CN208880928U - Automation formula concrete prefabricated element process equipment - Google Patents
Automation formula concrete prefabricated element process equipment Download PDFInfo
- Publication number
- CN208880928U CN208880928U CN201822151191.8U CN201822151191U CN208880928U CN 208880928 U CN208880928 U CN 208880928U CN 201822151191 U CN201822151191 U CN 201822151191U CN 208880928 U CN208880928 U CN 208880928U
- Authority
- CN
- China
- Prior art keywords
- support
- sliding rail
- electric wire
- door
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000003860 storage Methods 0.000 claims abstract description 58
- 230000003028 elevating effect Effects 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 230000035611 feeding Effects 0.000 claims description 55
- 239000007921 spray Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000004570 mortar (masonry) Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses automation formula concrete prefabricated element process equipment, including feeding device, the first feed device, the second feed device, cleaning device and mold vibration device, feeding device includes feeding support seat, the upper end that feeding supports seat is equipped with the first sliding rail, and sliding is connected with elevating hopper on the first sliding rail；Cleaning device includes water tank mechanism, the first wiper mechanism, the second wiper mechanism and third wiper mechanism, the lower end of first sliding rail is equipped with storage device, storage device includes the first support and the storage hopper for being located at the first support upper end, and the first wiper mechanism is arranged on storage hopper；First feed device includes the first conveyer frames, and the upper end of the first conveyer frames slidably connects feeding funnel；Second feed device includes the second conveyer frames and mold delivery mechanism, and mold delivery mechanism includes multiple first rollers；Mold vibration device is arranged on the inside of the second gear frame.The process equipment can be more efficient fabrication of concrete prefabricated components, structure is simple and novel, creative high.
Description
Technical field
The utility model relates to building engineering fields, and in particular to automation formula concrete prefabricated element process equipment.
Background technique
Concrete prefabricated element, also known as concrete block.Concrete mortar is formed in particular manufacturing craft by the methods of extruding, vibration
Afterwards, the concrete prefabricated element of respective shapes can be obtained.Concrete prefabricated element may be used as building wall, it is also possible to make people's row
Road face making, concrete prefabricated element is in existing architectural engineering using extensive.In the prior art to concrete prefabricated element
Processing, usually artificial, when processing, is in one line by the mold of multiple fabrication of concrete prefabricated components first, then will
The concrete mortar modulated is placed into carrier, is then manually shoveled concrete mortar to mould in one line using scoop
In tool, after the processes such as squeezing, vibrating, the concrete prefabricated element of semi-finished product is generated, the concrete of semi-finished product is in drying
The concrete prefabricated element of hardening is re-formed afterwards.Although the resource of the processing method early investment of existing prefabricated components is few,
It is that speed of production is very slow, a large amount of manpower is needed to go to complete, whole prefabricated section production process is time-consuming and laborious.
The concrete process equipment of novel Multi-stage transmission, it is high in machining efficiency.But in process, due in hopper
The high-frequency progress work such as feeding and blowing are needed, hopper needs often cleaning, and the concrete mortar that not so can be dried is very
It is difficult to clear up.But since process equipment is larger, and high-frequency cleaning is needed, when manual cleaning is very time-consuming and laborious.And
And the vibration of the concrete mortar in mold is vibrated generally by vibrating head in the equipment of existing Multi-stage transmission
Stir evenly, it is although this mode can complete the work that stirs evenly of concrete, relatively time-consuming, influence process equipment on the whole
Processing efficiency.
Utility model content
The purpose of this utility model is to provide automation formula concrete prefabricated element process equipments, which can be more
Efficient fabrication of concrete prefabricated components, structure is simple and novel, creative high.
To achieve the goals above, the technical solution of use is the utility model:
Automation formula concrete prefabricated element process equipment, including feeding device, storage device, the first feed device,
Two feed devices, cleaning device and mold vibration device, feeding device include multiple feeding support seats, are connected with control on feeding support seat
The upper end of device, multiple feeding support seats is provided with the first sliding rail, slidably connects elevating hopper on the first sliding rail；
Cleaning device includes water tank mechanism, the first wiper mechanism, the second wiper mechanism and third wiper mechanism, third cleaning
Mechanism is connected to the side of the first sliding rail, and storage device and water tank mechanism are located at the lower end of the first sliding rail, and storage device includes the
One support and the storage hopper for being located at the first support upper end, the first wiper mechanism are arranged on storage hopper；
First feed device includes the first conveyer frames, and the upper end of the first conveyer frames slidably connects feeding funnel；
Second feed device includes the second conveyer frames and mold delivery mechanism, and the first conveyer frames are arranged in the second conveyer frames
Lower end, mold delivery mechanism include multiple first rollers, and the second wiper mechanism and multiple first rollers are arranged in the second conveyer frames
On；
Mold vibration device is arranged on the inside of the second gear frame, and mold vibration device includes the first pedestal, the first pedestal
Upper end is connected with the first bottom plate by multiple first hydraulic cylinders, is connected with the first vibrating disk by vibrating spring on the first bottom plate, and first
Multiple first vibrating mass are evenly equipped on vibrating disk.
