CN202540475U - Roller pressing type shaping machine for cement pipes - Google Patents
Roller pressing type shaping machine for cement pipes Download PDFInfo
- Publication number
- CN202540475U CN202540475U CN2011205564290U CN201120556429U CN202540475U CN 202540475 U CN202540475 U CN 202540475U CN 2011205564290 U CN2011205564290 U CN 2011205564290U CN 201120556429 U CN201120556429 U CN 201120556429U CN 202540475 U CN202540475 U CN 202540475U
- Authority
- CN
- China
- Prior art keywords
- pipe
- cement
- mould
- shaping machine
- cement mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The utility model provides a roller pressing type shaping machine for cement pipes. According to the roller pressing type shaping machine, the cement pipes are corrented by the rotation of rollers and a roller pressing manner on a cement pipe die; the cement pipe die can be in various forms and dismountable; and meanwhile, moisture in the raw material can be removed quickly through vacuum suction. Therefore, the roller pressing type shaping machine is wide in range of application and small in occupied space; the raw material for production can select ordinary cement, the wall thickness can be adjusted freely, so that the goal that one machine has multiple dies can be realized.
Description
Technical field
The utility model relates to a kind of pipe of cement pipe forming machine, relates in particular to a kind ofly to make the one-time formed equipment of pipe of cement through roll-in.
Background technology
Pipe of cement, especially square light-wall pipe has a wide range of applications in building industry, and extensive use and residential building building be as discharge flue, the cement flue of in the past producing, the most of employing made by hand, and production efficiency is low, and product quality is low.The flue of domestic production at present in order to increase the intensity of cement flue, adopts the glass fibre silk screen as reinforcing material mostly; Use cement mortar to make by hand and form, owing to receive the restriction of mould process, the walling of flue that ubiquity is produced is thin; Inhomogeneous; Loose porous, thus cause its mechanical strength not reach national standard, had a strong impact on the quality of building.In recent years, many producers attempt using the inside and outside die production flue of monoblock types, flue intensity is greatly improved, but still has many problems, and are difficult such as the demoulding, waste time and energy, and big energy-consuming, and also yield rate is relatively lower waits a lot of deficiencies.In recent years the fire prevention flue tube that occurs of market is assembled with PLASTIC LAMINATED, consuming time, effort, expense height, and intensity is low.Up-to-date market occurs utilizes the machine internal mold to shrink to carry out the demoulding; Improve the production efficiency and the quality of production greatly, but tended to occur the easy spillage of internal mold, and needed to be equipped with vapour hood, crane gear etc.; One-time investment is bigger, and middle-size and small-size manufacturer is difficult to bear.
The utility model content
In order to overcome deficiency of the prior art, the utility model provides a kind of roller press type pipe of cement pipe one-step molding device.Have and use widely, it is little to take up room, the optional ordinary cement of raw materials for production, but and the regulated at will wall thickness, can one machine with multi-mode etc. characteristics.
In order to achieve the above object; The technical scheme that the utility model adopts is: a kind of roller press type cement pipe shaping machine; Comprise frame, live-rollers shaft assembly, mould driven unit, pipe of cement mould, up-down driven unit and automatic charging assembly; Said live-rollers shaft assembly is arranged on the below of said frame; Said pipe of cement mould and the setting of said live-rollers shaft assembly in abutting connection with ground, said up-down driven unit is arranged on the top of said pipe of cement mould, and said mould driven unit is arranged on the end of said pipe of cement mould; Be used to drive said pipe of cement mould around self axis rotation; Said automatic charging assembly is used for said pipe of cement mould is carried out material loading between live-rollers shaft assembly and up-down driven unit, and said live-rollers shaft assembly and said up-down driven unit all are arranged on the said frame through the SBR guide rail; Said live-rollers shaft assembly of said SBR rail support and said up-down driven unit be along SBR guide rail back and forth movement, and wherein said pipe of cement mould is selected from a kind of in circle, ellipse, the fan-shaped or polygon.
Preferably, be arranged to can be from the form of said mould driven unit dismounting for said pipe of cement mould.
Preferably, counterweight is set, realizes the distance adjustment of said rotation roll shaft and said pipe of cement mould through the gravity effect of counterweight at said rotation roll shaft two ends.
Preferably, said pipe of cement mould is welded through steel plate, and said rotation roll shaft two ends are connected with the opening shaft bearing with closed bearing block respectively, under the driving action of electric motor, realizes relatively rotating, and forms the roll-in state.
