CN106476133B - A kind of preparation method and device of steam pressure sand aerated concrete plate - Google Patents

A kind of preparation method and device of steam pressure sand aerated concrete plate Download PDF

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Publication number
CN106476133B
CN106476133B CN201610885741.1A CN201610885741A CN106476133B CN 106476133 B CN106476133 B CN 106476133B CN 201610885741 A CN201610885741 A CN 201610885741A CN 106476133 B CN106476133 B CN 106476133B
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CN
China
Prior art keywords
frame
plate
keel
gripper
crawl
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CN201610885741.1A
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Chinese (zh)
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CN106476133A (en
Inventor
孙春光
徐洋晨
胡蓉
詹中冰
周杰
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Hubei Chu Fengjian Science Group Jingzhou Kaiyuan New Materials Ltd By Share Ltd
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Hubei Chu Fengjian Science Group Jingzhou Kaiyuan New Materials Ltd By Share Ltd
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Priority to CN201610885741.1A priority Critical patent/CN106476133B/en
Publication of CN106476133A publication Critical patent/CN106476133A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0018—Separating articles from each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B28B23/024—Supporting means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382—Devices for treating, e.g. sanding
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/02—Iron or ferrous alloys
    • B23K2103/04—Steel or steel alloys
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40—Porous or lightweight materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The present invention relates to the preparation methods and device of a kind of steam pressure sand aerated concrete plate, belong to construction material production technical field.The present invention be using river sand, lime, cement, reclaimed materials, additive as raw material, by stirring, foaming and setting, demould, cut, steam pressure, break point, packaging process obtains steam pressure sand aerated concrete plate finished product.The present invention can effectively improve working efficiency and product quality, reduce labor intensity, solve existing steam pressure sand aerated concrete plate during the preparation process, not only large labor intensity, and labor efficiency is low, and the board quality consistency of preparation is poor, cannot fully meet the problem of market uses；There is positive dissemination to improving enterprise's productivity effect and product quality, reducing labor intensity.

Description

A kind of preparation method and device of steam pressure sand aerated concrete plate
Technical field
The present invention relates to the preparation methods and device of a kind of steam pressure sand aerated concrete plate, belong to construction material production technology Field.
Background technique
Basic raw material of the concrete slab as building trade, has a wide range of applications in field of civil engineering.Traditional Concrete slab（Prefabricated board）Be by cement concrete injection with keel mold in after, using oscillating column pump to cement concrete into Row vibration processing, and stood, can just be put into production use after demoulding processing.Have that the production cycle is long, manufacturing cost is high and The problem of structure bulky.Occurs a kind of steam pressure sand aerated concrete plate currently on the market（Foamed board）Not only solve tradition The above problem that cement concrete slab has；Also there is light, heat preservation, heat-insulated, sound insulation, antidetonation, fire prevention, can follow closely and easy construction The advantages of.Therefore steam pressure sand aerated concrete plate, which has, replaces conventional cement concrete slab basic as field of civil engineering The trend of raw material has the huge market demand potential.
But due to existing production technology and equipments reasons in structure, at present prepared by steam pressure sand aerated concrete plate Cheng Zhong needs a large amount of manual intervention, not only large labor intensity, and labor efficiency is low, simultaneously because steam pressure sand aerating at present is mixed The keel of concrete board material are the frame bodies as made of reinforcement welding；In the welding process due to keel, the welded stress of generation, It can be forced to generate deformation.And then make keel after concrete slab is made in package steam pressure sand aerated concrete layer through often there is intensity Uneven problem causes the board quality consistency of preparation poor, cannot fully meet the requirement that market uses.
Summary of the invention
It is an object of the invention to：Working efficiency and product quality can be effectively improved by providing one kind, reduce labor intensity, with Solve existing steam pressure sand aerated concrete plate during the preparation process, not only large labor intensity, and labor efficiency is low, and preparation Board quality consistency it is poor, cannot fully meet market using problem steam pressure sand aerated concrete plate preparation method and Device.
The technical scheme is that：
A kind of preparation method of steam pressure sand aerated concrete plate, it is characterised in that：It includes the following steps：
1）, first by following weight parts weigh raw material：
14 reclaimed materials of river sand 65 lime, 14 cement, 2 additive 5
River sand, lime, cement, reclaimed materials and quantitative water are added in stirred tank and stirring, to be prepared into premix, Mixing time is 10 minutes；
2）, after the completion of stirring in 10 minutes, additive is added in stirred tank, then proceedes to stirring 15-20 minutes；With system For at premix slurry；
3）, stirred tank premix slurry preparation while, wire rod reinforcing bar is straightened by keel welding equipment, is sheared, Welding sequence is prepared into the plate keel of frame body；
4）, the multiple plate keel being welded are placed in side by side below keel crawl elevator, between each plate keel Certain spacing is kept by the thickness requirement of design plate, then elevator is grabbed by keel and keel is driven to grab frame downlink, To make multiple plate keel be fixed on keel crawl frame,
5）, plate keel be fixed on keel crawl frame on after, by derust row hang to keel grab frame crawl, by plate Keel hanging by the immersion of rust removing solution in pond, the corrosion on plate keel surface is removed, plate keel exist in derusting pond The soaking time to derust in pond is 3-5 minutes；
6）, complete derusting after plate keel, again by derusting row hang together with keel crawl frame be integrally placed in drying Plate keel are dried in interior；Drying temperature is 45 DEG C, and the time is 3-5 minutes；Derusting row hangs keel crawl frame is whole It is resetted after being placed in drying room, to carry out subsequent work circulation；
7）, complete drying plate keel, by transport row hang together with keel grab frame be integrally placed on transmission frame, with It transmits it to steam pressure sand aerated concrete plate and pours station；Transhipment row resets after hanging the above-mentioned movement of completion, next to carry out Working cycles；
8）, when plate keel are transmitted to steam pressure sand aerated concrete plate by transmission frame pour station（That is, transmission frame is another One end end）When, the preparation of the interior premix slurry of stirred tank is completed, and pours in plate moulding box, is hung at this time by pouring row Keel crawl frame is placed on plate moulding box, support is formed to keel crawl frame by the upper edge hole of plate moulding box, is made simultaneously Plate keel are dipped in premix slurry, after the completion of above-mentioned work, are poured row and are hung and unclamp keel crawl frame uplink reset, to carry out down One working cycles；
9）, plate keel be dipped in premix slurry after plate moulding box sizing drying chamber is entered by moulding box ferry bus, in temperature For 45 DEG C, time be 150 minutes under conditions of foaming and setting；
10）, after the completion of foaming and setting, plate moulding box sends out sizing drying chamber again by moulding box ferry bus, then by taking Frame row hangs crawl keel crawl frame, keel crawl frame is separated in plate moulding box, due to the premix slurry in plate moulding box Solidification sizing, the plate keel premixed in slurry are solidified by package, during taking frame row to hang crawl keel crawl frame, keel The movable buckle on frame is grabbed, grasp force is less than the uplink power for much taking frame row to hang, therefore, in the uplink masterpiece for taking frame row to hang Under, the movable buckle on keel crawl frame is flicked to be separated with plate keel, is thus taken out keel crawl frame, the keel of taking-up Crawl frame with take frame row handling row to return transmission frame station；
11）, in return transmission frame station, after the cleaned case cleaning of keel crawl frame and baster oiling of taking-up, through returning Position transmission frame is transmitted to keel crawl elevator station, to carry out subsequent work circulation；
12）, take out keel crawl frame plate moulding box run under the action of moulding box ferry bus to demoulding station, by take off Mould machine completes demoulding；Plate moulding box after completing demoulding is transferred into mould oil spray station, sprays through mould oil spraying equipment After mould oil, return pours station in steam pressure sand aerated concrete plate, to carry out next pouring working cycles；
13）, complete the steam pressure sand aerated concrete plate blank of demoulding and cut station by being transported to and pass through guillotine point It is cut into the steam pressure sand aerated concrete plate semi-finished product of multiple design specifications；
14）, steam pressure sand aerated concrete plate semi-finished product are placed in still kettle, temperature be 190 DEG C, the time 12 Steam pressure is carried out under conditions of hour；
15）, after the completion of steam pressure, take out steam pressure sand aerated concrete plate semi-finished product, each steam pressure sand added by breaking extension set Gas concrete plate semi-finished product break point, to prevent its stick to each other, are then transported by transfer car(buggy) to multiple package position and are carried out Packaging, storage；, steam pressure sand aerated concrete plate finished product.
