CN112677308A

CN112677308A - Automatic production line for concrete poles

Info

Publication number: CN112677308A
Application number: CN202110032718.9A
Authority: CN
Inventors: 吴荣燊; 陈文烽; 袁杏仪
Original assignee: Guangdong Xinrongrong Power Technology Co ltd
Current assignee: Guangdong Xinrongrong Power Technology Co ltd
Priority date: 2021-01-11
Filing date: 2021-01-11
Publication date: 2021-04-20

Abstract

The invention relates to the technical field of concrete pole production, and discloses an automatic concrete pole production line which comprises a device base, a die cylinder and a top supporting seat, wherein a stirring device is fixedly installed at the top of the device base, the top of the stirring device is fixedly communicated with a water inlet head, and a swinging device is installed at the position, located on the left side of the water inlet head, of the top of the stirring device. This concrete pole automation line, through setting up third servo motor, the second lead screw, the track seat, and the inside spur rack and the gear of track seat, when making the upper portion pinch roller need use, can remove the top of a mould section of thick bamboo, and the top of pressing at a mould section of thick bamboo that can be tight, prevent that the condition that a mould section of thick bamboo was thrown away from appearing, through setting up first extension spring and second extension spring, when making the mould section of thick bamboo of different diameters carry out centrifugal motion, can make driven tug and upper portion pinch roller can carry out fine fixed to a mould section of thick bamboo.

Description

Automatic production line for concrete poles

Technical Field

The invention relates to the technical field of concrete pole production, in particular to an automatic production line of concrete poles.

Background

The electric pole is made of concrete and reinforcing steel bars or steel wires, the concrete electric pole comprises a common reinforced concrete electric pole and a prestressed concrete electric pole, the section of the electric pole is square, octagonal, I-shaped, annular or other special-shaped sections, and the annular section and the square section are most commonly adopted.

In the production process of the currently used concrete pole, a tugboat is needed to centrifuge the concrete in a mould, however, in the centrifuging process, because the concrete is wet, the situation that the materials are difficult to polymerize can occur after the centrifugation is finished, and in the process that the tug drives the mould to rotate, because the rotating speed is high and no pressing device is arranged above the mould, the situation that the mould is separated from the tug can occur, in addition, the currently used tug device can only carry out centrifugal operation on a die with one diameter, has no universality, when the die is loaded, a relatively long feeding rod needs to be inserted into the die, so that a relatively large space is required to be occupied in the loading process, simultaneously at the in-process of carrying out the material loading, the size of stone does not sieve according to the wall thickness of pole, leads to the inside of pole to appear a large amount of bellied circumstances easily like this.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides an automatic production line for a concrete pole, which has the advantages of ensuring that a die cannot be separated from a tugboat in the centrifugal rotation process, carrying out centrifugal operation on dies with different diameters, ensuring the consistent particle size of stones, ensuring better polymerization degree of materials after the centrifugation is finished, and solving the problems in the background art.

The invention provides the following technical scheme: an automatic production line for concrete poles comprises a device base, a die cylinder and a top supporting seat, wherein a stirring device is fixedly installed at the top of the device base, a water inlet head is fixedly communicated with the top of the stirring device, a swinging device is installed at the left side of the water inlet head at the top of the stirring device, a filter chamber is movably installed at the top of the swinging device, the output end of the filter chamber extends into the stirring device, a discharge valve is fixedly communicated with the bottom of the stirring device, a material pressing pump is fixedly communicated with the bottom of the discharge valve, a material guide pipe is fixedly communicated with the top of the material pressing pump, a material conveying hose is fixedly communicated with the other end of the material guide pipe, a first servo motor is fixedly installed on the right side face of the top supporting seat, a first lead screw is fixedly connected with the output end of the first servo motor, and a moving seat is installed on the outer surface of the first lead screw, the bottom fixed mounting who removes the seat has a stub bar, the other end of defeated material hose and the fixed intercommunication in side of stub bar, the top of device base is located agitating unit's right side fixed mounting has heat generating device, the top of device base is located heat generating device's right side fixed mounting has the centrifugal chamber, heat generating device's output and the fixed intercommunication in left surface of centrifugal chamber, the right flank fixed mounting of centrifugal chamber has second servo motor, second servo motor's output extends to the inside and movable mounting of centrifugal chamber has the initiative tow boat, the centrifugal chamber is located the top sprag seat under.

Preferably, the top of device base is located the right side fixed mounting of centrifugal chamber has the support frame, the top fixed mounting of support frame has third servo motor, third servo motor's output extends to the inside and the fixedly connected with second lead screw of support frame, the movable block is installed to the surface screw thread of second lead screw, the side fixedly connected with track seat of movable block, the left surface fixed mounting of centrifugal chamber inner chamber have with the other end sliding fit's of track seat carriage, the bottom slidable mounting of track seat has the slide, the bottom fixed mounting of slide has the upper portion pinch roller, the one end fixed mounting that is located track seat inside of slide has the spur rack, the inside movable mounting of track seat has the gear with spur rack engaged with.

