CN109366720A - Member forming process and component production method - Google Patents
Member forming process and component production method Download PDFInfo
- Publication number
- CN109366720A CN109366720A CN201811072145.7A CN201811072145A CN109366720A CN 109366720 A CN109366720 A CN 109366720A CN 201811072145 A CN201811072145 A CN 201811072145A CN 109366720 A CN109366720 A CN 109366720A
- Authority
- CN
- China
- Prior art keywords
- die ontology
- plate
- built
- mounting plate
- adjustable plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/56—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
- B28B21/68—Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts and applying centrifugal forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/80—Moulds adapted to centrifugal or rotational moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
Abstract
The embodiment provides a kind of member forming process and component production methods, are related to prefabricated components production technical field.The member forming process, it is realized using component production equipment, component production equipment includes die ontology and rotating device, rotating device is used to that die ontology to be driven to rotate around the rotation centerline of die ontology, wherein, member forming process includes: in the accommodating chamber that adjustable plate is placed in die ontology, and keeps adjustable plate relatively fixed with die ontology;Concrete is injected in the molding component area as defined by the inner wall and adjustable plate of die ontology;Rotating device is controlled, makes rotating device driving die ontology rotation, is attached to the concrete in molding component area on the inner wall and adjustable plate of die ontology.The member forming process can mold different prefabricated components according to different molding component areas.
Description
Technical field
The present invention relates to prefabricated components production technical fields, raw in particular to a kind of member forming process and component
Production method.
Background technique
Current assembled architecture is quickly grown, and in assembled architecture there are many kinds of components, one type is with hollow interior
The cylindrical component in portion, by steel reinforcement cage and coagulation local soil type at concrete wraps up steel reinforcement cage, hollow inside is being built at shell shape
It builds building-site and reinjects concrete formation overall structure.
Current tubular pole component centrifugal process production is the placement member production mould in centrifugation tubular pole production equipment, and component is raw
It produces mold high speed rotation to get rid of concrete centrifugal on component production mould surface, forms concrete wall.
Inventor has found under study for action, existing at least to have the disadvantage in that in the related technology
A kind of mold can only produce a kind of prefabricated components.
Summary of the invention
The purpose of the present invention includes, for example, providing a kind of member forming process, improves the deficiencies in the prior art, energy
It is enough that different prefabricated components are molded according to different molding component areas.
It is also an objective of the invention that, a kind of component production method is provided, it can be according to different molding component areas
Mold different prefabricated components.
The embodiment of the present invention this can be implemented so that
The embodiment provides a kind of member forming process, are realized using component production equipment, and the component is raw
Producing equipment includes die ontology and rotating device, and the rotating device is for driving the die ontology around the die ontology
Rotation centerline rotation, wherein the member forming process includes:
Adjustable plate is placed in the accommodating chamber in the die ontology, and makes the adjustable plate and the die ontology phase
To fixation;
By concrete injection in the molding component area as defined by the inner wall and the adjustable plate of the die ontology;
The rotating device is controlled, so that the rotating device is driven the die ontology rotation, makes the molding component area
Interior concrete is attached on the inner wall and the adjustable plate of the die ontology.
Specifically, the member forming process can mold different prefabricated components according to different molding component areas.
Optionally, the die ontology includes template and end plate, and the template includes two mounting plates, and respectively first
Mounting plate and the second mounting plate, the mounting plate include first panel and second panel interconnected, the first panel and
The second panel is vertically arranged;
It is described that adjustable plate is placed in the accommodating chamber in the die ontology, and make the adjustable plate and the mold sheet
Body is relatively fixed to include:
It connect first mounting plate with the rotating device;
The end plate is installed on one end of first mounting plate, makes the of the end plate and first mounting plate
One panel and second panel are all connected with and relatively fixed;
The adjustable plate is placed between the first panel and second panel of first mounting plate, and makes the adjusting
The position of plate and the first panel of first mounting plate and the position of second panel are relatively fixed, so that the end plate, described
Adjustable plate, first mounting plate first panel and second panel between defined by the opening up of casting area;
The of the end plate and second mounting plate on the second mounting plate shroud to first mounting plate, will be made
One panel and second panel are all connected with and fix, and make the inner wall of the first mounting plate, inner wall of second mounting plate, described
The region limited between end plate and the adjustable plate forms the molding component area.
Optionally, it is described by concrete injection as the die ontology inner wall and the adjustable plate defined by component at
Type includes: in area
It is described by the second mounting plate shroud to first mounting plate before, to described to be poured in casting area
Build concrete.
Optionally, the formula model of the concrete uses C30-C50, and the slump of the concrete is 100mm-
160mm。
Optionally, the control rotating device makes the rotating device drive the die ontology rotation to include:
Ran the die ontology according to the first operational process, the second operational process, third operational process and the 4th
Cheng Jinhang operation;
First operational process includes: the revolving speed 50-100r/min for making the die ontology, and described first ran
The time of journey is 2.5-3.5min;
Second operational process includes: the revolving speed 250-300r/min for making the die ontology, second operation
The time of process is 2.5-3.5min;
The third operational process includes: the revolving speed 400-500r/min for making the die ontology, the third operation
The time of process is 4.5-5.5min;
4th operational process includes: that the revolving speed of the die ontology is made to drop to 0r/min, the 4th operational process
Time be 1.5-2.5min.
Optionally, in first operational process, the revolving speed of the die ontology is 80r/min, and described first ran
The time of journey is 3min;
And/or in second operational process, the revolving speed of the die ontology is 280r/min, and described second ran
The time of journey is 3min;
And/or in the third operational process, the revolving speed of the die ontology is 450r/min, and the third was run
The time of journey is 5min.
The embodiments of the present invention also provide a kind of component production methods, including presetting method and above-mentioned molding component side
Method, the presetting method include:
Some or all of built-in fitting is placed on described in casting area, make the built-in fitting and the end plate and institute
Adjustable plate is stated to be all connected with and relatively fixed;
It is described to inject concrete in the molding component area as defined by the inner wall and the adjustable plate of the die ontology
Include:
The concrete is injected by being limited between the inner wall, the built-in fitting and the adjustable plate of the die ontology
Molding component area in.
Optionally, it is described by some or all of built-in fitting be placed on it is described in casting area, make the built-in fitting with
The end plate and the adjustable plate are all connected with and relatively fixed include:
The adjustable plate, the built-in fitting and the end plate are first installed and are fixed on steel reinforcement cage, and forms overall structure,
The overall structure is placed on first mounting plate.
Optionally, in the first reinforcing bar perforating for being arranged in one end of the reinforcing bar on the steel reinforcement cage on the end plate,
In the second reinforcing bar perforating for being arranged in the other end of the reinforcing bar on the steel reinforcement cage on the adjustable plate, the component production
Method further include:
It is installed in gap between the first reinforcing bar perforating and reinforcing bar in the first reinforcing bar perforating
First sealing-plug is pacified in the gap between the second reinforcing bar perforating and reinforcing bar in the second reinforcing bar perforating
Fill the second sealing-plug.