Preferably, feeding support seat is there are four being respectively the first support, the second support, third support and the 4th support,
First support, the second support, third support and the 4th support are successively set on the lower end of the first sliding rail from front to back；
The height value of 4th support is greater than the height value of third support, and the height value of third support is greater than the height of the second support
Angle value, the height value of the second support are greater than the height value of the first support；Water tank mechanism setting the second support and third support it
Between, storage device is arranged between third support and the 4th support；
The lower end of storage hopper is arranged in the front of first conveyer frames, and the rear portion of the first conveyer frames and the 4th support are connected, control
Device processed is fixed on the side of the 4th support.
Preferably, be connected with the first pulling mechanism on the 4th support, the first pulling mechanism include first pull motor,
First runner and the first support wheel, first pulls motor and the first runner to be located at the lower end of the first support wheel, and first pulls turning for motor
Axis is connected with the first runner, and the first runner is connected by the first wirerope with elevating hopper, and the first wirerope passes through the first support wheel positioning branch
Support；
There are two first sliding rails, and what two the first sliding rails were parallel to each other is arranged in the upper end of feeding support seat；First is sliding
First sliding groove is provided on the inside of rail, the lower end of elevating hopper is provided with the first roll wheel assembly, the end adapter of the first roll wheel assembly
It is connected in first sliding groove, the first assist motor is connected on the first roll wheel assembly.
Preferably, the water tank mechanism includes the second support, and water storage box, the first force (forcing) pump, the are provided on the second support
Two force (forcing) pumps and third force (forcing) pump, the first force (forcing) pump, the second force (forcing) pump and third force (forcing) pump are connected with water storage box；
First wiper mechanism includes four the first spray modules, after four the first spray modules are connected to storage hopper
The upper end in portion, the first force (forcing) pump are connected by the first water pipe with four the first spray modules；
Second wiper mechanism includes multiple second spray modules, and the second spray module is evenly arranged on the second conveyer frames,
Second force (forcing) pump is connected by the second water pipe with multiple second spray modules, and one is arranged between every two adjacent first roller
Second spray module；
The third wiper mechanism includes third spray module, and third spray module is fixed on the side of the lower part of the first sliding rail
On end face, third force (forcing) pump is connected by third water pipe with third spray module.
Preferably, first conveyer frames include the first strut and the second sliding rail, and the first strut has multiple, and the second sliding rail has
Two, two the second sliding rails are arranged in parallel, and multiple first struts are evenly arranged on the lower end of two the second sliding rails, the second sliding rail
Inside offers second sliding slot；
The lower end of the feeding funnel is provided with the second roll wheel assembly, and it is sliding that the end adapter of the second roll wheel assembly is connected to second
In slot, the second assist motor is connected on the second roll wheel assembly；
The rear upper end of second sliding rail is connected with the second pulling mechanism, and the second pulling mechanism includes the second pulling motor
It is connected with the shaft of the second runner, the second pulling motor with the second runner, the second runner is connected by the second wirerope with feeding funnel.
Preferably, the lower end of the elevating hopper is connected with first of the lower port opening and closing for elevating hopper by shaft
Plate and the second door-plate, the first door-plate are connected with the first electric cylinder being connected on elevating hopper front bulkhead, the second door-plate with connect
The second electric cylinder on elevating hopper aft bulkhead is connected；
The upper end of first sliding rail is provided with the first electric wire positioning vertical bar, and it is fixed to be connected with the first electric wire on the first electric wire positioning vertical bar
Position vertical pole, the first electric wire position and are cased with the first spring electric wire on vertical pole；
The electric end that enters of first spring electric wire is connected with controller, and the current output terminal of the first spring electric wire connects the first electric cylinder
With the second electric cylinder.
