CN204221953U - Air-entrained concrete building block production system - Google Patents
Air-entrained concrete building block production system Download PDFInfo
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- CN204221953U CN204221953U CN201420623492.5U CN201420623492U CN204221953U CN 204221953 U CN204221953 U CN 204221953U CN 201420623492 U CN201420623492 U CN 201420623492U CN 204221953 U CN204221953 U CN 204221953U
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Abstract
The utility model discloses a kind of air-entrained concrete building block production system, comprise material-compound tank, aerated concrete block cutting machine, still kettle, the shaping transfer mechanism of slip between material-compound tank and aerated concrete block cutting machine, building block transport establishment between aerated concrete block cutting machine and still kettle, material-compound tank is communicated with cement storage pot with lime storage tank respectively, slip casting pond is provided with immediately below material-compound tank, cutup pool is provided with immediately below aerated concrete block cutting machine, slip casting pond is communicated with recovery pond with cutup pool, reuse head tank is provided with above material-compound tank, reuse head tank is connected with material-compound tank after being connected with recovery pond by EGR again.The effect of above scheme is, optimize the structure of material-compound tank, feedstock is accurate, raw material mixes fully, evenly, achieve automation, industrialization production, the various waste materials produced in timely, comprehensive remanufacture process, energy-conserving and environment-protective, do not have waste residue, waste gas arrange outward, do not pollute the environment.
Description
Technical field
The utility model relates to air-entrained concrete building block production field, is specifically related to a kind of air-entrained concrete building block production system.
Background technology
China is an energy starved country, again a high energy consumption country simultaneously, building energy consumption accounts for about 30% of social total energy consumption, therefore, building energy conservation, for implementing a scientific outlook on development, implements energy-saving and emission-reduction strategy, build a conservation-minded society, realize Significance of Sustainable Development great, Given this, country with within 2005, promulgated " public building energy design standard " (GB50189-2005).In order to carry out national energy-saving standard better, the target of round Realization building energy conservation 50%, government department in all parts of the country explicitly calls for all newly-built, renovating and enlarging residential architectures and public building in administrative area will distinguish the corresponding mandatory standard of strict implement country.
Air-entrained concrete building block is that a kind of quality is light, intensity is high, heat-insulation and heat-preservation, heat-proof combustion-resistant, low-carbon environment-friendly, sound absorption sound insulation, impermeabilisation, porous New Building Materials that shock resistance is strong, good properties, is widely used in building trade.The primary raw material of air-entrained concrete building block is selected to be lime and cement, and in addition also can select river sand, flyash, ore in sand form, industrial waste, slag and building waste etc., can realize refuse reclamation, product has the advantage of energy-conserving and environment-protective.In the production of air-entrained concrete building block, need the raw material of various powdery to add material-compound tank in proportion, then the mix and blend that adds water in material-compound tank, finally obtain air-entrained concrete building block finished product through base, cutting, steam pressure operation after having prepared burden.
But in present air-entrained concrete building block production process, exist a lot of not enough, mainly contain and be embodied in:
1, material-compound tank vibrational power flow is reasonable not, and raw material easily condenses on the inwall of material-compound tank after adding material-compound tank, makes raw material undercompounding, ratio uneven, and the equipment that affects runs well, and waste raw material, product quality can not be guaranteed, and increases cost;
2, be subject to the sharp pounding of material-compound tank in blending process, charging precision reduces, feed arrangement shortening in service life;
3, the base substrate conveying arrangement existing defects after cutting, waste is comparatively large, and production efficiency is lower;
4, the base process of air entrained concrete wastes time and energy, and production efficiency is lower, is unfavorable for that industrialization is produced;
5, not in time, organic efficiency is low for a large amount of waste recovery produced in air-entrained concrete building block production process, and the reclamation rate of waste material is not high, and wastage of material is serious;
6, large quantity of exhaust gas, waste residue is produced in air-entrained concrete building block production process, directly outer row's after stain environment.
Utility model content
For solving above technical problem, the utility model provides a kind of air-entrained concrete building block production system of energy-conserving and environment-protective.
Technical scheme is as follows:
A kind of air-entrained concrete building block production system, comprise material-compound tank, aerated concrete block cutting machine and still kettle, between material-compound tank and aerated concrete block cutting machine, be wherein provided with the shaping transfer mechanism of slip, building block transport establishment is provided with between described aerated concrete block cutting machine and still kettle, the top of described material-compound tank is communicated with cement storage pot with lime storage tank respectively, slip casting pond is provided with immediately below described material-compound tank, cutup pool is provided with immediately below described aerated concrete block cutting machine, its key is: between described slip casting pond and cutup pool, be provided with recovery pond, described slip casting pond is communicated with this recovery pond respectively with cutup pool, reuse head tank is provided with above described material-compound tank, the bottom of this reuse head tank and the top of material-compound tank are connected, this reuse head tank is connected with described recovery pond by EGR.
The remarkable result of above technical scheme is adopted to be, grout material in slip casting pond enters recovery pond after rinsing, cutting material in cutup pool enters recovery pond after rinsing, recovery pond plays collecting action, the waste material that recovery obtains is by entering reuse head tank after EGR process, as the raw material producing air-entrained concrete building block, then drop into material-compound tank in proportion with lime and cement; Grout material and cutting material recycle, energy-conserving and environment-protective.
In order to better realize the utility model, may further be:
Above-mentioned EGR comprises grog recycling can and ball mill, solid-liquid blending transportation pump is provided with in described recovery pond, this solid-liquid blending transportation delivery side of pump is connected by the top of pipeline and described grog recycling can, the entrance of described ball mill is positioned at immediately below the outlet of described grog recycling can, and the outlet of described ball mill and the top of described reuse head tank are connected.