Optionally, the quantity of the built-in fitting is four, and the built-in fitting is that section is rectangular built-in pipe;
It is described some or all of built-in fitting is placed on it is described in casting area, make the built-in fitting and the end plate
It is all connected with the adjustable plate and relatively fixed includes:
So that four built-in pipes is distributed in four ends of rectangle frame, and make four ends of the rectangle frame with it is described
Four corners of template correspond, and make the two of them outer wall of each built-in pipe and adjacent two of the template
Inner wall is corresponding parallel.
Optionally, it is described by concrete injection as the die ontology inner wall and the adjustable plate defined by component at
In type area;The rotating device is controlled, so that the rotating device is driven the die ontology rotation, makes in the molding component area
Concrete be attached on the inner wall and the adjustable plate of the die ontology and include:
The concrete for pouring predetermined amount keeps the inner cavity line of the concrete concordant with the corner of the built-in pipe.
Compared with prior art, the member forming process of the embodiment of the present invention and the beneficial effect packet of component production method
It includes, such as:
It by adjusting position of the adjustable plate in die ontology, and fixes adjustable plate with die ontology, can to adjust
Section plate is fixed on any position in die ontology, the in this way area size as defined by the inner wall of die ontology and adjustable plate
It is adjustable, after finally having poured concrete, the prefabricated components of available correspondingly-shaped, in this way, a kind of mold can mold not
Same prefabricated components.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram of component production equipment provided in this embodiment;
Fig. 2 is the structural schematic diagram of the first mounting plate provided in this embodiment and its associated components;
Fig. 3 is the structural schematic diagram of the second mounting plate provided in this embodiment and its associated components;
Fig. 4 is the structural schematic diagram of steel reinforcement cage provided in this embodiment and its associated components;
Fig. 5 is the structural schematic diagram of end plate provided in this embodiment and its associated components;
Fig. 6 is the partial enlarged view at A shown in fig. 5;
Fig. 7 is the structural schematic diagram of adjustable plate provided in this embodiment and its associated components;
Fig. 8 is the structural schematic diagram of built-in fitting provided in this embodiment and its associated components;
Fig. 9 is the structural schematic diagram of pedestal provided in this embodiment, the first mounting plate and its associated components;
Figure 10 is the structural schematic diagram of pedestal provided in this embodiment, the first mounting plate, steel reinforcement cage and its associated components;
Figure 11 is the schematic diagram under the first form of built-in fitting provided in this embodiment;
Figure 12 is the schematic diagram under second of form of built-in fitting provided in this embodiment;
Figure 13 is the schematic diagram under the third form of built-in fitting provided in this embodiment;
Figure 14 is the schematic diagram under 4th kind of form of built-in fitting provided in this embodiment;
Figure 15 is the schematic diagram under the first form of prefabricated components provided in this embodiment;
Figure 16 is the schematic diagram of steel reinforcement cage provided in this embodiment;
Figure 17 is the schematic diagram under second of form of prefabricated components provided in this embodiment.
Icon: 100- component production equipment;10- rotating device;11- pedestal;12- idler wheel;20- die ontology;201-
One inner wall;The second inner wall of 202-;203- third inner wall;The 4th inner wall of 204-;The inner cavity 205- line;206- waits for casting area;21- mould
Plate;The first mounting plate of 211-;The second mounting plate of 212-;The first gusset of 213-;The second gusset of 214-;215- track plates component;
The first track plates of 2151-;The second track plates of 2152-;216- end plates;22- end plate;221- through-hole;The first reinforcing bar of 222- is worn
Hole;30- adjustable plate;31- the second reinforcing bar perforating;40- molding component area;50- steel reinforcement cage;60- sealing-plug;The first cock body of 61-;
The second cock body of 62-;70- built-in fitting;200- no-reinforcing-bar cage prefabricated components.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that if occur term " center ", "upper", "lower", "left", "right",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
Either the invention product using when the orientation or positional relationship usually put, be merely for convenience of the description present invention and simplification retouched
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.
In addition, being only used for distinguishing description if there is term " first ", " second ", " third " etc., and should not be understood as indicating
Or imply relative importance.
In addition, be not offered as requiring component abswolute level or pendency if there is term "horizontal", "vertical", " pendency " etc.,
But it can be slightly tilted.It is not to indicate the knot if "horizontal" only refers to that its direction is more horizontal with respect to for "vertical"
Structure is had to fully horizontally, but can be slightly tilted.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, if there is term
" setting ", " installation ", " connected ", " connection " etc. shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to detachable
Connection, or be integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, centre can also be passed through
Medium is indirectly connected, and can be the connection inside two elements.It for the ordinary skill in the art, can specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
It should be noted that in the absence of conflict, the feature in the embodiment of the present invention can be combined with each other.
Embodiment 1
It is corresponding referring to FIG. 1, present embodiments provide a kind of component production equipment 100, it provides a mold and structure
Part production mould.
Mold includes die ontology 20, and component production mould includes the mold.
In Fig. 1, which includes rotating device 10 and component production mould, and rotating device 10 is for driving
Moving mold ontology 20 is rotated around the rotation centerline of die ontology 20.
When installing and using, die ontology 20 under the action of rotating device 10, be relative to ground rotation, in this way can be with
Prefabricated components are produced by way of centrifugation.
Specifically, rotating device 10 includes pedestal 11, idler wheel 12 and driving motor (not shown), idler wheel 12 rotatably connects
It is connected to pedestal 11, for driving idler wheel 12 to rotate, die ontology 20 is arranged on idler wheel 12 and with idler wheel 12 and turns driving motor
It moves and rotates.
It of courses, can be realized structure that driving die ontology 20 rotates in the prior art there are also very much, do not do herein superfluous
It states.
In general, die ontology 20, during relative to ground rotation, the concrete in die ontology 20 exists
It under the action of centrifugation, is got rid of on the inner wall of die ontology 20, forms the component of shell, under this mode, in general, a kind of
Mold can only mold a prefabricated components.Mold provided in this embodiment can be formed by different molding component areas 40
Different prefabricated components out.Specifically, the structure of the mold is as follows:
In conjunction with Fig. 1-10, a kind of mold provided in this embodiment comprising:
Die ontology 20 for connecting with rotating device 10, die ontology 20 have accommodating chamber;
Adjustable plate 30, adjustable plate 30 are movably set in accommodating chamber and can be relatively fixed with die ontology 20, mold sheet
Molding component area 40 in body 20 is located in region defined by the inner wall and adjustable plate 30 of die ontology 20.