Preferably, the feeding funnel lower end is connected with the third door-plate of the lower port opening and closing for feeding funnel by shaft
With the 4th door-plate, third door-plate is connected with the third electric cylinder being connected on feeding funnel front bulkhead, the 4th door-plate be connected to
The 4th electric cylinder on feeding funnel aft bulkhead is connected；
The upper end of second sliding rail is provided with the second electric wire positioning vertical bar, and it is fixed to be connected with the second electric wire on the second electric wire positioning vertical bar
Position vertical pole, the second electric wire position and are cased with second spring electric wire on vertical pole；The electric end that enters of second spring electric wire is connected with controller, the
The current output terminal connection third electric cylinder of two spring electric wires and the 4th electric cylinder；
The lower end of the storage hopper is connected with the 5th door-plate and the of the lower port opening and closing for storage hopper by shaft
Six door-plates, the 5th door-plate are connected with the 5th electric cylinder being connected on storage hopper front bulkhead, the 6th door-plate and are connected to storing
The 6th electric cylinder to struggle against on aft bulkhead is connected.
Preferably, second conveyer frames include the first support frame and are connected to multiple second of the first support frame lower end
Bar；
The upper end for being evenly arranged on the first support frame that multiple first rollers are parallel to each other, the left part upper end setting of the first support frame
There is transmission case, the right part upper end of the first support frame is provided with roller pedestal, and one end of the first roller passes through bearing and roller pedestal
It is connected, the other end of the first roller is connected by transmission gear with the driving chain in transmission case.
Preferably, there are four the first hydraulic cylinders, vibrating spring has multiple, and multiple vibrating springs are evenly arranged on the first vibration
The lower end of disk；
First vibrating disk is located at the lower end of the first roller, and what multiple first vibrating mass were parallel to each other is evenly arranged on the first vibrating disk
Upper end, the lower end of the first vibrating disk be provided with for the first vibrating disk itself vibration the first vibrating motor；
Distance values per two adjacent the first rollers are greater than the width value of the first vibrating mass.
The beneficial effects of the utility model are:
Automation formula concrete prefabricated element process equipment is provided with the feeding dress for fabrication of concrete prefabricated components
It sets, storage device, the first feed device and the second feed device, the setting of multistage feeding is so that the transmission of concrete mortar will not
The processing of mold is influenced, so that the division of labor of process equipment is more clear, processing efficiency is higher.It is provided with novel mold vibration dress
It sets, mold vibration device vibrates uniformly the concrete mortar in mold, substantially increases processing efficiency.It is provided with novel clear
Cleaning device can carry out more easily more automation cleaning to elevating hopper, storage hopper and mold transmission device, clear up more convenient height
Effect, saves manpower and material resources.Also, in whole equipment operation, the time scale of cleaning is reduced, thus the raising of indirect
The time scale of processing operation, improves the process time of whole equipment, to improve the working ability of whole equipment.It is whole
A equipment can be more efficient fabrication of concrete prefabricated components, structure is simple and novel, creative high.
Detailed description of the invention
Fig. 1 is automation formula concrete prefabricated element process equipment overall structure diagram.
Fig. 2 is feeding device and storage device locations of structures schematic diagram.
Fig. 3 is the second feed device and mold vibration apparatus structure position view.
Fig. 4 is water tank mechanism and the first rail structure position view.
Fig. 5 is storage device overall structure diagram.
Fig. 6 is the 4th support and the first pulling mechanism attachment structure schematic diagram.
Fig. 7 is mold vibration device overall structure diagram.
Fig. 8 is the first roller and the first vibrating mass locations of structures schematic top plan view.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawing:
In conjunction with Fig. 1 to Fig. 8, automate formula concrete prefabricated element process equipment, including feeding device 1, storage device 2,
First feed device 3, the second feed device 4, cleaning device 5 and mold vibration device 6.Feeding device 1 is supportted including multiple feedings
The upper end inclination of seat 11, multiple feeding support seats 11 is connected with the first sliding rail 12, slidably connects elevating hopper 13 on the first sliding rail 12.
Cleaning device 5 includes water tank mechanism 51, the first wiper mechanism 52, the second wiper mechanism 53 and third wiper mechanism
54, third wiper mechanism 54 is connected to the side of the first sliding rail 12, and storage device 2 and water tank mechanism 51 are located at the first sliding rail 12
Lower end.
Storage device 2 includes the first support 21 and the storage hopper 22 for being located at 21 upper end of the first support, the first wiper mechanism 52
It is arranged on storage hopper 22.First feed device 3 includes the first conveyer frames 31, and the front of the first conveyer frames 31 is arranged in storage hopper
The upper end of 22 lower end, the first conveyer frames 31 slidably connects feeding funnel 32.