Adopt above scheme, waste material in recovery pond is pumped to grog recycling can by solid-liquid blending transportation, grout material is collected with cutting material and mixes together with other waste material in grog recycling can, ball mill grinds the waste material in grog recycling can, and the waste material after grinding is sent in head tank as the raw material producing air-entrained concrete building block.
Above-mentioned building block transport establishment comprises the building block conveying track be arranged side by side in the horizontal plane, the initiating terminal of this building block conveying track is near described aerated concrete block cutting machine, the end of this building block conveying track is near described still kettle, this building block conveying track is respectively arranged with transport dolly, guiding fixed pulley is respectively arranged with between adjacent two described building block conveying tracks, described guiding fixed pulley is near the end of described building block conveying track, a hoist engine is provided with between two described building block conveying tracks of arbitrary neighborhood, this hoist engine is near the initiating terminal of described building block conveying track, be connected with described transport dolly after the cable wire of described hoist engine walks around described guiding fixed pulley.Adopt above scheme,
Multiple transport dolly is between the initiating terminal and end of conveying track, cable wire near the hoist engine of conveying track initiating terminal walks around the guiding fixed pulley near conveying track end, be connected with transport dolly again, during hoist engine rolling, the transport dolly be connected with hoist engine cable wire is to the end movement of conveying track, other in its direction of motion are transported dolly and promote by the transport dolly of motion, make it enter still kettle; Owing to being only provided with a hoist engine, the cable wire of hoist engine can be avoided to be wound around, by arranging guiding fixed pulley, the cable wire of a hoist engine can be made to be connected with the transport dolly on multiple conveying track, thus the transport dolly on multiple conveying track is pushed; Improve production efficiency, reduce cost.
The screw(-type) feeder of level is provided with between above-mentioned lime storage tank and material-compound tank, the charging aperture of this screw(-type) feeder is connected by the bottom of flexible pipe and described lime storage tank, the discharging opening of this screw(-type) feeder is connected with lime feed pipe by flexible pipe, the lower end of this lime feed pipe is near the edge of described material-compound tank, lime feeding bent pipe is provided with in described material-compound tank, the upper end open of this lime feeding bent pipe and the lower ending opening of described lime feed pipe are connected, and the bottom of described lime feeding bent pipe is bending to the centerline direction of described material-compound tank.Adopt above scheme, lime is quantitatively sent into material-compound tank by flexible pipe by screw(-type) feeder, flexible pipe has good cushioning effect, when there are vibrations in work in material-compound tank, screw(-type) feeder can not be interfered, meanwhile, the collision vibrations produced when reinforced in lime storage tank have also been discharged; So both ensure that the pushing precision of screw(-type) feeder, turn improve the service life of screw(-type) feeder; After arranging lime feeding bent pipe, lime is assembled to the center of material-compound tank, reduces bonding attachment on material-compound tank inwall, avoids lime to waste, and to avoid in material-compound tank lime ratio to reduce, and avoids regularly cleaning material-compound tank.
It is framed that the shaping transfer mechanism of above-mentioned slip comprises portable slip, this portable slip is framed to be moved between described material-compound tank and aerated concrete block cutting machine by blank transfer track, the framed framework comprising cube structure of described portable slip, the end face opening of this framework, a lateral opening of this framework, the lateral opening of this framework is coated with dismounting template, at least two clamping arm rotating shafts are installed in the base plate of described framework, the lateral vertical of described clamping arm rotating shaft and described framework opening, the base plate of described framework is stretched out at the arm pivoted two ends of described compression respectively, the arm pivoted two ends of described compression are connected with template clamping arm and rotating handles respectively, described template clamping arm is positioned at outside described dismounting template, lower end and the arm pivoted end of described compression of described template clamping arm are affixed, described template clamping arm is vertical with described clamping arm rotating shaft.Adopt above scheme, be arranged on template clamping arm and the rotating handles coaxial rotation at clamping arm rotating shaft two ends, be connected with rotating handles by existing outer executing agency; When dismounting template being covered on the lateral opening of framework, rotation template clamping arm, makes template clamping arm and framework close contact, and dismounting template forms the sidewall of framework, and slip enters from by the end face opening of framework, at framed interior shaping base; After slurry curing forms base substrate, existing outer executing agency driven rotary handle makes template clamping arm rotate, and finally makes template clamping arm depart from dismounting template, dismounting template is removed, base substrate takes out from the lateral opening of framework, and do not need artificial dismounting to dismantle template, automaticity is high.
At the upper surface of above-mentioned material-compound tank top board, blowing agent case is installed, the bottom of this blowing agent case and the top of described material-compound tank are connected, described material-compound tank and blowing agent case are connected with same water system, this water system comprises rainwater collection header and deposit water tank, the water inlet end of described water system is connected with tap water pipe network, the water side of described water system is connected with blowing agent case with described material-compound tank with the second magnetic valve respectively by the first magnetic valve, storage tank is connected with by the 3rd magnetic valve at the pipeline enclosure of described water inlet end and water side, first water inlet conduit of this storage tank is connected on the pipeline between described water inlet end and the 3rd magnetic valve through the 4th magnetic valve, second water inlet conduit of described storage tank is connected on the first water side of described rainwater collection header, second water side of this rainwater collection header is connected to by pipeline on the water inlet end of described water system, 3rd water inlet conduit of described storage tank connects natural water source through water pump.Adopt above scheme, for described water system connects electric controller, when starting the utility model, under normal circumstances under the control of electric controller, tap water pipe network and rainwater collection header is had to supply water as water source, first opening the second magnetic valve is that material-compound tank supplies water, then opening the first magnetic valve is that blowing agent case supplies water, when running water system stops supplying water, opening the 3rd magnetic valve adopts storage tank to supply water as emergent water source, this storage tank preferentially adopts rainwater collection header to supplement, next utilizes tap water pipe network to supplement, when above two kinds of water sources equal without, water pump is utilized to extract natural water source out, as river, rivers etc. supplement, like this, in the process of producing air-entrained concrete building block, can continue to supply water to material-compound tank and blowing agent case, avoid the wastage of material caused owing to cutting off the water supply.