Preferably, the inner chamber movable mounting of centrifugal chamber bottom has first slide, the first extension spring of side fixedly connected with of first slide, the top fixed mounting of first slide has driven tug.

Preferably, the inside movable mounting of slide has the second slide, the side fixedly connected with second extension spring of second slide, the bottom of second slide and the top swing joint of upper portion pinch roller.

Preferably, the pendulous device includes the bottom slide rail, the top of bottom slide rail and the bottom sliding connection of filter material room, the positive top fixed mounting of bottom slide rail has the install bin, the positive movable mounting of install bin inner chamber has half-gear, the side slidable mounting of install bin inner chamber has the bracing piece, the bracing piece is located the inside one end fixedly connected with of install bin and the incomplete ring gear of half-gear matched with, the top fixed mounting of incomplete ring gear has the centre that is connected with the front of filter material room to accept the board.

Compared with the prior art, the invention has the following beneficial effects:

1. this concrete pole automation line, through setting up third servo motor, the second lead screw, the track seat, and the inside spur rack and the gear of track seat, when making the upper portion pinch roller need use, can remove the top of a mould section of thick bamboo, and the top of pressing at a mould section of thick bamboo that can be tight, prevent that the condition that a mould section of thick bamboo was thrown away from appearing, through setting up first extension spring and second extension spring, when making the mould section of thick bamboo of different diameters carry out centrifugal motion, can make driven tug and upper portion pinch roller can carry out fine fixed to a mould section of thick bamboo.

2. This concrete pole automation line through setting up heat generating device for the concrete carries out the centrifugal in-process in a mould section of thick bamboo, carries out the steam curing in advance to the concrete in a mould section of thick bamboo, and then prevents to appear the loose condition of material after the centrifugation finishes, through the cooperation that sets up incomplete ring gear, bottom slide rail, half-gear, makes the device when using, makes the filter material room swing, thereby makes the material homogeneous.

Drawings

FIG. 1 is a cross-sectional view of the structure of the present invention;

FIG. 2 is a side cross-sectional view of the tug and upper pinch roller of the present invention configuration;

FIG. 3 is a cross-sectional view of the track seat of the present invention;

fig. 4 is a schematic view of the swing device of the present invention.

In the figure: 1. a device base; 2. a material pressing pump; 3. a discharge valve; 4. a stirring device; 5. a swing device; 501. a support bar; 502. installing a box; 503. a middle bearing plate; 504. an incomplete gear ring; 505. A half gear; 506. a bottom slide rail; 6. a filter chamber; 7. a water inlet head; 8. a carriage; 9. a material guide pipe; 10. a delivery hose; 11. a movable seat; 12. discharging a stub bar; 13. a top support seat; 14. a slide plate; 15. an upper pinch roller; 16. a first lead screw; 17. a rail seat; 18. a first servo motor; 19. a third servo motor; 20. a moving block; 21. a second lead screw; 22. a mold cylinder; 23. a second slide carriage; 24. A second tension spring; 25. straight rack; 26. a support frame; 27. a second servo motor; 28. a centrifugal chamber; 29. A driving tug; 30. a driven tug; 31. a heat generating device; 32. a first tension spring; 33. a first slider; 34. a gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The drawings in the embodiments of the invention: the different types of hatching in the figures are not given the national standards, do not require the material of the elements, and distinguish between cross-sectional views of the elements in the figures.

