconis crawl frame.
Sheet material Os Draconis 61 are dipped in the sheet material moulding box after premixing slurry and enter sizing by entering errant 131 by moulding box ferry bus Drying room 111 marshalling is stuck on sizing track 127, then temperature be 45 °, the time be that foaming is fixed under conditions of 150 minutes Type.After the completion of foaming and setting, sheet material moulding box sends sizing drying room 111 again by moulding box ferry bus, is then hung by taking frame row 118 Jing take the crawl Os Draconis crawl frame 121 of frame aperture 124, Os Draconis crawl frame 121 are separated with sheet material moulding box, due to sheet material moulding box Interior premix slurry has solidified sizing, and the sheet material Os Draconis 61 premixed in slurry have been wrapped solidification, take frame row and hang 118 crawl Os Draconis During crawl frame 121, the active card 69 on Os Draconis crawl frame 121, its holding power far smaller than take frame row hang 118 it is up Power, therefore, to hang under 118 up power effect frame row is taken, the active card 69 on Os Draconis crawl frame 121 is flicked and sheet material Os Draconis 61 Separate, thus Os Draconis crawl frame is taken out, the Os Draconis crawl frame 121 of taking-up hangs 118 operations to return conveyer frames 120 with frame row is taken Station.
In 120 station of return conveyer frames, the 121 cleaned pond of Os Draconis crawl frame 128 of taking-up is cleaned and 129 oiling of baster Afterwards, Jing returns conveyer frames 120, return transfer car(buggy) 126, cohesive frame 122 are transmitted to Os Draconis and capture elevator station, next to carry out Cycle of operation.Baster 129 is by fuel tank 76, collection fuel tank 77, delivery pump 78, mounting seat 79, oiling cylinder 80,81 and of overflow pipe Bearing 82 is constituted;One end termination of bearing 82 is provided with collection fuel tank 77;Collect 77 side of fuel tank and be provided with fuel tank 76;Fuel tank 76 Connected with fuel tank 77 is collected by oil pipe and delivery pump 78;Oil guide groove 83, oil guide groove 83 and collection fuel tank are provided with bearing 82 77 connections;Shape is spaced by mounting seat 79 in oil guide groove 83 multiple overflow pipes 81 are installed, be set with by bearing on overflow pipe 81 There is oiling cylinder 80 made by sponge material;Each overflow pipe 81 is connected with fuel tank 76 by oil transportation house steward 84 respectively(Referring to explanation Book accompanying drawing 20-21).The baster 129 is mountable to the middle part of return conveyer frames 120, Os Draconis crawl frame 121 when working With on return conveyer frames 120 chain run when, the fluid in fuel tank 76 in the presence of self gravitation, by oil transportation house steward 5 It is flowed in overflow pipe 81;Fluid can be overflowed from the top of overflow pipe 81 after overflow pipe 81 is filled.A fluid part for spilling Oiling cylinder 80 will from top to bottom be infiltrated, another part is flowed into collection fuel tank 77 by oiling cylinder Jing oil guide grooves after 80s 83 In.After the fluid in fuel tank 77 is collected in certain liquid level, control system starts delivery pump 78, will collect the oil in fuel tank 77 Liquid is delivered in fuel tank 76, and after the fluid in fuel tank 77 is collected less than certain liquid level, delivery pump 78 shuts down.Os Draconis are grabbed Frame 121 is taken with 120 running of return conveyer frames, each crawl drill rod 64 on Os Draconis crawl frame 121 from oiling cylinder 80 it Between pass through, during this capture drill rod 64 will extrude oiling cylinder 80 and drive which to rotate;Oiling cylinder 80 was being rotated The oiling work of drill rod is completed in journey, the oiling purpose for capturing drill rod 64 is easy for extracting out from sheet material moulding box;Os Draconis capture frame After 121 operations are reset to Os Draconis crawl 112 station of elevator, you can carry out the crawl work of next sheet material Os Draconis 61.