Second feed device 4 includes the second conveyer frames 41 and mold delivery mechanism 7, and the setting of the second conveyer frames 41 is passed first
Send the lower end of frame 31.Mold delivery mechanism 7 includes multiple first rollers 71, and the second wiper mechanism 52 and multiple first rollers 71 are set
It sets in the upper end of the second conveyer frames 41.The setting of mold vibration device 6 is in 41 inside of the second gear frame.
Mold vibration device 6 includes the first pedestal 61, and 61 upper end of the first pedestal is connected with by multiple first hydraulic cylinders 62
First bottom plate 63 is connected with the first vibrating disk 65 by vibrating spring 64 on first bottom plate 63, is evenly equipped on the first vibrating disk 65
Multiple first vibrating mass 66.
There are four be respectively designated as the first support 101, the second support 102, third support 103 and the 4th for feeding support seat 11
Seat 104, the first support 101, the second support 102, third support 103 and the 4th support 104 are successively set on first from front to back
The lower end of sliding rail 12.
The height value of 4th support 104 is greater than the height value of third support 103, and the height value of third support 103 is greater than the
The height value of two supports 102, the height value of the second support 102 are greater than the height value of the first support 101.The setting of water tank mechanism 51 exists
Between second support 102 and third support, storage device 2 is arranged between third support 103 and the 4th support 104.
The rear end of first conveyer frames 31 and the 4th support 104 are connected, and are connected with controller 8, controller 8 on feeding support seat 11
It is fixed on the side of the 4th support 104.The first pulling mechanism 14 is connected on 4th support 104.First pulling mechanism 14 packet
Include the first pulling motor 141, the first runner 142 and the first support wheel 143, first pulls motor 141 and the first runner 142 to be located at the
The shaft of the lower end of one support wheel 143, the first pulling motor 141 is connected with the first runner 142, and first turn of 142 wheel passes through the first steel
Cable is connected with elevating hopper 13, and the first wirerope takes turns 143 positioning supports by the first support.
There are two first sliding rails 12, and what two the first sliding rails 12 were parallel to each other is arranged in the upper end of feeding support seat 11.First
The inside of sliding rail 12 is provided with first sliding groove, and the lower end of elevating hopper 13 is provided with the first roll wheel assembly, the end of the first roll wheel assembly
Portion's adaptation is connected in first sliding groove, and the first assist motor is connected on the first roll wheel assembly.
Water tank mechanism 51 includes the second support 511, and water storage box 512, the first force (forcing) pump, the are provided on the second support 511
Two force (forcing) pumps and third force (forcing) pump, the first force (forcing) pump, the second force (forcing) pump and third force (forcing) pump are connected with water storage box 512.First
Wiper mechanism 52 includes four the first spray modules 521, and four the first spray modules 521 are connected to the upper of the rear portion of storage hopper 22
End, the first force (forcing) pump are connected by the first water pipe with four the first spray modules 521.
Second wiper mechanism 53 includes multiple second spray modules 531, and the second spray module 531 is evenly arranged on the second conveyer frames
On 41, the second force (forcing) pump is connected by the second water pipe with multiple second spray modules 531, every two adjacent first roller 71 it
Between be arranged second spray module 531.Third wiper mechanism 54 includes third spray module 541, and third spray module 541 is solid
It is scheduled on the side end face of the lower part of the first sliding rail 12, third force (forcing) pump is connected by third water pipe with third spray module 541.
First conveyer frames 31 include the first strut 311 and the second sliding rail 312, and the first strut 311 has multiple, the second sliding rail
There are two 312, two 312 second sliding rails are arranged in parallel, and multiple first struts 311 are evenly arranged on two the second sliding rails 312
The inside of lower end, the second sliding rail 312 offers second sliding slot.
The lower end of feeding funnel 32 is provided with the second roll wheel assembly, and the end adapter of the second roll wheel assembly is connected to second sliding slot
It is interior, the second assist motor is connected on the second roll wheel assembly.The rear upper end of second sliding rail 312 is connected with the second pulling mechanism 33,
Second pulling mechanism 33 includes the second pulling motor 331 and the second runner 332, and second pulls the shaft of motor 331 and second turn
Wheel 332 is connected, and the second runner 332 is connected by the second wirerope with feeding funnel 32.
The lower end of elevating hopper 13 is connected with the first door-plate and the of the lower port opening and closing for elevating hopper 13 by shaft
Two door-plates, the first door-plate are connected with the first electric cylinder being connected on 13 front bulkhead of elevating hopper, the second door-plate and are connected to
The second electric cylinder on 13 aft bulkhead of hopper is connected.
