CN106272945B - A kind of process units of steam pressure sand aerated concrete plank - Google Patents
A kind of process units of steam pressure sand aerated concrete plank Download PDFInfo
- Publication number
- CN106272945B CN106272945B CN201610885715.9A CN201610885715A CN106272945B CN 106272945 B CN106272945 B CN 106272945B CN 201610885715 A CN201610885715 A CN 201610885715A CN 106272945 B CN106272945 B CN 106272945B
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- frame
- gripper
- keel
- plank
- cylinder
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- 239000004576 sand Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 230000000694 effects Effects 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 38
- 238000001035 drying Methods 0.000 claims description 35
- 239000002828 fuel tank Substances 0.000 claims description 33
- 238000000465 moulding Methods 0.000 claims description 32
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 29
- 230000003028 elevating effect Effects 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
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- 239000000203 mixture Substances 0.000 claims description 5
- 210000000988 bone and bone Anatomy 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
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- 239000010959 steel Substances 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 5
- 239000004035 construction material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 17
- 239000000047 product Substances 0.000 description 9
- 239000011265 semifinished product Substances 0.000 description 9
- 230000003014 reinforcing effect Effects 0.000 description 8
- 239000002002 slurry Substances 0.000 description 7
- 239000012530 fluid Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
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- 238000005530 etching Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0018—Separating articles from each other
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Load-Engaging Elements For Cranes (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention relates to a kind of process units of steam pressure sand aerated concrete plank, belong to construction material production technical field.The process units includes stirred tank, keel welding transmission unit, ingot stripper, plate cutting machine, still kettle and breaks extension set; one end of keel welding transmission unit is provided with stirred tank; the keel welding transmission unit other end is provided with ingot stripper and plate cutting machine, and ingot stripper side is provided with still kettle and breaks extension set；Between keel welding transmission unit and stirred tank and ingot stripper, still kettle and breaks and pass through orbit connection respectively between extension set.The process units can effectively improve working efficiency and product quality, reduce labor intensity, solve existing steam pressure sand concrete plank in preparation process, not only labor intensity is big, and efficiency is low, and the board quality consistency prepared is poor, cannot fully meet the problem of market uses；There is positive dissemination to improving enterprise's productivity effect and product quality, reducing labor intensity.
Description
Technical field
The present invention relates to a kind of process units of steam pressure sand aerated concrete plank, belong to construction material production technical field.
Background technology
Basic raw material of the concrete slab as building trade, has a wide range of applications in field of civil engineering.Traditional
Concrete slab（Prefabricated circular hole slab）It is after injecting concrete in the mold with keel, to be shaken to concrete using oscillating column pump
Dynamic processing, and can just put into production use after carrying out standing maintenance, form removal processing.There are the production cycle is long, manufacturing cost is high and
The problem of structure bulky.Occurs a kind of steam pressure sand aerated concrete plank currently on the market（Foamed board）Not only solve tradition
The above problem existing for cement concrete slab；Also there is light, heat preservation, heat-insulated, sound insulation, antidetonation, fire prevention, can follow closely, create, Lou Heshi
The advantage of work simplicity.Therefore there is steam pressure sand concrete plank substitution conventional cement concrete slab to become field of civil engineering basis
Property raw material trend, have the huge market demand potential.
But due to existing production technology and equipments reasons in structure, at present prepared by steam pressure sand aerated concrete plank
Cheng Zhong needs a large amount of manual intervention, and not only labor intensity is big, and efficiency is low, simultaneously because steam pressure sand aerating is mixed at present
The keel of concrete board material are the frame bodies made of reinforcement welding；In the welding process due to keel, the welded stress of generation,
It can be forced to generate deformation.And then make keel after concrete slab is made in package steam-pressing aero-concrete layer through often there is intensity not
Equal problem causes the board quality consistency prepared poor, cannot fully meet the requirement that market uses.
Invention content
It is an object of the invention to：Working efficiency and product quality can be effectively improved by providing one kind, reduce labor intensity, with
Existing steam pressure sand concrete plank is solved in preparation process, not only labor intensity is big, and efficiency is low, and the plate prepared
Material quality conformance is poor, cannot fully meet process units of the market using the steam pressure sand aerated concrete plank of problem.
The technical scheme is that：
A kind of process units of steam pressure sand aerated concrete plank, including the welding transmission of stirred tank, shaping and drying room, keel
Unit, ingot stripper, plate cutting machine, still kettle and break extension set；It is characterized in that：The one end in shaping and drying room is provided with stirring
Kettle, the shaping and drying room other end are provided with ingot stripper and plate cutting machine, and ingot stripper side is provided with still kettle and breaks extension set；It is fixed
Between type baking room and stirred tank and ingot stripper, still kettle and breaks and pass through orbit connection respectively between extension set；Shaping and drying room
Side is provided with keel welding transmission unit.
The keel welding transmission unit captures elevator by keel welding equipment, keel, derusting pond, drying room, removes
Rust row, which hangs, transport row hangs, pours to go and hang, frame row is taken to hang, transporting conveyer frames and return transport architecture is at the one of keel welding equipment
End is provided with derusting row and hangs, and the lower section that derusting row is hung captures elevator equipped with keel, is movably installed on keel crawl elevator
Keel capture frame, and one end of keel crawl elevator is disposed with derusting pond and drying room, and one end of drying room, which is provided with, to be turned
Conveyer frames are transported, transhipment row is provided with above transhipment conveyer frames one end and is hung；Transhipment conveyer frames other end end is equipped with to pour to go and hang,
Transhipment conveyer frames side is provided with return conveyer frames, and return conveyer frames one end end, which is provided with, takes frame row to hang, return conveyer frames
There is return transfer car(buggy) in other end end by transporting track installation, and keel, which capture to be provided between elevator and transhipment track, to be connected
Frame, return conveyer frames capture elevator with keel by return transfer car(buggy) and cohesive frame and are connected to；The return that frame row hangs lower section is taken to pass
Frame end head is sent to be provided with service sink, the side of service sink is provided with baster.
It is vertically arranged in the shaping and drying room into errant, it is a plurality of fixed to be provided with into the both sides of errant and column-shaped
Type track.
The keel welding equipment is by wire rod holder, guiding shunting frame, swage, cross bar bonding machine, guillotine, mesh sheet
Pull machine, mesh sheet gripper connects welding machine composition with mesh sheet；One end symmetry shape for being oriented to shunting frame is provided with wire rod holder, is oriented to
The other end of shunting frame is provided with swage, and one end of swage is provided with guillotine, is provided between swage and guillotine
Cross bar bonding machine, one end of guillotine are provided with mesh sheet and pull machine, and mesh sheet pulls and is provided with mesh sheet gripper above machine, and mesh sheet is grabbed
It takes the mesh sheet below machine to pull the first side of generator terminal and is provided with mesh sheet connection welding machine.
The wire rod holder is made of pedestal and support plate, and support plate is movably installed with by shaft on pedestal, support
The centre of disk is provided with the wire rod fixed link of taper.
The guiding shunting frame is made of guiding strut, mounting rod and guide cylinder, and the both ends of mounting rod are fixed with guiding
Strut, interruption-like on mounting rod to be fixed with multiple guide cylinders, the guide cylinder is cone.
The swage is made of alignment holder, straightening-wheel mounting plate and straightening-wheel, is straightened on holder in interval side by side
Shape is equipped with multiple straightening-wheel mounting plates, and the both ends of each straightening-wheel mounting plate are respectively arranged with alignment guide plate, are straightened guide plate
Between straightening-wheel mounting plate in up and down dislocation shape multiple straightening-wheels are installed.The straightening-wheel mounting plate is obliquely set
It sets.It is respectively arranged with guide through hole on the alignment guide plate.
The cross bar bonding machine is deposited by cross bar welder base, stretching and drawing mechanism, guiding delivery pipe, welding head and cross bar
It stores up frame to constitute, the intermediate position of cross bar welder base is provided with welding head, stretching and drawing is provided on the pedestal of welding head one end
Mechanism is provided with multiple guiding delivery pipes on the bar welder base between stretching and drawing mechanism and welding head；The welding head other end
Pedestal on be provided with cross bar storage rack.
The stretching and drawing mechanism by stretching driving motor, stretch holder, stretch compression cylinder, stretch driving gear and
It stretches driven wheel to constitute, the side for stretching driving motor is set side by side with multiple stretching holders, stretches and passes by stretching on holder
Moving axis is stretched and is equipped on the stretching holder above driving gear by stretching compression cylinder with equipped with multiple stretching driving gears
Installation axle stretches driven wheel and stretches between driving gear in the setting of corresponding shape equipped with driven wheel is stretched in installation axle, described
Transmission shaft is stretched to connect with driving motor is stretched by being driven idle wheel.