Adjustable plate 30 can move and relatively fixed with die ontology 20 in die ontology 20, and fixed mode has very
It is more, such as under a kind of mode: steel pipe is set in die ontology 20, and one end of steel pipe is fixedly connected with adjustable plate 30, the other end
It is fixedly connected with the end of die ontology 20, enables adjustable plate 30 and die ontology 20 relatively fixed, then the length of steel pipe
Determine adjustable plate 30 the location of in die ontology 20.It is described with the relative position in Fig. 2, adjustable plate 30 is by mold
Accommodating chamber in ontology 20 is separated into left and right two chambers, and in the present embodiment, the chamber in left side forms molding component area 40, then should
Steel pipe may be mounted at left side chamber in, also may be mounted at right side chamber in or left side chamber and right side chamber
Interior is provided with steel pipe, so that adjustable plate 30 is secured in die ontology 20.It of courses, in other embodiments, right side
Chamber can also form molding component area 40.
Under another way, multiple bolts hole are opened up on the outer wall of die ontology 20, in the end of adjustable plate 30 along it
Also multiple bolts hole are opened up in circumferential direction, after wearing bolt from the outer wall of die ontology 20, so that bolt protrudes on adjustable plate 30
Bolt hole in, and by the adjustable plate 30 be fixed to die ontology 20 on.
After adjustable plate 30 is fixed to the predetermined position in die ontology 20, the size of left and right two chambers obtains really simultaneously
It is fixed, concrete can be injected in chamber to the left at this time, then can mold the prefabricated of predetermined length in the chamber in left side
Component.
In conjunction with Fig. 1-Fig. 3, in the present embodiment, die ontology 20 includes template 21 and at least one end plate 22, accommodating chamber position
In in template 21, and at least one end of template 21 has the opening being connected to accommodating chamber, and end plate 22 is connect with one end of template 21
And for closing opening, the region limited between the inner wall of template 21, end plate 22 and adjustable plate 30 forms molding component area 40.
Specifically, the quantity of end plate 22 is two, two end plates 22 are located relatively at the both ends of template 21.
It should be understood that the region between template 21 and two end plates 22 is respectively formed molding component after removing adjustable plate 30
Area 40.It should be noted that die ontology 20 can also only have an end plate 22, the region between the end plate 22 and adjustable plate 30
Form molding component area 40.
In conjunction with Fig. 1-Fig. 3, in the present embodiment, template 21 includes two mounting plates, and mounting plate includes interconnected first
Panel and second panel, first panel and second panel are vertically arranged;
Two mounting plates connect, and Formation cross-section is rectangular accommodating chamber in two mounting plates.
Two mounting plates are respectively the first mounting plate 211 and the second mounting plate 212,212 shroud of the second mounting plate to first
After on mounting plate 211, the shape of template 21 as shown in Figure 1 can be formed, first panel and the second face due to mounting plate
Plate is vertically arranged, and after the first mounting plate 211 and the splicing of the second mounting plate 212, can make the section of accommodating chamber is rectangle, benefit
It is rectangular prefabricated components that outer wall, which can be molded, with the mold.Similarly, when the inner wall shape of template 21 is arc-shaped, oval
It is corresponding whens equal, the prefabricated components of corresponding outer wall shape can be molded.
It should be understood that first mounting plate 211 is L-shaped, second mounting plate 212 is also L-shaped.
In conjunction with Fig. 2 and Fig. 3, in the present embodiment, template 21 further includes the first gusset 213 and the second gusset 214, the first gusset
213 quantity be it is multiple, the outer surface of first panel and second panel is respectively connected with the first gusset 213, and the first gusset 213 is in item
Shape, the first gusset 213 extend along the length direction of first panel, and the second gusset 214 is L-shaped, and wherein one of the second gusset 214
The first gusset 213 with first panel and in first panel is divided to connect, another part and second panel of the second gusset 214
With the first gusset 213 connection being located in second panel, the quantity of the second gusset 214 be it is multiple, multiple second gussets 214 are along the
The length direction of one gusset 213 is uniformly arranged.
It should be understood that the first gusset 213 and the second gusset 214 can be fixed to the first mounting plate by the way of welding
211 and second on mounting plate 212, and first panel and second can be improved in the first gusset 213 and the second gusset 214 being staggered
The probability that first panel and second panel deform can be effectively reduced in the stability of panel.
In conjunction in Fig. 2, being respectively connected with the first gusset 213 and in the first panel and second panel of the first mounting plate 211
Two gussets 214 are respectively connected with the first gusset 213 and in conjunction with Fig. 3 in the first panel and second panel of the second mounting plate 212
Two gussets 214.
In conjunction with Fig. 1-Fig. 3, in the present embodiment, template 21 further includes multiple track plates components 215, and track plates component 215 wraps
Two track plates are included, the first panel and second panel of one of track plates and one of mounting plate are all connected with, another
The first panel and second panel of track plates and another mounting plate are all connected with, and the outer surface of two track plates forms circular rail
Road face, multiple track plates components 215 are arranged side by side along the length direction of first panel.
Specifically, two track plates components 215 are distributed in mould as shown in Figure 1, the quantity of track plates component 215 is two
Opposite two end of plate 21, track plates component 215 include two track plates, are respectively the first track plates 2151 and second
Track plates 2152, the first track plates 2151 are mounted on the first mounting plate 211, and the second track plates 2152 are mounted on the second mounting plate
On 212, after the first mounting plate 211 and the splicing of the second mounting plate 212, the appearance of the first track plates 2151 and the second track plates 2152
Face forms circular orbital plane, and orbital plane realizes transmission connection for contacting with idler wheel 12.
In other embodiments, the quantity of track plates component 215 may be three, four or more.
In conjunction with Fig. 2 and Fig. 3, in the present embodiment, template 21 further includes multiple end plates 216, end plates 216 and first panel
It is all connected with second panel, the middle position of two end plates 216 on two mounting plates forms scarce with open communication
Mouthful, end plate 22 is connect with end plates 216.
Specifically, one end of the first mounting plate 211 is connected with end plates 216, one end of the second mounting plate 212 is also connected with
End plates 216, after the first mounting plate 211 and fixed the second mounting plate 212 splicing, the middle position of the two end plates 216
The notch can be closed after the two end plates 216 are connect with one of end plate 22 by forming notch.Similarly, the first peace
The other end of loading board 211 is also connected with end plates 216, and the other end of the second mounting plate 212 is also connected with end plates 216, when
After one mounting plate 211 and the splicing of the second mounting plate 212 are fixed, the middle position of the two end plates 216 forms notch, when this two
After a end plates 216 are connect with another end plate 22, which can be closed.
In the present embodiment, the center of end plate 22 is provided with through-hole 221.
The through-hole 221 can be understood as peep hole, and user can observe the inside of die ontology 20 by the peep hole
The case where.Alternatively, the through-hole 221 may be used as feed opening, concrete enters the inside of the die ontology 20 by the feed opening.