The sheet material moulding box for taking out Os Draconis crawl frame 121 is run to demoulding station by track 110 by moulding box ferry bus, is passed through Ingot stripper 107 completes the demoulding.Ingot stripper 107 by demoulding frame 85, demoulding coaster 86, lifting arm 87, jaw body 88, drive link 89, Snap fit 90 and drive cylinder 91 are constituted, and the top of demoulding frame 85 is provided with lifting arm 87, the bottom of lifting arm 87 by demoulding coaster 86 End is extended to below demoulding coaster 86, is extended to 87 termination of lifting arm below demoulding coaster 86 and is provided with jaw body by bearing pin 88,88 one end of jaw body is connected with lifting arm 87 by overturning cylinder 92;The two ends of jaw body 88 are respectively arranged with draw-in groove 93, draw-in groove Snap fit 90 is provided with by bearing pin in the jaw body 88 of 93 sides, mounting seat is fixed with the top of jaw body 88, is equipped with mounting seat Drive cylinder 91, is provided with drive link 89 below drive cylinder 91, the two ends of drive link 89 are connected with 90 activity of snap fit respectively by bearing pin Connect;Drive cylinder 91 is fixedly connected with drive link 89 by contiguous block.Lifter rack 94, lifting arm 87 1 are provided with lifting arm 87 Demoulding lifting motor 95 is housed on the demoulding coaster 86 of side, lifter wheel, lifting are housed on the power transmission shaft of demoulding lifting motor 95 Gear is connected with the engagement of lifter rack 94(Referring to Figure of description 18-19).In 107 course of work of ingot stripper, jaw body 88 exists It is descending in the presence of lifting arm 87, so that the rotating shaft on sheet material moulding box is smoothly entered in draw-in groove 93.When on sheet material moulding box After rotating shaft is smoothly entered in draw-in groove 93,91 action of drive cylinder drives snap fit 90 to rotate plate thus so as to pass through drive link 89 Rotating shaft on material moulding box is blocked in draw-in groove 93, realizes the firm crawl to sheet material moulding box rotating shaft.After the completion of above-mentioned action, lifting Arm 87 drives sheet material moulding box to go upward to certain altitude, now overturns 92 action of cylinder, drives sheet material moulding box to press the rotation of an angle of 90 degrees degree, this During one;As snap fit 90 is by the cooperation with draw-in groove 93, form held tight to the rotating shaft of sheet material moulding box, thus make its Can even running in switching process.After the completion of sheet material moulding box presses the rotation of an angle of 90 degrees degree, lifting arm 87 drives sheet material moulding box descending simultaneously Which is carried out disassembling the demoulding by placing it on cutting car.
Complete the sheet material moulding box after the demoulding and be transferred into mould oil spray station, Jing mould oils spraying equipment spraying mould oil Afterwards, it is repositioned to steam pressure sand concrete sheet material and pours station, carries out next pouring cycle of operation.
The steam pressure sand concrete sheet material stock for completing the demoulding is transported to by cutting car and cuts station by plate cutting machine The 130 steam pressure sand concrete sheet material semi-finished product for being divided into multiple design specifications.(Before the demoulding in steam pressure sand concrete sheet material stock Sheet material Os Draconis 61 are in longitudinal perpendicular shape, and in knockout course, sheet material moulding box presses the rotation of an angle of 90 degrees degree, so that steam pressure sand concrete plate Sheet material Os Draconis 61 in material stock are horizontal, cut in order to guillotine level.)
Steam pressure sand concrete sheet material semi-finished product are positioned in still kettle 108, temperature be 190 °, the time be 12 hours Under the conditions of carry out steam pressure;After the completion of steam pressure, take out steam pressure sand concrete sheet material semi-finished product, due to steam pressure during, easily cause It is inter-adhesive between sheet material semi-finished product, so as to affect board quality, therefore, it is necessary to be mixed by breaking each steam pressure sand of 109 pairs, extension set Concrete board material semi-finished product carry out breaking point, to prevent which inter-adhesive.