The cross bar storage rack is made of hopper, feeding wheel and splicing directing plate, and the bottom end of hopper is provided with feeding wheel,
Feeding groove is evenly equipped on the circumference of feeding wheel, the side of feeding wheel is provided with splicing directing plate, and one end of splicing directing plate is prolonged
It extends at welding head.
The splicing directing plate is obliquely arranged.
The mesh sheet pulls machine by pulling machine frame, pull rod, pull rod mounting rod, mesh sheet support plate and pulling machine transmission chain
It constitutes, the intermediate position for pulling machine frame is equipped with pull rod mounting rod, sliding rail is provided on pull rod mounting rod, passes through cunning on sliding rail
Block is equipped with pull rod, and one end of sliding rail is equipped with transmission main wheel by pulling motor, and the other end of sliding rail, which is equipped with, to be driven from wheel,
Transmission main wheel, transmission are driven chain link between wheel and sliding block by pulling machine, and the end of pull rod is movably installed with by axis pin
Drag hook, pulling for pull rod mounting rod both sides are symmetrically installed with mesh sheet support plate on machine frame.
The drag hook front end is provided with drag hook locating part.
The mesh sheet support front edge of board is slope surface.
The mesh sheet gripper is by gripper supporting rack, gripper sliding rail, gripper lifting motor, gripper electric rotating
Machine, crawl frame, gripper installation axle, gripper mounting bracket, gripper elevating lever and gripper conveyer chain are constituted, gripper branch
The top of support is movably installed with gripper slide plate by gripper sliding rail, and traction is fixed in the rack of gripper slide plate side
Cylinder, traction cylinder are connect by piston rod with gripper slide plate；Gripper elevating lever, gripper are provided on gripper slide plate
The bottom end of elevating lever extends to below gripper slide plate, and driving rack, gripper elevating lever one are fixed on gripper elevating lever
It is fixed with gripper lifting motor on the gripper slide plate of side, transmission gear is housed on the transmission shaft of gripper lifting motor, is passed
Moving gear engages connection with driving rack, and the bottom of gripper elevating lever is fixed with gripper mounting bracket, lives on gripper mounting bracket
It is dynamic that gripper installation axle is installed, it is fixed with gripper electric rotating machine on the gripper mounting bracket of gripper installation axle side, is grabbed
It takes machine electric rotating machine that axis connection is installed with gripper, is fixed with crawl frame in gripper installation axle, captures the bottom two of frame
Side is equipped with mesh sheet clamping jaw by clamping jaw cylinder symmetry shape；Gripper biography is installed on the gripper supporting rack of crawl frame side
Send chain.
It is spaced shape on the gripper conveyer chain, mesh sheet hook is installed.
The keel crawl elevator is made of lifting pedestal, lift strut, lifting cylinder and crane, lifting pedestal
Both ends be symmetrically installed with lift strut, lifting cylinder, lifting cylinder are housed on the lifting pedestal between the lift strut at both ends
On the lift strut of top crane, the bottom that lifting cylinder passes through piston rod and crane are movably installed with by lifting frame sliding track
Portion is fixedly connected, and keel crawl frame sliding track is equipped at the top of crane.
It is provided with block at the top of the lift strut of the crane side.
The keel crawl frame is made of transhipment installation frame, crawl drill rod, drill rod fixed plate and mounting plate；Transhipment peace
The top both sides symmetry shape of frame of framing up is provided with lifting lug；The two bottom sides symmetry shape of transhipment installation frame is provided with the limit edge of a wing,
Multiple mounting plates are equipped with by fastening bolt interval shape on transhipment installation frame between the limit edge of a wing；Shape is spaced on mounting plate
Multiple mounting holes are provided with, mounting hole is interior to be fitted with multiple crawl drill rods by drill rod fixed plate activity.
The top of the crawl drill rod is provided with the assembly edge of a wing；Crawl drill rod side below the assembly edge of a wing is welded and has bullet
R shape active cards made of property steel wire is bent.
The derusting pond is made of babinet, stirring motor and agitating paddle, is contained by rust removing solution, the bead of babinet in babinet
Both sides are provided with track, and derusting slide plate is movably installed with by track on babinet, and the centre for the slide plate that derusts is equipped with stirring motor,
The transmission shaft of stirring motor extends in babinet, extends to and agitating paddle is housed on the transmission shaft of the stirring motor in babinet, described
Drive sprocket is equipped with by motor on the babinet at track both ends, by being driven chain link between drive sprocket and derusting slide plate.
The ingot stripper is made of demoulding frame, demoulding coaster, lifting arm, jaw body, drive link, hook and drive cylinder,
The top of demoulding frame is equipped with lifting arm by demoulding coaster, and the bottom end of lifting arm extends to below demoulding coaster, extends to de-
Lifting arm end below mould coaster is equipped with jaw body by axis pin, and jaw body is connect by overturning cylinder with lifting arm；Claw
The both ends of body are respectively arranged with card slot, are equipped with hook by axis pin in the jaw body of card slot side, are fixed at the top of jaw body
Mounting base is equipped with drive cylinder in mounting base, is provided with drive link below drive cylinder, the both ends of drive link by axis pin respectively with card
Hook flexible connection；Drive cylinder is fixedly connected by link block with drive link；It is provided with lifter rack on the lifting arm, lifts
Equipped with demoulding lifting motor on the demoulding coaster of arm side, demoulds and lifter wheel, lifting tooth are housed on the transmission shaft of lifting motor
Wheel engages connection with lifter rack.
The baster is made of fuel tank, collection fuel tank, delivery pump, mounting base, oiling roller, overflow pipe and bearing；
One end end of bearing is equipped with collection fuel tank；It collects fuel tank side and is provided with fuel tank；Fuel tank passes through oil pipe and delivery pump and receipts
Oil sump tank is connected to；Oil guide groove is provided on bearing, oil guide groove is connected to fuel tank is collected；Pacified by mounting base interval shape in oil guide groove
Equipped with multiple overflow pipes, bearing holder (housing, cover) equipped with oiling roller made of sponge material on overflow pipe；Each overflow pipe passes through respectively
Oil transportation manifold is connected to fuel tank.
It is described break extension set by break extension set rack, on break a point frame, under break point frame and frame lifting cylinder is constituted, break point
Be movably installed with down by guided way in machine rack and break a point frame, under break to be movably installed on point frame and break a point frame, under break
Divide the both ends of frame to be symmetrically installed with and break a point lifting cylinder, breaks point lifting cylinder and connect by piston rod with a point frame is above broken, broken
Frame lifting cylinder is installed at the top of extension set rack, frame lifting cylinder and on break and be provided with mast-up, frame between point frame
Frame lifting cylinder is connect with mast-up, and mast-up is broken a point frame by lifting rope under and connect.
It is in that symmetrical interval shape is equipped with respectively to break point frame inner lower edge on described and break the inside top of point frame under
It is multiple to break sub-cylinder, it breaks to be equipped on the piston rod of sub-cylinder and breaks scoreboard.
The beneficial effects of the present invention are：
The present invention can effectively improve working efficiency and product quality, reduce labor intensity, solve existing steam pressure sand coagulation
Native plank is in preparation process, and not only labor intensity is big, and efficiency is low, and the board quality consistency prepared is poor,
The problem of market uses cannot be fully met；Have to raising enterprise's productivity effect and product quality, and reduction labor intensity
Positive dissemination.
Description of the drawings
Fig. 1 is the overlooking structure diagram of the present invention；
Fig. 2 is the schematic cross-sectional view in shaping and drying room of the present invention；
Fig. 3 is the overlooking structure diagram of keel of the present invention welding transmission unit；
Fig. 4 is the overlooking structure diagram of the keel welding equipment of the present invention；
Fig. 5 is the structural schematic diagram of the wire rod holder of the keel welding equipment of the present invention；
Fig. 6 is the structural schematic diagram of the guiding shunting frame of the keel welding equipment of the present invention；
Fig. 7 is the side structure schematic view of the swage of the keel welding equipment of the present invention；
Fig. 8 is the schematic cross-sectional view of the cross bar bonding machine of the keel welding equipment of the present invention；
Fig. 9 is that the mesh sheet of the keel welding equipment of the present invention pulls the schematic cross-sectional view of machine；
Figure 10 is the structural schematic diagram of the mesh sheet gripper of the keel welding equipment of the present invention；
Figure 11 is the side structure schematic view of the mesh sheet gripper of the keel welding equipment of the present invention；
Figure 12 is that the keel of the present invention capture elevator structure schematic diagram；
Figure 13 is that the keel of the present invention capture the structural schematic diagram of frame；
Figure 14 is that the keel of the present invention capture the overlooking structure diagram of frame；
Figure 15 is the structural schematic diagram for the R shape active cards that keel of the present invention capture frame；
Figure 16 is the operating diagram that keel of the present invention capture frame；
Figure 17 is the derusting pond of the present invention by the structural schematic diagram of babinet；
Figure 18 is the structural schematic diagram of the ingot stripper of the present invention；
Figure 19 is the structural schematic diagram of the jaw body of ingot stripper of the present invention；
Figure 20 is the structural schematic diagram of oil brushing device of the present invention；
Figure 21 is the overlooking structure diagram of oil brushing device of the present invention；
Figure 22 is the structural schematic diagram that the present invention breaks extension set；
Figure 23 is the side structure schematic view that the present invention breaks extension set.