In conjunction with Fig. 4-Fig. 6, in the present embodiment, be additionally provided in accommodating chamber steel reinforcement cage 50, steel reinforcement cage 50 and adjustable plate 30 and
End plate 22 connects.
It should be understood that it is pre- that steel reinforcement cage 50 may finally be molded after being provided with steel reinforcement cage 50 in molding component area 40
Component processed.As shown in figure 4, the chamber in left side has steel reinforcement cage 50 in die ontology 20, the chamber on right side also has steel reinforcement cage 50, needs
Illustrate, the chamber for being also possible to only left side has steel reinforcement cage 50, and the chamber on right side does not have steel reinforcement cage 50.
In conjunction with Fig. 5 and Fig. 6, in the present embodiment, mold further includes sealing-plug 60, and reinforcing bar perforating is provided on end plate 22,
Reinforcing bar perforating is for stretching out the reinforcing bar of steel reinforcement cage 50, and sealing-plug 60 is between sealing between reinforcing bar and reinforcing bar perforating
Gap.
The reinforcing bar perforating is the first reinforcing bar perforating 222, and sealing-plug 60 generally selects rubber stopper, is squeezed by elasticity
Effect, seals the first reinforcing bar perforating 222.
Also, in conjunction with the second reinforcing bar perforating 31 in Fig. 4, is provided on adjustable plate 30, for making the reinforcing bar of steel reinforcement cage 50
It wears, similarly, sealing-plug 60 also can be set in the second reinforcing bar perforating 31.
In conjunction with Fig. 6, in the present embodiment, sealing-plug 60 includes two cock bodys, and each cock body is round table-like in half, and each cock body
It is provided with and is embedded slot, two cock bodys are spliced to form round table-like sealing-plug 60, and two are embedded slot and are formed for being arranged reinforcing bar
Overlap aperture.
Two cock bodys are respectively the first cock body 61 and the second cock body 62, are formed after the first cock body 61 and the splicing of the second cock body 62
Round table-like structure, middle part form overlap aperture.In other embodiments, sealing-plug 60 is also possible to a structure, in a circular table shape,
Its middle part has overlap aperture.
Fig. 1-Figure 10 is please referred to, the present embodiment additionally provides a kind of component production mould comprising built-in fitting 70 and above-mentioned
Mold;
Built-in fitting 70 is connect with die ontology 20 and adjustable plate 30, and some or all of built-in fitting 70 is located in accommodating chamber,
Region defined by the inner wall of die ontology 20, built-in fitting 70 and adjustable plate 30 forms molding component area 40.
In use, when die ontology 20 is relative to ground rotation, concrete is in centrifugation if not installing built-in fitting 70
It under effect, can be covered on the inner wall of die ontology 20, be square by the inner wall section of die ontology 20 in this present embodiment, because
It is square inner wall is circular prefabricated components that this, which can mold outer wall,.
After built-in fitting 70 is put into accommodating chamber, built-in fitting 70 occupies original part molding zone position, in this way, working as
After concrete charging, under the action of built-in fitting 70, so that concrete is covered on the inner wall and tune of built-in fitting 70, die ontology 20
It saves in the molding component area 40 between plate 30.In this way, when selection built-in fitting 70 of different shapes is in use, available not similar shape
The component of shape, in general, the shape or installation site of built-in fitting 70 determine the inner wall shape of prefabricated components, and die ontology 20
Inner wall shape determine the outer wall shapes of prefabricated components.
For example, the inner wall shape of die ontology 20 is ellipse when the shape of built-in fitting 70 is ellipse, then mold
The interior shape of prefabricated components is ellipse, and outer shape is ellipse.
When the shape of built-in fitting 70 be it is rectangular, the inner wall shape of die ontology 20 is rectangular, the then prefabricated components molded
Interior shape be it is rectangular, outer shape be it is rectangular.
Please refer to Figure 11-Figure 14, in the present embodiment, the inner wall of die ontology 20 include sequentially connected first inner wall 201,
Second inner wall 202, third inner wall 203 and the 4th inner wall 204, the first inner wall 201 is parallel with third inner wall 203, the second inner wall 202
Parallel with the 4th inner wall 204, the first inner wall 201 is vertical with the second inner wall 202;
Built-in fitting 70 has corresponding with the first inner wall 201, the second inner wall 202, third inner wall 203 and the 4th inner wall 204 flat
Capable the first contact surface, the second contact surface, third contact surface and the 4th contact surface.
In conjunction with Fig. 2 and Fig. 3, the first inner wall 201 and the second inner wall 202 can be understood as the first face of the first mounting plate 211
Inner wall corresponding to plate and second panel, third inner wall 203 and the 4th inner wall 204 can be understood as the of the second mounting plate 212
Inner wall corresponding to one panel and second panel.After the first mounting plate 211 and fixed the second mounting plate 212 splicing, in formation
Wall section is rectangular die ontology 20.
It should be understood that the inner wall shape of die ontology 20 is rectangular, and the shape of built-in fitting 70 is also rectangular or pre-buried
For the exterior contour of part 70 similar to rectangular, the prefabricated components outer shape that such final molding goes out is rectangular, the interior shape also side of being
Shape is similar rectangular, and this prefabricated components can be understood as inside and outside rectangular prefabricated components.
In this way, the prefabricated components that can be molded are as shown in figure 15.Prefabricated components in Figure 15 are no-reinforcing-bar
Cage prefabricated components 200, if steel reinforcement cage can be molded after being mounted with steel reinforcement cage 50 as shown in Figure 16 in molding component area 40
The structure of prefabricated components, steel reinforcement cage prefabricated components is shown in FIG. 17, and the structure of the steel reinforcement cage prefabricated components in Figure 17 can manage
Solution is the combination of no-reinforcing-bar cage prefabricated components 200 and steel reinforcement cage 50.
Four kinds of arrangements are present embodiments provided, these four arrangements can mold inside and outside rectangular prefabricated structure
Part.
In conjunction with Figure 11, the first arrangement:
Built-in fitting 70 is in cuboid, and the quantity of built-in fitting 70 is four, and four built-in fittings 70 are distributed in four of rectangle frame
End, each inner wall of die ontology 20 correspond to two adjacent built-in fittings 70.
It in conjunction with Figure 11, is described with the relative position in Figure 11, positioned at two upper surfaces of two built-in fittings 70 at top
The first contact surface is formd, two right surfaces positioned at two built-in fittings 70 of right part form the second contact surface, are located at bottom
Two bottom surfaces of two built-in fittings 70 form third contact surface, positioned at two left surfaces of two built-in fittings 70 of left part
Form the 4th contact surface.
It should be understood that four ends of rectangle frame and four corners of die ontology 20 correspond, each built-in fitting
70 two of them outer wall, two inner walls adjacent with die ontology 20 are corresponding parallel.When casting concrete, general warranty exists
In centrifugal process, the inner cavity line 205 of concrete is concordant with the corner of built-in fitting 70.