The keel welding equipment shunts frame, swage, cross bar bonding machine, guillotine, mesh sheet by wire rod bracket, guiding Pull machine, mesh sheet gripper connects welding machine composition with mesh sheet；One end symmetry shape that guiding shunts frame is provided with wire rod bracket, is oriented to The other end for shunting frame is provided with swage, and one end of swage is provided with guillotine, is provided between swage and guillotine Cross bar bonding machine, one end of guillotine are provided with mesh sheet and pull machine, and mesh sheet pulls and is provided with mesh sheet gripper above machine, and mesh sheet is grabbed It takes the mesh sheet below machine to pull the first side of generator terminal and is provided with mesh sheet connection welding machine.
The wire rod bracket is made of pedestal and support plate, is movably installed with support plate by shaft on pedestal, support The centre of disk is provided with the wire rod fixed link of taper.
The guiding shunts frame and is made of guiding strut, mounting rod and guide cylinder, and the both ends of mounting rod are fixed with guiding Strut, interruption-like on mounting rod to be fixed with multiple guide cylinders, the guide cylinder is cone.
The swage is made of alignment bracket, straightening-wheel mounting plate and straightening-wheel, is straightened on bracket in interval side by side Shape is equipped with multiple straightening-wheel mounting plates, and the both ends of each straightening-wheel mounting plate are respectively arranged with alignment guide plate, is straightened guide plate Between straightening-wheel mounting plate in up and down dislocation shape multiple straightening-wheels are installed.The straightening-wheel mounting plate is obliquely set It sets.Guide through hole is respectively arranged on the alignment guide plate.
The cross bar bonding machine is deposited by cross bar welder base, stretching and drawing mechanism, guiding delivery pipe, welding head and cross bar It stores up frame to constitute, the intermediate position of cross bar welder base is provided with welding head, is provided with stretching and drawing on the pedestal of welding head one end Mechanism is provided with multiple guiding delivery pipes on the bar welder base between stretching and drawing mechanism and welding head；The welding head other end Pedestal on be provided with cross bar storage rack.
The stretching and drawing mechanism by stretching driving motor, stretch bracket, stretch compression cylinder, stretch driving gear and It stretches driven wheel to constitute, the side for stretching driving motor is set side by side with multiple stretching brackets, stretches and passes on bracket by stretching Moving axis is stretched and is equipped on the stretching bracket above driving gear by stretching compression cylinder with equipped with multiple stretching driving gears Installation axle stretches driven wheel and stretches in the setting of corresponding shape between driving gear equipped with driven wheel is stretched in installation axle, described It stretches transmission shaft and is connect by transmission idle wheel with driving motor is stretched.
The cross bar storage rack is made of hopper, feeding wheel and splicing directing plate, and the bottom end of hopper is provided with feeding wheel, Feeding groove is evenly equipped on the circumference of feeding wheel, the side of feeding wheel is provided with splicing directing plate, and one end of splicing directing plate is prolonged It extends at welding head.
The splicing directing plate is obliquely arranged.
The mesh sheet pulls machine by pulling machine frame, pull rod, pull rod mounting rod, mesh sheet support plate and pulling machine transmission chain It constitutes, the intermediate position for pulling machine frame is equipped with pull rod mounting rod, sliding rail is provided on pull rod mounting rod, passes through cunning on sliding rail Block is equipped with pull rod, and one end of sliding rail is equipped with transmission main wheel by pulling motor, and the other end of sliding rail, which is equipped with, to be driven from wheel, Transmission main wheel, transmission are driven chain link by pulling machine between wheel and sliding block, and the end of pull rod is movably installed with by pin shaft Drag hook, pulling for pull rod mounting rod two sides are symmetrically installed with mesh sheet support plate on machine frame.
The drag hook front end is provided with drag hook locating part.
The mesh sheet support front edge of board is slope surface.
The mesh sheet gripper is by gripper support frame, gripper sliding rail, gripper lifting motor, gripper electric rotating Machine, crawl frame, gripper installation axle, gripper mounting rack, gripper elevating lever and gripper conveyer chain are constituted, gripper branch The top of support is movably installed with gripper slide plate by gripper sliding rail, is fixed with traction in the rack of gripper slide plate side Cylinder, traction cylinder are connect by piston rod with gripper slide plate；Gripper elevating lever, gripper are provided on gripper slide plate The bottom end of elevating lever extends to below gripper slide plate, is fixed with driving rack, gripper elevating lever one on gripper elevating lever It is fixed with gripper lifting motor on the gripper slide plate of side, transmission gear is housed on the transmission shaft of gripper lifting motor, is passed Moving gear engages connection with driving rack, and the bottom of gripper elevating lever is fixed with gripper mounting rack, lives on gripper mounting rack It is dynamic that gripper installation axle is installed, it is fixed with gripper rotating electric machine on the gripper mounting rack of gripper installation axle side, is grabbed It takes machine rotating electric machine and gripper that axis connection is installed, is fixed with crawl frame in gripper installation axle, grabs the bottom two of frame Side is equipped with mesh sheet clamping jaw by clamping jaw cylinder symmetry shape；It grabs and gripper biography is installed on the gripper support frame of frame side Send chain.
It is spaced shape on the gripper conveyer chain, mesh sheet hook is installed.
The keel crawl elevator is made of lifting pedestal, lift strut, lifting cylinder and crane, lifting pedestal Both ends be symmetrically installed with lift strut, lifting cylinder, lifting cylinder are housed on the lifting pedestal between the lift strut at both ends It is movably installed with crane by going up and down frame sliding track on the lift strut of top, lifting cylinder passes through the bottom of piston rod and crane Portion is fixedly connected, and keel crawl frame sliding track is equipped at the top of crane.
Block is provided at the top of the lift strut of the crane side.
The keel crawl frame is made of transhipment installation frame, crawl drill rod, drill rod fixed plate and mounting plate；Transhipment peace The top two sides symmetry shape of frame of framing up is provided with lifting lug；The two sides of the bottom symmetry shape of transhipment installation frame is provided with the limit edge of a wing, Multiple mounting plates are equipped with by fastening bolt interval shape on transhipment installation frame between the limit edge of a wing；Shape is spaced on mounting plate Multiple mounting holes are provided with, mounting hole is interior to be fitted with multiple crawl drill rods by drill rod fixed plate activity.
The top of the crawl drill rod is provided with the assembly edge of a wing；Crawl drill rod side below the assembly edge of a wing is welded and has bullet R shape active card made of property steel wire is bent.
The derusting pond is made of cabinet, stirring motor and agitating paddle, is contained in cabinet by rust removing solution, the bead of cabinet Two sides are provided with track, are movably installed with derusting slide plate by track on cabinet, and the centre for the slide plate that derusts is equipped with stirring motor, The transmission shaft of stirring motor extends in cabinet, extends to equipped with agitating paddle on the transmission shaft of the intracorporal stirring motor of case, described Drive sprocket is equipped with by motor on the cabinet at track both ends, passes through transmission chain link between drive sprocket and derusting slide plate.
The ingot stripper is made of demoulding frame, demoulding coaster, lifting arm, jaw body, drive rod, hook and drive cylinder, The top of demoulding frame is equipped with lifting arm by demoulding coaster, and the bottom end of lifting arm extends to below demoulding coaster, extends to de- Lifting arm end below mould coaster is equipped with jaw body by pin shaft, and jaw body is connect by overturning cylinder with lifting arm；Claw The both ends of body are respectively arranged with card slot, are equipped with hook by pin shaft in the jaw body of card slot side, are fixed at the top of jaw body Mounting base is equipped with drive cylinder in mounting base, is provided with drive rod below drive cylinder, the both ends of drive rod by pin shaft respectively with card It hooks and is flexibly connected；Drive cylinder is fixedly connected by link block with drive rod；It is provided with lifter rack on the lifting arm, goes up and down Equipped with demoulding lifting motor on the demoulding coaster of arm side, demould on the transmission shaft of lifting motor equipped with lifting gear, lifting tooth Wheel engages connection with lifter rack.