Preferably; Said pipe of cement mould is provided with a plurality of holes; Said pipe of cement mould is outside equipped with filter course, and an end is connected with the vacuum dehydration pipe on the said pipe of cement mould, and the end that said pipe of cement mould and said vacuum dehydration pipe connect is a hollow shaft; The other end is a solid shafting, and said vacuum dehydration pipe link is 90 ° of hollow bent pipes.
Preferably; Said automatic charging assembly comprises jet; Raw materials for production spray to said pipe of cement mould from said jet; Reducing motor and said jet are fixed together, and rotating band moving axis end tooth wheel and the spur rack generation engagement that is fixed on the said frame through reducing motor drive the jet motion.
Preferably, be provided with limit switch at the two ends of said tooth bar.
Preferably, the below of said pipe of cement mould is provided with trough.
In this machine; Housing assembly is " F " shape; By electric control box, trough, frame, SBR guide rail and, closed bearing block, the opening shaft bearing is formed, control cabinet and trough are welded on the frame; SBR guide rail and be locked on the frame with bolt, closed bearing block and opening shaft bearing are separately fixed on the SBR guide rail with screw.
The live-rollers shaft assembly is made up of bearing wheels, travel(l)ing rest, rotation roll shaft, reducing motor, counterweight.Reducing motor adopts the chain driving coupling with the rotation roll shaft and is fixed by bolts on the travel(l)ing rest; Travel(l)ing rest is locked on the SBR guide rail with bolt; Rotate the bearing at roll shaft two ends and put into closed bearing block; Drive to rotate roll shaft through reducing motor and slowly run, counterweight is passed the bearing wheels that is welded on the frame, and to drive whole live-rollers shaft assembly reciprocating along the SBR guide rail.
The mould driven unit is made up of vacuum dehydration pipe, vacuum dehydration pump, pipe of cement mould, movable coupling, reductor, mould driving motor; The pipe of cement mould is that the thick steel plate bending of 1.5mm is welded; Be covered with the 6mm aperture all around uniformly; Bearings at both ends is put into the opening shaft bearing, and an end that connects with the vacuum dehydration pipe is a hollow shaft, and the other end is a solid shafting.Solid axle head connects through movable coupling with the reductor axle head, and the opening shaft bearing is fixed by bolts on the frame.Drain the moisture of pipe of cement mould inside through the vacuum dehydration pump, thereby realize the rapid shaping of cement products.
The up-down driven unit is made up of travel(l)ing rest, reducing motor, bearing block, rolled thread tube, drive link, hoisting apparatus.Travel(l)ing rest and bearing block are used bolted on connection through steel plate welding back with the bearing on the SBR guide rail, and reducing motor is locked on the travel(l)ing rest with bolt.Drive drive link through reducing motor and rotate, hoisting apparatus is twined along the rolled thread tube, realize elevating movement.
The automatic charging assembly is made up of material loading support, lead rope, limit switch, spur rack, reducing motor, spray material port.The material loading support is welded on the frame, and is installed with the lead rope, and limit switch is with the two ends of locked with bolts at the material loading support; Spur rack is welded on the material loading support, and spray material port is welded on the reducing motor, and is placed on the material loading support, moves laterally along spur rack through the reducing motor rotation driven gear, utilizes limit switch to realize back and forth movement, thereby plays the effect of even material loading.
When pipe of cement mould when being circular or oval, rotate roll shaft directly under the effect of counterweight and the pipe of cement mould carry out roll-in, when the pipe of cement mould is polygon, can allows to rotate roll shaft and be trimmed to corner at its edge part with certain circular arc.
The beneficial effect of the utility model is: 1, production efficiency is high: can accomplish a flue product, and compare to make by hand and improved more than 20 times in average per 5 minutes; 2, the quality of production is good: machinery production, and specification is identical, avoids occurring the situation that shape specification has discrepancy; 3, no substandard products: the demoulding is easy, and the waste product of having avoided the demoulding to produce has reduced cost; 4, labour intensity is little: one group of two people, can easily produce, and save labor.5, the goods specification is consistent, and model is multiple, and wall thickness is vertically even.6, through the moulding of roller pressing pressure, good product quality, intensity height.7, production cost is low: a machine can be produced the flue goods of a plurality of kinds; Both can use ordinary cement, river sand, flyash, light material to produce common flue; Also available icepro magnesium material, light material production fire prevention flue, various different sizes only need be changed corresponding mould and can accomplish, and input cost is low; Be the best product that replaces common flue make-up machine and flue sheet material manufacturing machine, and product thickness can be regulated arbitrarily.8, can regulate the thickness of goods arbitrarily according to product requirement.