In figure：1, wire rod holder, 2, be oriented to shunting frame, 3, swage, 4, cross bar bonding machine, 5, guillotine, 6, mesh sheet draws
Take machine, 7, mesh sheet gripper, 8, mesh sheet connect welding machine, 9, be oriented to strut, 10, mounting rod, 11, guide cylinder, 12, pedestal, 13, branch
Support plate, 14, wire rod fixed link, 15, alignment holder, 16, straightening-wheel mounting plate, 17, straightening-wheel, 18, alignment guide plate, 19, horizontal
Bar welder base, 20, be oriented to delivery pipe, 21, welding head, 22, stretch driving motor, 23, stretch holder, 24, stretch and compress gas
Cylinder, 25, stretch driving gear, 26, stretch driven wheel, 27, hopper, 28, feeding wheel, 29, splicing directing plate, 30, connection cross bar,
31, machine frame is pulled, 32, pull rod, 33, pull rod mounting rod, 34, mesh sheet support plate, 35, pull machine transmission chain, 36, sliding block, 37,
Be driven main wheel, 38, transmission from wheel, 39, drag hook, 40, gripper supporting rack, 41, gripper sliding rail, 42, gripper lifting electricity
Machine, 43, gripper electric rotating machine, 44, crawl frame, 45, gripper installation axle, 46, gripper mounting bracket, 47, gripper liter
Bar drops, and 48, gripper conveyer chain, 49, gripper slide plate, 50, traction cylinder, 51, driving rack, 52, mesh sheet clamping jaw, 53, net
Piece is linked up with, and 54, lifting pedestal, 55, lift strut, 56, lifting cylinder, 57, crane, 58, lifting frame sliding track, 59, keel grab
Take frame sliding track, 60, block, 61, plank keel, 62, plank keel pedestal, 63, transhipment installation frame, 64, crawl drill rod, 65,
Drill rod fixed plate, 66, mounting plate, 67, lifting lug, 68, the limit edge of a wing, 69, active card, 70, babinet, 71, stirring motor, 72, stir
Mix paddle, 73, derusting slide plate, 74, drive sprocket, 75, transmission chain, 76, fuel tank, 77, collect fuel tank, 78, delivery pump, 79, installation
Seat, 80, oiling roller, 81, overflow pipe, 82, bearing, 83, oil guide groove, 84, oil transportation manifold, 85, demoulding frame, 86, demoulding coaster,
87, lifting arm, 88, jaw body, 89, drive link, 90, hook, 91, drive cylinder, 92, overturning cylinder, 93, card slot, 94, lifting tooth
Item, 95, demoulding lifting motor, 96, break extension set rack, 97, on break a point frame, 98, under break a point frame, 99, frame lifting cylinder,
100, guided way, 101, break a point lifting cylinder, 102, mast-up, 103, break sub-cylinder, 104, break scoreboard, 105, stirred tank,
106, keel welding transmission unit, 107, ingot stripper, 108, still kettle, 109, break extension set, 110, track, 111, shaping and drying
Room, 112, keel capture elevator, 113, derusting pond, 114, drying room, 115, derusting row hang, 116, transhipment row hang, 117, pour
Build row to hang, 118, frame row is taken to hang, 119, transhipment conveyer frames, 120, return conveyer frames, 121, keel capture frame, 122, cohesive frame,
123, keel putting hole, 124, take frame aperture, 125, transhipment track, 126, return transfer car(buggy), 127, sizing track, 128, cleaning
Pond, 129, baster, 130, plate cutting machine, 131, into errant, 132, keel welding equipment.
Specific implementation mode
The process units of the steam pressure sand aerated concrete plank includes stirred tank 105, shaping and drying room 111, keel welding
It transmits unit 106, ingot stripper 107, plate cutting machine 130, still kettle 108 and breaks extension set 109.The one end in shaping and drying room 111
It is provided with stirred tank 105, the other end in shaping and drying room 111 is provided with ingot stripper 107 and plate cutting machine 130, ingot stripper 107
Side is provided with still kettle 108 and breaks extension set 109；Between shaping and drying room 111 and stirred tank 108 and ingot stripper 109, still kettle
It 108 and breaks and is connected to respectively by track 110 between extension set 109；The side in shaping and drying room 111 is provided with keel welding conveyer
Group 106.
The keel welding transmission unit 106 of the process units captures elevator 112 by keel welding equipment 132, keel, removes
Rust pond 113, drying room 114, derusting row hangs 115, transhipment row hangs 116, pours row hangs 117, frame row is taken to hang 118, transhipment conveyer frames
119 and return conveyer frames 120 constitute, one end of keel welding equipment 132 is provided with derusting row and hangs 115, and derusting row is hung under 115
Side captures elevator 112 equipped with keel, and keel crawl frame 121 is movably installed on keel crawl elevator 112, and keel crawl rises
One end of drop machine 112 is disposed with derusting pond 113 and drying room 114, one end of drying room 114 are provided with transhipment conveyer frames
119, one end top of transhipment conveyer frames 119 is provided with transhipment row and hangs 116；The other end of transhipment conveyer frames 119 extends to sizing
111 top of baking room；119 end of transhipment conveyer frames extended at the top of shaping and drying room 111, which has been provided with to pour to go, hangs 117,
It pours the 111 eaves position of shaping and drying room that row is hung below 117 and is provided with keel putting hole 123,117 works are hung in order to pour row
Make.
The side of transhipment conveyer frames 119 is provided with return conveyer frames 120, and one end end of return conveyer frames 120 is provided with
Frame row is taken to hang 118,120 other end end of return conveyer frames by transporting track 125 by being equipped with return transfer car(buggy) 126, dragon
Bone captures and is provided with cohesive frame 122 between elevator 112 and transhipment track 125, and return conveyer frames 120 pass through return transfer car(buggy)
126 and cohesive frame 122 and keel crawl elevator 112 be connected to.
The 111 eaves position of shaping and drying room that frame row hangs 118 lower sections is taken to be provided with and take frame aperture 124, in order to take frame row to hang
118 work.120 end of return conveyer frames that frame row hangs 118 lower sections is taken to be provided with service sink 128, the side setting of service sink 128
There is baster 129.
It is vertically arranged in shaping and drying room 111 into errant 131, is provided with into the both sides of errant 131 and column-shaped more
Item sizing track 127（Referring to Figure of description 1-3）.
When the process units work of the steam pressure sand concrete plank, first by river sand, lime, cement, reclaimed materials and quantitative
Water be added in stirred tank 105 and stirring, to be prepared into premix, mixing time is 10 minutes.After the completion of stirring in 10 minutes,
Additive is added in stirred tank 105, then proceedes to stirring 15-20 minutes；To be prepared into premix slurry.
Stirred tank 105 premix slurry prepare while, by keel welding equipment by wire rod reinforcing bar through stretching, shearing,
Welding sequence is prepared into the plank keel 61 of frame body.
Keel welding equipment is by wire rod holder 1, guiding shunting frame 2, swage 3, cross bar bonding machine 4, guillotine 5, mesh sheet
Pull machine 6, mesh sheet gripper 7 connects the composition of welding machine 8 with mesh sheet.Shunting frame 2 is oriented to by guiding strut 9, mounting rod 10 and is oriented to
Cylinder 11 is constituted, and the both ends of mounting rod 10, which are fixed with, is oriented to strut 9, interruption-like on mounting rod 10 to be fixed with multiple tubaeform lead
To cylinder 11.One end symmetry shape for being oriented to shunting frame 2 is provided with wire rod holder 1.Wire rod holder 1 is by 13 structure of pedestal 12 and support plate
At being movably installed with support plate 13 by shaft on pedestal 12, the wire rod that the centre of support plate 13 is provided with taper is fixed
Bar 14.Wire rod holder 1 is used for the placement of wire rod reinforcing bar to be straightened, and the effect for being oriented to shunting frame 2 is the mistake in wire rod reinforcement metal straightening
It is separated in an orderly manner in journey, to avoid mutual winding.