Baster is made of fuel tank, collection fuel tank, delivery pump, mounting base, oiling roller, overflow pipe and support；Support One end end is equipped with collection fuel tank；It collects fuel tank side and is provided with fuel tank；Fuel tank is by oil pipe and delivery pump and collects fuel tank Connection；Oil guide groove is provided on support, oil guide groove is connected to fuel tank is collected；It is equipped in oil guide groove by mounting base interval shape more A overflow pipe, on overflow pipe bearing holder (housing, cover) equipped with sponge material made of oiling roller；It is total that each overflow pipe passes through oil transportation respectively Pipe is connected to fuel tank.
It is described break extension set by break extension set rack, on break a point frame, under break point frame and frame lifting cylinder is constituted, break point Be movably installed with down in machine rack by guided way and break a point frame, under break to be movably installed on point frame and break a point frame, under break Divide the both ends of frame to be symmetrically installed with and break a point lifting cylinder, breaks point lifting cylinder and connect by piston rod with a point frame is above broken, broken Frame lifting cylinder is installed at the top of extension set rack, frame lifting cylinder and on break and be provided with mast-up, frame between point frame Frame lifting cylinder is connect with mast-up, and mast-up is broken a point frame by lifting rope under and connect.
Breaking point frame inner lower edge on described and breaking the inside top of point frame under is in that symmetrical interval shape is equipped with respectively It is multiple to break sub-cylinder, it breaks to be equipped on the piston rod of sub-cylinder and breaks scoreboard.
The beneficial effects of the present invention are：
The present invention can effectively improve working efficiency and product quality, reduce labor intensity, solve existing steam pressure sand aerating Concrete plate during the preparation process, not only large labor intensity, and labor efficiency is low, and preparation board quality consistency compared with Difference cannot fully meet the problem of market uses；To raising enterprise's productivity effect and product quality, and reduce labor intensity tool There is positive dissemination.
Detailed description of the invention
Fig. 1 is the overlooking structure diagram of keel welding equipment of the invention；
Fig. 2 is the structural schematic diagram of the wire rod bracket of keel welding equipment of the invention；
Fig. 3 is that the guiding of keel welding equipment of the invention shunts the structural schematic diagram of frame；
Fig. 4 is the side structure schematic view of the swage of keel welding equipment of the invention；
Fig. 5 is the schematic cross-sectional view of the cross bar bonding machine of keel welding equipment of the invention；
Fig. 6 is that the mesh sheet of keel welding equipment of the invention pulls the schematic cross-sectional view of machine；
Fig. 7 is the structural schematic diagram of the mesh sheet gripper of keel welding equipment of the invention；
Fig. 8 is the side structure schematic view of the mesh sheet gripper of keel welding equipment of the invention；
Fig. 9 is that keel of the invention grab elevator structure schematic diagram；
Figure 10 is the structural schematic diagram that keel of the invention grab frame；
Figure 11 is the overlooking structure diagram that keel of the invention grab frame；
Figure 12 is the structural schematic diagram for the R shape active card that keel of the present invention grab frame；
Figure 13 is the operation schematic diagram that keel of the present invention grab frame；
Figure 14 is the structural schematic diagram of derusting pond of the invention by cabinet；
Figure 15 is the structural schematic diagram of ingot stripper of the invention；
Figure 16 is the structural schematic diagram of the jaw body of ingot stripper of the present invention；
Figure 17 is the structural schematic diagram of oil brushing device of the present invention；
Figure 18 is the overlooking structure diagram of oil brushing device of the present invention；
Figure 19 is the structural schematic diagram that the present invention breaks extension set；
Figure 20 is the side structure schematic view that the present invention breaks extension set.
In figure：1, wire rod bracket, 2, guiding shunting frame, 3, swage, 4, cross bar bonding machine, 5, guillotine, 6, mesh sheet drawing Take machine, 7, mesh sheet gripper, 8, mesh sheet connection welding machine, 9, guiding strut, 10, mounting rod, 11, guide cylinder, 12, pedestal, 13, branch Support plate, 14, wire rod fixed link, 15, alignment bracket, 16, straightening-wheel mounting plate, 17, straightening-wheel, 18, alignment guide plate, 19, cross Bar welder base, 20, guiding delivery pipe, 21, welding head, 22, stretching driving motor, 23, stretching bracket, 24, stretching compression gas Cylinder, 25, stretching driving gear, 26, stretching driven wheel, 27, hopper, 28, feeding wheel, 29, splicing directing plate, 30, connection cross bar, 31, machine frame is pulled, 32, pull rod, 33, pull rod mounting rod, 34, mesh sheet support plate, 35, pull machine transmission chain, 36, sliding block, 37, Be driven main wheel, 38, transmission from wheel, 39, drag hook, 40, gripper support frame, 41, gripper sliding rail, 42, gripper lifting electricity Machine, 43, gripper rotating electric machine, 44, crawl frame, 45, gripper installation axle, 46, gripper mounting rack, 47, gripper liter Bar, 48, gripper conveyer chain, 49, gripper slide plate, 50, traction cylinder, 51, driving rack, 52, mesh sheet clamping jaw, 53, net drop Piece hook, 54, lifting pedestal, 55, lift strut, 56, lifting cylinder, 57, crane, 58, lifting frame sliding track, 59, keel grab Take frame sliding track, 60, block, 61, plate keel, 62, plate keel pedestal, 63, transhipment installation frame, 64, crawl drill rod, 65, Drill rod fixed plate, 66, mounting plate, 67, lifting lug, 68, the limit edge of a wing, 69, active card, 70, cabinet, 71, stirring motor, 72, stir Mix paddle, 73, derusting slide plate, 74, drive sprocket, 75, transmission chain, 76, fuel tank, 77, collection fuel tank, 78, delivery pump, 79, installation Seat, 80, oiling roller, 81, overflow pipe, 82, support, 83, oil guide groove, 84, oil transportation general pipeline, 85, demoulding frame, 86, demoulding coaster, 87, lifting arm, 88, jaw body, 89, drive rod, 90, hook, 91, drive cylinder, 92, overturning cylinder, 93, card slot, 94, lifting tooth Item, 95, demoulding lifting motor, 96, break extension set rack, 97, on break a point frame, 98, under break a point frame, 99, frame lifting cylinder, 100, guided way, 101, break a point lifting cylinder, 102, mast-up, 103, break sub-cylinder, 104, break scoreboard.
Specific embodiment
Raw material are weighed by following weight parts first：
14 reclaimed materials of river sand 65 lime, 14 cement, 2 additive 5
River sand, lime, cement, reclaimed materials and quantitative water are added in stirred tank and stirring, to be prepared into premix, Mixing time is 10 minutes.After the completion of stirring in 10 minutes, additive is added in stirred tank, then proceedes to 15-20 points of stirring Clock；To be prepared into premix slurry.
Wire rod reinforcing bar is straightened by keel welding equipment while premixing slurry preparation, shears, welds by stirred tank Process is prepared into the plate keel 61 of frame body.
Keel welding equipment shunts frame 2, swage 3, cross bar bonding machine 4, guillotine 5, mesh sheet by wire rod bracket 1, guiding Pull machine 6, mesh sheet gripper 7 connects the composition of welding machine 8 with mesh sheet.Guiding shunts frame 2 by guiding strut 9, mounting rod 10 and guiding Cylinder 11 is constituted, and the both ends of mounting rod 10, which are fixed with, is oriented to strut 9, interruption-like on mounting rod 10 to be fixed with multiple tubaeform lead To cylinder 1.One end symmetry shape that guiding shunts frame 2 is provided with wire rod bracket 1.Wire rod bracket 1 is made of pedestal 12 and support plate 13, Support plate 13 is movably installed with by shaft on pedestal 12, the centre of support plate 13 is provided with the wire rod fixed link of taper 14.Wire rod bracket 1 is used for the placement of wire rod reinforcing bar to be straightened, and the effect of guiding shunting frame 2 is the process in wire rod reinforcement metal straightening In separated in an orderly manner, to avoid mutual winding.