Referring to fig. 1-4, an automatic production line for concrete poles comprises a device base 1, a mold cylinder 22 and a top support base 13, wherein a stirring device 4 is fixedly installed at the top of the device base 1, a water inlet head 7 is fixedly communicated with the top of the stirring device 4, a swinging device 5 is installed at the left side of the water inlet head 7 at the top of the stirring device 4, a filter chamber 6 is movably installed at the top of the swinging device 5, the output end of the filter chamber 6 extends into the stirring device 4, a discharge valve 3 is fixedly communicated with the bottom of the stirring device 4, a material pressing pump 2 is fixedly communicated with the bottom of the discharge valve 3, a material guide pipe 9 is fixedly communicated with the top of the material pressing pump 2, a material conveying hose 10 is fixedly communicated with the other end of the material guide pipe 9, a first servo motor 18 is fixedly installed on the right side surface of the top support base 13, a first lead screw 16 is fixedly connected with the output, the outer surface of the first screw mandrel 16 is provided with a movable seat 11 by screw thread, the bottom of the movable seat 11 is fixedly provided with a discharging head 12, the other end of the material conveying hose 10 is fixedly communicated with the side surface of the discharging head 12, the top of the device base 1 is fixedly provided with a heat generating device 31 at the right side of the stirring device 4, the heat generating device 31 is arranged, so that the concrete in the die cylinder 22 is pre-steamed during the centrifugation process of the concrete in the die cylinder 22, the loosening of the material after the centrifugation is prevented, the top of the device base 1 is fixedly provided with a centrifugal chamber 28 at the right side of the heat generating device 31, the centrifugal chamber 28 is in a closed state during the centrifugation operation, the heat generated by the heat generating device 31 can be prevented from being dissipated, the output end of the heat generating device 31 is fixedly communicated with the left side surface of the centrifugal chamber 28, the right side of the centrifugal chamber 28 is fixedly provided with a second servo motor 27, the output end of the second servo motor 27 extends into the centrifugal chamber 28 and is movably provided with a driving tug 29, and the centrifugal chamber 28 is positioned right below the top support base 13.

Wherein, a supporting frame 26 is fixedly arranged at the top of the device base 1 at the right side of a centrifugal chamber 28, a third servo motor 19 is fixedly arranged at the top of the supporting frame 26, the output end of the third servo motor 19 extends to the inside of the supporting frame 26 and is fixedly connected with a second lead screw 21, a moving block 20 is arranged on the outer surface of the second lead screw 21 in a threaded manner, a track seat 17 is fixedly connected to the side surface of the moving block 20, a sliding frame 8 which is in sliding fit with the other end of the track seat 17 is fixedly arranged on the left side surface of the inner cavity of the centrifugal chamber 28, a sliding plate 14 is slidably arranged at the bottom of the track seat 17, an upper pinch roller 15 is fixedly arranged at the bottom of the sliding plate 14, a straight rack 25 is fixedly arranged at one end of the sliding plate 14 which is arranged inside the track seat 17, a gear 34 which is meshed with the, through the third servo motor 19, the second screw rod 21, the track seat 17, the straight rack 25 and the gear 34 in the track seat 17, when the upper pressing wheel 15 needs to be used, the upper pressing wheel can be moved to the upper part of the mold cylinder 22 and can be tightly pressed on the upper part of the mold cylinder 22, so that the mold cylinder 22 is prevented from being thrown out.

Wherein, the inner chamber movable mounting of centrifugal chamber 28 bottom has first slide 33, the first extension spring 32 of side fixedly connected with of first slide 33, the top fixed mounting of first slide 33 has driven tow boat 30, the inside movable mounting of slide 14 has second slide 23, the side fixedly connected with second extension spring 24 of second slide 23, the bottom of second slide 23 and the top swing joint of upper portion pinch roller 15, through setting up first extension spring 32 and second extension spring 24, when making the mould section of thick bamboo 22 of different diameters carry out centrifugal motion, can make driven tow boat 30 and upper portion pinch roller 15 carry out fine fixed to mould section of thick bamboo 22.

The swinging device 5 comprises a bottom sliding rail 506, the top of the bottom sliding rail 506 is connected with the bottom of the filter material chamber 6 in a sliding manner, an installation box 502 is fixedly installed at the front top of the bottom sliding rail 506, a half gear 505 is movably installed on the front of the inner cavity of the installation box 502, a supporting rod 501 is installed on the side face of the inner cavity of the installation box 502 in a sliding manner, an incomplete gear ring 504 matched with the half gear 505 is fixedly connected to one end, located inside the installation box 502, of the supporting rod 501, a middle bearing plate 503 connected with the front of the filter material chamber 6 is fixedly installed at the top of the incomplete gear ring 504, and through the matching of the incomplete gear ring 504, the bottom sliding rail 506 and the half gear 505, when the device is used, the filter material chamber 6 swings, so that materials are uniform.