The other end for being oriented to shunting frame 2 is provided with swage 3.Swage 3 is by alignment holder 15,16 and of straightening-wheel mounting plate
Straightening-wheel 17 is constituted, and is straightened on holder 15 and is equipped with multiple straightening-wheel mounting plates 16 being obliquely installed, each school in interval shape side by side
The both ends of through ship mounting plate 16 are respectively arranged with alignment guide plate 18, are straightened on guide plate 18 and are respectively arranged with guide through hole.School
Multiple straightening-wheels 17 are installed in dislocation shape up and down on straightening-wheel mounting plate 16 between straight guide plate 18.The circumference of straightening-wheel 17
On be provided with steel bar groove.Swage 3 work when, wire rod reinforcing bar to be straightened by being passed through between the straightening-wheel 17 for the shape that misplaces up and down,
And each straightening-wheel 17 is driven to rotate, to gradually by the reinforcing bar straightening of bending, be achieved in the purpose of reinforcing bar alignment.
One end of swage 3 is provided with guillotine 5, and cross bar bonding machine 4 is provided between swage 3 and guillotine 5.Cross bar
Bonding machine 4 is by cross bar welder base 19, stretching and drawing mechanism, guiding delivery pipe 20, welding head 21 and cross bar storage architecture at horizontal
The intermediate position of bar welder base 19 is provided with welding head 21, and stretching and drawing mechanism is provided on the pedestal of 21 one end of welding head.
Stretching and drawing mechanism is by stretching driving motor 22, stretching holder 23, stretching compression cylinder 24, stretching driving gear 25
It is constituted with driven wheel 26 is stretched, the side for stretching driving motor 22 is set side by side with multiple stretching holders 23, each to stretch holder 23
It is upper that stretching driving gear 25 is housed by stretching transmission shaft, transmission shaft is stretched by being driven idle wheel and stretching driving motor 22 company
It connects.It stretches and installation axle, installation axle is installed by multiple stretching compression cylinders 24 on the stretching holder 23 of 25 top of driving gear
It is upper that multiple stretching driven wheels 26 are housed, it stretches and is arranged in corresponding shape between driven wheel 26 and stretching driving gear 25.
Multiple guiding delivery pipes 20 are provided on bar welder base between stretching and drawing mechanism and welding head 21；Welding head
Cross bar storage rack is provided on the pedestal of 21 other ends.Cross bar storage rack is by 29 structure of hopper 27, feeding wheel 28 and splicing directing plate
At the bottom end of hopper 27 is provided with feeding wheel 28, and feeding groove, an inclination of feeding wheel 28 are evenly equipped on the circumference of feeding wheel 28
Ramp-like to be provided with splicing directing plate 29, one end of splicing directing plate 29 extends at welding head 21.
The effect of cross bar bonding machine 4 is that the more reinforcing bars that will be stretched pass through connection 30 mutual lateral connection of cross bar（Weldering
It connects）, the stretching and drawing mechanism of cross bar bonding machine 4 can provide one to the reinforcing bar to be straightened of its front end and stretch power, and to thereafter
The reinforcing bar at end provides a push power.When cross bar bonding machine 4 works, connection cross bar 30 is positioned in hopper 27 first,
Under the action of feeding wheel 28, connection cross bar 30 is removed and is rolled to welding head 21 by splicing directing plate 29, then passes through
Welding head 21 completes the preliminary welding of mesh sheet, during this, due to being evenly equipped with feeding groove on the circumference of feeding wheel 28,
Connection cross bar 30 can be equidistantly placed.
When the mesh sheet for completing tentatively to weld is run to guillotine 5, guillotine 5 acts, and is thus cut by design requirement
The consistent mesh sheet finished product of length.
One end of guillotine 5 is provided with mesh sheet and pulls machine 6.Mesh sheet pulls machine 6 by pulling machine frame 31, pull rod 32, pull rod
Mounting rod 33, mesh sheet support plate 34 and pull machine transmission chain 35 composition, pull machine frame 31 intermediate position be equipped with pull rod pacify
Bar 33 is filled, is provided with sliding rail on pull rod mounting rod 33, pull rod 32 is equipped with by sliding block 36 on sliding rail, one end of sliding rail passes through drawing
Take motor that transmission main wheel 37 is installed, the other end of sliding rail, which is equipped with, to be driven from wheel 38, and transmission main wheel 37, transmission from wheel 38 and are slided
It is connected between block 36 by pulling machine transmission chain 35, the end of pull rod 32 is movably installed with drag hook 39 by axis pin, before drag hook 39
End is provided with drag hook locating part.Pulling for 33 both sides of pull rod mounting rod is symmetrically installed with mesh sheet support plate 34 on machine frame 1；Mesh sheet
34 front end of support plate is slope surface.When work, since the mesh sheet finished product for completing to cut has lost forward power, pulling at this time
Under the positive and negative rotation effect of motor, transmission main wheel 37 can back and forth be transported with movable slider 36 on sliding rail by pulling machine transmission chain 35
It is dynamic, and then 32 stretching motion of pull rod can be driven, pull rod 32 contacts during protracting with mesh sheet finished product, since the end of pull rod 32 is logical
It crosses axis pin and is movably installed with drag hook 39,39 front end of drag hook is provided with drag hook locating part so that drag hook 39 can only be counter-clockwise around axis pin
Rotation, when 39 contact screen of drag hook, drag hook 39 is around axis pin counterclockwise under the barrier effect of mesh sheet, with pull rod 32
Continue to protract, mesh sheet eliminates the barrier effect of drag hook 39, and drag hook 39 resets under own wt effect, to form mesh sheet
It hooks, and then makes mesh sheet with the retraction of pull rod 32 and move ahead, and be placed in mesh sheet support plate 34, thus complete the drawing of mesh sheet
It takes.
Mesh sheet pulls 6 top of machine and is provided with mesh sheet gripper 7.Mesh sheet gripper 7 is slided by gripper supporting rack 40, gripper
Rail 41, gripper lifting motor 42, gripper electric rotating machine 43, crawl frame 44, gripper installation axle 45, gripper mounting bracket
46, gripper elevating lever 47 and gripper conveyer chain 48 are constituted, and the top of gripper supporting rack 40 is lived by gripper sliding rail 41
It is dynamic that gripper slide plate 49 is installed, traction cylinder 50 is fixed in the rack of 49 side of gripper slide plate, traction cylinder 50 passes through
Piston rod is connect with gripper slide plate 49；Gripper elevating lever 47 is provided on gripper slide plate 49, gripper elevating lever 47
Bottom end extends to 49 lower section of gripper slide plate, and driving rack 51, gripper elevating lever 47 1 are fixed on gripper elevating lever 47
It is fixed with gripper lifting motor 42 on the gripper slide plate 49 of side, driving cog is housed on the transmission shaft of gripper lifting motor 42
Wheel, transmission gear engage connection with driving rack 51, and the bottom of gripper elevating lever 47 is fixed with gripper mounting bracket 46, gripper
It is movably installed with gripper installation axle 45 on mounting bracket 46, is fixed on the gripper mounting bracket 46 of 45 side of gripper installation axle
Gripper electric rotating machine 43, gripper electric rotating machine 43 are connect with gripper installation axle 45, are fixed in gripper installation axle 45
Frame 44 is captured, the two bottom sides of crawl frame 44 are equipped with mesh sheet clamping jaw 52 by clamping jaw cylinder symmetry shape；Capture frame 44
Gripper conveyer chain 48 is installed on the gripper supporting rack 40 of side；It is spaced shape on gripper conveyer chain 48, mesh sheet extension is installed
Hook 53.When mesh sheet pulls the work of machine 6,47 downlink of gripper elevating lever is driven under the action of gripper lifting motor 42, to
The mesh sheet clamping jaw 52 of 44 bottom of crawl frame is set to be contacted with the mesh sheet being horizontally arranged in mesh sheet support plate 34；And pass through clamping jaw cylinder
52 action of mesh sheet clamping jaw is driven to clamp mesh sheet, subsequent gripper lifting motor 42 drives 47 uplink of gripper elevating lever, makes net
Piece is detached from mesh sheet support plate 34.After 47 uplink of gripper elevating lever certain height, gripper electric rotating machine 43 acts, to
The rotation that crawl frame 44 does 90 degree is driven by gripper installation axle 45, it is in longitudinal perpendicular thus to make horizontal positioned mesh sheet.
