CN103465342B - Pressure-and-suction type flue rapidform machine - Google Patents
Pressure-and-suction type flue rapidform machine Download PDFInfo
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- CN103465342B CN103465342B CN201310462439.1A CN201310462439A CN103465342B CN 103465342 B CN103465342 B CN 103465342B CN 201310462439 A CN201310462439 A CN 201310462439A CN 103465342 B CN103465342 B CN 103465342B
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Abstract
The invention discloses a kind of pressure-and-suction type flue rapidform machine, belong to flue field shaping technique.The present invention includes housing assembly, frame assembly, rail brackets assembly, outer membrane module, hydraulic package and water suction assembly; Described outer membrane module comprises cornice sheathing, wainscot sheathing and is positioned at the framed side wallboard of both sides, the inside of cornice sheathing, framed side wallboard and wainscot sheathing is cavity, water suction assembly described in cavity is connected by discharge outlet, the inner surface of described cornice sheathing, framed side wallboard and wainscot sheathing is all manufactured with multiple air-vent, and air-vent outer surface is all coated with filter cloth; Described frame assembly activity is placed on described rail brackets assembly.Present invention achieves the rapid shaping of flue, compare existing smoke flue machine speed and improve more than five times, improve production efficiency.
Description
Technical field
The present invention relates to a kind of pressure-and-suction type flue forming machine, particularly relate to the quick flue forming machine of a kind of pressure-and-suction type, belong to flue manufacturing technology field.
Background technology
At present, flue tube in building industry application widely, along with improving constantly of people's living standard, is also progressively improving the quality requirement of residence chimney neck pipe.In recent years, the patent No. is that " the one-shot forming square flue equipment " of ZL201120122841.1 and " a kind of roller press type cement pipe shaping machine " of the patent No. " 201120556429.0 " have achieved at flue production industry and apply widely, the flue wall thickness produced is even, intensity is high, greatly improves the quality of residence chimney neck; But still there is certain problem, such as recruitment cost is high, and material cost is high, and automaticity is low, shaping speed waits a lot of not enough slowly, under the tight demand in market, a kind of pressure-and-suction type flue rapidform machine of my company's independent research, production efficiency reaches more than five times of existing smoke flue machine, raw material adopt Portland cement simultaneously, broken away from existing smoke flue machine to the particular/special requirement of producing material, and produced employing pressure forming, intensity is high.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art part, the invention provides a kind of pressure-and-suction type flue rapidform machine, achieving the rapid shaping of flue, compare existing smoke flue machine speed and improve more than five times, improve production efficiency.
The present invention is achieved through the following technical solutions: a kind of pressure-and-suction type flue rapidform machine, and it comprises housing assembly, frame assembly, rail brackets assembly, outer membrane module, hydraulic package and water suction assembly;
Described housing assembly comprises frame, frame is type rack, described hydraulic package frame is equipped with, hydraulic package comprises the oil top I being positioned at upper rack, with the oil top II being positioned at frame both sides, described outer membrane module is installed in frame, outer membrane module comprises cornice sheathing, wainscot sheathing and the framed side wallboard being positioned at both sides, described cornice sheathing is hinged on described oil top I, framed side wallboard described in two is hinged on described oil top II, described wainscot sheathing is arranged on the bottom of frame, described cornice sheathing, the inside of framed side wallboard and wainscot sheathing is cavity, water suction assembly described in cavity is connected by discharge outlet, water suction assembly comprises vavuum pump, vavuum pump stretches out multiple water pipe respectively with described cornice sheathing, the intracavity inter-connection of framed side wallboard and wainscot sheathing, described cornice sheathing, the inner surface of framed side wallboard and wainscot sheathing is all manufactured with multiple air-vent, air-vent outer surface is all coated with filter cloth, described frame assembly activity is placed on described rail brackets assembly, and the position of described rail brackets assembly is corresponding with described wainscot sheathing with height, described frame assembly has the internal mold matched with described outer membrane module.