Meanwhile by this arrangement, it can make the inner cavity of prefabricated components after molding that there is arc-shaped surface.
In the present embodiment, the center line of rectangle frame is overlapped with the rotation centerline of die ontology 20.
In this way, the probability of the shaking of built-in fitting 70, whole process running stability can be reduced when die ontology 20 rotates
It is higher.
In conjunction with Figure 12, second of arrangement:
Built-in fitting 70 is in cuboid, and the quantity of built-in fitting 70 is six, and six built-in fittings 70 are distributed in the top of rectangle frame
And bottom, the first inner wall 201 and the third inner wall 203 have corresponded to three adjacent built-in fittings 70, the second inner wall 202 and the 4th
Inner wall 204 has corresponded to two adjacent built-in fittings 70.
Similarly, it is described with the relative position in Figure 12, three upper surfaces positioned at three built-in fittings 70 at top are formed
First contact surface, two right surfaces positioned at two built-in fittings 70 of right part form the second contact surface, positioned at the three of bottom
Three bottom surfaces of a built-in fitting 70 form third contact surface, and two left surfaces positioned at two built-in fittings 70 of left part are formed
4th contact surface.
In conjunction with Figure 13, the third arrangement:
Built-in fitting 70 is in cuboid, and the quantity of built-in fitting 70 is eight, and eight built-in fittings 70 are along the circumferential uniform of rectangle frame
Distribution, each inner wall of die ontology 20 correspond to three adjacent built-in fittings 70.
Similarly, it is described with the relative position in Figure 13, three upper surfaces positioned at three built-in fittings 70 at top are formed
First contact surface, three right surfaces positioned at three built-in fittings 70 of right part form the second contact surface, positioned at the three of bottom
Three bottom surfaces of a built-in fitting 70 form third contact surface, and three left surfaces positioned at three built-in fittings 70 of left part are formed
4th contact surface.
In conjunction with Figure 14, the 4th kind of arrangement:
Built-in fitting 70 is in cuboid, and the first contact surface, the second contact surface, third contact surface and the 4th contact surface are cuboid
Four sides.
Similarly, it is described with the relative position in Figure 14, the first contact surface is formed on the top of built-in fitting 70, built-in fitting 70
Right part forms the second contact surface, and the bottom of built-in fitting 70 forms third contact surface, and the left part of built-in fitting 70 forms the 4th
Contact surface.
It of courses, in order to form inside and outside rectangular prefabricated components shape, those skilled in the art can retouch according to above-mentioned
It states and is reasonably arranged, therefore, also this will not be repeated here there are many kinds of arrangement.
In the present embodiment, built-in fitting 70 is air bag, metal tube or plastic tube.
It should be noted that can also be played pair after built-in fitting 70 selects the hard materials such as metal tube or plastic tube
The fixed function of adjustable plate 30, as in Fig. 2, Fig. 4, Fig. 7, Fig. 8 and Figure 10, one end of the built-in fitting 70 and adjustable plate 30
Connection, the other end are connect with end plate 22, and the length of the built-in fitting 70 can then determine the length of prefabricated components shaping area 40.
It should be noted that the stereoplasm tube can be envelope after built-in fitting 70 selects the stereoplasm tubes such as metal tube or plastic tube
The pipe closed, internal cavity are not connected to external, can also open up multiple equally distributed run through in the outer wall of the pipe
Hole, so that the inner cavity of pipe is connected to outside, in this way after injection concrete, concrete can smoothly be got rid of very much by the through hole
Onto the inner wall of die ontology 20.
After built-in fitting 70 selects air bag, deflation processing can be carried out to air bag after the completion of prefabricated components production, it can be light
It loosens out.
In the present embodiment, the surface of the inner wall counterpart member shaping area 40 of die ontology 20,70 counterpart member of built-in fitting at
Protrusion is provided at least one surface in the surface of the 30 counterpart member shaping area 40 of surface and adjustable plate in type area 40.
It should be noted that after these surfaces all have protrusion, the outer surfaces of prefabricated components after molding, inner surface and
The surface of end can be correspondingly formed groove, this groove be conducive to the later period at the scene site construction when the prefabricated components are carried out
Casting concrete processing, improves the cementability of the prefabricated components and other structures.Similarly, if the inner wall of die ontology 20 is corresponding
The surface in molding component area 40, the 30 counterpart member shaping area 40 of surface and adjustable plate of 70 counterpart member shaping area 40 of built-in fitting
After being provided with groove on surface, then the surface of prefabricated components after molding can be correspondingly formed protrusion, and the later period equally can be improved
The cementability of prefabricated components when construction.
Specifically, in conjunction in Fig. 2 and Fig. 4, under a kind of implementation, side of the end plates 216 close to molding component area 40
Surface is provided with protrusion, and adjustable plate 30 is provided with protrusion close to a side surface in molding component area 40, four built-in fittings 70 it is outer
Surface is provided with protrusion, so that the surface of internal cavity of the prefabricated components of final molding and end face are uneven.
The present embodiment additionally provides a kind of component production method, uses above-mentioned component production mould, and method includes:
Position of the adjustable plate 30 in die ontology 20 is adjusted, and keeps adjustable plate 30 and die ontology 20 relatively fixed;
Built-in fitting 70 is mounted in molding component area 40, the concrete perfusion into molding component area 40;
It controls rotating device 10 and drives die ontology 20, turn die ontology 20 around the rotation centerline of die ontology 20
It is dynamic.
The adjustment effect of the adjustable plate 30, the length in adjustable molding component area 40, so that may finally mold more
Kind prefabricated components.When the inner wall section of die ontology 20 is rectangular, can mold outer wall is rectangular prefabricated components.Work as structure
After being provided with built-in fitting 70 in part shaping area 40, may finally mold inner wall is rectangular prefabricated components.
According to a kind of component production mould provided in this embodiment, the working principle of component production mould is:
In use, die ontology 20 is placed on rotating device 10 in conjunction with Fig. 1, rotating device 10 drives die ontology 20
The concrete in die ontology 20 is thrown on the inner wall of die ontology 20 relative to ground rotation by centrifugal action, in conjunction with
Fig. 2, the interior built-in fitting 70 being arranged of die ontology 20 is built-in pipe made of metal material, and one end is fixedly connected with end plate 22,
The other end is fixedly connected with adjustable plate 30, and the length of built-in fitting 70 determines the length in molding component area 40, while pre-buried at this
Under the interference effect of part 70, so that concrete final molding is between built-in fitting 70 and the inner wall of die ontology 20, it may finally
Mold outer wall, inner wall is rectangular prefabricated components.After selecting length longer built-in fitting 70, the prefabricated components that mold
Length is longer, and after selecting length shorter built-in fitting 70, the prefabricated components length molded is shorter, when removing adjustable plate 30
Afterwards, the distance between two end plates 22 determine the length of prefabricated components.