The upper end of first sliding rail 12 is provided with the first electric wire positioning vertical bar 121, is connected with the on the first electric wire positioning vertical bar 121
One electric wire positions vertical pole 122, is cased with the first spring electric wire on the first electric wire positioning vertical pole 122.First spring electric wire enters electric end
It is connected with controller 8, the current output terminal of the first spring electric wire connects the first electric cylinder and the second electric cylinder.
32 lower end of feeding funnel is connected with the third door-plate being opened and closed for the lower port of feeding funnel and the 4th by shaft
Plate, third door-plate are connected with the third electric cylinder being connected on 32 front bulkhead of feeding funnel, the 4th door-plate and are connected to feeding funnel
The 4th electric cylinder on 32 aft bulkheads is connected.
The upper end of second sliding rail 312 is provided with the second electric wire positioning vertical bar 34, is connected with the on the second electric wire positioning vertical bar 34
Two electric wires position vertical pole 35, are cased with second spring electric wire on the second electric wire positioning vertical pole 35.Second spring electric wire enter electric end with
Controller 8 is connected, the current output terminal connection third electric cylinder of second spring electric wire and the 4th electric cylinder.
The lower end of storage hopper 22 is connected with the 5th door-plate and the of the lower port opening and closing for storage hopper 22 by shaft
Six door-plates, the 5th door-plate are connected with the 5th electric cylinder being connected on 22 front bulkhead of storage hopper, the 6th door-plate and are connected to storage
The 6th electric cylinder on 22 aft bulkhead of hopper is connected.
Second conveyer frames 41 include the first support frame 42 and multiple second struts 43 for being connected to 42 lower end of the first support frame.
What multiple first rollers 71 were parallel to each other is evenly arranged on the upper end of the first support frame 42, and the left part upper end of the first support frame 42 is provided with
Transmission case 72, the right part upper end of the first support frame 42 are provided with roller pedestal 73, and one end of the first roller 71 passes through bearing and rolling
Cylinder pedestal 73 is connected, and the other end of the first roller 71 is connected by transmission gear with the driving chain in transmission case 72.
There are four first hydraulic cylinders 62, and vibrating spring 64 has multiple, and multiple vibrating springs 64 are evenly arranged on the first vibrating disk 65
Lower end, the first vibrating disk 65 is located at the lower end of the first roller 71, and what multiple first vibrating mass 66 were parallel to each other is evenly arranged on first
The upper end of vibrating disk 65, the lower end of the first vibrating disk 65 are provided with the first vibration electricity for the first vibrating disk 65 itself vibration
Machine.
Distance values per two adjacent the first rollers 71 are greater than the width value of the first vibrating mass 66.First support 21 it is upper
End is provided with the first mortar vibrating mechanism 9, and the first mortar vibrating mechanism 9 includes the second vibrating motor 91 and the first vibrating head group
Part, the second vibrating motor are fixed on the first support, the second vibrating motor and the first vibration rod assembly being arranged in storage hopper
It is connected.First mortar vibrating mechanism 9 is set, is to prevent sand to vibrate to the concrete mortar in storage hopper 22
Starch the situation of isolation.
Embodiment 1 when automating formula concrete prefabricated element process equipment fabrication of concrete prefabricated components, including walks as follows
It is rapid:
The first step passes through the control of controller 8 first, runs to elevating hopper 13 near first support 101, worker will adjust
Good concrete mortar is put into elevating hopper 13, and after the concrete mortar in elevating hopper 13 is filled, elevating hopper 13 runs to storing
The top of bucket 22.
The power that elevating hopper 13 rises is provided by the first pulling mechanism 14 and the first assist motor, due to the first support 101,
There are differences in height for second support 102, third support 103 and the 4th support 104 so that the first sliding rail 12 tilts upward, then on
Hopper 13 rises along the inclined direction of the first sliding rail 12, can be by self gravity sliding decline when elevating hopper 13 declines
Second step, by the control of controller 8, the first electric cylinder and the movement of the second electric cylinder, the first door-plate and the
Two door-plates are opened, and the concrete mortar in elevating hopper 13 drops into storage hopper 22.The feeding repeatedly of elevating hopper 13, can be by concrete
Mortar is ceaselessly stored into discharging stifled 22.
Third step, by the control of controller 8, the direction of feeding funnel 32 to close storage hopper 22 is mobile, at this time feeding funnel
32 lower movement is realized by the second assist motor on the second roll wheel assembly.When feeding funnel 32 be moved to storage hopper 22 just under
Fang Shi, the 5th door-plate and the 6th door-plate on storage hopper 22 are opened, and concrete mortar drops into feeding funnel 32, mortar Man Hou
Five door-plates and the 6th door-plate closure.