Frame assembly is equipped with head, described internal mold is connected on head, pulley is arranged at head bottom, head is equipped with drive motor, the output of drive motor is equipped with gear, described rail brackets assembly comprises rail brackets, tooth bar rail brackets being manufactured with the guide rail suitable with described pulley and being meshed with described gear.
The two bottom sides of described head is equipped with corrects wheel.
The tool for controlling product wall thickness is equipped with at described internal mold two ends.
Oscillating column pump is equipped with in the bottom of described frame.
Supporting leg is arranged at the bottom of described frame, and beam is equipped with in the lower end of supporting leg.
Drive and multiple carrying roller are equipped with in the bottom of described frame, and one end of drive is connected with conveying motor, and the filter cloth on described wainscot sheathing forms conveyer structure around described drive and multiple carrying roller.
The two ends of described carrying roller are connected to the bottom of described frame by " U " type otic placode.
Described hydraulic package replaces with air pressure assembly, and described oil top I and oil top II replaces with cylinder.
There are hinged-support and movable bearing support in the outside of described framed side wallboard, and the piston rod end of described hinged-support and described oil top II is hinged, and described movable bearing support has elongated hole, is connected in elongated hole by construction bolt nut assembly with the bottom of described frame.
The invention has the beneficial effects as follows: when the present invention uses, starting drive motor drives frame assembly to enter machine frame inside, the mortar starting to be stirred after framed side wallboard that closes injects, the vibration of material loading limit, limit is until after filling, control cornice sheathing by oil top and press to appropriate location, open vavuum pump by moisture in external mold wallboard by delivery port sucking-off, hotwire drives frame assembly to slide along rail brackets simultaneously, thus internal mold is deviate from flue finished product, now finished product flue four sides is tightly attached on wallboard under the absorption affinity effect of vavuum pump, difference opening side wallboard and cornice sheathing after moisture blots, thus flue is released from wainscot sheathing.The present invention uses pressure-and-suction type operation principle, realize moisture in cement mortar to blot fast by vavuum pump, realizing cement mortar can rapid shaping when there is not chemical reaction, and solves the dependence of existing smoke flue machine to low-alkalinity sulphoaluminate cement, reduces production cost.
Accompanying drawing explanation
The present invention is further described according to drawings and embodiments below.
Fig. 1 is invention agent structure schematic diagram;
Fig. 2 is invention assembly schematic diagram;
Fig. 3 is invention frame assembly schematic diagram;
Fig. 4 is invention external mold component operation principle schematic;
Fig. 5 is rail brackets assembly schematic diagram of the present invention;
Fig. 6 is wainscot sheathing exploded perspective view of the present invention;
Fig. 7 is external mold assembly principle schematic diagram of the present invention.
In figure: a, housing assembly, b, frame assembly, c, rail brackets assembly, d, outer membrane module; E, hydraulic package; F, water suction assembly.
1, oil pipe, 2, oil top I, 3, frame, 4, bearing plate, 5, drive, 6, carrying roller, 7, oscillating column pump, 8, beam, 9, " U " type otic placode, 10, oil top II, 11, Connection Block, 12, gear, 13, drive motor, 14, head, 15, internal mold, 16, tool, 17, correct wheel, 18, pulley, 19, tooth bar, 20, rail brackets, 21, filter cloth, 22, framed side wallboard, 23, water pipe, 24, cornice sheathing, 25, hinged-support, 26, movable bearing support, 27, conveying motor, 28, wainscot sheathing, 29, air-vent, 30, vavuum pump.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described.