The other end that guiding shunts frame 2 is provided with swage 3.Swage 3 is by alignment bracket 15,16 and of straightening-wheel mounting plate Straightening-wheel 17 is constituted, and is straightened on bracket 15 and is equipped with multiple straightening-wheel mounting plates 16 being obliquely installed, each school in interval shape side by side The both ends of through ship mounting plate 16 are respectively arranged with alignment guide plate 18, are straightened on guide plate 18 and are respectively arranged with guide through hole.School Multiple straightening-wheels 17 are installed in dislocation shape up and down on straightening-wheel mounting plate 16 between straight guide plate 18.The circumference of straightening-wheel 17 On be provided with steel bar groove.Swage 3 work when, wire rod reinforcing bar to be straightened by being passed through between the straightening-wheel 17 for the shape that misplaces up and down, And each straightening-wheel 17 is driven to rotate, so that curved reinforcing bar straightening is gradually achieved in the purpose of reinforcing bar alignment.
One end of swage 3 is provided with guillotine 5, and cross bar bonding machine 4 is provided between swage 3 and guillotine 5.Cross bar Bonding machine 4 is by cross bar welder base 19, stretching and drawing mechanism, guiding delivery pipe 20, welding head 21 and cross bar storage architecture at horizontal The intermediate position of bar welder base 19 is provided with welding head 21, is provided with stretching and drawing mechanism on the pedestal of 21 one end of welding head.
Stretching and drawing mechanism is by stretching driving motor 22, stretching bracket 23, stretching compression cylinder 24, stretching driving gear 25 It is constituted with driven wheel 26 is stretched, the side for stretching driving motor 22 is set side by side with multiple stretching brackets 23, each to stretch bracket 23 It is upper that stretching driving gear 25 is housed by stretching transmission shaft, it stretches transmission shaft and is connected by transmission idle wheel and stretching driving motor 22 It connects.It stretches and installation axle, installation axle is installed by multiple stretching compression cylinders 24 on the stretching bracket 23 of 25 top of driving gear It is upper that multiple stretching driven wheels 26 are housed, it stretches and is arranged between driven wheel 26 and stretching driving gear 25 in corresponding shape.
Multiple guiding delivery pipes 20 are provided on bar welder base between stretching and drawing mechanism and welding head 21；Welding head Cross bar storage rack is provided on the pedestal of 21 other ends.Cross bar storage rack is by 29 structure of hopper 27, feeding wheel 28 and splicing directing plate At the bottom end of hopper 27 is provided with feeding wheel 28, and feeding groove, an inclination of feeding wheel 28 are evenly equipped on the circumference of feeding wheel 28 Ramp-like to be provided with splicing directing plate 29, one end of splicing directing plate 29 extends at welding head 21.
The effect of cross bar bonding machine 4 is that the more reinforcing bars that will be straightened pass through the connection mutual lateral connection of cross bar 30（Weldering It connects）, the stretching and drawing mechanism of cross bar bonding machine 4 can provide one to the reinforcing bar to be straightened of its front end and power is straightened, and to thereafter The reinforcing bar at end provides a push power.When cross bar bonding machine 4 works, connection cross bar 30 is placed in hopper 27 first, Under the action of feeding wheel 28, connection cross bar 30 is removed and is rolled by splicing directing plate 29 to welding head 21, then passes through Welding head 21 completes the preliminary welding of mesh sheet, during this, due to being evenly equipped with feeding groove on the circumference of feeding wheel 28, Connection cross bar 30 can be equidistantly placed.
When the mesh sheet for completing tentatively to weld is run to guillotine 5, guillotine 5 is acted, and is thus cut by design requirement The consistent mesh sheet finished product of length.
One end of guillotine 5 is provided with mesh sheet and pulls machine 6.Mesh sheet pulls machine 6 by pulling machine frame 31, pull rod 32, pull rod Mounting rod 33, mesh sheet support plate 34 and pull machine transmission chain 35 composition, pull machine frame 31 intermediate position be equipped with pull rod pacify Bar 33 is filled, sliding rail is provided on pull rod mounting rod 33, passes through sliding block 36 on sliding rail and pull rod 32 is installed, one end of sliding rail passes through drawing Take motor that transmission main wheel 37 is installed, the other end of sliding rail, which is equipped with, to be driven from wheel 38, and transmission main wheel 37, transmission from wheel 38 and are slided It is connected between block 36 by pulling machine transmission chain 35, the end of pull rod 32 is movably installed with drag hook 39 by pin shaft, before drag hook 39 End is provided with drag hook locating part.Pulling for 33 two sides of pull rod mounting rod is symmetrically installed with mesh sheet support plate 34 on machine frame 1；Mesh sheet 34 front end of support plate is slope surface.When work, since the mesh sheet finished product for completing to cut has lost forward power, pulling at this time Under the positive and negative rotation effect of motor, transmission main wheel 37 can be transported back and forth on the slide rail by pulling machine transmission chain 35 with movable slider 36 It is dynamic, and then 32 stretching motion of pull rod can be driven, pull rod 32 contacts during protracting with mesh sheet finished product, since the end of pull rod 32 is logical It crosses pin shaft and is movably installed with drag hook 39,39 front end of drag hook is provided with drag hook locating part, so that drag hook 39 can only be counter-clockwise around pin shaft Rotation, when 39 contact screen of drag hook, drag hook 39 is around pin shaft counterclockwise under the barrier effect of mesh sheet, with pull rod 32 Continue to protract, mesh sheet eliminates the barrier effect of drag hook 39, and drag hook 39 resets under own wt effect, to form mesh sheet It hooks, and then makes mesh sheet with the retraction of pull rod 32 and move ahead, and be placed in mesh sheet support plate 34, thus complete the drawing of mesh sheet It takes.
Mesh sheet, which pulls, is provided with mesh sheet gripper 7 above machine 6.Mesh sheet gripper 7 is sliding by gripper support frame 40, gripper Rail 41, gripper lifting motor 42, gripper rotating electric machine 43, crawl frame 44, gripper installation axle 45, gripper mounting rack 46, gripper elevating lever 47 and gripper conveyer chain 48 are constituted, and the top of gripper support frame 40 is living by gripper sliding rail 41 It is dynamic that gripper slide plate 49 is installed, traction cylinder 50 is fixed in the rack of 49 side of gripper slide plate, traction cylinder 50 passes through Piston rod is connect with gripper slide plate 49；Gripper elevating lever 47 is provided on gripper slide plate 49, gripper elevating lever 47 Bottom end extends to 49 lower section of gripper slide plate, is fixed with driving rack 51, gripper elevating lever 47 1 on gripper elevating lever 47 It is fixed with gripper lifting motor 42 on the gripper slide plate 49 of side, driving cog is housed on the transmission shaft of gripper lifting motor 42 Wheel, transmission gear engage connection with driving rack 51, and the bottom of gripper elevating lever 47 is fixed with gripper mounting rack 46, gripper It is movably installed with gripper installation axle 45 on mounting rack 46, is fixed on the gripper mounting rack 46 of 45 side of gripper installation axle Gripper rotating electric machine 43, gripper rotating electric machine 43 are connect with gripper installation axle 45, are fixed in gripper installation axle 45 Frame 44 is grabbed, the two sides of the bottom of crawl frame 44 are equipped with mesh sheet clamping jaw 52 by clamping jaw cylinder symmetry shape；Grab frame 44 Gripper conveyer chain 48 is installed on the gripper support frame 40 of side；It is spaced shape on gripper conveyer chain 48, mesh sheet extension is installed Hook 53.When mesh sheet pulls the work of machine 6,47 downlink of gripper elevating lever is driven under the action of gripper lifting motor 42, thus Contact the mesh sheet clamping jaw 52 for grabbing 44 bottom of frame with the mesh sheet being horizontally arranged in mesh sheet support plate 34；And pass through clamping jaw cylinder The movement of mesh sheet clamping jaw 52 is driven to clamp mesh sheet, subsequent gripper lifting motor 42 drives 47 uplink of gripper elevating lever, makes net Piece is detached from mesh sheet support plate 34.After 47 uplink of gripper elevating lever certain height, gripper rotating electric machine 43 is acted, thus It drives crawl frame 44 to do 90 degree of rotation by gripper installation axle 45, thus makes horizontal positioned mesh sheet in longitudinal perpendicular. After the completion of above-mentioned movement, traction cylinder 50 drives gripper slide plate 49 mobile to 48 direction of gripper conveyer chain, when in longitudinal straight When vertical mesh sheet and mesh sheet hook 53 contact, clamping jaw cylinder drive mesh sheet clamping jaw 52 acts again unclamps mesh sheet, thus by net Piece is hooked on mesh sheet hook 53, and each action component resets at this time, is recycled with entering subsequent work.Mesh sheet is hooked on mesh sheet hook After on 53, gripper conveyer chain 48 is acted, and thus transmits mesh sheet to next station.