At the upper surface of above-mentioned material-compound tank top board, stirring motor is installed, this material-compound tank is provided with shaft, the axial line of this shaft overlaps with the center line of described material-compound tank, be connected with the output shaft of described stirring motor after the upper end of this shaft passes the top board of described material-compound tank, the bottom of described shaft is provided with stirring vane;
The top board of described material-compound tank offers observation window, this observation window is rectangle, the upper surface of the top board of described material-compound tank is provided with observation window cover plate, this observation window cover plate while hinged with the top board of described material-compound tank, described observation window covers by described observation window cover plate, offer manhole on the tank skin top of described material-compound tank, this manhole is provided with access door, described manhole covers by this access door;
The top of described material-compound tank is connected with steam-heating pipe, is provided with exhaust emission tube at the top of described material-compound tank, and this exhaust emission tube is connected with exhaust treatment system;
The bottom of described material-compound tank is tapered, the lower ending opening of described material-compound tank is connected with grouting device, this grouting device comprises isocon, this isocon is inverted " Y " type, the upper end open of this isocon and the lower ending opening of described material-compound tank are connected, two lower ending openings of described isocon are connected with the grouting nozzle of same level, the top of this grouting nozzle is half-round tubular, the V-shaped channel-shaped in bottom of this grouting nozzle, the upper and lower of this grouting nozzle is communicated with, the bottom land part opening along its length of described grouting nozzle bottom.
Adopt above scheme, stirring motor drives shaft to rotate, raw material is mixed by stirring vane, observation window is convenient to be observed in material-compound tank, observation window cover plate is used for closing observation window, material-compound tank need cleaning, maintenance time, cleaning, maintainer enter material-compound tank by manhole, when manhole does not need to use, access door is closed, the waste gas produced in material-compound tank enters exhaust treatment system by exhaust emission tube, reduces the pollution to environment, and grouting device is convenient to the slurry in material-compound tank to inject square blank forming cart.
Be provided with waterproof projection in the horizontal plane, this waterproof projection is in hemispherical, and described guiding fixed pulley is arranged in this waterproof projection by fixed pulley axis, and the upper surface of described guiding fixed pulley is provided with water-proof plate;
Described transport dolly comprises vehicle frame and is arranged on the transport roller on this vehicle frame, and described vehicle frame, in " work " font, two transverse arms of described vehicle frame is all provided with described transport roller;
Two transverse arms of described vehicle frame are respectively arranged with limiting plate, this limiting plate is near the edge of described vehicle frame, this limiting plate is vertical with the upper surface of described vehicle frame transverse arm, and this limiting plate is trapezoidal, and the bottom of this limiting plate is welded with the upper surface of described vehicle frame transverse arm.
Adopt above scheme, the protruding and water-proof plate of waterproof can prevent guiding fixed pulley and fixed pulley axis burn into from getting rusty, and guiding fixed pulley rotates flexibly, structure simply, successful; The body frame structure for automotive of I shape is stablized, firmly; In the movement direction spacing when limiting plate is used for base substrate transport, keeps base substrate steady.
Grout material recovery approach by tilting to offer between above-mentioned slip casting pond and recovery pond is connected, this grout material recovery approach tilts to described recovery pond direction, V-shaped channel-shaped structure at the bottom of the pond in described slip casting pond, tilt to the Way in of described grout material recovery approach at the bottom of the pond in described slip casting pond, the pool wall in described slip casting pond is provided with grout material wash tub pipe;
Cutting material recovery approach by tilting to offer between described cutup pool and recovery pond is connected, this cutting material recovery approach tilts to described recovery pond direction, V-shaped channel-shaped structure at the bottom of the pond of described cutup pool, tilt to the Way in of described cutting material recovery approach at the bottom of the pond of described cutup pool, the pool wall of described cutup pool is provided with cutting material wash tub pipe.
Adopt above scheme, grout material wash tub pipe rinses the grout material in slip casting pond, then flows to recovery pond by grout material recovery approach; Cutting material wash tub pipe rinses the cutting material in cutup pool, then flows to recovery pond by cutting material recovery approach.
Above-mentioned template clamping arm is channel-section steel, the groove of this template clamping arm is towards described dismounting template, balance adjustment arm is provided with along its length in the groove of described template clamping arm, the middle part of described balance adjustment arm is arranged on by balancing pole rotating shaft in the groove of described template clamping arm, pinch rollers is separately installed with at the two ends of this balance adjustment arm, the outer surface of this pinch rollers and described dismounting template compresses, and axis when this pinch rollers is rotated is parallel with the length direction of described clamping arm;
Described rotating handles is in " L " type, and the long-armed and described clamping arm rotating shaft of this rotating handles is vertical, the external part that this rotating handles is long-armed and described clamping arm roller end affixed, the galianconism of this rotating handles is away from described framework;
Two framed upset posts are provided with respectively at the outer surface of just right two side plates of described framework, framed upset post described in one of them is near the end face opening of described framework and lateral opening, another framed upset post is away from the end face opening of described framework and lateral opening, the line of two described framed upset posts and the angle of described framework base plate are 42.5 ° ~ 46 °, and described framed upset post is parallel with the side of described framework opening;
Described framework outside two vertical sides of described dismounting template is respectively arranged with template direction banking stop, and this template direction banking stop, near the chamfering of described dismounting template, is provided with the framed transfer wheel of two rows at the lower surface of described framework base plate;
Described dismounting template comprises stencil body, the lateral surface of this stencil body is provided with four stiffeners, four described stiffeners are respectively near four sides of described stencil body, four described stiffeners are all vertical with described stencil body, four described stiffeners surround rectangular box-like structure, the lateral surface of described stencil body is provided with bracing frame, and this bracing frame is positioned at the rectangle frame that four described stiffeners surround;
Support frame as described above comprises at least two transverse support bar be parallel to each other, this transverse support bar is arranged along the length direction of described stencil body, this transverse support bar and described stencil body affixed, be fixedly connected with by least two vertical tube connectors between described transverse support bar, described transverse support bar is mutually vertical with vertical tube connector, the described transverse support bar be parallel to each other offers corresponding connecting rod perforation, described vertical tube connector is located in corresponding described connecting rod perforation, and the two ends of described vertical tube connector pass corresponding described stiffener respectively;
Being provided with two along its length in the outside of support frame as described above rolls dull and stereotyped, and described rolling flat board is fixedly connected with described transverse support bar;
At least two bar shaped backing plates are had in the arranged outside of support frame as described above, described bar shaped backing plate is between two described rolling flat boards, described bar shaped backing plate is fixedly connected with described transverse support bar, and described the roll flat board of two ends respectively with corresponding of described bar shaped backing plate is concordant.