As shown in Figure 1, Figure 2, a kind of pressure-and-suction type flue rapidform machine shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, it comprises housing assembly a, frame assembly b, rail brackets assembly c, outer membrane module d, hydraulic package e and water suction assembly f;
Described housing assembly a comprises frame 3, frame 3 is type rack, described hydraulic package e frame 3 is equipped with, hydraulic package e comprises the oil top I2 being positioned at frame 3 top, with the oil top II10 being positioned at frame 3 both sides, described outer membrane module d is installed in frame 3, outer membrane module d comprises cornice sheathing 24, wainscot sheathing 28 and the framed side wallboard 22 being positioned at both sides, described cornice sheathing 24 is hinged on described oil top I2, framed side wallboard 22 described in two is hinged on described oil top II10, described wainscot sheathing 28 is arranged on the bottom of frame 3, described cornice sheathing 24, the inside of framed side wallboard 22 and wainscot sheathing 28 is cavity, water suction assembly f described in cavity is connected by discharge outlet, water suction assembly f comprises vavuum pump 30, vavuum pump 30 stretches out multiple water pipe 23 respectively with described cornice sheathing 24, the intracavity inter-connection of framed side wallboard 22 and wainscot sheathing 28, described cornice sheathing 24, the inner surface of framed side wallboard 22 and wainscot sheathing 28 is all manufactured with multiple air-vent 29, air-vent 29 outer surface is all coated with filter cloth 21, described frame assembly b activity is placed on described rail brackets assembly c, and position and the height of described rail brackets assembly c are corresponding with described wainscot sheathing 28, described frame assembly b have the internal mold 15 matched with described outer membrane module d.
Head 14 frame assembly b is equipped with, described internal mold 15 is connected on head 14, pulley 18 is arranged at head 14 bottom, drive motor 13 head 14 is equipped with, the output of drive motor 13 is equipped with gear 12, described rail brackets assembly c comprises rail brackets 20, the tooth bar 19 rail brackets 20 being manufactured with the guide rail suitable with described pulley 18 and being meshed with described gear 12.
The two bottom sides of described head 14 is equipped with corrects wheel 17.
The tool 16 for controlling product wall thickness is equipped with at described internal mold 15 two ends.
Oscillating column pump 7 is equipped with in the bottom of described frame 3.
Supporting leg is arranged at the bottom of described frame 3, and beam 8 is equipped with in the lower end of supporting leg.
Drive 5 and multiple carrying roller 6 are equipped with in the bottom of described frame 3, and one end of drive 5 is connected with conveying motor 27, and the filter cloth 21 on described wainscot sheathing 28 forms conveyer structure around described drive 5 and multiple carrying roller 6.
The two ends of described carrying roller 6 are connected to the bottom of described frame 3 by " U " type otic placode 9.
Described hydraulic package e replaces with air pressure assembly, and described oil top I2 and oil top II10 replaces with cylinder.
There are hinged-support 25 and movable bearing support 26 in the outside of described framed side wallboard 22, described hinged-support 25 is hinged with the piston rod end of described oil top II10, described movable bearing support 26 there is elongated hole, is connected with the bottom of described frame 3 by construction bolt nut assembly in elongated hole.
One is embodiment: described housing assembly a is the rectangular frame structure be welded by some square tubes or channel-section steel, described housing assembly a is divided into upper and lower double-layer structure, lower floor is provided with drive 5 and some carrying rollers 6, centre is fixed with oscillating column pump 7, footing arranges some beams 8, play cushioning effect, two or some oil top I2 are fixed on top, two ends, left and right are provided with oil top II10, control matched moulds and the die sinking of cornice sheathing 24 and framed side wallboard 22 respectively, described drive is fixed on frame 3 one end by bearing block, be used for driving the surperficial filter cloth 21 of wainscot sheathing 28 to move, described carrying roller 6 forms rotatable transmission by U-shaped ear 9 is fixing, reduce resistance,
Described frame assembly b is made up of head 14 and internal mold 15, the rectangle chamfering structure that described internal mold 15 is steel plate seal welding, there is the tool 16 for controlling product wall thickness at two ends, end and described head are bolted, the frame structure that described head 14 is welded by some square tubes or channel-section steel, some pulleys 18 are installed in bottom, both sides are provided with corrects wheel 17, one end fixed conveyor motor 13, described frame assembly b activity is placed on described rail brackets assembly c, moved by the tooth bar 19 of drive motor 13 driven gear 12 along rail brackets assembly c center, thus realize internal mold 15 to extract out from outer membrane module d, realize the demoulding, described rail brackets assembly c is by the rectangular frame structure of square tube or Plate Welding, center is provided with tooth bar 19, the relative displacement with frame assembly b is realized under the active force of drive motor gear 12,
Described outer membrane module d is four blocks of hollow external mold wallboards of Plate Welding, evenly aperture is covered with inside external mold wallboard, one deck filter cloth 21 is covered above aperture, described filter cloth 21 is closely fixed on external mold wallboard aperture side, it is inner that described external mold wallboard is evenly placed on frame 3, be placed on the upper of internal mold 15 respectively, under, left, right four positions, end is equipped with discharge outlet, described discharge outlet is connected with water suction assembly f, cornice sheathing pushes up I2 with oil and is connected, be suspended on above internal mold, wainscot sheathing is placed in frame 3, two framed side wallboards are connected with frame 3 by oil top II10.