Description of drawings
Accompanying drawing 1 is the equipment body structural representation of the utility model;
Accompanying drawing 2 is the housing assembly structural representation of the utility model;
Accompanying drawing 3 is the live-rollers shaft assembly structural representation of the utility model;
Accompanying drawing 4 is the mould driven unit structural representation of the utility model;
Fig. 4 a is the structural representation of the vacuum dehydration system of the utility model;
Fig. 4 b is the structural representation of the mould drive system of the utility model;
Accompanying drawing 5 is the up-down driven unit structural representation of the utility model;
Accompanying drawing 6 is the automatic charging modular construction sketch map of the utility model.
Among the figure: 1, electric control box; 2, trough; 3, frame; 4, SBR guide rail; 5, closed bearing block; 6, opening shaft bearing; 7, SBR guide rail; 8, bearing wheels; 9, travel(l)ing rest; 10, rotate roll shaft; 11, reducing motor; 12, counterweight; 13, vacuum dehydration pipe; 14, vacuum dehydration pump; 15, pipe of cement mould; 16, movable coupling; 17, reductor; 18, mould driving motor; 19, travel(l)ing rest; 20, reducing motor; 21, bearing block; 22, rolled thread tube; 23, drive link; 24, hoisting apparatus; 25, charging support; 26, lead rope; 27, limit switch; 28, spur rack; 29, reducing motor; 30, spray material port.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done explanation in further detail.
The square light-wall pipe one-shaper of roller press type is made up of several major parts such as housing assembly, live-rollers shaft assembly, mould driven unit, up-down driven unit and automatic feed assemblies.
Wherein, Housing assembly is " F " shape; Form by electric control box 1, trough 2, frame 3, SBR guide rail 4 and 7, closed bearing block 5, opening shaft bearing 6; Electric control box 1 is welded on respectively on the frame 3 with trough 2, the production clout that is used for controlling the startup of reducing motor 11, mould driving motor 18, reducing motor 20,29 and stops and holding spray material port 30 ejections; Frame 3 is welded by square tube; SBR guide rail 4 and 7 usefulness bolts are locked on the frame 3, and the guide rail bearing of SBR becomes slip into rolling, and greatly reduces moving resistance.
The live-rollers shaft assembly is made up of bearing wheels 8, travel(l)ing rest 9, rotation roll shaft 10, reducing motor 11, counterweight 12.Reducing motor 11 and rotation roll shaft 10 chain driving coupling; Rotate the bearing at roll shaft 10 two ends and put into closed bearing block 5; Driving rotation roll shaft 10 through reducing motor 11 slowly runs; It is reciprocating along SBR guide rail 4 that counterweight 12 is passed the whole live-rollers shaft assembly of bearing wheels 8 drives that is welded on the frame 3, and bearing wheels 8 plays the effect that reduces resistance and buffering.
The mould driven unit is made up of vacuum dehydration pipe 13, vacuum dehydration pump 14, pipe of cement mould 15, movable coupling 16, reductor 17, mould driving motor 18, is covered with aperture around the pipe of cement mould 15 uniformly.Pipe of cement mould 15 is for removably being provided with; And can be multiple shape, for example square, circular, oval, rectangle, fan-shaped or polygon are square among this embodiment; When manufacturing: at pipe of cement mould 15 last layer filter course all around; Be thin cloth among this embodiment, be used to prevent that manufacturing materials from blocking the aperture around the pipe of cement mould 15, make aperture when producing, can play water sorption.Bearings at both ends is put into mould shaft bearing 6, and an end that connects with vacuum dehydration pipe 13 is a hollow shaft, and the other end is a solid shafting.Solid axle head connects through movable coupling 16 with reductor 17 axle heads; Mould 6 bearing block bolts are fixed on the frame 3, drain the moisture of pipe of cement mould 15 inside through vacuum dehydration pump 14, thereby realize the rapid shaping of cement products.To earlier vacuum dehydration pipe 13 be extracted after the moulding, open movable coupling 16, easily pipe of cement mould 15 and reductor 17 broken away from.