Adopt above scheme, balance adjustment arm regulates self attitude according to stressing conditions, dismounting template uniform force, good stability, with the good airproof performance of framework, pinch rollers will be dismantled template on the one hand and compress, when template clamping arm rotates and between dismounting template, there is rolling friction on the other hand, reduce resistance when template clamping arm rotates; The rotating handles of L-type is convenient to be connected with outer executing agency; After slurry curing forms base substrate, existing outer executing agency is connected with framed upset post, framework is overturn, and down, base substrate and dismounting template are poured out framework to the lateral opening of framework, the gripper shoe that dismounting template is processed as base substrate subsequent transportation; During installing/dismounting template, template direction banking stop plays guide and limit effect to dismounting template; Dismounting template strength is high; Bracing frame intensity is high, supporting & stablizing.
Beneficial effect: adopt air-entrained concrete building block production system of the present utility model, optimize the structure of material-compound tank, feedstock is accurate, raw material mixing fully, evenly, achieve automation, industrialization is produced, the various waste materials produced in timely and comprehensive remanufacture process, energy-conserving and environment-protective, there is no waste residue, waste gas arranges outward, do not pollute the environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the connection diagram of material-compound tank 1 and lime storage tank 5 in Fig. 1;
Fig. 3 is the top view of material-compound tank 1 in Fig. 1;
Fig. 4 is the A-A` sectional view of Fig. 2;
Fig. 5 is the structural representation of water system d;
Fig. 6 is the structural representation of Tu1Zhong building block transport establishment 4;
Fig. 7 is the mounting structure schematic diagram of fixed pulley 43 of leading in Fig. 6;
Fig. 8 is the structural representation transporting dolly 42 in Fig. 6;
Fig. 9 is the upward view of Fig. 8;
Figure 10 is the structural representation of portable slip framed 9 in Fig. 1;
Figure 11 is the structural representation after the dismounting template 95 in Figure 10 being dismantled;
Figure 12 is the left view of Figure 10;
Figure 13 is the mounting structure schematic diagram of template clamping arm 93, balance adjustment arm 96 and pinch rollers 97;
Figure 14 is the left view of Figure 13;
Figure 15 is the structural representation of dismounting template 95;
Figure 16 is the top view of Figure 15;
Figure 17 is the B-B` sectional view of Figure 15.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail.
As shown in Fig. 1 to Figure 17, a kind of air-entrained concrete building block production system, comprise material-compound tank 1, aerated concrete block cutting machine 2 and still kettle 3, wherein between material-compound tank 1 and aerated concrete block cutting machine 2, be provided with the shaping transfer mechanism of slip, building block transport establishment 4 is provided with between described aerated concrete block cutting machine 2 and still kettle 3, the top of described material-compound tank 1 is communicated with cement storage pot 6 with lime storage tank 5 respectively, slip casting pond a is provided with immediately below described material-compound tank 1, cutup pool b is provided with immediately below described aerated concrete block cutting machine 2, recovery pond c is provided with between described slip casting pond a and cutup pool b, described slip casting pond a is communicated with this recovery pond c respectively with cutup pool b, reuse head tank 7 is provided with above described material-compound tank 1, the bottom of this reuse head tank 7 and the top of material-compound tank 1 are connected, this reuse head tank 7 is connected with described recovery pond c by EGR 8,
Grout material recovery approach by tilting to offer between described slip casting pond a and recovery pond c is connected, this grout material recovery approach tilts to described recovery pond c direction, V-shaped channel-shaped structure at the bottom of the pond of described slip casting pond a, tilt to the Way in of described grout material recovery approach at the bottom of the pond of described slip casting pond a, the pool wall of described slip casting pond a is provided with grout material wash tub pipe;
Cutting material recovery approach by tilting to offer between described cutup pool b and recovery pond c is connected, this cutting material recovery approach tilts to described recovery pond c direction, V-shaped channel-shaped structure at the bottom of the pond of described cutup pool b, tilt to the Way in of described cutting material recovery approach at the bottom of the pond of described cutup pool b, the pool wall of described cutup pool b is provided with cutting material wash tub pipe.
The screw(-type) feeder 51 of level is provided with between described lime storage tank 5 and material-compound tank 1, the charging aperture of this screw(-type) feeder 51 is connected by the bottom of flexible pipe and described lime storage tank 5, the discharging opening of this screw(-type) feeder 51 is connected with lime feed pipe 52 by flexible pipe, the lower end of this lime feed pipe 52 is near the edge of described material-compound tank 1, lime feeding bent pipe 53 is provided with in described material-compound tank 1, the upper end open of this lime feeding bent pipe 53 and the lower ending opening of described lime feed pipe 52 are connected, the bottom of described lime feeding bent pipe 53 is bending to the centerline direction of described material-compound tank 1.