When the material filtering device is used, firstly, water is fed through the water inlet head 7 according to a certain proportion, other materials such as cement, stones and the like are placed in the material filtering chamber 6, at the moment, the half gear 505 drives the incomplete gear ring 504 to move and reciprocate, the material filtering chamber 6 is driven to slide on the bottom sliding rail 506 through the middle bearing plate 503, the screened materials gradually fall into the stirring device 4 to be stirred, at the moment, a steel reinforcement cage for an electric pole is conveyed into the mold cylinder 22, then the mold cylinder 22 is conveyed onto the driving tug 29, at the moment, the discharge valve 3 is opened, the materials sequentially enter the guide pipe 9 and the conveying hose 10 under the action of the material pressure pump 2 and then enter the discharge head 12, at the same time, the first servo motor 18 drives the first lead screw 16 to rotate, and then the moving seat 11 drives the discharge head 12 to move, thereby make the material with even the arranging of material in a mould section of thick bamboo 22 under the drive of ejection of compact head 12, seal a mould section of thick bamboo 22, at this moment, the rotation of gear 34 drives spur rack 25 and removes, and then make slide 14 slide in track seat 17 department, and then drive upper portion pinch roller 15 and remove directly over a mould section of thick bamboo 22, then third servo motor 19 drives second lead screw 21 and rotates, and then make movable block 20 drive track seat 17 and move down, make upper portion pinch roller 15 push down a mould section of thick bamboo 22, then second servo motor 27 drives initiative tow boat 29 and rotates, thereby make a mould section of thick bamboo 22 rotate, heat generation device 31 works simultaneously, make the material evaporate foster in advance.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a concrete pole automation line, includes device base (1) and a mould section of thick bamboo (22) and top sprag seat (13), its characterized in that: the device is characterized in that a stirring device (4) is fixedly installed at the top of a device base (1), a water inlet head (7) is fixedly communicated with the top of the stirring device (4), a swinging device (5) is installed on the left side of the water inlet head (7) at the top of the stirring device (4), a filter chamber (6) is movably installed at the top of the swinging device (5), the output end of the filter chamber (6) extends into the stirring device (4), a discharge valve (3) is fixedly communicated with the bottom of the stirring device (4), a material pressing pump (2) is fixedly communicated with the bottom of the discharge valve (3), a material guide pipe (9) is fixedly communicated with the top of the material pressing pump (2), a material conveying hose (10) is fixedly communicated with the other end of the material guide pipe (9), and a first servo motor (18) is fixedly installed on the right side surface of a top supporting seat (13), the output end of the first servo motor (18) is fixedly connected with a first screw rod (16), the outer surface of the first screw rod (16) is installed with a movable seat (11) in a threaded manner, the bottom of the movable seat (11) is fixedly provided with a discharge head (12), the other end of the material conveying hose (10) is fixedly communicated with the side surface of the discharge head (12), the top of the device base (1) is positioned at the right side of the stirring device (4) and is fixedly provided with a heat generating device (31), the top of the device base (1) is positioned at the right side of the heat generating device (31) and is fixedly provided with a centrifugal chamber (28), the output end of the heat generating device (31) is fixedly communicated with the left side surface of the centrifugal chamber (28), the right side surface of the centrifugal chamber (28) is fixedly provided with a second servo motor (27), the output end of the second servo motor (27) extends to the inside of the centrifugal chamber (28) and is movably provided with an active tug, the centrifugal chamber (28) is positioned right below the top supporting seat (13).

2. An automatic concrete pole production line according to claim 1, characterized in that: the device is characterized in that a support frame (26) is fixedly mounted on the right side of a centrifugal chamber (28) at the top of a base (1), a third servo motor (19) is fixedly mounted at the top of the support frame (26), the output end of the third servo motor (19) extends to the inside of the support frame (26) and a second lead screw (21) is fixedly connected with the inside of the support frame, a moving block (20) is mounted on the outer surface of the second lead screw (21) in a threaded manner, a track seat (17) is fixedly connected with the side surface of the moving block (20), a sliding frame (8) which is in sliding fit with the other end of the track seat (17) is fixedly mounted on the left side surface of the inner cavity of the centrifugal chamber (28), a sliding plate (14) is slidably mounted on the bottom of the track seat (17), an upper pinch roller (15) is fixedly mounted on the bottom of the sliding plate (14), and, and a gear (34) meshed with the straight rack (25) is movably arranged in the track seat (17).

3. An automatic concrete pole production line according to claim 1, characterized in that: the inner chamber movable mounting of centrifugal chamber (28) bottom has first slide (33), the first extension spring (32) of side fixedly connected with of first slide (33), the top fixed mounting of first slide (33) has driven tug (30).

4. An automatic concrete pole production line according to claim 2, characterized in that: the inside movable mounting of slide (14) has second slide (23), the side fixedly connected with second extension spring (24) of second slide (23), the bottom of second slide (23) and the top swing joint of upper portion pinch roller (15).

5. An automatic concrete pole production line according to claim 1, characterized in that: pendulous device (5) include bottom slide rail (506), the top of bottom slide rail (506) and the bottom sliding connection of filter material room (6), bottom slide rail (506) positive top fixed mounting has install bin (502), the front movable mounting of install bin (502) inner chamber has half gear (505), the side sliding mounting of install bin (502) inner chamber has bracing piece (501), bracing piece (501) are located the inside one end fixedly connected with of install bin (502) and half gear (505) matched with incomplete ring gear (504), the top fixed mounting of incomplete ring gear (504) has middle board (503) of accepting that is connected with the front of filter material room (6).