In general, the mode that the connection of built-in fitting 70 and adjustable plate 30 and end plate 22 is connected by screw bolts, the first gusset
213, by the way of the connection of the second gusset 214, end plates 216 etc. and the first mounting plate 211, the second mounting plate 212 is using welding.
The mode that the splicing fixed form of first mounting plate 211 and the second mounting plate 212 is connected by screw bolts.
A kind of component production mould provided in this embodiment has at least the following advantages:
Inside and outside rectangular prefabricated components can be gone out with one-pass molding, and a mold can mold the prefabricated structure of different length
Part, the scope of application are wider.
Embodiment 2
A kind of member forming process is present embodiments provided, is realized using component production equipment 100, component production equipment
100 include die ontology 20 and rotating device 10, and rotating device 10 is for driving die ontology 20 around the rotation of die ontology 20
Center line rotation, wherein member forming process includes:
Adjustable plate 30 is placed in the accommodating chamber in die ontology 20, and keeps adjustable plate 30 relatively solid with die ontology 20
It is fixed;
By concrete injection in the molding component area 40 as defined by the inner wall and adjustable plate 30 of die ontology 20;
Rotating device 10 is controlled, makes rotating device 10 that die ontology 20 be driven to rotate, makes the coagulation in molding component area 40
Native attached is on the inner wall and adjustable plate 30 of die ontology 20.
It should be noted that the component production equipment 100 in the present embodiment is using structure (Fig. 1-Figure 10 in embodiment 1
In show), of course, concrete centrifugal molding equipment in the prior art can also be selected.
It is different by position of the adjustable plate 30 in die ontology 20, the prefabricated structure of different length may finally be molded
Part.
In conjunction with Fig. 1-Fig. 3, in the present embodiment, die ontology 20 includes template 21 and end plate 22, and template 21 includes two peaces
Loading board, and respectively the first mounting plate 211 and the second mounting plate 212, mounting plate include first panel interconnected and second
Panel, first panel and second panel are vertically arranged;
In conjunction with Fig. 9 and Figure 10, adjustable plate 30 is placed in the accommodating chamber in die ontology 20, and make adjustable plate 30 and mould
Ontology 20 is relatively fixed includes: for tool
It connect the first mounting plate 211 with rotating device 10;
End plate 22 is installed on one end of the first mounting plate 211, makes the first panel of end plate 22 and the first mounting plate 211
It is all connected with second panel and relatively fixed;
Adjustable plate 30 is placed between the first panel and second panel of the first mounting plate 211, and makes adjustable plate 30
Position and the first panel of the first mounting plate 211 and the position of second panel are relatively fixed, so that end plate 22, adjustable plate 30,
To the opening up of casting area 206 defined by between the first panel and second panel of one mounting plate 211;
By on 212 shroud of the second mounting plate to the first mounting plate 211, make the first face of end plate 22 and the second mounting plate 212
Plate and second panel are all connected with and fix, and make the inner wall of the first mounting plate 211, the inner wall of the second mounting plate 212, end plate 22 and adjust
The region limited between section plate 30 forms molding component area 40.
It should be noted that in general, before 212 shroud of the second mounting plate to the first mounting plate 211, it is thus necessary to determine that adjust
The position of plate 30 is saved, and makes adjustable plate 30 and die ontology 20 relatively fixed, when 212 shroud of the second mounting plate to the first installation
After on plate 211, the splicing that being equivalent to both realizes is fixed, so that the accommodating chamber relative closure in die ontology 20.It is rotating
Under the driving of device 10, die ontology 20 is realized relative to ground rotation.
Since the first panel and second panel of the first mounting plate 211 are vertical, the first panel of the second mounting plate 212 and
Two panels are also vertical, and the first mounting plate 211 and the splicing of the second mounting plate 212 are fixed after forming die ontology 20, die ontology 20
Inner wall section be it is rectangular, therefore can mold outer wall be rectangular prefabricated components.
In the present embodiment, by concrete injection molding component area as defined by the inner wall and adjustable plate 30 of die ontology 20
Include: in 40
Before by 212 shroud of the second mounting plate to the first mounting plate 211, coagulation is poured into casting area 206
Soil.
It should be understood that under state as shown in fig. 10, the casting concrete into casting area 206, concrete position
In the region defined by the first mounting plate 211, end plate 22 and adjustable plate 30.It of courses, is also possible to the second mounting plate 212
After shroud to the first mounting plate 211, concrete is injected into die ontology 20 by the through-hole 221 on end plate 22.
In the present embodiment, the formula model of concrete uses C30-C50, and the slump of concrete is 100mm-160mm.
Specifically, formula model optional C30, C35, C40, C45 or C50.Slump can select 100mm, 110mm,
120mm, 130mm, 140mm, 150mm or 160mm etc..
In the present embodiment, control rotating device 10, make rotating device 10 drive die ontology 20 rotation include:
Make die ontology 20 according to the first operational process, the second operational process, third operational process and the 4th operational process
It is run;
First operational process includes: the revolving speed 50-100r/min for making die ontology 20, and the time of the first operational process is
2.5-3.5min;
Second operational process includes: the revolving speed 250-300r/min for making die ontology 20, the time of the second operational process
For 2.5-3.5min;
Third operational process includes: the revolving speed 400-500r/min for making die ontology 20, the time of third operational process
For 4.5-5.5min;
4th operational process includes: that the revolving speed of die ontology 20 is made to drop to 0r/min, and the time of the 4th operational process is
1.5-2.5min。
It should be understood that whole service process is divided into four steps: first raising speed, so that revolving speed slowly increases, reach
The purpose to slowly run, then raises speed again, realizes middling speed rotation, then raises speed again and realize high-speed rotation, finally slow down, from
Most high speed drops to 0r/min, so that die ontology 20 is motionless relative to ground.
Optionally, in the first operational process, the revolving speed of die ontology 20 is 80r/min, and the time of the first operational process is
3min;
And/or second in operational process, the revolving speed of die ontology 20 is 280r/min, and the time of the second operational process is
3min;
And/or in third operational process, the revolving speed of die ontology 20 is 450r/min, and the time of third operational process is
5min。
Specifically, a kind of operational process is as follows:
In first operational process, the revolving speed of die ontology 20 is 80r/min, time 3min;
In second operational process, the revolving speed of die ontology 20 is 280r/min, time 3min;
In third operational process, the revolving speed of die ontology 20 is 450r/min, time 5min.
The present embodiment additionally provides a kind of component production method, including presetting method and above-mentioned member forming process, in advance
Equipment, method includes:
Some or all of built-in fitting 70 is placed on in casting area 206, make built-in fitting 70 and end plate 22 and adjust
Plate 30 is all connected with and relatively fixed;
Concrete is injected as including: in the inner wall of die ontology 20 and molding component area 40 defined by adjustable plate 30
By concrete injection as die ontology 20 inner wall, built-in fitting 70 and adjustable plate 30 between defined by molding component
In area 40.