4th step starts multiple first hydraulic cylinders 62 by controller 8 and rises, and first hydraulic cylinder 62 drives more after rising
A first vibrating mass 66 rises.Since the distance values of every two adjacent the first rollers 71 are greater than the width of the first vibrating mass 66
Value, so the first vibrating mass 66 rises between the first roller 71, and the level height of the upper end of the first vibrating mass 66 wants high
In the level height of the first roller 71.The multiple molds for making precast concrete are placed on the upper of the first vibrating mass 66 by worker
Side.
4th step, by controller 8, the second pulling mechanism 33 hauls feeding funnel 32 and moves to the direction far from storage hopper 22
Dynamic, after feeding funnel 32 is moved to the top of mold, third door-plate and the 4th door-plate are opened, and concrete mortar drops into mold
It is interior.At the same time, it is connected to the first vibrating motor on vibrating disk 55 to work, drives vibrating disk 55 and the vibration of the first vibrating mass 66,
First vibrating mass 66 vibrates the concrete mortar in mold uniform.
5th step installs the reinforcement frame in prefabricated component, after the processing for completing the precast concrete of multiple semi-finished product, the
One hydraulic cylinder 62 drives the first vibrating mass 66 to decline, and the mold equipped with semi-finished product prefabricated components connects with the first roller 71.The
One roller 71 rotates under the drive of driving chain, and mold is transmitted to the second conveyer frames 41 by the first roller 71, then mold and
The prefabricated components of semi-finished product in mold are moved by carrier.
Embodiment 2 includes the following steps: when clearing up concrete prefabricated element process equipment
Feeding funnel 32 is moved to the lower section of storage hopper 22 by controller 8 by the first step.Then open the 5th door-plate and
6th door-plate closes third door-plate and the 4th door-plate, while elevating hopper 13 being moved near the first support 101.
Second step starts the first force (forcing) pump, the second force (forcing) pump and third force (forcing) pump, four first water sprays by controller 8
Component 521 clears up four inner end walls of storage hopper 22, and the muddy water after cleaning drops into feeding funnel 32, then artificial to sending
Hopper 32 is cleared up down.Second spray module 531 clears up the first roller 71, and third spray module is to elevating hopper
13 are cleared up.
Third step after the completion of cleaning, closes the first force (forcing) pump, the second force (forcing) pump and third force (forcing) pump by controller, so
It opens third door-plate afterwards and the 4th door-plate, muddy water is fallen into collection device.
Certainly, the above description is not intended to limit the present invention, and the utility model is also not limited to the example above,
The variations, modifications, additions or substitutions that those skilled in the art are made in the essential scope of the utility model, are also answered
Belong to the protection scope of the utility model.
Claims (9)
1. automating formula concrete prefabricated element process equipment, which is characterized in that sent including feeding device, storage device, first
Expect that device, the second feed device, cleaning device and mold vibration device, feeding device include multiple feeding support seats, feeding supports seat
On be connected with controller, the upper end of multiple feedings support seats is provided with the first sliding rail, slidably connects elevating hopper on the first sliding rail；
Cleaning device includes water tank mechanism, the first wiper mechanism, the second wiper mechanism and third wiper mechanism, third wiper mechanism
It is connected to the side of the first sliding rail, storage device and water tank mechanism are located at the lower end of the first sliding rail, and storage device includes the first support
Frame and the storage hopper for being located at the first support upper end, the first wiper mechanism are arranged on storage hopper；
First feed device includes the first conveyer frames, and the upper end of the first conveyer frames slidably connects feeding funnel；
Second feed device includes the second conveyer frames and mold delivery mechanism, and the second conveyer frames are arranged under the first conveyer frames
End, mold delivery mechanism include multiple first rollers, and the second wiper mechanism and multiple first rollers are arranged on the second conveyer frames；
Mold vibration device is arranged on the inside of the second gear frame, and mold vibration device includes the first pedestal, the upper end of the first pedestal
The first bottom plate is connected with by multiple first hydraulic cylinders, and the first vibrating disk, the first vibration are connected with by vibrating spring on the first bottom plate
Multiple first vibrating mass are evenly equipped on disk.
2. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that the feeding support
There are four be respectively the first support, the second support, third support and the 4th support, the first support, the second support, third support for seat
It is successively set on the lower end of the first sliding rail from front to back with the 4th support；
The height value of 4th support is greater than the height value of third support, and the height value of third support is greater than the height of the second support
Value, the height value of the second support are greater than the height value of the first support；Water tank mechanism is arranged between the second support and third support,
Storage device is arranged between third support and the 4th support；
The lower end of storage hopper is arranged in the front of first conveyer frames, and the rear portion of the first conveyer frames and the 4th support are connected, controller
It is fixed on the side of the 4th support.