At the upper surface of described material-compound tank 1 top board, blowing agent case 11 is installed, the bottom of this blowing agent case 11 and the top of described material-compound tank 1 are connected, described material-compound tank 1 and blowing agent case 11 are connected with same water system d, this water system d comprises rainwater collection header d1 and deposit water tank d2, the water inlet end d3 of described water system is connected with tap water pipe network, the water side d4 of described water system is connected with blowing agent case 11 with described material-compound tank 1 with the second magnetic valve d6 respectively by the first magnetic valve d5, storage tank d8 is connected with by the 3rd magnetic valve d7 at the pipeline enclosure of described water inlet end d3 and water side d4, first water inlet conduit of this storage tank d8 is connected on the pipeline between described water inlet end d3 and the 3rd magnetic valve d7 through the 4th magnetic valve d9, second water inlet conduit of described storage tank d8 is connected on first water side of described rainwater collection header d1, second water side of this rainwater collection header d1 is connected on the water inlet end d3 of described water system by pipeline, 3rd water inlet conduit of described storage tank d8 connects natural water source through water pump,
At the upper surface of described material-compound tank 1 top board, stirring motor is installed, this material-compound tank 1 is provided with shaft, the axial line of this shaft overlaps with the center line of described material-compound tank 1, be connected with the output shaft of described stirring motor after the upper end of this shaft passes the top board of described material-compound tank 1, the bottom of described shaft is provided with stirring vane;
The top board of described material-compound tank 1 offers observation window 1a, this observation window 1a is rectangle, the upper surface of the top board of described material-compound tank 1 is provided with observation window cover plate, this observation window cover plate while hinged with the top board of described material-compound tank 1, described observation window 1a covers by described observation window cover plate, offer manhole 1b on the tank skin top of described material-compound tank 1, this manhole 1b is provided with access door, described manhole 1b covers by this access door;
The top of described material-compound tank 1 is connected with steam-heating pipe 12, is provided with exhaust emission tube 13 at the top of described material-compound tank 1, and this exhaust emission tube 13 is connected with exhaust treatment system;
The bottom of described material-compound tank 1 is tapered, the lower ending opening of described material-compound tank 1 is connected with grouting device 14, this grouting device 14 comprises isocon 141, this isocon 141 is in inverted " Y " type, the upper end open of this isocon 141 and the lower ending opening of described material-compound tank 1 are connected, two lower ending openings of described isocon 141 are connected with the grouting nozzle 142 of same level, the top of this grouting nozzle 142 is half-round tubular, the V-shaped channel-shaped in bottom of this grouting nozzle 142, the upper and lower of this grouting nozzle 142 is communicated with, the bottom land part opening along its length of described grouting nozzle 142 bottom.
Described EGR 8 comprises grog recycling can 81 and ball mill 82, solid-liquid blending transportation pump is provided with in described recovery pond c, this solid-liquid blending transportation delivery side of pump is connected by the top of pipeline and described grog recycling can 81, the entrance of described ball mill 82 is positioned at immediately below the outlet of described grog recycling can 81, and the outlet of described ball mill 82 and the top of described reuse head tank 7 are connected.
Described building block transport establishment 4 comprises the building block conveying track 41 be arranged side by side in the horizontal plane, the initiating terminal of this building block conveying track 41 is near described aerated concrete block cutting machine 2, the end of this building block conveying track 41 is near described still kettle 3, this building block conveying track 41 is respectively arranged with and transports dolly 42, guiding fixed pulley 43 is respectively arranged with between adjacent two described building block conveying tracks 41, described guiding fixed pulley 43 is near the end of described building block conveying track 41, a hoist engine 44 is provided with between two described building block conveying tracks 41 of arbitrary neighborhood, this hoist engine 44 is near the initiating terminal of described building block conveying track 41, the cable wire of described hoist engine 44 is walked around described guiding fixed pulley 43 and is connected with described transport dolly 42 afterwards,
Be provided with waterproof projection 45 in the horizontal plane, this waterproof protruding 45 is in hemispherical, and described guiding fixed pulley 43 is arranged in this waterproof projection 45 by fixed pulley axis 46, and the upper surface of described guiding fixed pulley 43 is provided with water-proof plate 47;
The transport roller 422 that described transport dolly 42 comprises vehicle frame 421 and is arranged on this vehicle frame 421, described vehicle frame 421, in " work " font, two transverse arms of described vehicle frame 421 is all provided with described transport roller 422;
Two transverse arms of described vehicle frame 421 are respectively arranged with limiting plate 423, this limiting plate 423 is near the edge of described vehicle frame 421, this limiting plate 423 is vertical with the upper surface of described vehicle frame 421 transverse arm, this limiting plate 423 is in trapezoidal, and the bottom of this limiting plate 423 is welded with the upper surface of described vehicle frame 421 transverse arm.