By presetting method, placing embedded parts 70 can be interfered final by built-in fitting 70 in die ontology 20
The shape of the inner wall of molding prefabricated components.
In the present embodiment, some or all of built-in fitting 70 is placed on in casting area 206, make built-in fitting 70 and end
Plate 22 and adjustable plate 30 are all connected with and relatively fixed include:
Adjustable plate 30, built-in fitting 70 and end plate 22 are first installed and are fixed on steel reinforcement cage 50, and forms overall structure, it will be whole
Body structure is placed on the first mounting plate 211.
As shown in Figure 7, adjustable plate 30, built-in fitting 70, the installation of one of end plate 22 are first fixed to steel reinforcement cage
On 50, then it is installed to as a whole on the first mounting plate 211 as shown in Figure 9, final molding is as shown in Figure 10 out
Then structure installs the second mounting plate 212 and another end plate 22 again, ultimately forms structure shown in Fig. 1.
Alternatively, do not have to installation steel reinforcement cage 50, as shown in Figure 8, first by adjustable plate 30, built-in fitting 70, one of them
End plate 22 installs fix in position, is then installed on the first mounting plate 211 as shown in Figure 9, then pacifies again as a whole
The second mounting plate 212 and another end plate 22 are filled, structure shown in Fig. 1 is ultimately formed.
In conjunction with Fig. 4-Fig. 6, in the present embodiment, the first steel for being arranged in one end of the reinforcing bar on steel reinforcement cage 50 on end plate 22
In muscle perforating 222, in the second reinforcing bar perforating 31 for being arranged in the other end of the reinforcing bar on steel reinforcement cage 50 on adjustable plate 30,
Component production method further include:
Is installed in gap between the first reinforcing bar perforating 222 and reinforcing bar in the first reinforcing bar perforating 222
One sealing-plug installs second in the gap between the second reinforcing bar perforating 31 and reinforcing bar in the second reinforcing bar perforating 31
Sealing-plug.
First sealing-plug and the second sealing-plug can be understood as 60 structure of sealing-plug shown in Fig. 6, select rubber material
It is made.
In conjunction with Fig. 8 and Figure 11, in the present embodiment, the quantity of built-in fitting 70 is four, and built-in fitting 70 is that section is rectangular
Built-in pipe;
Some or all of built-in fitting 70 is placed on in casting area 206, make built-in fitting 70 and end plate 22 and adjust
Plate 30 is all connected with and relatively fixed includes:
So that four built-in pipes is distributed in four ends of rectangle frame, and makes four of four ends of rectangle frame and template 21
Corner corresponds, and two inner walls for keeping the two of them outer wall of each built-in pipe adjacent with template 21 are corresponding parallel.
The built-in pipe can be steel pipe, and length defines the length in molding component area 40, while the steel pipe is also to adjusting
Plate 30 plays fixed function.
It arranges in this way, it is rectangular prefabricated components that final molding can be made, which to go out inner wall,.
Specifically, in conjunction in Figure 11, in fact, since there are the inner walls of inner cavity line 205, the prefabricated components of final molding to have
There is the surface of circular arc.
Similarly, in conjunction with Figure 12, the quantity of built-in fitting 70 may be six, or combine Figure 13, the quantity of built-in fitting 70
It may be eight, or combine Figure 14, the quantity of built-in fitting 70 is one.
In the present embodiment, by concrete injection molding component area as defined by the inner wall and adjustable plate 30 of die ontology 20
In 40;Rotating device 10 is controlled, makes rotating device 10 that die ontology 20 be driven to rotate, makes the coagulation native attached in molding component area 40
Include: on the inner wall and adjustable plate 30 of die ontology 20
The concrete for pouring predetermined amount keeps the inner cavity line 205 of concrete concordant with the corner of built-in pipe.
In conjunction in Figure 11, the amount of concrete of injection keeps the inner cavity line 205 of concrete rigid when die ontology 20 rotates
It extends on the diagonal line of built-in pipe well, the thickness of the prefabricated components molded in this way is generally uniform, to meet construction need
It asks.
According to a kind of component production method provided in this embodiment, a kind of concrete implementation mode is as follows:
S001: prepare the steel reinforcement cage 50 that component produces and uses;
S002: the first mounting plate 211 is placed on rotating device 10 (structure as shown in Figure 9);
S003: installation and adjustment plate 30, built-in fitting 70 and one of end plate 22, the both ends of built-in fitting 70 on steel reinforcement cage 50
It is bolted on adjustable plate 30 and end plate 22, the first reinforcing bar for making the reinforcing bar of one end on steel reinforcement cage 50 pass through end plate 22 is worn
Apertured 222 makes the reinforcing bar of the other end on steel reinforcement cage 50 pass through the second reinforcing bar perforating 31 of adjustable plate 30, makes adjustable plate 30, end
Plate 22, built-in fitting 70 and steel reinforcement cage 50 become an overall structure (structure as shown in Figure 7);
S004: overall structure installation is fixed on the first mounting plate 211, and in the first reinforcing bar perforating 222 and the
Sealing-plug 60 (structure as shown in Figure 10) is installed in two reinforcing bar perforatings 31;
S005: to by being formed between adjustable plate 30, the first mounting plate 211 and end plate 22 to be injected in casting area 206
Concrete, by 212 shroud of the second mounting plate to the first mounting plate 211, one end installation of the second mounting plate 212 is fixed to should
On end plate 22, and the other end of another end plate the 22 to the first mounting plate 211 and the second mounting plate 212 is installed, is formed as shown in figure 1
The structure shown;
S006: control rotating device 10 makes rotating device 10 that die ontology 20 be driven to rotate, makes concrete in centrifugal action
Under be thrown on the inner wall of die ontology 20.
In S006, the operational process of die ontology 20 is as follows:
In first operational process, the revolving speed of die ontology 20 raises speed from 0r/min to 80r/min, and maintains 80r/min, holds
The continuous time is 3min;
In second operational process, the revolving speed of die ontology 20 raises speed from the revolving speed in the first operational process to 280r/min,
And 280r/min is maintained, duration 3min;
In third operational process, the revolving speed of die ontology 20 raises speed from the revolving speed in the second operational process to 450r/min,
And 450r/min is maintained, duration 5min;
In 4th operational process, die ontology 20 is from the most high speed reduction of speed in third operational process to 0r/min, when reduction of speed
Between be 2min.