3. automation formula concrete prefabricated element process equipment according to claim 2, which is characterized in that described 4th
The first pulling mechanism is connected on seat, the first pulling mechanism includes the first pulling motor, the first runner and the first support wheel, and first draws
Dynamic motor and the first runner are located at the lower end of the first support wheel, and the shaft of the first pulling motor is connected with the first runner, the first runner
It is connected by the first wirerope with elevating hopper, the first wirerope takes turns positioning support by the first support；
There are two first sliding rails, and what two the first sliding rails were parallel to each other is arranged in the upper end of feeding support seat；First sliding rail
Inside is provided with first sliding groove, and the lower end of elevating hopper is provided with the first roll wheel assembly, the end adapter clamping of the first roll wheel assembly
In first sliding groove, the first assist motor is connected on the first roll wheel assembly.
4. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that the water tank machine
Structure includes the second support, is provided with water storage box, the first force (forcing) pump, the second force (forcing) pump and third force (forcing) pump on the second support, and first
Force (forcing) pump, the second force (forcing) pump and third force (forcing) pump are connected with water storage box；
First wiper mechanism includes four the first spray modules, and four the first spray modules are connected to the rear portion of storage hopper
Upper end, the first force (forcing) pump are connected by the first water pipe with four the first spray modules；
Second wiper mechanism includes multiple second spray modules, and the second spray module is evenly arranged on the second conveyer frames, and second
Force (forcing) pump is connected by the second water pipe with multiple second spray modules, and one second is arranged between every two adjacent first roller
Spray module；
The third wiper mechanism includes third spray module, and third spray module is fixed on the side end face of the lower part of the first sliding rail
On, third force (forcing) pump is connected by third water pipe with third spray module.
5. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that described first passes
Sending frame includes the first strut and the second sliding rail, and the first strut has multiple, and there are two the second sliding rails, and two the second sliding rails are parallel to each other
Setting, multiple first struts are evenly arranged on the lower end of two the second sliding rails, offer second sliding slot on the inside of the second sliding rail；
The lower end of the feeding funnel is provided with the second roll wheel assembly, and the end adapter of the second roll wheel assembly is connected to second sliding slot
It is interior, the second assist motor is connected on the second roll wheel assembly；
The rear upper end of second sliding rail is connected with the second pulling mechanism, and the second pulling mechanism includes second pulling motor and the
The shaft of two runners, the second pulling motor is connected with the second runner, and the second runner is connected by the second wirerope with feeding funnel.
6. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that the elevating hopper
Lower end the first door-plate and the second door-plate of the lower port opening and closing for elevating hopper, the first door-plate and company are connected with by shaft
The first electric cylinder on elevating hopper front bulkhead is connect to be connected, the second door-plate be connected on elevating hopper aft bulkhead it is second electronic
Cylinder is connected；
The upper end of first sliding rail is provided with the first electric wire positioning vertical bar, and it is vertical to be connected with the positioning of the first electric wire on the first electric wire positioning vertical bar
Bar, the first electric wire position and are cased with the first spring electric wire on vertical pole；
The electric end that enters of first spring electric wire is connected with controller, and the current output terminal of the first spring electric wire connects the first electric cylinder and the
Two electric cylinders.
7. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that the feeding funnel
Lower end by shaft be connected with for feeding funnel lower port opening and closing third door-plate and the 4th door-plate, third door-plate with connect
Third electric cylinder on feeding funnel front bulkhead is connected, the 4th door-plate and the 4th electronic gas being connected on feeding funnel aft bulkhead
Cylinder is connected；
The upper end of second sliding rail is provided with the second electric wire positioning vertical bar, and it is vertical to be connected with the positioning of the second electric wire on the second electric wire positioning vertical bar
Bar, the second electric wire position and are cased with second spring electric wire on vertical pole；The electric end that enters of second spring electric wire is connected with controller, the second bullet
The current output terminal connection third electric cylinder of spring electric wire and the 4th electric cylinder；
The lower end of the storage hopper is connected with the 5th door-plate being opened and closed for the lower port of storage hopper and the 6th by shaft
Plate, the 5th door-plate are connected with the 5th electric cylinder being connected on storage hopper front bulkhead, the 6th door-plate and after being connected to storage hopper
The 6th electric cylinder on end wall is connected.