The mesh sheet of 7 lower section of mesh sheet gripper pulls 6 end side of machine and is provided with mesh sheet connection welding machine 8.When mesh sheet gripper 7 When mesh sheet is sent to mesh sheet connection 8 station of welding machine, by manually mesh sheet is removed, and the requirement by plate keel to mesh sheet quantity It is placed into being welded on frame for mesh sheet connection welding machine 8 one by one, mesh sheet is welded into plate dragon from there through mesh sheet connection welding machine 8 Bone 61（Referring to Figure of description 1-8）.
The multiple plate keel 61 being welded are placed in the plate keel pedestal 62 below keel crawl elevator side by side On, certain spacing is kept by the thickness requirement of design plate between each plate keel, then grabs elevator belts by keel Dynamic keel grab frame downlink, so that multiple plate keel be made to be fixed on keel crawl frame.Keel grab elevator by going up and down bottom Seat 54, lift strut 55, lifting cylinder 56 and crane 57 are constituted, and the both ends of lifting pedestal 54 are symmetrically installed with lift strut 55, lifting cylinder 56, the lift strut 55 of 56 top of lifting cylinder are housed on the lifting pedestal 54 between both ends lift strut 55 Upper to be movably installed with crane 57 by going up and down frame sliding track 58, lifting cylinder 56 is fixed by the bottom of piston rod and crane 57 Connection, the top of crane 57 are equipped with keel crawl frame sliding track 59；It is provided at the top of the lift strut 55 of 57 side of crane Block 60（Referring to Figure of description 9）.Since recycling transmission line and ground have certain drop, keel grab the work of elevator With being to remove the keel crawl frame recycled on transmission line, and during downlink, the plate on plate keel pedestal 62 is grabbed Material keel 61.The effect of block 60 is to erect a position-limiting action to keel crawl.
Keel grab frame and are made of transhipment installation frame 63, crawl drill rod 64, drill rod fixed plate 65 and mounting plate 66；Transhipment The top two sides symmetry shape of installation frame 63 is provided with lifting lug 67；The two sides of the bottom symmetry shape setting for transporting installation frame 63 is limited The position edge of a wing 68 limits and is equipped with multiple mounting plates by fastening bolt interval shape on the transhipment installation frame 63 between the edge of a wing 68 66；It is spaced shape on mounting plate 66 and is provided with multiple mounting holes, mounting hole is interior to be fitted with multiple grab by 65 activity of drill rod fixed plate Take drill rod 64.The top of crawl drill rod 64 is provided with the assembly edge of a wing；64 side of crawl drill rod below the assembly edge of a wing is welded and has bullet R shape active card 69 made of property steel wire is bent.
In use, the keel grab frame with crawl elevator downlink, in this course, when crawl drill rod 64 on activity When card 69 is contacted with the plate keel 61 on keel pedestal 62, since extruding force of the plate keel 61 to active card 69 is greater than activity Elastic deformation will occur outward under the extruding of plate keel 61 for the elastic deformation power of card 69, active card 69, and finally by plate Material keel 61 block.It is achieved in crawl of the keel crawl frame to plate keel 61（Referring to Figure of description 10-13）.
After plate keel 61 are fixed on keel crawl frame, the crawl that keel are grabbed with frame is hung by the row that derusts, by plate 61 hanging of keel, by the immersion of rust removing solution in pond, the corrosion on 61 surface of plate keel is removed in derusting pond, plate dragon Soaking time of the bone 61 in derusting pond is 3-5 minutes.Derusting pond is made of cabinet 70, stirring motor 71 and agitating paddle 72, case It is contained in body 70 by rust removing solution, the bead two sides of cabinet 70 are provided with track, are movably installed with derusting by track on cabinet and slide The centre of plate 73, derusting slide plate 73 is equipped with stirring motor 71, and the transmission shaft of stirring motor 71 is extended in cabinet 70, extended to Agitating paddle 72 is housed on the transmission shaft of the stirring motor 71 in cabinet 70, is equipped with and is driven by motor on the cabinet 70 at track both ends Sprocket wheel 74 is connected between drive sprocket 74 and derusting slide plate 73 by transmission chain 75；In the work of drive sprocket 74 and transmission chain 75 Under, derusting slide plate 73 can drive stirring motor 71 and agitating paddle 72 to move left and right in cabinet 70, and then can be to rust removing solution in pond It is sufficiently stirred, to prevent its precipitating.
Plate keel 61 after completing derusting hang again by derusting row and are integrally placed in drying room together with keel crawl frame It is interior, plate keel 61 are dried；Drying temperature is 45 DEG C, and the time is 3-5 minutes；Derusting row hangs keel crawl frame is whole It is resetted after being placed in drying room, to carry out subsequent work circulation.
The plate keel 61 of completion drying are integrally placed on transmission frame by transporting to go to hang together with keel crawl frame, will It is transmitted to steam pressure sand aerated concrete plate and pours station；Reset progress subsequent work follows after transhipment row hangs the above-mentioned movement of completion Ring.
Station is poured when plate keel 61 are transmitted to steam pressure sand aerated concrete plate by transmission frame（That is, transmission frame is another One end end）When, the preparation of the interior premix slurry of stirred tank is completed, and pours in plate moulding box, is hung at this time by pouring row Keel crawl frame is placed on plate moulding box, support is formed to keel crawl frame by the upper edge hole of plate moulding box, is made simultaneously Plate keel 61 are dipped in premix slurry, after the completion of above-mentioned work, are poured row and are hung and unclamp keel crawl frame uplink reset.
The plate moulding box that plate keel 61 are dipped in after premixing slurry enters sizing drying chamber by moulding box ferry bus, is in temperature 45 DEG C, the time be 150 minutes under conditions of foaming and setting.After the completion of foaming and setting, plate moulding box is again by moulding box ferry bus Sizing drying chamber is sent out, then grabs frame by taking frame row to hang crawl keel, keel crawl frame is separated in plate moulding box, due to Premix slurry in plate moulding box has solidified sizing, and the plate keel premixed in slurry are solidified by package, and frame row is taken to hang crawl During keel grab frame, keel grab the active card 69 on frame, and holding power is far smaller than the uplink power for taking frame row to hang, because This, under the uplink power effect for taking frame row to hang, the active card 69 on keel crawl frame is flicked to be separated with plate keel 61, thus will Keel grab frame and take out, the keel of taking-up crawl frame with take frame row handling row to return transmission frame station.
After return transmission frame station, the cleaned case cleaning of keel crawl frame and baster oiling of taking-up, passed through return Defeated frame is transmitted to keel crawl elevator station, to carry out subsequent work circulation.Baster by fuel tank 76, collect fuel tank 77, defeated Pump 78, mounting base 79, oiling roller 80, overflow pipe 81 and support 82 is sent to constitute；One end end of support 82 is equipped with collection oil Case 77；It collects 77 side of fuel tank and is provided with fuel tank 76；Fuel tank 76 is connected to by oil pipe and delivery pump 78 with fuel tank 77 is collected；Support Oil guide groove 83 is provided on 82, oil guide groove 83 is connected to fuel tank 77 is collected；Shape installation is spaced by mounting base 79 in oil guide groove 83 Have multiple overflow pipes 81, on overflow pipe 81 bearing holder (housing, cover) equipped with sponge material made of oiling roller 80；Each overflow pipe 81 divides Not Tong Guo oil transportation general pipeline 84 be connected to fuel tank 76（Referring to Figure of description 17-18）.The baster is installed on when working in return When the intermediate position of transmission frame, keel grab frame and run with return transmission frame, the effect of oil liquid in fuel tank 76 in self gravity Under, it is flowed into overflow pipe 81 by oil transportation general pipeline 5；Oil liquid can overflow after filling overflow pipe 81 from the top of overflow pipe 81. Oil liquid a part of spilling will from top to bottom infiltrate oiling roller 80, and another part is flowed by the way that oiling roller is after 80s through oil guide groove 83 Enter into collection fuel tank 77.After the oil liquid in collection fuel tank 77 is in certain liquid level, control system starts delivery pump 78, will receive Oil liquid in oil sump tank 77 is delivered in fuel tank 76, after collecting the oil liquid in fuel tank 77 lower than certain liquid level, delivery pump 78 It shuts down.Keel grab frame in return transmission frame operational process, and keel grab each crawl drill rod 64 on frame and roll from oiling It is passed through between cylinder 80, crawl drill rod 64 will squeeze oiling roller 80 and drive its rotation during this；Oiling roller 80 exists The oiling work of drill rod is completed in rotation process, the oiling purpose of crawl drill rod 64 is easy for extracting out out of plate moulding box；Keel Crawl frame is run with return transmission frame to keel crawl elevator station, can carry out the crawl work of next plate keel 61 Make.