Similarly, another concrete implementation mode and above-mentioned implementation are largely identical, the difference is that:
Above-mentioned steps S003 is substituted for S0030, S0030: adjustable plate 30, built-in fitting 70 and one of end plate 22 are pacified
Dress is fixed, and an overall structure (structure as shown in Figure 8) is formed;
Above-mentioned steps S004 is substituted for S0040, S0040: overall structure installation is fixed to the first mounting plate 211
On.
In conclusion the present invention provides a kind of member forming process and component production method, by adjusting adjustable plate 30
Position in die ontology 20, and keep adjustable plate 30 and die ontology 20 fixed, adjustable plate 30 can be made to be fixed on mold
Any position in ontology 20, the in this way area size as defined by the inner wall of die ontology 20 and adjustable plate 30 are adjustable, most
After having poured concrete eventually, the prefabricated components of available correspondingly-shaped, in this way, a kind of mold can mold it is different prefabricated
Component.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by those familiar with the art, all answers
It is included within the scope of the present invention.Therefore, protection scope of the present invention should be with the scope of protection of the claims
It is quasi-.
Claims (11)
1. a kind of member forming process realizes that the component production equipment includes die ontology and rotation using component production equipment
Rotary device, the rotating device are used to that the die ontology to be driven to rotate around the rotation centerline of the die ontology, feature
It is, the member forming process includes:
Adjustable plate is placed in the accommodating chamber in the die ontology, and keeps the adjustable plate opposite with the die ontology solid
It is fixed;
By concrete injection in the molding component area as defined by the inner wall and the adjustable plate of the die ontology;
The rotating device is controlled, so that the rotating device is driven the die ontology rotation, makes in the molding component area
Concrete is attached on the inner wall and the adjustable plate of the die ontology.
2. member forming process according to claim 1, which is characterized in that the die ontology includes template and end plate,
The template includes two mounting plates, and respectively the first mounting plate and the second mounting plate, the mounting plate include being connected with each other
First panel and second panel, the first panel and the second panel are vertically arranged;
It is described that adjustable plate is placed in the accommodating chamber in the die ontology, and make the adjustable plate and the die ontology phase
Include: to fixation
It connect first mounting plate with the rotating device;
The end plate is installed on one end of first mounting plate, makes the first face of the end plate Yu first mounting plate
Plate and second panel are all connected with and relatively fixed;
The adjustable plate is placed between the first panel and second panel of first mounting plate, and makes the adjustable plate
Position and the first panel of first mounting plate and the position of second panel are relatively fixed, so that the end plate, the adjusting
Plate, first mounting plate first panel and second panel between defined by the opening up of casting area;
By on the second mounting plate shroud to first mounting plate, make the first face of the end plate Yu second mounting plate
Plate and second panel are all connected with and fix, and make the inner wall of first mounting plate, the inner wall of second mounting plate, the end plate
The region limited between the adjustable plate forms the molding component area.
3. member forming process according to claim 2, which is characterized in that described to inject concrete by the mold sheet
Include: in the inner wall of body and molding component area defined by the adjustable plate
It is described by the second mounting plate shroud to first mounting plate before, to described mixed to be poured in casting area
Solidifying soil.
4. member forming process according to claim 1, which is characterized in that the formula model of the concrete uses C30-
C50, the slump of the concrete are 100mm-160mm.
5. member forming process according to claim 1-4, which is characterized in that the control rotating dress
It sets, the rotating device is made to drive the die ontology rotation to include:
Make the die ontology according to the first operational process, the second operational process, third operational process and the 4th operational process into
Row operation;
First operational process includes: the revolving speed 50-100r/min for making the die ontology, first operational process
Time is 2.5-3.5min;
Second operational process includes: the revolving speed 250-300r/min for making the die ontology, second operational process
Time be 2.5-3.5min;
The third operational process includes: the revolving speed 400-500r/min for making the die ontology, the third operational process
Time be 4.5-5.5min;
4th operational process includes: that the revolving speed of the die ontology is made to drop to 0r/min, the 4th operational process when
Between be 1.5-2.5min.
6. member forming process according to claim 5, it is characterised in that:
In first operational process, the revolving speed of the die ontology is 80r/min, and the time of first operational process is
3min;
And/or in second operational process, the revolving speed of the die ontology is 280r/min, second operational process
Time is 3min;
And/or in the third operational process, the revolving speed of the die ontology is 450r/min, the third operational process
Time is 5min.
7. a kind of component production method, which is characterized in that including presetting method and molding component side described in claim 2 or 3
Method, the presetting method include:
Some or all of built-in fitting is placed on described in casting area, make the built-in fitting and the end plate and the tune
Section plate is all connected with and relatively fixed;
It is described to inject concrete as including: in the inner wall of the die ontology and molding component area defined by the adjustable plate
By the concrete injection as the die ontology inner wall, the built-in fitting and the adjustable plate between defined by structure
In part shaping area.
8. component production method according to claim 7, which is characterized in that described to place some or all of built-in fitting
Described in casting area, make the built-in fitting be all connected with the end plate and the adjustable plate and relatively fixed include:
The adjustable plate, the built-in fitting and the end plate are first installed and are fixed on steel reinforcement cage, and forms overall structure, by institute
Overall structure is stated to be placed on first mounting plate.
9. component production method according to claim 8, which is characterized in that wear one end of the reinforcing bar on the steel reinforcement cage
In the first reinforcing bar perforating on the end plate, the other end of the reinforcing bar on the steel reinforcement cage is made to be arranged in the adjustable plate
On the second reinforcing bar perforating in, the component production method further include:
First is installed in gap between the first reinforcing bar perforating and reinforcing bar in the first reinforcing bar perforating
Sealing-plug installs in the gap between the second reinforcing bar perforating and reinforcing bar in the second reinforcing bar perforating
Two sealing-plugs.
10. according to the described in any item component production methods of claim 7-9, which is characterized in that the quantity of the built-in fitting is
Four, the built-in fitting is that section is rectangular built-in pipe;
It is described some or all of built-in fitting is placed on it is described in casting area, make the built-in fitting and the end plate and institute
Adjustable plate is stated to be all connected with and relatively fixed include:
So that four built-in pipes is distributed in four ends of rectangle frame, and makes four ends of the rectangle frame and the template
Four corners correspond, and make the two of them outer wall of each built-in pipe and two adjacent inner walls of the template
It is corresponding parallel.
11. component production method according to claim 10, which is characterized in that described to inject concrete by the mold
In molding component area defined by the inner wall of ontology and the adjustable plate;The rotating device is controlled, the rotating device is driven
Move die ontology rotation, make the concrete in the molding component area be attached to the die ontology inner wall and the adjusting
Include: on plate
The concrete for pouring predetermined amount keeps the inner cavity line of the concrete concordant with the corner of the built-in pipe.
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Cited By (1)
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CN115199121A (en) * | 2022-08-12 | 2022-10-18 | 浙江荣电电力器材有限公司 | Concrete communication tower with holes and manufacturing method thereof |
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Application publication date: 20190222 |