Break extension set 109 by break extension set frame 96, on break point framework 97, under break 99 structure of point framework 98 and framework lift cylinder Into, break to be movably installed with down by guided way 100 in extension set frame 96 and break point framework 98, under break Under break point framework 97, under break the two ends of point framework 98 and be symmetrically installed with and break point lift cylinder 101, break point lift cylinder 101 and pass through Piston rod is connected with point framework 97 is above broken, and the top for breaking extension set frame 96 is provided with framework lift cylinder 99, framework lift cylinder 99 and on break, framework lift cylinder 99 is connected with mast-up 102, and mast-up 102 leads to Cross lifting rope point framework 98 is broken with and be connected.On break 97 inner lower edge of point framework and under break point framework 98 inner side top distinguish Be provided with symmetrical interval shape it is multiple break sub-cylinder 103, break on the piston rod of sub-cylinder 103 pairs equipped with breaking point plate 104(Referring to saying Bright book accompanying drawing 22-23).When breaking extension set 109 and working, driven by framework lift cylinder 99 and break point framework 97 and a point framework is broken with 98 is overall descending and integrally frame concrete plate semi-finished product, under 103 action of sub-cylinder of breaking broken on point framework 98 will most bottom The concrete plate semi-finished product at end are clamped, then on break and break 103 action of sub-cylinder by the concrete of last layer on point framework 97 Sheet material semi-finished product are clamped, and break 101 action of point lift cylinder, and it is up to break point framework 97 in drive, are so circulated, are achieved in coagulation Separation between native sheet material semi-finished product.Being transported to multiple package position by transfer car(buggy) after the completion of breaking point is carried out packing, is put in storage;, steam Pressure sand concrete sheet material finished product.
The process units of the steam pressure sand concrete sheet material can effectively improve work efficiency and product quality, reduce work strong Degree, solves existing steam pressure sand concrete sheet material in preparation process, not only high labor intensive, and labor efficiency is low, and system Standby board quality concordance is poor, it is impossible to fully meet the problem that market uses;To improving enterprise's productivity effect and product matter Amount, reduction labor intensity have positive dissemination.

Claims (10)

1. a kind of process units of steam pressure sand aerated concrete sheet material, including stirred tank (105), shaping and drying room (111), Os Draconis Welding transmits unit (106), ingot stripper (107), plate cutting machine (130), still kettle (108) and breaks extension set (109);Its feature It is:The one end in shaping and drying room (111) is provided with stirred tank (105), and shaping and drying room (111) other end is provided with ingot stripper (107) and plate cutting machine (130), ingot stripper (107) side is provided with still kettle (108) and breaks extension set (109);Shaping and drying Between room (111) and stirred tank (105) and ingot stripper (107), still kettle (108) and to break between extension set (109) Road is connected, and the side of shaping and drying room (111) is provided with Os Draconis welding transmission unit (106).
2. the process units of steam pressure sand aerated concrete sheet material according to claim 1, it is characterised in that:Described Os Draconis Welding transmission unit (106) is by Os Draconis welding equipment (132), Os Draconis crawl elevator (112), rust cleaning pond (113), drying chamber (114), eliminate rust row hang (115), transhipment row hang (116), pour row hang (117), take frame row hang (118), transhipment conveyer frames (119) Constitute with return conveyer frames (120), one end of Os Draconis welding equipment (132) is provided with rust cleaning row and hangs (115), and rust cleaning row hangs (115) lower section is movably installed with Os Draconis crawl frame equipped with Os Draconis crawl elevator (112) on Os Draconis crawl elevator (112) (121), one end of Os Draconis crawl elevator (112) is disposed with rust cleaning pond (113) and drying chamber (114), drying chamber (114) One end be provided with transhipment conveyer frames (119), transport conveyer frames (119) one end above be provided with transhipment row hang (116);Transhipment Conveyer frames (119) other end termination is provided with to pour to go and hangs (117), and transhipment conveyer frames (119) side is provided with return conveyer frames (120), return conveyer frames (120) one end termination is provided with and takes frame row and hang (118), and return conveyer frames (120) other end termination leads to Cross transhipment track (125) and return transfer car(buggy) (126) is installed, set between Os Draconis crawl elevator (112) and transhipment track (125) It is equipped with cohesive frame (122), return conveyer frames(120)By return transfer car(buggy)(126)And cohesive frame(122)Lift with Os Draconis crawl Machine(112)Connection;Take frame row to hang(118)The return conveyer frames of lower section(120)Termination is provided with service sink(128), service sink (128)Side be provided with baster(129).
