CN101161436B - Pipe pile production technology and apparatus for axial distribution after mould combination - Google Patents
Pipe pile production technology and apparatus for axial distribution after mould combination Download PDFInfo
- Publication number
- CN101161436B CN101161436B CN2007100098387A CN200710009838A CN101161436B CN 101161436 B CN101161436 B CN 101161436B CN 2007100098387 A CN2007100098387 A CN 2007100098387A CN 200710009838 A CN200710009838 A CN 200710009838A CN 101161436 B CN101161436 B CN 101161436B
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- Prior art keywords
- pile tube
- die
- mould
- concrete
- pipe pile
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000005516 engineering process Methods 0.000 title claims description 9
- 238000009826 distribution Methods 0.000 title claims description 6
- 239000004744 fabric Substances 0.000 claims abstract description 12
- 230000002787 reinforcement Effects 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 24
- 238000005086 pumping Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000010412 perfusion Effects 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 210000004262 dental pulp cavity Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
The invention relates to a pipe pile production process of a matched die rear axial cloth and production equipment thereof. After the cage of reinforcement is mounted in lower hull die 9 of pipe pile die 1 which is composed of a up hull die 8 and a lower hull die 9 and rotates along the axis, the up hull die 8 and the lower hull die 9 are connected closely. The mixed concrete 5 is poured into thedie of the pipe pile through concrete pouring port 3 on one end of the pipe pile die. The pipe pile die is driven to rotate by a drive mechanism 4 to make the concrete shape under the function of centrifugal force. The said pipe pile die is composed of a up hull die and a lower hull die and rotates along the axis. The stretching fixed parts are respectively allocated on the two ends of the pipeline die. The said concrete pouring port is mounted on the stretching fixed part at one end. The said process and production equipment are favourable for increasing the sealing performance of the matched die and uniformity of the cloth to greatly increase the production efficiency of the pipeline and outgoing quality of the pipe line.
Description
Technical field:
The invention provides a kind of special equipment that is used to realize the pile tube production technology of axial distribution after mould combination.
Technical background:
Existing tubular pile material distribution technology is end plate and framework of steel reinforcement and the stretch-draw fixture is installed in the lower mold body afterwards (the pile tube mould is made of upper and lower two halves phantom), the concrete material that premixing is good moves horizontally and vertically is distributed in the lower mold body earlier, and the upper die body that closes is again made pile tube through stretch-draw, centrifugal formation method.Concrete cloth often has following deficiency in this process: a) cloth inhomogeneous, have concrete material to trickle down on matched moulds mouth and frame inevitably; B) trickling down that concrete material on matched moulds mouth and frame needs could matched moulds in the lower mold body with the labor cleaning, influences production efficiency; C) because cleaning is not in place or when closing mould concrete material is bumped at the matched moulds mouth, cause poor sealing performance, pipe die behind the matched moulds yielding, influence end product quality; D) labor strength is big.
Summary of the invention:
In order to overcome the deficiencies in the prior art, main purpose of the present invention is to provide a kind of special equipment that is used to realize the pile tube production technology of axial distribution after mould combination, and it helps improving the production efficiency of pile tube, reduces production costs.
This special equipment comprises the pile tube mould, it is characterized in that: the pile tube mould is made of the upper and lower semi-body mould, and can rotate along axial line, described pile tube mould two ends are respectively equipped with the stretch-draw fixture, on the concrete cast port setting stretch-draw fixture at one end, utilize the production process of described pile tube mould production pile tube as follows:
1) in second phantom of pile tube mould, framework of steel reinforcement is set after, the upper and lower semi-body mould is closed tightly, the pile tube mould is horizontally disposed with;
2) premixing is good concrete material is pumped in the pile tube die body chamber from the concrete cast port on pile tube mould one end by concrete pump and pumping line, concrete pump and pumping line are arranged on can be along on the cloth frame of material distributing machine orbital motion, when the cloth gantry motion, the discharge end that drives pumping line moves axially along the die body inner chamber, thereby makes concrete material be evenly distributed in the die body inner chamber;
3) drive the rotation of pile tube mould through transmission mechanism, make concrete material at the action of centrifugal force compacted under.
Production technology of the present invention is by first matched moulds, back concrete perfusion material, concrete material can not trickled down on matched moulds mouth and frame, thereby the sealing and the production efficiency that has improved pile tube of matched moulds have been guaranteed, the present invention can make and reduce recruitment 15%-20% on the production line of producing 150 myriametres per year, and can reduce working strength of workers greatly; The cloth time decreased 50%-80% of every root canal pile, the driving handling reduces by two strokes, and production efficiency obviously improves; Production equipment of the present invention in addition helps improving die tightness, the uniformity of cloth, thus improve the end product quality of pile tube greatly.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a work schematic diagram of the present invention;
Work schematic diagram when Fig. 3 is production equipment of the present invention perfusion;
1 is the pile tube mould among the figure, and 2 are the stretch-draw fixture, and 3 are concrete cast port, and 4 is transmission mechanism, and 5 is concrete material, and 6 is pumping line, and 7 is framework of steel reinforcement, and 8 is first phantom, and 9 is second phantom, and 10 is concrete pump.