The shaping transfer mechanism of described slip comprises portable slip framed 9, this portable slip framed 9 is moved between described material-compound tank 1 and aerated concrete block cutting machine 2 by blank transfer track, described portable slip framed 9 comprises the framework 91 of cube structure, the end face opening of this framework 91, a lateral opening of this framework 91, the lateral opening of this framework 91 is coated with dismounting template 95, at least two clamping arm rotating shafts 92 are installed in the base plate of described framework 91, the lateral vertical of described clamping arm rotating shaft 92 and described framework 91 opening, the base plate of described framework 91 is stretched out at the two ends of described clamping arm rotating shaft 92 respectively, the two ends of described clamping arm rotating shaft 92 are connected with template clamping arm 93 and rotating handles 94 respectively, described template clamping arm 93 is positioned at outside described dismounting template 95, the lower end of described template clamping arm 93 and the end of described clamping arm rotating shaft 92 affixed, described template clamping arm 93 is vertical with described clamping arm rotating shaft 92,
Described template clamping arm 93 is channel-section steel, the groove of this template clamping arm 93 is towards described dismounting template 95, balance adjustment arm 96 is provided with along its length in the groove of described template clamping arm 93, the middle part of described balance adjustment arm 96 is arranged on by balancing pole rotating shaft in the groove of described template clamping arm 93, pinch rollers 97 is separately installed with at the two ends of this balance adjustment arm 96, this pinch rollers 97 compresses with the outer surface of described dismounting template 95, and axis when this pinch rollers 97 is rotated is parallel with the length direction of described clamping arm 93;
Described rotating handles 94 is in " L " type, and the long-armed and described clamping arm rotating shaft 92 of this rotating handles 94 is vertical, the external part that this rotating handles 94 is long-armed and described clamping arm rotating shaft 92 end affixed, the galianconism of this rotating handles 94 is away from described framework 91;
Two framed upset posts 98 are provided with respectively at the outer surface of just right two side plates of described framework 91, framed upset post 98 described in one of them is near the end face opening of described framework 91 and lateral opening, another framed upset post 98 is away from the end face opening of described framework 91 and lateral opening, the line of two described framed upset posts 98 and the angle of described framework 91 base plate are 42.5 ° ~ 46 °, and described framed upset post 98 is parallel with the side of described framework 91 opening;
Described framework 91 outside two vertical sides of described dismounting template 95 is respectively arranged with template direction banking stop 99, this template direction banking stop 99, near one side chamfering of described dismounting template 95, is provided with the framed transfer wheel of two rows at the lower surface of described framework 91 base plate;
Described dismounting template 95 comprises stencil body 951, the lateral surface of this stencil body 951 is provided with four stiffeners 952, four described stiffeners 952 are respectively near four sides of described stencil body 951, four described stiffeners 952 are all vertical with described stencil body 951, four described stiffeners 952 surround rectangular box-like structure, the lateral surface of described stencil body 951 is provided with bracing frame, and this bracing frame is positioned at the rectangle frame that four described stiffeners 952 surround;
Support frame as described above comprises at least two transverse support bar be parallel to each other 953, this transverse support bar 953 is arranged along the length direction of described stencil body 951, this transverse support bar 953 is affixed with described stencil body 951, be fixedly connected with by least two vertical tube connectors 956 between described transverse support bar 953, described transverse support bar 953 is mutually vertical with vertical tube connector 956, the described transverse support bar 953 be parallel to each other offers corresponding connecting rod perforation, described vertical tube connector 956 is located in corresponding described connecting rod perforation, the two ends of described vertical tube connector 956 pass corresponding described stiffener 952 respectively,
Be provided with two in the outside of support frame as described above along its length and roll dull and stereotyped 954, described rolling dull and stereotyped 954 is fixedly connected with described transverse support bar 953;
At least two bar shaped backing plates 955 are had in the arranged outside of support frame as described above, described bar shaped backing plate 955 is between two described rollings dull and stereotyped 954, described bar shaped backing plate 955 is fixedly connected with described transverse support bar 953, and described the roll flat board 954 of two ends respectively with corresponding of described bar shaped backing plate 955 is concordant.
As for the production procedure of air-entrained concrete building block, and operative relation, be well-known to those skilled in the art, do not repeat at this, those of ordinary skill in the art, according to above description, clearly can implement the utility model.
Finally it should be noted that; foregoing description is only preferred embodiment of the present utility model; those of ordinary skill in the art is under enlightenment of the present utility model; under the prerequisite without prejudice to the utility model aim and claim; can make like multiple types and representing, such conversion all falls within protection domain of the present utility model.
Claims (10)
1. an air-entrained concrete building block production system, comprise material-compound tank (1), aerated concrete block cutting machine (2) and still kettle (3), wherein between material-compound tank (1) and aerated concrete block cutting machine (2), be provided with the shaping transfer mechanism of slip, building block transport establishment (4) is provided with between described aerated concrete block cutting machine (2) and still kettle (3), the top of described material-compound tank (1) is communicated with cement storage pot (6) with lime storage tank (5) respectively, slip casting pond (a) is provided with immediately below described material-compound tank (1), cutup pool (b) is provided with immediately below described aerated concrete block cutting machine (2), it is characterized in that: between described slip casting pond (a) and cutup pool (b), be provided with recovery pond (c), described slip casting pond (a) and cutup pool (b) are communicated with this recovery pond (c) respectively, the top of described material-compound tank (1) is provided with reuse head tank (7), the bottom of this reuse head tank (7) and the top of material-compound tank (1) are connected, this reuse head tank (7) is connected with described recovery pond (c) by EGR (8).
2. air-entrained concrete building block production system according to claim 1, it is characterized in that: described EGR (8) comprises grog recycling can (81) and ball mill (82), solid-liquid blending transportation pump is provided with in described recovery pond (c), this solid-liquid blending transportation delivery side of pump is connected by the top of pipeline and described grog recycling can (81), the entrance of described ball mill (82) is positioned at immediately below described grog recycling can (81) exports, and the outlet of described ball mill (82) and the top of described reuse head tank (7) are connected.
3. air-entrained concrete building block production system according to claim 1, it is characterized in that: described building block transport establishment (4) comprises the building block conveying track (41) be arranged side by side in the horizontal plane, the initiating terminal of this building block conveying track (41) is near described aerated concrete block cutting machine (2), the end of this building block conveying track (41) is near described still kettle (3), this building block conveying track (41) is respectively arranged with and transports dolly (42), guiding fixed pulley (43) is respectively arranged with between adjacent two described building block conveying tracks (41), described guiding fixed pulley (43) is near the end of described building block conveying track (41), a hoist engine (44) is provided with between two described building block conveying tracks (41) of arbitrary neighborhood, this hoist engine (44) is near the initiating terminal of described building block conveying track (41), the cable wire of described hoist engine (44) is walked around described guiding fixed pulley (43) and is connected with described transport dolly (42) afterwards.