The plate moulding box for taking out keel crawl frame is run under the action of moulding box ferry bus to demoulding station, passes through ingot stripper Complete demoulding.Ingot stripper is by demoulding frame 85, demoulding coaster 86, lifting arm 87, jaw body 88, drive rod 89, hook 90 and transmission Cylinder 91 is constituted, and the top of demoulding frame 85 is equipped with lifting arm 87 by demoulding coaster 86, and the bottom end of lifting arm 87 extends to demoulding 86 lower section of coaster, 87 end of lifting arm for extending to 86 lower section of demoulding coaster are equipped with jaw body 88, jaw body 88 by pin shaft One end is connect by overturning cylinder 92 with lifting arm 87；The both ends of jaw body 88 are respectively arranged with card slot 93, the card of 93 side of card slot Hook 90 is equipped with by pin shaft on corpus unguis 88, mounting base is fixed at the top of jaw body 88, drive cylinder 91 is housed in mounting base, is passed Drive rod 89 is provided with below dynamic cylinder 91, the both ends of drive rod 89 are flexibly connected with hook 90 respectively by pin shaft；Drive cylinder 91 It is fixedly connected by link block with drive rod 89.Lifter rack 94 is provided on lifting arm 87, the demoulding of 87 side of lifting arm is sliding Equipped with demoulding lifting motor 95 on vehicle 86, demoulds and lifting gear is housed on the transmission shaft of lifting motor 95, lifting gear and lifting The engagement connection of rack gear 94（Referring to Figure of description 15-16）.In the ingot stripper course of work, work of the jaw body 88 in lifting arm 87 With downlink, so that the shaft on plate moulding box be made to can smoothly enter into card slot 93.When the shaft on plate moulding box can smoothly enter into After in card slot 93, drive cylinder 91 is acted, so that driving the rotation of hook 90 thus by drive rod 89 will turn on plate moulding box Axle envelope is got lodged in card slot 93, realizes the secured crawl to plate moulding box shaft.After the completion of above-mentioned movement, lifting arm 87 drives plate Moulding box goes upward to certain altitude, overturns cylinder 92 at this time and acts, and drives plate moulding box by the rotation of an angle of 90 degrees degree, during this；By In hook 90 by the cooperation with card slot 93, held tight is formed to the shaft of plate moulding box, therefore make it in switching process It can even running.After the completion of plate moulding box is by the rotation of an angle of 90 degrees degree, lifting arm 87 drives plate moulding box downlink and places it in On cutting car dismantling demoulding can be carried out to it.
Plate moulding box after completing demoulding is transferred into mould oil spray station, sprays mould oil through mould oil spraying equipment Afterwards, it is repositioned to steam pressure sand aerated concrete plate and pours station, to carry out next pouring working cycles.
The steam pressure sand aerated concrete plate blank for completing demoulding is transported to by cutting car to be cut station and passes through guillotine It is divided into the steam pressure sand aerated concrete plate semi-finished product of multiple design specifications.（Steam pressure sand aerated concrete plate base before demoulding Plate keel 61 in material are in longitudinal perpendicular shape, and plate moulding box is rotated by an angle of 90 degrees degree in knockout course, so that steam pressure sand be made to add Plate keel 61 in gas concrete plate embryo material are horizontal, in order to which guillotine level is cut.）
Steam pressure sand aerated concrete plate semi-finished product are placed in still kettle, temperature is 190 DEG C, the time is 12 hours Under conditions of carry out steam pressure；After the completion of steam pressure, steam pressure sand aerated concrete plate semi-finished product, during steam pressure, pole are taken out The stick to each other between plate semi-finished product is easily caused, so that board quality is influenced, therefore, it is necessary to by breaking extension set to each steam pressure sand Air entrained concrete plate semi-finished product break point, to prevent its stick to each other.
Break extension set by break extension set rack 96, on break point frame 97, under break point frame 98 and frame lifting cylinder 99 is constituted, break Be movably installed with down by guided way 100 in extension set rack 96 and break point frame 98, under break to be movably installed with down on point frame 98 and break Point frame 97, under break the both ends of point frame 98 and be symmetrically installed with and break point lifting cylinder 101, break point lifting cylinder 101 and pass through piston Bar is connect with point frame 97 is above broken, and the top for breaking extension set rack 96 is equipped with frame lifting cylinder 99, frame lifting cylinder 99 with On break and be provided with mast-up 102 between point frame 97, frame lifting cylinder 99 is connect with mast-up 102, and mast-up 102 is by hanging Dress rope is broken point frame 98 under and is connect.On break 97 inner lower edge of point frame and under to break the inside top of point frame 98 be in pair respectively Claim interval shape be equipped with it is multiple break sub-cylinder 103, break on 103 pairs of sub-cylinder of piston rod equipped with breaking scoreboard 104（Referring to specification Attached drawing 19-20）.When breaking extension set work, broken under 98 entirety of point frame under by breaking point frame 97 in the drive of frame lifting cylinder 99 Row simultaneously integrally frames concrete plate semi-finished product, under break and break the movement of sub-cylinder 103 for the coagulation of lowermost end on point frame 98 Native plate semi-finished product are clamped, then on break on point frame 97 break the movement of sub-cylinder 103 by upper one layer of concrete plate half at Product are clamped, and are broken the movement of point lifting cylinder 101, are broken 97 uplink of point frame in drive, so recycle, are achieved in concrete plate half Separation between finished product.It is transported by transfer car(buggy) to multiple package position after the completion of breaking point and is packed, is put in storage；, steam pressure sand aerating Concrete plate finished product.
The present invention can effectively improve working efficiency and product quality, reduce labor intensity, solve existing steam pressure sand aerating Concrete plate during the preparation process, not only large labor intensity, and labor efficiency is low, and preparation board quality consistency compared with Difference cannot fully meet the problem of market uses；There is product to improving enterprise's productivity effect and product quality, reducing labor intensity The dissemination of pole.