After the completion of above-mentioned action, traction cylinder 50 drives gripper slide plate 49 to be moved to 48 direction of gripper conveyer chain, when in longitudinal straight
When vertical mesh sheet is contacted with mesh sheet hook 53, clamping jaw cylinder drive mesh sheet clamping jaw 52 acts again unclamps mesh sheet, thus by net
Piece is hooked on mesh sheet hook 53, and each action component resets at this time, is recycled with entering subsequent work.Mesh sheet is hooked on mesh sheet hook
After on 53, gripper conveyer chain 48 acts, and thus transmits mesh sheet to next station.
The mesh sheet of 7 lower section of mesh sheet gripper pulls 6 end side of machine and is provided with mesh sheet connection welding machine 8.When mesh sheet gripper 7
When mesh sheet is sent to mesh sheet connection 8 station of welding machine, by manually mesh sheet is removed, and the requirement by plank keel to mesh sheet quantity
It is placed into being welded on frame for mesh sheet connection welding machine 8 one by one, mesh sheet is welded into plank dragon from there through mesh sheet connection welding machine 8
Bone 61（Referring to Figure of description 4-11）.
The multiple plank keel 61 being welded are positioned over to the plank keel pedestal of 112 lower section of keel crawl elevator side by side
On 62, certain spacing is kept by the thickness requirement of design plank between each plank keel 61, is then captured and is lifted by keel
Machine 112 drives keel to capture 121 downlink of frame, to make multiple plank keel 61 be fixed on keel crawl frame 121.Keel capture
Elevator 112 is made of lifting pedestal 54, lift strut 55, lifting cylinder 56 and crane 57, the both ends pair of lifting pedestal 54
Title is equipped with lift strut 55, and lifting cylinder 56, lifting cylinder 56 are housed on the lifting pedestal 54 between both ends lift strut 55
It is movably installed with crane 57 by lifting frame sliding track 58 on the lift strut 55 of top, lifting cylinder 56 passes through piston rod and liter
The bottom of drop frame 57 is fixedly connected, and the top of crane 57 is equipped with keel crawl frame sliding track 59；The lifting of 57 side of crane
55 top of strut is provided with block 60（Referring to Figure of description 12）.Since return conveyer frames 120 and ground have certain fall
Difference, the effect of keel crawl elevator 112 is to remove the keel of return conveyer frames 120 crawl frame 121, and in the process of downlink
In, the plank keel 61 on crawl plank keel pedestal 62.The effect of block 60 is to play an operation limit to keel crawl frame 121
Position effect.
Keel capture frame 121 and are made of transhipment installation frame 63, crawl drill rod 64, drill rod fixed plate 65 and mounting plate 66；
The top both sides symmetry shape of transhipment installation frame 63 is provided with lifting lug 67；Transport the two bottom sides symmetry shape setting of installation frame 63
There is the limit edge of a wing 68, limits and multiple installations are equipped with by fastening bolt interval shape on the transhipment installation frame 63 between the edge of a wing 68
Plate 66；It is spaced shape on mounting plate 66 and is provided with multiple mounting holes, is fitted with by 65 activity of drill rod fixed plate in mounting hole multiple
Capture drill rod 64.The top of crawl drill rod 64 is provided with the assembly edge of a wing；64 side of crawl drill rod below the assembly edge of a wing is welded and has
R shapes active card 69 made of elastic wire is bent.
In use, the keel capture frame 121 captures 112 downlink of elevator with keel, in this course, when crawl drill rod
When active card 69 on 64 is contacted with the plank keel 61 on keel pedestal 62, the extruding due to plank keel 61 to active card 69
Power is more than the elastic deformation power of active card 69, and elastic deformation will occur outward under the extruding of plank keel 61 for active card 69,
And finally plank keel 61 are blocked.It is achieved in crawl of the keel crawl frame 121 to plank keel 61（Referring to Figure of description
13—16）.
After plank keel 61 are fixed on keel crawl frame 121,115 pairs of keel are hung by the row that derusts and capture grabbing for frame 121
Take, by 61 hanging of plank keel in derusting pond 113 in, by the immersion of rust removing solution in pond, by the rust on 61 surface of plank keel
Etching off removes, and soaking time of the plank keel 61 in derusting pond 113 is 3-5 minutes.Pond 113 derust by babinet 70, stirring motor
71 and agitating paddle 72 constitute, contain in babinet 70 by rust removing solution, the bead both sides of babinet 70 are provided with skateboard track, lead on babinet
It crosses skateboard track and is movably installed with derusting slide plate 73, the centre of derusting slide plate 73 is equipped with stirring motor 71, stirring motor 71
Transmission shaft extends in babinet 70, extends to and agitating paddle 72, slide plate rail are housed on the transmission shaft of the stirring motor 71 in babinet 70
Drive sprocket 74 is equipped with by motor on the babinet 70 at road both ends, passes through transmission chain 75 between drive sprocket 74 and derusting slide plate 73
Connection（Referring to Figure of description 17）；Under the action of drive sprocket 74 and transmission chain 75, derusting slide plate 73 can drive stirring electricity
Machine 71 and agitating paddle 72 are moved left and right in babinet 70, and then can be sufficiently stirred to rust removing solution in pond, to prevent its precipitation.
The plank keel 61 after derusting are completed, hang 115 again by derusting row is placed in together with keel crawl frame 121 is whole
In drying room 114, plank keel 61 are dried；Drying temperature is 45 °, and the time is 3-5 minutes；Derusting row hangs 115 by keel
121 entirety of crawl frame resets after being placed in drying room 114, to carry out subsequent work cycle.
The plank keel 61 of completion drying hang 116 by transhipment row and are placed in transhipment biography together with 121 entirety of keel crawl frame
It send on frame 119, station is poured to transmit it to steam pressure sand concrete plank；Transhipment row resets after hanging the above-mentioned action of 116 completions
Carry out subsequent work cycle.
Station is poured when plank keel 61 are transmitted to steam pressure sand concrete plank by transhipment conveyer frames 119（That is, transhipment passes
Send frame 119 other end end）When, the preparation of premix slurry is completed in stirred tank 105, and pours in plank moulding box, at this time
By pour row hang 117 by keel crawl frame 121 be placed on plank moulding box through keel putting hole 123, by plank moulding box
Upper edge hole forms support to keel crawl frame 121, while plank keel 61 being made to be dipped in premix slurry, after the completion of above-mentioned work,
It pours row and hangs the crawl frame uplink reset of 117 release keel.
Plank keel 61 are dipped in the plank moulding box after premixing slurry and are shaped by moulding box ferry bus by entering into errant 131
Drying chamber 111 and marshalling are stuck on sizing track 127, and it is fixed then to foam under conditions of temperature is 45 °, the time is 150 minutes
Type.After the completion of foaming and setting, plank moulding box sends out sizing drying chamber 111 again by moulding box ferry bus, then by taking frame row to hang
118 capture frame 121 through taking frame aperture 124 to capture keel, keel crawl frame 121 are detached with plank moulding box, due to plank moulding box
Interior premix slurry has solidified sizing, and the plank keel 61 premixed in slurry have been wrapped solidification, and frame row is taken to hang 118 crawl keel
During capturing frame 121, keel capture the active card 69 on frame 121, and holding power is far smaller than the uplink for taking frame row to hang 118
Power, therefore, in the case where taking frame row to hang 118 uplink force effect, the active card 69 on keel crawl frame 121 flicks and plank keel 61
Thus separation takes out keel crawl frame, the keel of taking-up crawl frame 121 is with taking frame row to hang 118 operations to return conveyer frames 120
Station.