3. the process units of steam pressure sand aerated concrete sheet material according to claim 2, it is characterised in that:Described Os Draconis Welding equipment (132) is by wire rod support (1), guiding shunting frame (2), swage (3), cross bar bonding machine (4), guillotine (5), net Piece pulls machine (6), mesh sheet gripper(7)Connect welding machine with mesh sheet(8)Constitute;It is oriented to shunting frame(2)One end symmetry shape arrange There is wire rod support(1), it is oriented to shunting frame(2)The other end be provided with swage(3), swage(3)One end be provided with and cut Machine(5), swage(3)With guillotine(5)Between be provided with cross bar bonding machine(4), guillotine(5)One end be provided with mesh sheet drawing Take machine(6), mesh sheet pulls machine(6)Top is provided with mesh sheet gripper(7), mesh sheet gripper(7)The mesh sheet of lower section pulls machine(6) Termination side is provided with mesh sheet connection welding machine(8);
Described wire rod support(1)By base(12)And support plate(13)Constitute, base(12)On be movably installed with by rotating shaft Support plate(13), support plate(13)Centre be provided with the wire rod fix bar of taper(14);
Described guiding shunting frame(2)By guiding pole(9), mounting rod(10)Constitute with guide cylinder (11), mounting rod (10) Two ends are fixed with guiding pole (9), mounting rod(10)It is above interruption-like to be fixed with multiple guide cylinders(11), described guide cylinder (11)For cone;
Described swage(3)By alignment support(15), straightening-wheel installing plate(16)And straightening-wheel(17)Constitute, alignment support (15)It is upper that multiple straightening-wheel installing plates are installed in interval shape side by side(16), each straightening-wheel installing plate(16)Two ends be respectively provided with There is alignment guide plate(18), alignment guide plate(18)Between straightening-wheel installing plate(16)Above it is provided with the shape that misplaces up and down multiple Straightening-wheel(17);Described straightening-wheel installing plate(16)It is oblique to arrange;
Described alignment guide plate(18)On be respectively arranged with guide through hole;
Described cross bar bonding machine(4)By cross bar welder base(19), stretching and drawing mechanism, be oriented to delivery pipe(20), welding head (21)With cross bar storage architecture into cross bar welder base(19)Middle part be provided with welding head(21), welding head(21)One Stretching and drawing mechanism, stretching and drawing mechanism and welding head are provided with the base at end(21)Between cross bar welder base(19)On It is provided with multiple guiding delivery pipes(20);Welding head(21)Cross bar storage rack is provided with the base of the other end;
Described stretching and drawing mechanism is by stretching driving motor(22), stretching support(23), stretching compression cylinder(24), stretching master Moving gear(25)With stretching driven pulley(26)Constitute, stretch driving motor(22)Side be set side by side with multiple stretching supports (23), stretch support(23)It is upper to pass through to stretch power transmission shaft and multiple stretching driving gears are housed(25), stretch driving gear(25) The stretching support of top(23)It is upper to pass through to stretch compression cylinder(24)Installation axle is installed, equipped with stretching driven pulley in installation axle (26), stretch driven pulley(26)With stretching driving gear(25)Between arrange in correspondence shape, described stretching power transmission shaft is by passing Dynamic idle wheel and stretching driving motor(22)Connection;
Described cross bar storage rack is by hopper(27), feeding wheel(28)With splicing guided plate(29)Constitute, hopper(27)Bottom It is provided with feeding wheel(28), feeding wheel(28)Circumference on be evenly equipped with feeding groove, feeding wheel(28)Side be provided with splicing Guided plate(29), splicing guided plate(29)One end extend to welding head(21)Place;Described splicing guided plate(29)It is inclined Shape is arranged;
Described mesh sheet pulls machine(6)By pulling machine frame(31), pull bar(32), pull bar mounting rod(33), mesh sheet gripper shoe (34)With pull machine driving-chain(35)Constitute, pull machine frame(31)Middle part pull bar mounting rod is installed(33), pull bar Mounting rod(33)On be provided with slide rail, on slide rail pass through slide block(36)Pull bar is installed(32), one end of slide rail is by pulling electricity Machine is provided with transmission main wheel(37), the other end of slide rail is provided with transmission from wheel(38), it is driven main wheel(37), transmission from wheel(38) And slide block(36)Between by pulling machine driving-chain(35)Connection, pull bar(32)Termination drag hook is movably installed with by bearing pin (39), pull bar mounting rod(33)Both sides pull machine frame(31)On be symmetrically installed with mesh sheet gripper shoe(34);Described drag hook (39)Front end is provided with drag hook locating part;Described mesh sheet gripper shoe(34)Front end is domatic;