8. automation formula concrete prefabricated element process equipment according to claim 1, which is characterized in that described second passes
Sending frame includes the first support frame and multiple second struts for being connected to the first support frame lower end；
The left part upper end of the upper end for being evenly arranged on the first support frame that multiple first rollers are parallel to each other, the first support frame is provided with biography
Dynamic case, the right part upper end of the first support frame are provided with roller pedestal, and one end of the first roller is connected by bearing with roller pedestal,
The other end of first roller is connected by transmission gear with the driving chain in transmission case.
9. automation formula concrete prefabricated element process equipment according to claim 8, which is characterized in that first liquid
There are four cylinder pressures, and vibrating spring has multiple, and multiple vibrating springs are evenly arranged on the lower end of the first vibrating disk；
First vibrating disk is located at the lower end of the first roller, and what multiple first vibrating mass were parallel to each other is evenly arranged on the upper of the first vibrating disk
End, the lower end of the first vibrating disk are provided with the first vibrating motor for the first vibrating disk itself vibration；
Distance values per two adjacent the first rollers are greater than the width value of the first vibrating mass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822151191.8U CN208880928U (en) | 2018-12-19 | 2018-12-19 | Automation formula concrete prefabricated element process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822151191.8U CN208880928U (en) | 2018-12-19 | 2018-12-19 | Automation formula concrete prefabricated element process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208880928U true CN208880928U (en) | 2019-05-21 |
Family
ID=66518733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822151191.8U Expired - Fee Related CN208880928U (en) | 2018-12-19 | 2018-12-19 | Automation formula concrete prefabricated element process equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208880928U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514722A (en) * | 2018-12-19 | 2019-03-26 | 中交第航务工程局有限公司 | Automation formula concrete prefabricated element process equipment |
| CN110370448A (en) * | 2019-07-26 | 2019-10-25 | 广东技术师范大学天河学院 | A kind of assembled architecture material production line assembly |
-
2018
- 2018-12-19 CN CN201822151191.8U patent/CN208880928U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514722A (en) * | 2018-12-19 | 2019-03-26 | 中交第航务工程局有限公司 | Automation formula concrete prefabricated element process equipment |
| CN110370448A (en) * | 2019-07-26 | 2019-10-25 | 广东技术师范大学天河学院 | A kind of assembled architecture material production line assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111590749B (en) | Vertical vibration forming process and forming equipment for reinforced concrete pipe | |
| CN208880928U (en) | Automation formula concrete prefabricated element process equipment | |
| CN106476133B (en) | A kind of preparation method and device of steam pressure sand aerated concrete plate | |
| CN209718053U (en) | Multistage feeding oscillatory type concrete precast block process equipment | |
| CN109203186B (en) | High-efficient stable concrete block forming machine for building engineering | |
| CN214491013U (en) | Forming device is used in processing of precast concrete component | |
| CN204640492U (en) | A kind of integrated machine equipment producing plaster line | |
| CN102922594A (en) | Concrete member molding machine | |
| CN109514722A (en) | Automation formula concrete prefabricated element process equipment | |
| CN110847584A (en) | Multifunctional hanging basket device and construction method thereof | |
| CN209718146U (en) | Multi-stage transmission cleaning type concrete prefabricated element process equipment | |
| CN106626040B (en) | Evaporate fossil fragments production conveyer of pressing sand aerated concrete panel | |
| CN203830208U (en) | Correcting device for chopstick automatic painting machine | |
| CN209794043U (en) | Vibrating prefabricated part processing equipment | |
| CN211714610U (en) | Civil engineering reinforcing bar protective layer watering vibrations equipment | |
| CN214725170U (en) | Concrete prefabricated component production conveyor | |
| CN209775070U (en) | concrete precast block processing equipment | |
| CN109483712A (en) | A kind of small-size concrete block process equipment | |
| CN211666282U (en) | Concrete spreader | |
| CN114986706A (en) | Automatic manufacturing device and method for civil engineering laboratory samples | |
| CN209937177U (en) | High-frequency vibration machine for producing prefabricated parts | |
| CN109454754A (en) | Multi-stage transmission cleaning type concrete prefabricated element process equipment | |
| CN110539397B (en) | Tubular pile residual slurry recovery device | |
| CN109531776A (en) | Multistage feeding oscillatory type concrete precast block process equipment | |
| CN209775069U (en) | gypsum moulding full automatization production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Co-patentee after: Civil Aviation Airport Construction Engineering Co.,Ltd. Patentee after: CCCC First Harbor Engineering Co.,Ltd. Address before: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Co-patentee before: NO.4 ENGINEERING COMPANY LTD. OF CCCC FIRST HARBOR ENGINEERING Co.,Ltd. Patentee before: CCCC First Harbor Engineering Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190521 |