In 120 station of return conveyer frames, 121 cleaned pond 128 cleaning of keel crawl frame and 129 oiling of baster of taking-up
Afterwards, keel are transmitted to through return conveyer frames 120, return transfer car(buggy) 126, cohesive frame 122 and capture elevator station, it is next to carry out
Working cycles.Baster 129 is by fuel tank 76, collection fuel tank 77, delivery pump 78, mounting base 79, oiling roller 80,81 and of overflow pipe
Bearing 82 is constituted；One end end of bearing 82, which is equipped with, collects fuel tank 77；It collects 77 side of fuel tank and is provided with fuel tank 76；Fuel tank 76
It is connected to by oil pipe and delivery pump 78 with fuel tank 77 is collected；Oil guide groove 83, oil guide groove 83 and collection fuel tank are provided on bearing 82
77 connections；Shape is spaced by mounting base 79 in oil guide groove 83, multiple overflow pipes 81 are installed, is set with by bearing on overflow pipe 81
There is oiling roller 80 made of sponge material；Each overflow pipe 81 is connected to by oil transportation manifold 84 with fuel tank 76 respectively（Referring to explanation
Book attached drawing 20-21）.The baster 129 is mountable to the intermediate position of return conveyer frames 120 when working, keel capture frame 121
When being run with the chain on return conveyer frames 120, the fluid in fuel tank 76 passes through oil transportation manifold 5 under the effect of gravity
It is flowed into overflow pipe 81；Fluid can overflow after filling overflow pipe 81 from the top of overflow pipe 81.A fluid part for spilling
Oiling roller 80 will be from top to bottom infiltrated, another part collects fuel tank 77 by after 80s be flowed into through oil guide groove 83 of oiling roller
In.After the fluid in collection fuel tank 77 is in certain liquid level, control system starts delivery pump 78, will collect the oil in fuel tank 77
Liquid is delivered in fuel tank 76, and after collecting the fluid in fuel tank 77 less than certain liquid level, delivery pump 78 shuts down.Keel are grabbed
Take frame 121 in 120 operational process of return conveyer frames, keel capture each crawl drill rod 64 on frame 121 from oiling roller 80 it
Between pass through, drill rod 64 is captured during this will squeeze oiling roller 80 and drive its rotation；Oiling roller 80 was rotating
The oiling work of drill rod is completed in journey, the oiling purpose of crawl drill rod 64 is easy for extracting out out of plank moulding box；Keel capture frame
After 121 operations are reset to keel crawl 112 station of elevator, you can carry out the crawl work of next plank keel 61.
The plank moulding box for taking out keel crawl frame 121 is run by track 110 to demoulding station by moulding box ferry bus, is passed through
Ingot stripper 107 completes demoulding.Ingot stripper 107 by demoulding frame 85, demoulding coaster 86, lifting arm 87, jaw body 88, drive link 89,
Hook 90 and drive cylinder 91 are constituted, and the top of demoulding frame 85 is equipped with lifting arm 87, the bottom of lifting arm 87 by demoulding coaster 86
End extends to 86 lower section of demoulding coaster, and 87 end of lifting arm for extending to 86 lower section of demoulding coaster is equipped with jaw body by axis pin
88,88 one end of jaw body is connect by overturning cylinder 92 with lifting arm 87；The both ends of jaw body 88 are respectively arranged with card slot 93, card slot
Hook 90 is equipped with by axis pin in the jaw body 88 of 93 sides, 88 top of jaw body is fixed with mounting base, is equipped in mounting base
Drive cylinder 91,91 lower section of drive cylinder are provided with drive link 89, and the both ends of drive link 89 are connected with 90 activity of hook respectively by axis pin
It connects；Drive cylinder 91 is fixedly connected by link block with drive link 89.Lifter rack 94, lifting arm 87 1 are provided on lifting arm 87
Equipped with demoulding lifting motor 95 on the demoulding coaster 86 of side, demoulds and lifter wheel is housed on the transmission shaft of lifting motor 95, lifting
Gear engages connection with lifter rack 94（Referring to Figure of description 18-19）.In 107 course of work of ingot stripper, jaw body 88 exists
Downlink under the action of lifting arm 87, to make the shaft on plank moulding box can smoothly enter into card slot 93.When on plank moulding box
After shaft can smoothly enter into card slot 93, drive cylinder 91 acts, to drive the rotation of hook 90 thus by plate by drive link 89
Shaft on material moulding box blocks in card slot 93, realizes the secured crawl to plank moulding box shaft.After the completion of above-mentioned action, lifting
Arm 87 drives plank moulding box to go upward to certain altitude, overturns cylinder 92 at this time and acts, plank moulding box is driven to be rotated by an angle of 90 degrees degree, this
During one；Since hook 90 is by the cooperation with card slot 93, held tight is formed to the shaft of plank moulding box, thus make its
It can even running in switching process.After the completion of plank moulding box is by the rotation of an angle of 90 degrees degree, lifting arm 87 drives plank moulding box downlink simultaneously
Dismantling demoulding can be carried out to it by placing it on cutting car.
It completes the plank moulding box after demoulding and is transferred into mould oil spray station, mould oil is sprayed through mould oil spraying equipment
Afterwards, it is repositioned to steam pressure sand concrete plank and pours station, to carry out next pouring working cycles.
The steam pressure sand concrete plank embryo material for completing demoulding is transported to by cutting car and cuts station and pass through plate cutting machine
130 are divided into the steam pressure sand concrete plank semi-finished product of multiple design specifications.（Before demoulding in steam pressure sand concrete plank embryo material
Plank keel 61 are in longitudinal perpendicular shape, and plank moulding box is by the rotation of an angle of 90 degrees degree in knockout course, to make steam pressure sand concrete plate
Plank keel 61 in material embryo material are horizontal, in order to which guillotine level is cut.）
Steam pressure sand concrete plank semi-finished product are positioned in still kettle 108, temperature is 190 °, the time is 12 hours
Under the conditions of carry out steam pressure；After the completion of steam pressure, takes out steam pressure sand concrete plank semi-finished product and easily caused during steam pressure
Stick to each other between plank semi-finished product, to influence board quality, therefore, it is necessary to mixed to each steam pressure sand by breaking extension set 109
Concrete board material semi-finished product break point, to prevent its stick to each other.
Break extension set 109 by break extension set rack 96, on break point frame 97, under break 99 structure of point frame 98 and frame lifting cylinder
At, break to be movably installed with down by guided way 100 in extension set rack 96 and break point frame 98, under break and be movably installed on point frame 98
Under break point frame 97, under break the both ends of point frame 98 and be symmetrically installed with and break point lifting cylinder 101, break point lifting cylinder 101 and pass through
Piston rod is connect with point frame 97 is above broken, and the top for breaking extension set rack 96 is equipped with frame lifting cylinder 99, frame lifting cylinder
99 and on break and be provided with mast-up 102 between point frame 97, frame lifting cylinder 99 is connect with mast-up 102, and mast-up 102 is logical
It crosses lifting rope and breaks point frame 98 under and connect.On break 97 inner lower edge of point frame and under break point frame 98 inside top difference
In symmetrical interval shape be equipped with it is multiple break sub-cylinder 103, break on the piston rod of 103 pairs of sub-cylinder equipped with breaking scoreboard 104（Referring to saying
Bright book attached drawing 22-23）.When breaking the work of extension set 109, a point frame is broken under by breaking point frame 97 in the drive of frame lifting cylinder 99
98 whole downlinks simultaneously integrally frame concrete plate semi-finished product, under break on point frame 98 break the action of sub-cylinder 103 will most bottom
The concrete plate semi-finished product at end are clamped, then on break and break the action of sub-cylinder 103 by the concrete of last layer on point frame 97
Plank semi-finished product are clamped, and are broken the action of point lifting cylinder 101, are broken 97 uplink of point frame in drive, so recycle, be achieved in coagulation
Separation between native plank semi-finished product.It is transported to multiple package position by transfer car(buggy) after the completion of breaking point and is packed, is put in storage；, it steams
Press sand concrete plank finished product.
The process units of the steam pressure sand concrete plank can effectively improve working efficiency and product quality, and it is strong to reduce labour
Degree, solves existing steam pressure sand concrete plank in preparation process, and not only labor intensity is big, and efficiency is low, and system
Standby board quality consistency is poor, cannot fully meet the problem of market uses；To improving enterprise's productivity effect and product matter
Amount reduces labor intensity with positive dissemination.