Described mesh sheet gripper(7)By gripper bracing frame(40), gripper slide rail(41), gripper lifting motor(42)、 Gripper electric rotating machine(43), crawl framework(44), gripper installation axle(45), gripper installing rack(46), gripper lifting Bar(47)With gripper conveyer chain(48)Constitute, gripper bracing frame(40)Top pass through gripper slide rail(41)Activity is installed There is gripper slide plate(49), gripper slide plate(49)Traction cylinder is fixed with the frame of side(50), draw cylinder (50) and lead to Cross piston rod to be connected with gripper slide plate (49);Gripper elevating lever (47), gripper liter are provided with gripper slide plate (49) The bottom of drop bar (47) is extended to below gripper slide plate (49), and driving rack (51) is fixed with gripper elevating lever (47), Gripper lifting motor (42), gripper lifting motor are fixed with the gripper slide plate (49) of gripper elevating lever (47) side (42) travelling gear is housed on power transmission shaft, travelling gear is connected with driving rack (51) engagement, gripper elevating lever (47) Bottom is fixed with gripper installing rack (46), and gripper installation axle (45), gripper are movably installed with gripper installing rack (46) Gripper electric rotating machine (43), gripper electric rotating machine (43) are fixed with the gripper installing rack (46) of installation axle (45) side It is connected with gripper installation axle (45), in gripper installation axle (45), is fixed with crawl framework (44), captures the bottom of framework (44) Portion both sides are provided with mesh sheet jaw (52) by jaw cylinder symmetry shape;The gripper bracing frame (40) of crawl framework (44) side On gripper conveyer chain (48) is installed;Shape is spaced on described gripper conveyer chain (48) mesh sheet hook (53) is installed.
4. the process units of steam pressure sand aerated concrete sheet material according to claim 2, it is characterised in that:Described Os Draconis Crawl elevator (112) is made up of lifting pedestal (54), lift strut (55), lift cylinder (56) and crane (57), is lifted The two ends of base (54) are symmetrically installed with lift strut (55), fill on the lifting pedestal (54) between the lift strut (55) at two ends There is lift cylinder (56), on the lift strut (55) above lift cylinder (56), liter is movably installed with by lifting frame sliding track (58) Drop frame (57), lift cylinder (56) are fixedly connected with the bottom of crane (57) by piston rod, the top peace of crane (57) Equipped with Os Draconis crawl frame sliding track (59);Block (60) is provided with the top of the lift strut (55) of described crane (57) side.
5. the process units of steam pressure sand aerated concrete sheet material according to claim 2, it is characterised in that:Described Os Draconis Crawl frame (121) is made up of transhipment installation frame (63), crawl drill rod (64), drill rod fixed plate (65) and installing plate (66);Turn The top both sides symmetry shape of fortune installation frame (63) is provided with hanger (67);The two bottom sides symmetry shape of transhipment installation frame (63) The spacing edge of a wing (68) is provided with, shape is spaced by fastening bolt on the transhipment installation frame (63) between the spacing edge of a wing (68) and is installed There are multiple installing plates (66);Shape is spaced on installing plate (66) and is provided with multiple installing holes, installing hole and pass through drill rod fixed plate (65) activity is fitted with multiple crawls drill rod (64);The top of described crawl drill rod (64) is provided with the assembling edge of a wing;Mount wing Crawl drill rod (64) side below edge is welded R shape active cards (69) that flexible steel wire bends.
6. the process units of steam pressure sand aerated concrete sheet material according to claim 2, it is characterised in that:Described rust cleaning Pond (113) is made up of casing (70), stirring motor (71) and stirring paddle (72), is contained by rust removing solution, casing in casing (70) (70) bead both sides are provided with track, are movably installed with rust cleaning slide plate (73) by track on casing (70), and eliminate rust slide plate (73) centre is provided with stirring motor (71), and the power transmission shaft of stirring motor (71) is extended in casing (70), extends to casing (70) stirring paddle (72) is housed on the power transmission shaft of the stirring motor (71) in, on the casing (70) at the track two ends, passes through motor Equipped with drive sprocket (74), it is connected by driving-chain (75) between drive sprocket (74) and rust cleaning slide plate (73).