Described hydraulic package is made up of oil cylinder, oil pipe 1, oil top I2, oil top II10, realizes the automatic control of receiving mould, Zhang Mo;
Described water suction assembly is made up of vavuum pump, suction hose, is absorbed the moisture in cement mortar by vavuum pump fast, realizes the rapid shaping of product;
The course of work: when the present invention uses, starting drive motor drives frame assembly to enter machine frame inside, to close a left side, the mortar be stirred is started to inject after right wallboard, the vibration of material loading limit, limit is until after filling, control cornice sheathing by oil top and press to appropriate location, open vavuum pump by moisture in external mold wallboard by delivery port sucking-off, hotwire drives frame assembly to slide along rail brackets simultaneously, thus internal mold is deviate from flue finished product, now finished product flue four sides is tightly attached on wallboard under the absorption affinity effect of vavuum pump, difference opening side wallboard and cornice sheathing after moisture blots, thus flue is released from wainscot sheathing.The present invention uses pressure-and-suction type operation principle, realizes moisture in cement mortar to blot fast by vavuum pump, and realizing cement mortar can rapid shaping when there is not chemical reaction, after shaping, finished product is run to and treats airing region, repeat above operation, start next production of articles.
Claims (10)
1. a pressure-and-suction type flue rapidform machine, is characterized in that: it comprises housing assembly (a), frame assembly (b), rail brackets assembly (c), outer membrane module (d), hydraulic package (e) and water suction assembly (f);
Described housing assembly (a) comprises frame (3), frame (3) is type rack, (3) are equipped with described hydraulic package (e) to frame, hydraulic package (e) comprises the oil top I(2 being positioned at frame (3) top), with the oil top II(10 being positioned at frame (3) both sides), in frame (3), described outer membrane module (d) is installed, outer membrane module (d) comprises cornice sheathing (24), wainscot sheathing (28) and be positioned at the framed side wallboard (22) of both sides, described cornice sheathing (24) is hinged on described oil top I(2) on, framed side wallboard (22) described in two is hinged on described oil top II(10) on, described wainscot sheathing (28) is arranged on the bottom of frame (3), described cornice sheathing (24), the inside of framed side wallboard (22) and wainscot sheathing (28) is cavity, water suction assembly (f) described in cavity is connected by discharge outlet, water suction assembly (f) comprises vavuum pump (30), vavuum pump (30) stretches out multiple water pipe (23) respectively with described cornice sheathing (24), the intracavity inter-connection of framed side wallboard (22) and wainscot sheathing (28), described cornice sheathing (24), the inner surface of framed side wallboard (22) and wainscot sheathing (28) is all manufactured with multiple air-vent (29), air-vent (29) outer surface is all coated with filter cloth (21), described frame assembly (b) activity is placed on described rail brackets assembly (c), position and the height of described rail brackets assembly (c) are corresponding with described wainscot sheathing (28), described frame assembly (b) have the internal mold (15) matched with described outer membrane module (d).
2. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: frame assembly (b) is equipped with head (14), described internal mold (15) is connected on head (14), pulley (18) is arranged at head (14) bottom, drive motor (13) head (14) is equipped with, the output of drive motor (13) is equipped with gear (12), described rail brackets assembly (c) comprises rail brackets (20), the tooth bar (19) rail brackets (20) being manufactured with the guide rail suitable with described pulley (18) and being meshed with described gear (12).