Claims (5)
1. a kind of process units of steam pressure sand aerated concrete plank, including stirred tank (105), shaping and drying room (111), keel
Welding transmits unit (106), ingot stripper (107), plate cutting machine (130), still kettle (108) and breaks extension set (109)；Sizing is dried
One end of stove room (111) is provided with stirred tank (105), and shaping and drying room (111) other end is provided with ingot stripper (107) and plank
Guillotine (130), ingot stripper (107) side are provided with still kettle (108) and break extension set (109)；Shaping and drying room (111) with stir
It mixes between kettle (105) and ingot stripper (107), still kettle (108) and break between extension set (109) respectively by orbit connection, sizing
The side of baking room (111) is provided with keel welding transmission unit (106)；The keel welding transmission unit (106) is by dragon
Bone welding equipment (132), keel crawl elevator (112), derusting pond (113), drying room (114), derusting row hang (115), turn
Operation hangs (116), pours to go and hang (117), frame row is taken to hang (118), transhipment conveyer frames (119) and return conveyer frames (120) composition,
One end of keel welding equipment (132) is provided with derusting row and hangs (115), and the lower section that derusting row hangs (115) rises equipped with keel crawl
Drop machine (112), keel capture and are movably installed with keel crawl frame (121) on elevator (112), and keel capture elevator (112)
One end be disposed with derusting pond (113) and drying room (114), one end of drying room (114) be provided with transhipment conveyer frames
(119), transhipment row is provided with above one end of transhipment conveyer frames (119) to hang (116)；Transport conveyer frames (119) other end end
It is equipped with to pour to go and hang (117), transhipment conveyer frames (119) side is provided with return conveyer frames (120), return conveyer frames (120)
One end end, which is provided with, takes frame row to hang (118), and return conveyer frames (120) other end end is equipped with by transporting track (125)
Return transfer car(buggy) (126) is provided with cohesive frame (122), return between keel crawl elevator (112) and transhipment track (125)
Conveyer frames（120）Pass through return transfer car(buggy)（126）And cohesive frame（122）Elevator is captured with keel（112）Connection；Frame row is taken to hang
（118）The return conveyer frames of lower section（120）End is provided with service sink（128）, service sink（128）Side be provided with baster
（129）；The keel welding equipment (132) is by wire rod holder (1), guiding shunting frame (2), swage (3), cross bar bonding machine
(4), guillotine (5), mesh sheet pull machine (6), mesh sheet gripper（7）Welding machine is connected with mesh sheet（8）It constitutes；It is oriented to shunting frame（2）
One end symmetry shape be provided with wire rod holder（1）, it is oriented to shunting frame（2）The other end be provided with swage（3）, swage（3）
One end be provided with guillotine（5）, swage（3）With guillotine（5）Between be provided with cross bar bonding machine（4）, guillotine（5）'s
One end is provided with mesh sheet and pulls machine（6）, mesh sheet pulls machine（6）Top is provided with mesh sheet gripper（7）, mesh sheet gripper（7）Under
The mesh sheet of side pulls machine（6）End side is provided with mesh sheet connection welding machine（8）；The wire rod holder（1）By pedestal（12）With
Support plate（13）It constitutes, pedestal（12）It is upper that support plate is movably installed with by shaft（13）, support plate（13）Centre set
It is equipped with the wire rod fixed link of taper（14）；The guiding shunts frame（2）By guiding strut（9）, mounting rod（10）And guide cylinder
(11) it constitutes, the both ends of mounting rod (10), which are fixed with, is oriented to strut (9), mounting rod（10）It is above interruption-like to be fixed with multiple guiding
Cylinder（11）, the guide cylinder（11）For cone；The swage（3）By alignment holder（15）, straightening-wheel mounting plate
（16）And straightening-wheel（17）It constitutes, is straightened holder（15）It is upper that multiple straightening-wheel mounting plates are installed in interval shape side by side（16）, respectively
Straightening-wheel mounting plate（16）Both ends be respectively arranged with alignment guide plate（18）, it is straightened guide plate（18）Between straightening-wheel installation
Plate（16）It is upper that multiple straightening-wheels are installed in dislocation shape up and down（17）；The straightening-wheel mounting plate（16）Oblique setting；
The alignment guide plate（18）On be respectively arranged with guide through hole；The cross bar bonding machine（4）By cross bar welding machine bottom
Seat（19）, stretching and drawing mechanism, be oriented to delivery pipe（20）, welding head（21）With cross bar storage architecture at cross bar welder base
（19）Intermediate position be provided with welding head（21）, welding head（21）It is provided with stretching and drawing mechanism on the pedestal of one end, stretches
Haulage gear and welding head（21）Between cross bar welder base（19）On be provided with multiple guiding delivery pipes（20）；Welding head
（21）Cross bar storage rack is provided on the pedestal of the other end；The stretching and drawing mechanism is by stretching driving motor（22）, stretch
Holder（23）, stretch compression cylinder（24）, stretch driving gear（25）With stretching driven wheel（26）It constitutes, stretches driving motor
（22）Side be set side by side with multiple stretching holders（23）, stretch holder（23）Upper pass through stretches transmission shaft and multiple drawings is housed
Stretch driving gear（25）, stretch driving gear（25）The stretching holder of top（23）It is upper to pass through stretching compression cylinder（24）It is equipped with
Installation axle, equipped with stretching driven wheel in installation axle（26）, stretch driven wheel（26）With stretching driving gear（25）Between in correspond to
Shape is arranged, and the stretching transmission shaft is by being driven idle wheel and stretching driving motor（22）Connection；The cross bar storage rack by
Hopper（27）, feeding wheel（28）With splicing directing plate（29）It constitutes, hopper（27）Bottom end be provided with feeding wheel（28）, feeding wheel
（28）Circumference on be evenly equipped with feeding groove, feeding wheel（28）Side be provided with splicing directing plate（29）, splicing directing plate
（29）One end extend to welding head（21）Place；The splicing directing plate（29）Oblique setting；The mesh sheet pulls
Machine（6）By pulling machine frame（31）, pull rod（32）, pull rod mounting rod（33）, mesh sheet support plate（34）With pull machine transmission chain
（35）It constitutes, pulls machine frame（31）Intermediate position pull rod mounting rod is installed（33）, pull rod mounting rod（33）On be provided with
Sliding rail passes through sliding block on sliding rail（36）Pull rod is installed（32）, one end of sliding rail is equipped with transmission main wheel by pulling motor
（37）, the other end of sliding rail, which is equipped with, to be driven from wheel（38）, it is driven main wheel（37）, transmission is from wheel（38）And sliding block（36）Between lead to
It crosses and pulls machine transmission chain（35）Connection, pull rod（32）End drag hook is movably installed with by axis pin（39）, pull rod mounting rod
（33）Both sides pull machine frame（31）On be symmetrically installed with mesh sheet support plate（34）；The drag hook（39）Front end is provided with drawing
Hook locating part；The mesh sheet support plate（34）Front end is slope surface；The mesh sheet gripper（7）By gripper supporting rack
（40）, gripper sliding rail（41）, gripper lifting motor（42）, gripper electric rotating machine（43）, crawl frame（44）, gripper
Installation axle（45）, gripper mounting bracket（46）, gripper elevating lever（47）With gripper conveyer chain（48）It constitutes, gripper support
Frame（40）Top pass through gripper sliding rail（41）It is movably installed with gripper slide plate（49）, gripper slide plate（49）The machine of side
Traction cylinder is fixed on frame（50）, draw cylinder (50) and connect with gripper slide plate (49) by piston rod；Gripper slide plate
(49) gripper elevating lever (47) is provided on, the bottom end of gripper elevating lever (47) extends to below gripper slide plate (49),
It is fixed with driving rack (51) on gripper elevating lever (47), consolidates on the gripper slide plate (49) of gripper elevating lever (47) side
Equipped with gripper lifting motor (42), transmission gear, transmission gear and biography are housed on the transmission shaft of gripper lifting motor (42)
Carry-over bar (51) engagement connection, the bottom of gripper elevating lever (47) is fixed with gripper mounting bracket (46), gripper mounting bracket
(46) it is movably installed with gripper installation axle (45) on, is fixedly mounted on the gripper mounting bracket (46) of gripper installation axle (45) side
There are gripper electric rotating machine (43), gripper electric rotating machine (43) to be connect with gripper installation axle (45), gripper installation axle
(45) crawl frame (44) is fixed on, the two bottom sides of crawl frame (44) are equipped with mesh sheet folder by clamping jaw cylinder symmetry shape
Pawl (52)；It captures and gripper conveyer chain (48) is installed on the gripper supporting rack (40) of frame (44) side；The crawl
It is spaced shape on machine conveyer chain (48), mesh sheet hook (53) is installed；It is characterized in that：
The keel crawl elevator (112) is by lifting pedestal (54), lift strut (55), lifting cylinder (56) and crane
(57) it constitutes, the both ends of lifting pedestal (54) are symmetrically installed with lift strut (55), the liter between the lift strut (55) at both ends
It drops and lifting cylinder (56) is housed on pedestal (54), by lifting frame sliding track on the lift strut (55) above lifting cylinder (56)
(58) it is movably installed with crane (57), lifting cylinder (56) is fixedly connected by piston rod with the bottom of crane (57), is risen
Keel crawl frame sliding track (59) is installed at the top of drop frame (57)；At the top of the lift strut (55) of described crane (57) side
It is provided with block (60)；Due to return conveyer frames（120）With ground there is certain drop, keel to capture elevator (112)
Effect is by return conveyer frames（120）Keel capture frame（121）It removes, and during downlink, crawl plank keel bottom
Seat（62）On plank keel（61）；Block（60）Effect be to keel capture frame（121）Play an operation position-limiting action；Institute
The keel crawl frame (121) stated is by transhipment installation frame (63), crawl drill rod (64), drill rod fixed plate (65) and mounting plate (66)
It constitutes；The top both sides symmetry shape of transhipment installation frame (63) is provided with lifting lug (67)；Transport the bottom two of installation frame (63)
Side symmetry shape is provided with the limit edge of a wing (68), limits on the transhipment installation frame (63) between the edge of a wing (68) by between fastening bolt
Multiple mounting plates (66) are installed every shape；It is spaced shape on mounting plate (66) and is provided with multiple mounting holes, passes through drill rod in mounting hole
Fixed plate (65) activity is fitted with multiple crawl drill rods (64)；The top of the crawl drill rod (64) is provided with the assembly edge of a wing；
Assembly the edge of a wing below crawl drill rod (64) side be welded flexible steel wire bend made of R shapes active card (69)；When work, dragon
Bone captures frame (121) and captures elevator with keel（112）Downlink, in this course, when crawl drill rod（64）On active card
（69）With keel pedestal（62）On plank keel（61）When contact, due to plank keel（61）To active card（69）Extruding force
More than active card（69）Elastic deformation power, active card（69）In plank keel（61）Extruding under elastic shape will occur outward
Become, and finally by plank keel（61）It blocks；It is achieved in keel crawl frame（121）To plank keel（61）Crawl.
2. the process units of steam pressure sand aerated concrete plank according to claim 1, it is characterised in that：The derusting
Pond (113) is made of babinet (70), stirring motor (71) and agitating paddle (72), is contained by rust removing solution, babinet in babinet (70)
(70) bead both sides are provided with track, and derusting slide plate (73) is movably installed with by track on babinet (70), and derust slide plate
(73) centre is equipped with stirring motor (71), and the transmission shaft of stirring motor (71) extends in babinet (70), extends to babinet
(70) agitating paddle (72) is housed on the transmission shaft of the stirring motor (71) in, passes through motor on the babinet (70) at the track both ends
Equipped with drive sprocket (74), it is connect by transmission chain (75) between drive sprocket (74) and derusting slide plate (73)；In drive sprocket
(74) and under the action of transmission chain (75), derusting slide plate (73) can drive stirring motor（71）And agitating paddle（72）In babinet（70）
It inside moves left and right, and then rust removing solution in pond can be sufficiently stirred, to prevent its precipitation.
3. the process units of steam pressure sand aerated concrete plank according to claim 1, it is characterised in that：The demoulding
Machine (107) by demoulding frame (85), demoulding coaster (86), lifting arm (87), jaw body (88), drive link (89), hook (90) and
Drive cylinder (91) is constituted, and the top of demoulding frame (85) is equipped with lifting arm (87) by demoulding coaster (86), lifting arm (87)
Bottom end extends to below demoulding coaster (86), and lifting arm (87) end extended to below demoulding coaster (86) is installed by axis pin
There are jaw body (88), jaw body (88) to be connect with lifting arm (87) by overturning cylinder (92)；The both ends of jaw body (88) are set respectively
It is equipped with card slot (93), hook (90) is equipped with by axis pin in the jaw body (88) of card slot (93) side, at the top of jaw body (88)
It is fixed with mounting base, drive cylinder (91) is housed in mounting base, drive link (89), drive link are provided with below drive cylinder (91)（89）
Both ends by axis pin respectively with hook（90）Flexible connection；Drive cylinder（91）Pass through link block and drive link（89）It is fixed to connect
It connects；The lifting arm（87）On be provided with lifter rack（94）, lifting arm（87）Equipped with demoulding lifting on the demoulding coaster of side
Motor（95）, demould lifting motor（95）Transmission shaft on be equipped with lifter wheel, lifter wheel and lifter rack（94）Engagement connects
It connects；In ingot stripper (107) course of work, jaw body（88）In lifting arm（87）Under the action of downlink, to make on plank moulding box
Shaft can smoothly enter into card slot（93）It is interior；When the shaft on plank moulding box can smoothly enter into card slot（93）After interior, drive cylinder
（91）Action, to pass through drive link（89）Drive hook（90）Thus rotation blocks the shaft on plank moulding box in card slot
（93）It is interior, realize the secured crawl to plank moulding box shaft；After the completion of above-mentioned action, lifting arm（87）Drive plank moulding box uplink
To certain altitude, cylinder is overturn at this time（92）Action drives plank moulding box by the rotation of an angle of 90 degrees degree, during this；Due to hook
（90）By with card slot（93）Cooperation, held tight is formed to the shaft of plank moulding box, therefore make its energy in switching process
Even running；After the completion of plank moulding box is by the rotation of an angle of 90 degrees degree, lifting arm（87）It drives plank moulding box downlink and places it in
On cutting car dismantling demoulding can be carried out to it.
4. the process units of steam pressure sand aerated concrete plank according to claim 1, it is characterised in that：The oiling
Device（129）By fuel tank（76）, collect fuel tank（77）, delivery pump（78）, mounting base（79）, oiling roller（80）, overflow pipe（81）
And bearing（82）It constitutes；Bearing（82）One end end collection fuel tank is installed（77）；Collect fuel tank（77）Side is provided with oil
Case（76）；Fuel tank（76）Pass through oil pipe and delivery pump（78）With collection fuel tank（77）Connection；Oil guide groove is provided on bearing（83）,
Oil guide groove（83）With collection fuel tank（77）Connection；Oil guide groove（83）Inside pass through mounting base（79）Interval shape is equipped with multiple overflow pipes
（81）, overflow pipe（81）Above bearing holder (housing, cover) equipped with oiling roller made of sponge material（80）；Each overflow pipe（81）Lead to respectively
Cross oil transportation manifold（84）With fuel tank（76）Connection.
5. the process units of steam pressure sand aerated concrete plank according to claim 1, it is characterised in that：It is described to break point
Machine（109）By breaking extension set rack（96）, on break a point frame（97）, under break a point frame（98）With frame lifting cylinder（99）It constitutes,
Break extension set rack（96）Upper be movably installed with down by guided way breaks a point frame（98）, under break a point frame（98）On be movably installed with
On break a point frame（97）, under break a point frame（98）Both ends be symmetrically installed with and break a point lifting cylinder（101）, break a point lifting cylinder
（101）Break by piston rod and above a point frame（97）Connection, breaks extension set rack（96）Top frame lifting cylinder is installed
（99）, frame lifting cylinder (99) and above break and be provided with mast-up (102), frame lifting cylinder between a point frame (97)（99）With
Mast-up（102）Connection, mast-up（102）By lifting rope a point frame is broken under（98）Connection；A point frame is broken on described
（97）Inner lower edge breaks a point frame under（98）Inside top be in that symmetrical interval shape is equipped with and multiple breaks sub-cylinder respectively
（103）, break to be equipped on the piston rod of sub-cylinder and break scoreboard（104）.
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| CN201610885715.9A CN106272945B (en) | 2016-10-11 | 2016-10-11 | A kind of process units of steam pressure sand aerated concrete plank |
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| CN201610885715.9A CN106272945B (en) | 2016-10-11 | 2016-10-11 | A kind of process units of steam pressure sand aerated concrete plank |
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| CN106272945B true CN106272945B (en) | 2018-08-21 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172741B (en) * | 2021-05-07 | 2022-09-20 | 优丰磊德新型建材(重庆)有限公司 | Steam curing system for anti-pinch production of aerated concrete |
| CN113146822B (en) * | 2021-05-07 | 2022-09-20 | 优丰磊德新型建材(重庆)有限公司 | Full-automatic steam curing equipment for aerated concrete building materials |
| CN113103401B (en) * | 2021-06-15 | 2021-09-10 | 烟台聚通智能设备有限公司 | Automatic net hanging workstation for producing aerated plates |
| CN113696316A (en) * | 2021-08-17 | 2021-11-26 | 乐山杭加节能新材料有限公司 | High-temperature autoclaved aerated concrete precast slab production system |
| CN113635076B (en) * | 2021-08-27 | 2024-08-02 | 湖南三一快而居住宅工业有限公司 | Steel reinforcement framework production line |
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Address after: 434020 west side of Longshan Road, Chau Tong Industrial Park, Jingzhou Development Zone, Jingzhou, Hubei, China Applicant after: Hubei Chu Fengjian science group Jingzhou Kaiyuan new materials Limited by Share Ltd Address before: 434020 west side of Longshan Road, Chau Tong Industrial Park, Jingzhou Development Zone, Jingzhou, Hubei, China Applicant before: Chu Feng Jian Ke group Jing Zhou, Hubei Katyuan green wood Co., Ltd |
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