The specific embodiment:
Production technology of the present invention comprises:
1) to constituting by upper and lower semi-body mould 8,9, and can the upper and lower semi-body mould being closed tightly after in second phantom 9 of the pile tube mould 1 of axial line rotation framework of steel reinforcement 7 is set;
2) cast of the concrete on described pile tube mould one end port 3 pours into the good concrete material 5 of premixing in the pile tube die body;
3) drive the rotation of pile tube mould through transmission mechanism 4, make concrete material at the action of centrifugal force compacted under.
Described pile tube mould 1 is constituted, also can be rotated along the horizontal axis line by upper and lower semi-body mould 8,9, described pile tube mould two ends are respectively equipped with stretch-draw fixture 2, on the stretch-draw fixture that described concrete cast port 3 is provided with at one end, the pile tube mould is for being horizontally disposed with, and the concrete material that premixing is good is transported in the pile tube die body by concrete pump 10 and pumping line 6.
Production equipment duty of the present invention as shown in Figure 2, the concrete material 5 that premixing is good is pumped in pile tube die body 1 chamber from concrete cast port 3 by concrete pump 10 and pumping line 6, drive the rotation of pile tube mould by the transmission mechanism under the pile tube die body 4, concrete material 5 is subjected to the effect of centrifugal force, gravity and impact shock power to form pile tube.
Work schematic diagram when production equipment of the present invention pours into as shown in Figure 3, concrete pump 10 and pumping line 6 are arranged on the cloth frame 12 that can move along material distributing machine track 11, when the cloth gantry motion, the discharge end that drives pumping line moves axially along the die body inner chamber, thereby makes concrete material be evenly distributed in the die body inner chamber.
Though the existing better embodiment of the invention discloses as above, be not in order to limiting this creation, any pile tube production technology with concrete perfusion material behind the first matched moulds all belongs to the protection domain of the present invention's creation.
Claims (1)
1. special equipment that is used to realize the pile tube production technology of axial distribution after mould combination, this special equipment comprises the pile tube mould, it is characterized in that: described pile tube mould is made of the upper and lower semi-body mould, and can rotate along axial line, described pile tube mould two ends are respectively equipped with the stretch-draw fixture, on the concrete cast port setting stretch-draw fixture at one end, utilize the production process of described pile tube mould production pile tube as follows:
1) in second phantom of pile tube mould, framework of steel reinforcement is set after, the upper and lower semi-body mould is closed tightly, the pile tube mould is horizontally disposed with;
2) premixing is good concrete material is pumped in the pile tube die body chamber from the concrete cast port on pile tube mould one end by concrete pump and pumping line, concrete pump and pumping line are arranged on can be along on the cloth frame of material distributing machine orbital motion, when the cloth gantry motion, the discharge end that drives pumping line moves axially along the die body inner chamber, thereby makes concrete material be evenly distributed in the die body inner chamber;
3) drive the rotation of pile tube mould through transmission mechanism, make concrete material at the action of centrifugal force compacted under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100098387A CN101161436B (en) | 2007-11-19 | 2007-11-19 | Pipe pile production technology and apparatus for axial distribution after mould combination |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100098387A CN101161436B (en) | 2007-11-19 | 2007-11-19 | Pipe pile production technology and apparatus for axial distribution after mould combination |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101161436A CN101161436A (en) | 2008-04-16 |
| CN101161436B true CN101161436B (en) | 2010-11-03 |
Family
ID=39296460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100098387A Expired - Fee Related CN101161436B (en) | 2007-11-19 | 2007-11-19 | Pipe pile production technology and apparatus for axial distribution after mould combination |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101161436B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101885207A (en) * | 2010-06-04 | 2010-11-17 | 缪立军 | Method for producing centrifugal concrete pipe pile |
| CN101863080B (en) * | 2010-06-12 | 2012-05-30 | 江苏建华管桩有限公司 | Equipment and method for producing concrete tubular pile |
| CN102139515B (en) * | 2010-12-23 | 2013-02-06 | 上海中技桩业股份有限公司 | Novel die-compounding and distributing system and method for producing concrete pile |
| CN102172984B (en) * | 2010-12-23 | 2013-03-20 | 上海中技桩业股份有限公司 | Novel die assembly distribution system with reducing feed pipe and method |
| CN102139513A (en) * | 2010-12-23 | 2011-08-03 | 上海中技桩业股份有限公司 | Novel compound die distributing system with vibrating platform and method |
| CN102139514A (en) * | 2011-01-17 | 2011-08-03 | 梁志庭 | Concrete pipy product centrifugal machine |
| CN103737710B (en) * | 2014-01-24 | 2016-01-06 | 四川华西绿舍建材有限公司 | The concrete distributing device of prestressed centrifugally stake |
| CN105129345B (en) * | 2014-05-26 | 2017-08-08 | 中联重科股份有限公司 | Tubular pile pumping and distributing equipment |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101077595A (en) * | 2007-06-16 | 2007-11-28 | 黎志中 | Process for making concrete pile and its special-purpose equipment |
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2007
- 2007-11-19 CN CN2007100098387A patent/CN101161436B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101077595A (en) * | 2007-06-16 | 2007-11-28 | 黎志中 | Process for making concrete pile and its special-purpose equipment |
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| CN101161436A (en) | 2008-04-16 |
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Granted publication date: 20101103 |
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