7. the process units of steam pressure sand aerated concrete sheet material according to claim 1, it is characterised in that:The described demoulding Machine (107) by demoulding frame (85), demoulding coaster (86), lifting arm (87), jaw body (88), drive link (89), snap fit (90) and Drive cylinder (91) is constituted, and the top of demoulding frame (85) is provided with lifting arm (87) by demoulding coaster (86), lifting arm (87) Bottom is extended to below demoulding coaster (86), is extended to lifting arm (87) termination below demoulding coaster (86) and is installed by bearing pin There is jaw body (88), jaw body (88) is connected with lifting arm (87) by overturning cylinder (92);The two ends of jaw body (88) set respectively Draw-in groove (93) is equipped with, snap fit (90) is provided with by bearing pin in the jaw body (88) of draw-in groove (93) side, at the top of jaw body (88) Mounting seat is fixed with, drive cylinder (91) is housed in mounting seat, drive link (89), drive link below drive cylinder (91), is provided with(89) Two ends by bearing pin respectively with snap fit(90)It is flexibly connected;Drive cylinder(91)By contiguous block and drive link(89)It is fixed to connect Connect;The lifting arm(87)On be provided with lifter rack(94), lifting arm(87)Lift equipped with the demoulding on the demoulding coaster of side Motor(95), demoulding lifting motor(95)Power transmission shaft on be equipped with lifter wheel, lifter wheel and lifter rack(94)Engagement connects Connect.
8. the process units of steam pressure sand aerated concrete sheet material according to claim 3, it is characterised in that:Described oiling Device(129)By fuel tank(76), collect fuel tank(77), delivery pump(78), mounting seat(79), oiling cylinder(80), overflow pipe(81) And bearing(82)Constitute;Bearing(82)One end termination collection fuel tank is installed(77);Collect fuel tank(77)Side is provided with oil Case(76);Fuel tank(76)By oil pipe and delivery pump(78)With collection fuel tank(77)Connection;Oil guide groove is provided with bearing(83), Oil guide groove(83)With collection fuel tank(77)Connection;Oil guide groove(83)It is interior by mounting seat(79)Interval shape is provided with multiple overflow pipes (81), overflow pipe(81)It is upper that oiling cylinder made by sponge material is equipped with by bearing holder (housing, cover)(80);Each overflow pipe(81)Lead to respectively Cross oil transportation house steward(84)With fuel tank(76)Connection.
9. the process units of steam pressure sand aerated concrete sheet material according to claim 1, it is characterised in that:It is described to break point Machine(109)By breaking extension set frame(96), on break a point framework(97), under break a point framework(98)With framework lift cylinder(99)Constitute, Break extension set frame(96)On be movably installed with down by guided way and break a point framework(98), under break a point framework(98)On be movably installed with On break a point framework(97), under break a point framework(98)Two ends be symmetrically installed with and break a point lift cylinder(101), break a point lift cylinder (101)By piston rod with above break a point framework(97)Connection, breaks extension set frame(96)Top framework lift cylinder is installed (99), framework lift cylinder (99) be provided between a point framework (97) mast-up (102), framework lift cylinder with above breaking(99)With Mast-up(102)Connection, mast-up(102)A point framework is broken with by lifting rope(98)Connection.
10. the process units of steam pressure sand aerated concrete sheet material according to claim 9, it is characterised in that:Described is upper Break a point framework(97)Inner lower edge breaks a point framework with(98)Inner side top multiple break point is installed in symmetrical interval shape respectively Cylinder(103), break to be equipped with the piston rod of sub-cylinder and break a point plate(104).
CN201621111643.4U 2016-10-11 2016-10-11 A kind of process units of steam pressure sand aerated concrete sheet material Expired - Fee Related CN206066683U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106272945A (en) * 2016-10-11 2017-01-04 湖北楚峰建科集团荆州开元新材有限公司 A kind of process units of steam pressure sand aerated concrete sheet material
CN109760190A (en) * 2019-03-20 2019-05-17 宋玲芳 A kind of Preparation equipment of structural ceramics element embryo

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106272945A (en) * 2016-10-11 2017-01-04 湖北楚峰建科集团荆州开元新材有限公司 A kind of process units of steam pressure sand aerated concrete sheet material
CN106272945B (en) * 2016-10-11 2018-08-21 湖北楚峰建科集团荆州开元新材股份有限公司 A kind of process units of steam pressure sand aerated concrete plank
CN109760190A (en) * 2019-03-20 2019-05-17 宋玲芳 A kind of Preparation equipment of structural ceramics element embryo
CN109760190B (en) * 2019-03-20 2020-12-11 灵璧县浩翔信息科技有限公司 Preparation equipment of structure ceramic biscuit

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