Claims (9)

1. a kind of preparation method of steam pressure sand aerated concrete plate, it is characterised in that：It includes the following steps：
1）, first by following weight parts weigh raw material：
14 reclaimed materials of river sand 65 lime, 14 cement, 2 additive 5
River sand, lime, cement, reclaimed materials and quantitative water are added in stirred tank and stirring, to be prepared into premix, stirring Time is 10 minutes,
2）, after the completion of stirring in 10 minutes, additive is added in stirred tank, then proceedes to stirring 15-20 minutes；To be prepared into Premix slurry；
3）, stirred tank premix slurry preparation while, wire rod reinforcing bar is straightened by keel welding equipment, shears, weld Process is prepared into the plate keel of frame body（61）；
4）, multiple plate keel for will being welded（61）It is placed in below keel crawl elevator side by side, each plate keel（61） Between by design plate thickness requirement keep certain spacing, then by keel grab elevator drive keel crawl frame under Row, to make multiple plate keel（61）It is fixed on keel crawl frame,
5）, plate keel（61）After being fixed on keel crawl frame, the crawl that keel are grabbed with frame is hung by the row that derusts, by plate Keel（61）Hanging in derusting pond in, by the immersion of rust removing solution in pond, by plate keel（61）The corrosion on surface removes, plate Material keel（61）Soaking time in derusting pond is 3-5 minutes；
6）, complete derusting after plate keel（61）It is hung again by derusting row and is integrally placed in drying room together with keel crawl frame It is interior, by plate keel（61）Drying；Drying temperature is 45 DEG C, and the time is 3-5 minutes；Derusting row hangs keel crawl frame is whole Body resets after being placed in drying room, to carry out subsequent work circulation；
7）, complete drying plate keel（61）It is integrally placed on transmission frame by transporting to go to hang together with keel crawl frame, with It transmits it to steam pressure sand aerated concrete plate and pours station；Transhipment row resets after hanging the above-mentioned movement of completion, next to carry out Working cycles；
8）, when plate keel（61）When being transmitted to steam pressure sand aerated concrete plate by transmission frame and pouring station, in stirred tank The preparation of premix slurry is completed, and pours in plate moulding box, and keel crawl frame is placed in plate by pouring to go to hang at this time On material moulding box, support is formed to keel crawl frame by the upper edge hole of plate moulding box, while making plate keel（61）It is dipped in premix In slurry, after the completion of above-mentioned work, pours row and hang and unclamp keel crawl frame uplink reset, to carry out subsequent work circulation；
9）, plate keel（61）Plate moulding box after being dipped in premix slurry enters sizing drying chamber by moulding box ferry bus, in temperature For 45 DEG C, time be 150 minutes under conditions of foaming and setting；
10）, after the completion of foaming and setting, plate moulding box sends out sizing drying chamber again by moulding box ferry bus, then by taking frame row Crawl keel crawl frame is hung, keel crawl frame is separated in plate moulding box, since the premix slurry in plate moulding box has solidified Sizing premixes the plate keel in slurry（61）It is solidified by package, during taking frame row to hang crawl keel crawl frame, keel The movable buckle on frame is grabbed, grasp force is less than the uplink power for much taking frame row to hang, therefore, in the uplink masterpiece for taking frame row to hang Under, the movable buckle on keel crawl frame is flicked and plate keel（61）Thus separation takes out keel crawl frame, taking-up Keel grab frame with take frame row handling row to return transmission frame station；
11）, in return transmission frame station, after the cleaned case cleaning of keel crawl frame and baster oiling of taking-up, passed through return Defeated frame is transmitted to keel crawl elevator station, to carry out subsequent work circulation；
12）, take out keel crawl frame plate moulding box run under the action of moulding box ferry bus to demoulding station, pass through ingot stripper Complete demoulding；Plate moulding box after completing demoulding is transferred into mould oil spray station, sprays and demoulds through mould oil spraying equipment After oil, return pours station in steam pressure sand aerated concrete plate, to carry out next pouring working cycles；
13）, the steam pressure sand aerated concrete plate blank of completing demoulding cuts station and is divided by guillotine by being transported to The steam pressure sand aerated concrete plate semi-finished product of multiple design specifications,
14）, steam pressure sand aerated concrete plate semi-finished product are placed in still kettle, temperature is 190 DEG C, the time is 12 hours Under conditions of carry out steam pressure；
15）, after the completion of steam pressure, take out steam pressure sand aerated concrete plate semi-finished product, it is mixed to each steam pressure sand aerating by breaking extension set Concrete board material semi-finished product break point, to prevent its stick to each other, then transported by transfer car(buggy) to multiple package position packed, Storage；, steam pressure sand aerated concrete plate finished product.
2. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 3） The keel welding equipment is by wire rod bracket（1）, guiding shunt frame（2）, swage（3）, cross bar bonding machine（4）, guillotine （5）, mesh sheet pull machine（6）, mesh sheet gripper（7）Welding machine is connected with mesh sheet（8）It constitutes；Guiding shunts frame（2）One end it is symmetrical Shape is provided with wire rod bracket（1）, guiding shunting frame（2）The other end be provided with swage（3）, swage（3）One end setting There is guillotine（5）, swage（3）With guillotine（5）Between be provided with cross bar bonding machine（4）, guillotine（5）One end be provided with Mesh sheet pulls machine（6）, mesh sheet pulls machine（6）Top is provided with mesh sheet gripper（7）, mesh sheet gripper（7）The mesh sheet of lower section is drawn Take machine（6）End side is provided with mesh sheet connection welding machine（8）；
The wire rod bracket（1）By pedestal（12）And support plate（13）It constitutes, pedestal（12）On be movably installed with by shaft Support plate（13）, support plate（13）Centre be provided with the wire rod fixed link of taper（14）；
The guiding shunts frame（2）By guiding strut（9）, mounting rod（10）And guide cylinder（11）It constitutes, mounting rod（10）'s Both ends are fixed with guiding strut（9）, mounting rod（10）It is above interruption-like to be fixed with multiple guide cylinders（11）, the guide cylinder （11）For cone；
The swage（3）By alignment bracket, straightening-wheel mounting plate（16）And straightening-wheel（17）It constitutes, is straightened bracket（15）On Multiple straightening-wheel mounting plates are installed in interval shape arranged side by side（16）, each straightening-wheel mounting plate（16）Both ends be respectively arranged with alignment Guide plate（18）, it is straightened guide plate（18）Between straightening-wheel mounting plate（16）It is upper that multiple straightening-wheels are installed in dislocation shape up and down （17）；
The straightening-wheel mounting plate（16）Oblique setting；
The alignment guide plate（18）On be respectively arranged with guide through hole；
The cross bar bonding machine（4）By cross bar welder base（19）, stretching and drawing mechanism, guiding delivery pipe（20）, welding head （21）With cross bar storage architecture at cross bar welder base（19）Intermediate position be provided with welding head（21）, welding head（21）One Stretching and drawing mechanism, stretching and drawing mechanism and welding head are provided on the pedestal at end（21）Between bar welder base（19）On set It is equipped with multiple guiding delivery pipes（20）；Welding head（21）Cross bar storage rack is provided on the pedestal of the other end；
The stretching and drawing mechanism is by stretching driving motor（22）, stretch bracket（23）, stretch compression cylinder（24）, stretch master Moving gear（25）With stretching driven wheel（26）It constitutes, stretches driving motor（22）Side be set side by side with multiple stretching brackets （23）, stretch bracket（23）It is upper that multiple stretching driving gears are housed by stretching transmission shaft（25）, stretch driving gear（25）On The stretching bracket of side（23）It is upper to pass through stretching compression cylinder（24）Installation axle is installed, is equipped in installation axle and stretches driven wheel （26）, stretch driven wheel（26）With stretching driving gear（25）Between in corresponding shape setting, the stretching transmission shaft passes through biography Dynamic idle wheel and stretching driving motor（22）Connection；
The cross bar storage rack is by hopper（27）, feeding wheel（28）With splicing directing plate（29）It constitutes, hopper（27）Bottom end It is provided with feeding wheel（28）, feeding wheel（28）Circumference on be evenly equipped with feeding groove, feeding wheel（28）Side be provided with splicing Directing plate（29）, splicing directing plate（29）One end extend to welding head（21）Place；
The splicing directing plate（29）Oblique setting；
The mesh sheet pulls machine（6）By pulling machine frame（31）, pull rod（32）, pull rod mounting rod（33）, mesh sheet support plate （34）With pull machine transmission chain（35）It constitutes, pulls machine frame（31）Intermediate position pull rod mounting rod is installed（33）, pull rod Mounting rod（33）On be provided with sliding rail, pass through sliding block on sliding rail（36）Pull rod is installed（32）, one end of sliding rail is by pulling electricity Machine is equipped with transmission main wheel（37）, the other end of sliding rail, which is equipped with, to be driven from wheel（38）, it is driven main wheel（37）, transmission is from wheel（38） And sliding block（36）Between by pulling machine transmission chain（35）Connection, pull rod（32）End drag hook is movably installed with by pin shaft （39）, pull rod mounting rod（33）Two sides pull machine frame（31）On be symmetrically installed with mesh sheet support plate（34）；
The drag hook（39）Front end is provided with drag hook locating part；
The mesh sheet support plate（34）Front end is slope surface；
The mesh sheet gripper（7）By gripper support frame（40）, gripper sliding rail（41）, gripper lifting motor（42）, Gripper rotating electric machine（43）, crawl frame（44）, gripper installation axle（45）, gripper mounting rack（46）, gripper lifting Bar（47）With gripper conveyer chain（48）It constitutes, gripper support frame（40）Top pass through gripper sliding rail（41）Activity installation There is gripper slide plate（49）, gripper slide plate（49）Traction cylinder is fixed in the rack of side（50）, draw cylinder（50）It is logical Cross piston rod and gripper slide plate（49）Connection；Gripper slide plate（49）On be provided with gripper elevating lever（47）, gripper liter Bar drops（47）Bottom end extend to gripper slide plate（49）Lower section, gripper elevating lever（47）On be fixed with driving rack（51）, Gripper elevating lever（47）The gripper slide plate of side（49）On be fixed with gripper lifting motor（42）, gripper lifting motor （42）Transmission shaft on be equipped with transmission gear, transmission gear and driving rack（51）Engagement connection, gripper elevating lever（47）'s Bottom is fixed with gripper mounting rack（46）, gripper mounting rack（46）On be movably installed with gripper installation axle（45）, gripper Installation axle（45）The gripper mounting rack of side（46）On be fixed with gripper rotating electric machine（43）, gripper rotating electric machine（43） With gripper installation axle（45）Connection, gripper installation axle（45）On be fixed with crawl frame（44）, grab frame（44）Bottom Portion two sides are equipped with mesh sheet clamping jaw by clamping jaw cylinder symmetry shape（52）, grab frame（44）The gripper support frame of side（40） On gripper conveyer chain is installed（48）；The gripper conveyer chain（48）Upper interval shape is equipped with mesh sheet hook（53）.
3. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 4） The keel crawl elevator is by lifting pedestal（54）, lift strut（55）, lifting cylinder（56）And crane（57）It constitutes, Lifting pedestal（54）Both ends be symmetrically installed with lift strut（55）, the lift strut at both ends（55）Between lifting pedestal（54） It is upper that lifting cylinder is housed（56）, lifting cylinder（56）The lift strut of top（55）It is upper to pass through lifting frame sliding track（58）Activity installation There is crane（57）, lifting cylinder（56）Pass through piston rod and crane（57）Bottom be fixedly connected, crane（57）Top Portion is equipped with keel crawl frame sliding track（59）；The crane（57）The lift strut of side（55）Top is provided with block （60）.
4. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 4） The keel crawl frame is by transhipment installation frame（63）, crawl drill rod（64）, drill rod fixed plate（65）And mounting plate（66）Structure At；Transport installation frame（63）Top two sides symmetry shape be provided with lifting lug（67）；Transport installation frame（63）Two sides of the bottom Symmetry shape is provided with the limit edge of a wing（68）, limit the edge of a wing（68）Between transhipment installation frame（63）It is upper to pass through fastening bolt interval Shape is equipped with multiple mounting plates（66）；Mounting plate（66）Upper interval shape is provided with multiple mounting holes, is consolidated in mounting hole by drill rod Fixed board（65）Activity is fitted with multiple crawl drill rods（64）；
The crawl drill rod（64）Top is provided with the assembly edge of a wing；Assemble the crawl drill rod below the edge of a wing（64）Side, which is welded, to be had R shape active card made of elastic wire is bent（69）.
5. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 5） The derusting pond is by cabinet（70）, stirring motor（71）And agitating paddle（72）It constitutes, cabinet（70）Interior splendid attire is by rust removing solution, case Body（70）Bead two sides be provided with track, cabinet（70）It is upper that derusting slide plate is movably installed with by track（73）, derust slide plate （73）Centre stirring motor is installed（71）, stirring motor（71）Transmission shaft extend to cabinet（70）It is interior, extend to cabinet （70）Interior stirring motor（71）Transmission shaft on be equipped with agitating paddle（72）, the cabinet at track both ends（70）On be equipped with by motor Drive sprocket（74）, drive sprocket（74）With derusting slide plate（73）Between pass through transmission chain（75）Connection.
6. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 12）The ingot stripper is by demoulding frame（85）, demoulding coaster（86）, lifting arm（87）, jaw body（88）, drive rod（89）, card It hooks（90）And drive cylinder（91）It constitutes, demoulding frame（85）Top by demoulding coaster（86）Lifting arm is installed（87）, lifting Arm（87）Bottom end extend to demoulding coaster（86）Lower section extends to demoulding coaster（86）The lifting arm of lower section（87）End passes through Pin shaft is equipped with jaw body（88）, jaw body（88）By overturning cylinder（92）With lifting arm（87）Connection；
The jaw body（88）Both ends be respectively arranged with card slot（93）, card slot（93）The jaw body of side（88）On pass through pin Axis is equipped with hook（90）, jaw body（88）Top is fixed with mounting base, and drive cylinder is housed in mounting base（91）, drive cylinder（91） Lower section is provided with drive rod（89）, drive rod（89）Both ends by pin shaft respectively with hook（90）It is flexibly connected；Drive cylinder （91）Pass through link block and drive rod（89）It is fixedly connected；
The lifting arm（87）On be provided with lifter rack（94）, lifting arm（87）The demoulding coaster of side（86）It is upper that demoulding is housed Lifting motor（95）, demould lifting motor（95）Transmission shaft on be equipped with lifting gear, lifting gear and lifter rack（94）It nibbles Close connection.
7. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 11）The baster is by fuel tank（76）, collect fuel tank（77）, delivery pump（78）, mounting base（79）, oiling roller（80）, overflow Flow tube（81）And support（82）It constitutes；Support（82）One end end collection fuel tank is installed（77）；Collect fuel tank（77）Side It is provided with fuel tank（76）；Fuel tank（76）Pass through oil pipe and delivery pump（78）With collection fuel tank（77）Connection；Support（82）Upper setting There is oil guide groove（83）, oil guide groove（83）With collection fuel tank（77）Connection；Oil guide groove（83）Inside pass through mounting base（79）It is spaced shape peace Equipped with multiple overflow pipes（81）, overflow pipe（81）Oiling roller made of above bearing holder (housing, cover) equipped with sponge material（80）；It is each to overflow Flow tube（81）Pass through oil transportation general pipeline and fuel tank respectively（76）Connection.
8. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 1, it is characterised in that：Step 15）Described breaks extension set by breaking extension set rack（96）, on break a point frame（97）, under break a point frame（98）With frame lifting cylinder （99）It constitutes, breaks extension set rack（96）On pass through guided way（100）It is movably installed with down and breaks a point frame（98）, under break a point frame （98）On be movably installed with and break a point frame（97）, under break a point frame（98）Both ends be symmetrically installed with and break a point lifting cylinder （101）, break a point lifting cylinder（101）Break by piston rod and above a point frame（97）Connection, breaks extension set rack（96）Top peace Equipped with frame lifting cylinder（99）, frame lifting cylinder（99）With above break a point frame（97）Between be provided with mast-up（102）, frame Frame lifting cylinder（99）With mast-up（102）Connection, mast-up（102）A point frame is broken under by lifting rope（98）Connection.
9. a kind of preparation method of steam pressure sand aerated concrete plate according to claim 8, it is characterised in that：Described On break a point frame（97）Inner lower edge breaks a point frame under（98）Inside top be respectively in that symmetrical interval shape is equipped with multiple break Sub-cylinder（103）, break sub-cylinder（103）Piston rod on equipped with breaking scoreboard（104）.
CN201610885741.1A 2016-10-11 2016-10-11 A kind of preparation method and device of steam pressure sand aerated concrete plate Active CN106476133B (en)

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CN108789814B (en) * 2018-06-21 2020-02-14 江西抚州中恒管桩有限公司 Automatic manufacturing machine for cement partition plate of building sewage discharge tank
CN110614715B (en) * 2019-09-03 2024-04-26 江苏阿路美格新材料股份有限公司 Continuous production line of thermosetting gel polyphenyl insulation board
CN111516116B (en) * 2020-05-06 2021-06-01 孙秀杰 Process and device for preventing autoclaved aerated concrete slabs from being adhered
CN111452186B (en) * 2020-05-22 2021-05-25 江苏美利美新型建材科技有限公司 Autoclaved sand aerated concrete plate device and preparation method
CN112296607B (en) * 2020-10-24 2021-09-03 台州市黄岩浦丰工艺品厂 Automatic edge-wrapping welding process for hanging ornament
CN112296677A (en) * 2020-10-24 2021-02-02 许水生 Automatic edge wrapping welding machine for hanging ornament
CN112589990A (en) * 2020-12-11 2021-04-02 安徽科达机电有限公司 Wet breaking-off method for aerated concrete blocks or plates
CN114872168B (en) * 2022-04-29 2024-04-26 江苏宝鹏建筑工业化材料有限公司 Manufacturing device and method for reinforced autoclaved aerated concrete slab light composite floor slab

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