The up-down driven unit is made up of travel(l)ing rest 19, reducing motor 20, bearing block 21, rolled thread tube 22, drive link 23, hoisting apparatus 24, and wherein hoisting apparatus 24 is preferably the steel wire rope that has hook.Travel(l)ing rest 19 is used bolted on connection through steel plate welding back with the bearing on the SBR guide rail 7 with bearing block 21, and reducing motor 20 usefulness bolts are locked on the travel(l)ing rest 19.Drive drive link 23 through reducing motor 20 and rotate, hoisting apparatus 24 is twined along rolled thread tube 22, realize elevating movement.Hoisting apparatus 24 is hung in pipe of cement mould 15 two axial ends, in type pipe of cement mould 15 is sling, and manually the up-down drive part is moved along SBR guide rail 7, in type pipe of cement mould 15 is transferred to put area.
The automatic charging assembly is made up of material loading support 25, lead rope 26, limit switch 27, spur rack 28, reducing motor 29, spray material port 30.Material loading support 25 is welded on the frame 3, plays the effect of supporting reducing motor 29 and jet hole 30, and lead rope 26 is used for guiding the wiring of reducing motor 29, and limit switch 27 is used for controlling the stroke of reducing motor 29, makes it make back and forth movement.Spur rack 28 is welded on the material loading support 25, and with the gears engaged of reducing motor 29 axle heads, thereby the rotation through reducing motor 29 realizes the back and forth movement of spray material port 30.Spray material port 30 rear ends connect spray material equipment, through the reciprocating motion of spray material port 30, realize the purpose of even material loading.
The operation principle of the utility model:
1, machine before use; Rotate roll shaft and pipe of cement mould and be separately fixed on the frame, at mould hollow shaft one end, the cement mortar that the certain proportion allotment is good is put into trough with the vacuum dehydration pipe box; Approach cloth at the pipe of cement mould all around, check whether each motor connects ready.
2, start live-rollers spindle motor and mould motor and drive rotation roll shaft and the rotation of pipe of cement mould respectively; Open the vacuum dehydration pump motor, open automatic charging device through electric control box, this moment, cement mortar was adsorbed under the effect of vacuum dehydration pump around the pipe of cement mould; The pipe of cement mould rotates with the rotation pressure roller relatively; Constantly suppress through rotating the roll shaft rotation, till product design is smooth in the irregular place of finishing.
3, close live-rollers spindle motor and mould motor, the vacuum dehydration pump motor is pulled up and closed to the vacuum dehydration pipe from the mould hollow axle end.
4, opening opening shaft coupling overcoat makes the mould axle head separate with motor.Then with lifting drive with mould lifting and put into trailer and haul out and be placed on the bracing frame of making in advance, constantly touch solid shafting one end with hammer, the pipe of cement mould is deviate from from cement products, and is taken out thin cloth.
5, repeat above operation, begin the production of next product.
Claims (8)
1. roller press type cement pipe shaping machine; Comprise frame, live-rollers shaft assembly, mould driven unit, pipe of cement mould, up-down driven unit and automatic charging assembly; It is characterized in that: said live-rollers shaft assembly is arranged on the below of said frame; Said pipe of cement mould and the setting of said live-rollers shaft assembly in abutting connection with ground, said up-down driven unit is arranged on the top of said pipe of cement mould, and said mould driven unit is arranged on the end of said pipe of cement mould; Be used to drive said pipe of cement mould around self axis rotation; Said automatic charging assembly is used for said pipe of cement mould is carried out material loading between live-rollers shaft assembly and up-down driven unit, and said live-rollers shaft assembly and said up-down driven unit all are arranged on the said frame through the SBR guide rail; Said live-rollers shaft assembly of said SBR rail support and said up-down driven unit be along SBR guide rail back and forth movement, and wherein said pipe of cement mould is selected from a kind of in circle, ellipse, the fan-shaped or polygon.
2. roller press type cement pipe shaping machine according to claim 1, it is characterized in that said pipe of cement mould is arranged to can be from the form of said mould driven unit dismounting.
3. roller press type cement pipe shaping machine according to claim 1 is characterized in that at said rotation roll shaft two ends counterweight being set, and realizes the distance adjustment of said rotation roll shaft and said pipe of cement mould through the gravity effect of counterweight.
4. roller press type cement pipe shaping machine according to claim 1; It is characterized in that said pipe of cement mould is welded through steel plate; Said rotation roll shaft two ends are connected with the opening shaft bearing with closed bearing block respectively, under the driving action of electric motor, realize relatively rotating, and form the roll-in state.