4. air-entrained concrete building block production system according to claim 1, it is characterized in that: the screw(-type) feeder (51) being provided with level between described lime storage tank (5) and material-compound tank (1), the charging aperture of this screw(-type) feeder (51) is connected by the bottom of flexible pipe and described lime storage tank (5), the discharging opening of this screw(-type) feeder (51) is connected with lime feed pipe (52) by flexible pipe, the lower end of this lime feed pipe (52) is near the edge of described material-compound tank (1), lime feeding bent pipe (53) is provided with in described material-compound tank (1), the upper end open of this lime feeding bent pipe (53) and the lower ending opening of described lime feed pipe (52) are connected, the bottom of described lime feeding bent pipe (53) is bending to the centerline direction of described material-compound tank (1).
5. air-entrained concrete building block production system according to claim 1, it is characterized in that: the shaping transfer mechanism of described slip comprises portable slip framed (9), this portable slip framed (9) is moved between described material-compound tank (1) and aerated concrete block cutting machine (2) by blank transfer track, described portable slip framed (9) comprises the framework (91) of cube structure, the end face opening of this framework (91), a lateral opening of this framework (91), the lateral opening of this framework (91) is coated with dismounting template (95), at least two clamping arm rotating shafts (92) are installed in the base plate of described framework (91), the lateral vertical of described clamping arm rotating shaft (92) and described framework (91) opening, the base plate of described framework (91) is stretched out at the two ends of described clamping arm rotating shaft (92) respectively, the two ends of described clamping arm rotating shaft (92) are connected with template clamping arm (93) and rotating handles (94) respectively, described template clamping arm (93) is positioned at described dismounting template (95) outside, the lower end of described template clamping arm (93) and the end of described clamping arm rotating shaft (92) affixed, described template clamping arm (93) is vertical with described clamping arm rotating shaft (92).
6. air-entrained concrete building block production system according to claim 1, it is characterized in that: at the upper surface of described material-compound tank (1) top board, blowing agent case (11) is installed, the bottom of this blowing agent case (11) and the top of described material-compound tank (1) are connected, described material-compound tank (1) and blowing agent case (11) are connected with same water system (d), this water system (d) comprises rainwater collection header (d1) and deposit water tank (d2), the water inlet end (d3) of described water system is connected with tap water pipe network, the water side (d4) of described water system is connected with blowing agent case (11) with described material-compound tank (1) with the second magnetic valve (d6) respectively by the first magnetic valve (d5), storage tank (d8) is connected with by the 3rd magnetic valve (d7) at described water inlet end (d3) and the pipeline enclosure of water side (d4), first water inlet conduit of this storage tank (d8) is connected on the pipeline between described water inlet end (d3) and the 3rd magnetic valve (d7) through the 4th magnetic valve (d9), second water inlet conduit of described storage tank (d8) is connected on the first water side of described rainwater collection header (d1), second water side of this rainwater collection header (d1) is connected on the water inlet end (d3) of described water system by pipeline, 3rd water inlet conduit of described storage tank (d8) connects natural water source through water pump.
7. air-entrained concrete building block production system according to claim 1, it is characterized in that: at the upper surface of described material-compound tank (1) top board, stirring motor is installed, this material-compound tank (1) is provided with shaft, the axial line of this shaft overlaps with the center line of described material-compound tank (1), be connected with the output shaft of described stirring motor after the upper end of this shaft passes the top board of described material-compound tank (1), the bottom of described shaft is provided with stirring vane;
The top board of described material-compound tank (1) offers observation window (1a), this observation window (1a) is rectangle, the upper surface of the top board of described material-compound tank (1) is provided with observation window cover plate, this observation window cover plate while hinged with the top board of described material-compound tank (1), described observation window (1a) covers by described observation window cover plate, manhole (1b) is offered on the tank skin top of described material-compound tank (1), this manhole (1b) is provided with access door, and described manhole (1b) covers by this access door;
The top of described material-compound tank (1) is connected with steam-heating pipe (12), be provided with exhaust emission tube (13) at the top of described material-compound tank (1), this exhaust emission tube (13) is connected with exhaust treatment system;
The bottom of described material-compound tank (1) is tapered, the lower ending opening of described material-compound tank (1) is connected with grouting device (14), this grouting device (14) comprises isocon (141), this isocon (141) is in inverted " Y " type, the upper end open of this isocon (141) and the lower ending opening of described material-compound tank (1) are connected, two lower ending openings of described isocon (141) are connected with the grouting nozzle (142) of same level, the top of this grouting nozzle (142) is half-round tubular, the V-shaped channel-shaped in bottom of this grouting nozzle (142), the upper and lower of this grouting nozzle (142) is communicated with, the bottom land part opening along its length of described grouting nozzle (142) bottom.
8. air-entrained concrete building block production system according to claim 3, it is characterized in that: be provided with waterproof projection (45) in the horizontal plane, this waterproof projection (45) is in hemispherical, described guiding fixed pulley (43) is arranged in this waterproof projection (45) by fixed pulley axis (46), and the upper surface of described guiding fixed pulley (43) is provided with water-proof plate (47);
Described transport dolly (42) comprises vehicle frame (421) and is arranged on the transport roller (422) on this vehicle frame (421), described vehicle frame (421), in " work " font, two transverse arms of described vehicle frame (421) is all provided with described transport roller (422);
Two transverse arms of described vehicle frame (421) are respectively arranged with limiting plate (423), this limiting plate (423) is near the edge of described vehicle frame (421), this limiting plate (423) is vertical with the upper surface of described vehicle frame (421) transverse arm, this limiting plate (423) is in trapezoidal, and the bottom of this limiting plate (423) is welded with the upper surface of described vehicle frame (421) transverse arm.
9. air-entrained concrete building block production system according to claim 1, it is characterized in that: the grout material recovery approach by tilting to offer between described slip casting pond (a) and recovery pond (c) is connected, this grout material recovery approach tilts to described recovery pond (c) direction, V-shaped channel-shaped structure at the bottom of the pond of described slip casting pond (a), tilt to the Way in of described grout material recovery approach at the bottom of the pond of described slip casting pond (a), the pool wall of described slip casting pond (a) is provided with grout material wash tub pipe;
Cutting material recovery approach by tilting to offer between described cutup pool (b) and recovery pond (c) is connected, this cutting material recovery approach tilts to described recovery pond (c) direction, V-shaped channel-shaped structure at the bottom of the pond of described cutup pool (b), tilt to the Way in of described cutting material recovery approach at the bottom of the pond of described cutup pool (b), the pool wall of described cutup pool (b) is provided with cutting material wash tub pipe.
10. air-entrained concrete building block production system according to claim 5, it is characterized in that: described template clamping arm (93) is channel-section steel, the groove of this template clamping arm (93) is towards described dismounting template (95), balance adjustment arm (96) is provided with along its length in the groove of described template clamping arm (93), the middle part of described balance adjustment arm (96) is arranged on by balancing pole rotating shaft in the groove of described template clamping arm (93), pinch rollers (97) is separately installed with at the two ends of this balance adjustment arm (96), this pinch rollers (97) compresses with the outer surface of described dismounting template (95), axis when this pinch rollers (97) is rotated is parallel with the length direction of described clamping arm (93),
Described rotating handles (94) is in " L " type, long-armed and the described clamping arm rotating shaft (92) of this rotating handles (94) is vertical, the external part that this rotating handles (94) is long-armed and described clamping arm rotating shaft (92) end affixed, the galianconism of this rotating handles (94) is away from described framework (91);
Two framed upset posts (98) are provided with respectively at the outer surface of just right two side plates of described framework (91), the end face opening of the close described framework (91) of framed upset post (98) described in one of them and lateral opening, another framed upset post (98) is away from the end face opening of described framework (91) and lateral opening, and two described lines of framed upset post (98) and the angle of described framework (91) base plate are 42.5
°~ 46
°, described framed upset post (98) is parallel with the side of described framework (91) opening;
Described framework (91) outside two vertical sides of described dismounting template (95) is respectively arranged with template direction banking stop (99), this template direction banking stop (99), near one side chamfering of described dismounting template (95), is provided with the framed transfer wheel of two rows at the lower surface of described framework (91) base plate;
Described dismounting template (95) comprises stencil body (951), the lateral surface of this stencil body (951) is provided with four stiffeners (952), four described stiffeners (952) are respectively near four sides of described stencil body (951), four described stiffeners (952) are all vertical with described stencil body (951), four described stiffeners (952) surround rectangular box-like structure, the lateral surface of described stencil body (951) is provided with bracing frame, this bracing frame is positioned at the rectangle frame that four described stiffeners (952) surround,
Support frame as described above comprises at least two transverse support bar be parallel to each other (953), this transverse support bar (953) is arranged along the length direction of described stencil body (951), this transverse support bar (953) is affixed with described stencil body (951), be fixedly connected with by least two vertical tube connectors (956) between described transverse support bar (953), described transverse support bar (953) is mutually vertical with vertical tube connector (956), the described transverse support bar (953) be parallel to each other offers corresponding connecting rod perforation, described vertical tube connector (956) is located in corresponding described connecting rod perforation, the two ends of described vertical tube connector (956) pass corresponding described stiffener (952) respectively,
Be provided with along its length in the outside of support frame as described above two roll dull and stereotyped (954), described rolling dull and stereotyped (954) is fixedly connected with described transverse support bar (953);
At least two bar shaped backing plates (955) are had in the arranged outside of support frame as described above, described bar shaped backing plate (955) is positioned between two described rollings dull and stereotyped (954), described bar shaped backing plate (955) is fixedly connected with described transverse support bar (953), and described roll dull and stereotyped (954) of the two ends respectively with corresponding of described bar shaped backing plate (955) are concordant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420623492.5U CN204221953U (en) | 2014-10-24 | 2014-10-24 | Air-entrained concrete building block production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420623492.5U CN204221953U (en) | 2014-10-24 | 2014-10-24 | Air-entrained concrete building block production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204221953U true CN204221953U (en) | 2015-03-25 |
Family
ID=52920091
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420623492.5U Expired - Fee Related CN204221953U (en) | 2014-10-24 | 2014-10-24 | Air-entrained concrete building block production system |
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| Country | Link |
|---|---|
| CN (1) | CN204221953U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308977A (en) * | 2014-10-24 | 2015-01-28 | 广安世宇建筑材料有限公司 | Aerated concrete block production system |
| CN106272945A (en) * | 2016-10-11 | 2017-01-04 | 湖北楚峰建科集团荆州开元新材有限公司 | A kind of process units of steam pressure sand aerated concrete sheet material |
| CN106945157A (en) * | 2017-04-01 | 2017-07-14 | 秭归县润楚新型建材有限责任公司 | A kind of concrete segment deburring system and method |
-
2014
- 2014-10-24 CN CN201420623492.5U patent/CN204221953U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308977A (en) * | 2014-10-24 | 2015-01-28 | 广安世宇建筑材料有限公司 | Aerated concrete block production system |
| CN106272945A (en) * | 2016-10-11 | 2017-01-04 | 湖北楚峰建科集团荆州开元新材有限公司 | A kind of process units of steam pressure sand aerated concrete sheet material |
| CN106272945B (en) * | 2016-10-11 | 2018-08-21 | 湖北楚峰建科集团荆州开元新材股份有限公司 | A kind of process units of steam pressure sand aerated concrete plank |
| CN106945157A (en) * | 2017-04-01 | 2017-07-14 | 秭归县润楚新型建材有限责任公司 | A kind of concrete segment deburring system and method |
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