3. pressure-and-suction type flue rapidform machine according to claim 2, is characterized in that: the two bottom sides of described head (14) is equipped with corrects wheel (17).
4. pressure-and-suction type flue rapidform machine according to claim 2, is characterized in that: the tool (16) for controlling product wall thickness is equipped with at described internal mold (15) two ends.
5. pressure-and-suction type flue rapidform machine according to claim 1, is characterized in that: oscillating column pump (7) is equipped with in the bottom of described frame (3).
6. pressure-and-suction type flue rapidform machine according to claim 5, is characterized in that: supporting leg is arranged at the bottom of described frame (3), and beam (8) is equipped with in the lower end of supporting leg.
7. pressure-and-suction type flue rapidform machine according to claim 1 or 5, it is characterized in that: drive (5) and multiple carrying roller (6) are equipped with in the bottom of described frame (3), one end of drive (5) is connected with conveying motor (27), and the filter cloth (21) on described wainscot sheathing (28) forms conveyer structure around described drive (5) and multiple carrying roller (6).
8. pressure-and-suction type flue rapidform machine according to claim 7, is characterized in that: the two ends of described carrying roller (6) are connected to the bottom of described frame (3) by " U " type otic placode (9).
9. pressure-and-suction type flue rapidform machine according to claim 1, is characterized in that: described hydraulic package (e) replaces with air pressure assembly, described oil top I(2) and oil top II(10) replace with cylinder.
10. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: there are hinged-support (25) and movable bearing support (26) in the outside of described framed side wallboard (22), described hinged-support (25) and described oil top II(10) piston rod end hinged, described movable bearing support (26) there is elongated hole, is connected with the bottom of described frame (3) by construction bolt nut assembly in elongated hole.
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| CN201310462439.1A CN103465342B (en) | 2013-09-30 | 2013-09-30 | Pressure-and-suction type flue rapidform machine |
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| CN201310462439.1A CN103465342B (en) | 2013-09-30 | 2013-09-30 | Pressure-and-suction type flue rapidform machine |
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| CN103465342A CN103465342A (en) | 2013-12-25 |
| CN103465342B true CN103465342B (en) | 2015-12-02 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182336B (en) * | 2014-01-02 | 2018-08-03 | 孔德玲 | A kind of smoke flue machine |
| CN111571804A (en) * | 2020-05-12 | 2020-08-25 | 张括 | High-strength cement pipeline forming machine and forming method thereof |
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| CN201863290U (en) * | 2010-11-09 | 2011-06-15 | 周柏伟 | Residential flue production system |
| CN102225572A (en) * | 2011-04-18 | 2011-10-26 | 张向东 | Equipment for forming square cement flue at one time |
| CN202399373U (en) * | 2011-12-31 | 2012-08-29 | 曾范顺 | Cement flue forming equipment |
| CN202540475U (en) * | 2011-12-23 | 2012-11-21 | 张向东 | Roller pressing type shaping machine for cement pipes |
| CN202572633U (en) * | 2011-11-29 | 2012-12-05 | 赵士才 | Special die for producing square air pipe |
| CN203566819U (en) * | 2013-09-30 | 2014-04-30 | 徐州共进机械有限公司 | Pressure-suction type flue quick forming machine |
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2013
- 2013-09-30 CN CN201310462439.1A patent/CN103465342B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2257325A1 (en) * | 1997-12-10 | 2000-06-30 | Craig A. Stevens | Improved brick block and process and apparatus therefor |
| CN201201299Y (en) * | 2008-04-29 | 2009-03-04 | 杨军 | Vacuum self-suction type precast member rapid forming machine |
| CN201863290U (en) * | 2010-11-09 | 2011-06-15 | 周柏伟 | Residential flue production system |
| CN102225572A (en) * | 2011-04-18 | 2011-10-26 | 张向东 | Equipment for forming square cement flue at one time |
| CN202572633U (en) * | 2011-11-29 | 2012-12-05 | 赵士才 | Special die for producing square air pipe |
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