5. roller press type cement pipe shaping machine according to claim 1; It is characterized in that said pipe of cement mould is provided with a plurality of holes; Said pipe of cement mould is outside equipped with filter course, and an end is connected with the vacuum dehydration pipe on the said pipe of cement mould, and the end that said pipe of cement mould and said vacuum dehydration pipe connect is a hollow shaft; The other end is a solid shafting, and said vacuum dehydration pipe link is 90 ° of hollow bent pipes.
6. roller press type cement pipe shaping machine according to claim 1; It is characterized in that said automatic charging assembly comprises jet; Raw materials for production spray to said pipe of cement mould from said jet; Reducing motor and said jet are fixed together, and rotating band moving axis end tooth wheel and the spur rack generation engagement that is fixed on the said frame through reducing motor drive the jet motion.
7. roller press type cement pipe shaping machine according to claim 6 is characterized in that being provided with limit switch at the two ends of said tooth bar.
8. according to the arbitrary described roller press type cement pipe shaping machine of claim 1-7, it is characterized in that the below of said pipe of cement mould is provided with trough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205564290U CN202540475U (en) | 2011-12-23 | 2011-12-23 | Roller pressing type shaping machine for cement pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205564290U CN202540475U (en) | 2011-12-23 | 2011-12-23 | Roller pressing type shaping machine for cement pipes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202540475U true CN202540475U (en) | 2012-11-21 |
Family
ID=47161158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205564290U Expired - Fee Related CN202540475U (en) | 2011-12-23 | 2011-12-23 | Roller pressing type shaping machine for cement pipes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202540475U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555054A (en) * | 2011-12-23 | 2012-07-11 | 张向东 | Rolling type cement pipe forming machine and method for manufacturing cement pipe |
| CN103465342A (en) * | 2013-09-30 | 2013-12-25 | 徐州共进机械有限公司 | Pressure sucking flue fast molding machine |
-
2011
- 2011-12-23 CN CN2011205564290U patent/CN202540475U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555054A (en) * | 2011-12-23 | 2012-07-11 | 张向东 | Rolling type cement pipe forming machine and method for manufacturing cement pipe |
| CN102555054B (en) * | 2011-12-23 | 2015-11-25 | 张向东 | A kind of method of roller press type cement pipe shaping machine and making pipe of cement |
| CN103465342A (en) * | 2013-09-30 | 2013-12-25 | 徐州共进机械有限公司 | Pressure sucking flue fast molding machine |
| CN103465342B (en) * | 2013-09-30 | 2015-12-02 | 徐州共进机械有限公司 | Pressure-and-suction type flue rapidform machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104308954A (en) | Vertical grouting production line for ceramic sanitary ware | |
| CN108274700A (en) | A kind of novel automobile mould | |
| CN202540475U (en) | Roller pressing type shaping machine for cement pipes | |
| CN209632107U (en) | A kind of mould dumping gear | |
| CN102555054B (en) | A kind of method of roller press type cement pipe shaping machine and making pipe of cement | |
| CN102615149A (en) | Device for shaping outer wall of barrel | |
| CN103159064B (en) | Electromagnetic moving stacking method and device thereof | |
| CN209935544U (en) | Seamless steel tube drawing machine | |
| CN202491296U (en) | One-step square thin-walled tube forming machine | |
| CN201566041U (en) | Inside and outside die immediate discharging concrete tube machine | |
| CN201565495U (en) | Open drum shaping device | |
| CN108943333B (en) | Injection vehicle for forming glass fiber reinforced cement product | |
| CN104874673B (en) | Full-automatic numerical control double edge steel structure forming machine | |
| CN107720365A (en) | A kind of decorating film wrap-up | |
| CN103465342B (en) | Pressure-and-suction type flue rapidform machine | |
| CN202943730U (en) | High-pressure closestool forming machine with closestool seat and closestool body produced on identical machine | |
| CN206662018U (en) | A kind of corrugated pipe forming equipment with feeder | |
| CN112677308A (en) | Automatic production line for concrete poles | |
| CN112476937A (en) | Double-bottom mould foam plastic forming machine for manufacturing building heat insulation board | |
| CN202062662U (en) | Automatic transverse-moving upper tread material-supplying frame for all-steel radial-tyre molding machine | |
| CN110695121A (en) | Traction machine for section bar and traction method thereof | |
| CN100447259C (en) | Automatically controlled large saw blade heat treatment device | |
| CN210188084U (en) | Receiving agencies of copper pole continuous extrusion machine | |
| CN215549630U (en) | Green building prefabricated component automatic production line | |
| CN220885740U (en) | Heavy shell-making robot assembly line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20201223 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |