CN109826076A - A kind of concrete vibrating device and method - Google Patents
A kind of concrete vibrating device and method Download PDFInfo
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- CN109826076A CN109826076A CN201910165464.0A CN201910165464A CN109826076A CN 109826076 A CN109826076 A CN 109826076A CN 201910165464 A CN201910165464 A CN 201910165464A CN 109826076 A CN109826076 A CN 109826076A
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000006096 absorbing agent Substances 0.000 claims abstract description 7
- 238000007667 floating Methods 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 235000011962 puddings Nutrition 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A kind of concrete vibrating device and method, including bottom frame, idler wheel and movable motor are installed on bottom frame, movable motor is sequentially connected by speed reducer and chain wheel driving mechanism and idler wheel, it further include frame and rollover stand, frame mid portion is connect by floating bearing with bottom frame, rollover stand lower end is hinged on frame lower end, hoist engine and Duo Tai poker vibrator are installed on frame, poker vibrator includes vibrating motor, flexible axle pipe and vibration pen, vibrating motor is mounted on frame, vibration one end passes through vibration absorber and connects rollover stand upper end, steel wire rope of windlass connects rollover stand.The invention solves the installation numbers for reducing poker vibrator simultaneously, reduce equipment manufacturing costs.
Description
Technical field
The present invention relates to a kind of concrete vibrating device and method.
Background technique
It vibrates and refers to can be improved coagulation to the process for pouring the concrete batching system in storehouse and carrying out mechanical pudding is discharged into
The intensity of soil, guarantees the quality of concrete component.It vibrates the most commonly used is vibrating spear, since the inside area is larger, using vibrating spear
Vibrate and need a large amount of labour, and production efficiency is low, the large labor intensity of worker, and due to manually shaking
It smashes, the quality vibrated is unable to get guarantee.In order to solve this problem, the prior art mostly uses vibrator, such as: Patent No.
" 204919284 U of CN ", entitled " a kind of tamping equipment "；Patent No. " 201614541 U of CN ", a kind of entitled " road
Surface concrete high frequency plain bumper ", both tamping equipments are not appropriate for vibrating for multi-layer concrete road surface, because on vibrator
More poker vibrators be tiltedly mounted on rollover stand, so can only direct motion vibrate to concrete, if drive in the wrong direction vibration
Smashing causes plunger in poker vibrator then to will receive reinforcement in concrete or sandstone obstruction and overturn, so that constructor
Member is after first layer concrete vibrating, it is necessary to plunger in poker vibrator pulled out from concrete by hoist engine, and
It is driven in the wrong direction in template afterwards to road surface one end, casting concrete vibrates again, however road surface generally distance of vibrating is longer, in addition vibrates
The speed of travel of the machine in template is also relatively slow, so that the glue that vibrates drives in the wrong direction in template, the time is veryer long, influences construction speed；Separately
On the one hand, it in order to guarantee that concrete vibrating is uniform, needs to install more poker vibrators on vibrator, weight is caused to mention
Height, is made cost raising and noise is larger.
Summary of the invention
The technical problem to be solved by the present invention is to a kind of concrete vibrating device and method, can drive in the wrong direction and vibrate, subtract simultaneously
Lack the installation number of poker vibrator, reduces equipment manufacturing costs.
To solve the above-mentioned problems, the invention solves technical solution are as follows:
A kind of concrete vibrating device, including bottom frame, are equipped with idler wheel and movable motor on bottom frame, and movable motor passes through deceleration
Machine and chain wheel driving mechanism and idler wheel are sequentially connected, and further include frame and rollover stand, and frame mid portion passes through floating bearing and bottom frame
Connection, rollover stand lower end are hinged on frame lower end, and hoist engine and Duo Tai poker vibrator, plug-in type vibration are equipped on frame
Smashing device includes that vibrating motor, flexible axle pipe and vibration pen, vibrating motor are mounted on frame, and vibration one end is turned over by vibration absorber connection
Pivoted frame upper end, steel wire rope of windlass connect rollover stand.
Frame lower end is fixedly connected with multiple axle sleeves, and the shaft for being fixedly connected on rollover stand lower end is assemblied in each axle sleeve,
Decelerating motor is installed on frame, decelerating motor drives shaft to be axially moved in axle sleeve by crank and connecting rod.
Two pieces of briquettings of the vibration absorber and two pieces of support plates, by more springs connections between two pieces of support plates, wherein
One piece of support plate is fixedly connected with rollover stand, and one of briquetting is fixedly connected on other one piece of support plate bottom surface, two pieces of pressures
By more screw connections between block, a triangle grooving is offered on two pieces of briquetting opposing end surfaces, the vibration pen is set
It sets in two pieces of briquetting triangle groovings.
It is equipped with locking mechanism at frame both ends, the locking mechanism includes the top plate being fixedly connected on frame, top plate
Internal screw thread is connected with lead screw, and lead screw upper end connects handle, offers jack on the bottom frame of lead screw lower end.
Seat is installed on bottom frame.
A method of it is vibrated, is included the following steps to concrete using concrete vibrating device,
Step 1: movable motor driving is vibrated after each poker vibrator is put into the first layer concrete of road surface by hoist engine
Device vibrates in road surface direct motion, and while to concrete vibrating, decelerating motor drives shaft in axle sleeve by crank and connecting rod
Interior axial movement, so that each poker vibrator vibration pen is waved and vibrated；
Step 2: after to first layer concrete vibrating, steel wire rope of windlass winding, by each poker vibrator from coagulation
It is extracted out in soil, after frame is then rotated 180 degree, each poker vibrator is re-inserted into concrete, first road pavement end
After the concrete that first layer does not vibrate is vibrated, the second layer concrete is being poured into road surface, according to the method for the above-mentioned first step
Second layer concrete drive in the wrong direction and is vibrated.
Step 3: according to the method described above, vibrating to remaining layer concrete.
Technical effect of the invention are as follows: vibrate in the direct motion of road surface one end to first layer concrete vibrating in this tamping equipment
After, frame can be rotated by 180 degree by floating bearing, each poker vibrator is allowed to turn to bottom frame other side, and
This tamping equipment drives in the wrong direction to the second layer concrete poured up in road surface other end and vibrates afterwards, without the dress that will vibrate
It sets and is moved to road surface one end, improve construction efficiency；On the other hand, when vibrating, decelerating motor is driven by crank and connecting rod
Shaft is axially moved in axle sleeve, so that the route that vibrates of poker vibrator changes into waveform by straight line, is expanded and is vibrated
Range reduces the installation number of poker vibrator, reduces equipment manufacturing costs.
Detailed description of the invention
Following further describes the present invention with reference to the drawings:
Fig. 1 is schematic view of the front view of the invention,
Fig. 2 is side structure schematic view of the invention, and seat is not shown in figure,
Fig. 3 is overlooking structure diagram of the invention,
Fig. 4 is electric hookup of the invention.
In figure: template 1, bottom frame 2, floating bearing 3, frame 4, hoist engine 5, poker vibrator 6, rollover stand 8, locking machine
Structure 9, idler wheel 21, movable motor 22, speed reducer 23, support plate 31, spring 32, briquetting 33, chain wheel driving mechanism 24, decelerating motor
51, crank 52, connecting rod 53, vibrating motor 61, flexible axle pipe 62, vibration pen 63, shaft 71, axle sleeve 72, top plate 91, lead screw 92, handle
93。
In Fig. 4: M1 represents poker vibrator, M2 represents movable motor, M3 represents decelerating motor, SB1 represents each insertion
Formula vibrator obtains that electric, SB11 represents each poker vibrator power loss, SB2 represents that movable motor rotates forward, that SB3 represents movable motor is anti-
Turn, SB12 represents movable motor power loss, SB4 represents decelerating motor rotating forward, SB5 represents decelerating motor reversion, SB13 is represented and slowed down
Motor power loss.
Specific embodiment
As shown in Fig. 1 to 3, a kind of concrete vibrating device, including bottom frame 2, idler wheel 21 and walking are installed on bottom frame 2
Motor 22, movable motor 22 are sequentially connected by speed reducer 23 and chain wheel driving mechanism 24 and idler wheel 21, are further included frame 4 and are turned over
Pivoted frame 8 is connect in the middle part of frame 4 with bottom frame 2 by floating bearing 3, and 8 lower end of rollover stand is hinged on 4 lower end of frame, on frame 4
Hoist engine 5 and Duo Tai poker vibrator 6 are installed, poker vibrator 6 includes vibrating motor 61, flexible axle pipe 62 and vibration pen
63, vibrating motor 61 is mounted on frame 4, and vibration 63 one end of pen connects 8 upper end of rollover stand, 5 steel wire of hoist engine by vibration absorber 3
Rope connection rollover stand 8.
In the present invention:
Movable motor 22 can be using the YE2-100 threephase asynchronous of " the industrial electrical machinery plant of Linqing City " production；
Hoist engine 5 can be using the CD-1000KG hoist engine 5 of " aerospace hoisting machinery Manufacturing Co., Ltd, Qingyuan County " production；
Poker vibrator 6 can be using the ZN220V1.5KW type vibration of " the outstanding hoisting machinery in Henan sells Co., Ltd " sale
Smash device 6；
Following decelerating motors 51 can use " Wuxi Hong Lu mechanical & electronic equipment corporation, Ltd "；
Floating bearing 3 can be using tetra- point contact of 230.21.0775.013 of " Luoyang Luolong District Hai Zhi bearing machining factory " production
Ball slewing bearing.
Application method and working principle of the invention are as follows:
Step 1: each poker vibrator 6 is put into concrete by volume machine after this tamping equipment is placed into template
In, then open movable motor 22 and each poker vibrator 6, tamping equipment under the driving of movable motor 22, in template from
Road surface left end is to direct motion to right end, to vibrate to the first layer concrete.
Step 2: after to first layer concrete vibrating, 5 wirerope of hoist engine winding, by each poker vibrator
6 extract out from concrete, and after frame 4 is then rotated 180 degree, each poker vibrator 6 is re-inserted into concrete, first right
After the concrete that road surface right end first layer does not vibrate is vibrated, the second layer concrete is being poured into road surface, according to above-mentioned first
The method of step, which drive in the wrong direction to the second layer concrete, vibrates.
Step 3: according to the method described above, vibrating to remaining layer concrete.
It can be seen that the present invention can be after from left to right the first layer concrete of road pavement vibrates, without that will vibrate
Device is moved to road surface left end, it will be able to vibrate to the second layer concrete, shorten the construction time, improve construction effect
Rate.
4 lower end of frame is fixedly connected with multiple axle sleeves 72, and the shaft 71 for being fixedly connected on 8 lower end of rollover stand is assemblied in each axis
In set 72, decelerating motor 51 is installed on frame 4, decelerating motor 51 drives shaft 71 in axle sleeve by crank 52 and connecting rod 53
It is axially moved in 72.
As shown in figure 3, decelerating motor 51 drives shaft 71 in 72 inner shaft of axle sleeve by crank 52 and connecting rod 53 when vibrating
To movement, and with the movement of tamping equipment so that the route that vibrates of poker vibrator 6 changes into waveform by straight line, expand
Range of vibrating reduces the installation number of poker vibrator 6, reduces equipment manufacturing costs.
3 two pieces of briquettings 33 of the vibration absorber and two pieces of support plates 31 pass through more springs 32 between two pieces of support plates 31
Connection, one of support plate 31 are fixedly connected with rollover stand 8, and one of briquetting 33 is fixedly connected on other one piece of support plate
On 31 bottom surfaces, by more screw connections between two pieces of briquettings 33, a triangle is offered on two pieces of briquetting opposing end surfaces
Shape grooving, the vibration pen 63 are arranged in two pieces of briquetting triangle groovings.Poker vibrator 6 is generated by spring 32 vertical
Direction vibration is buffered, and noise is further weakened, and two pieces of briquetting triangle groovings, which can facilitate, carries out clamping to vibration pen 63.
It is equipped with locking mechanism 9 at 4 both ends of frame, the locking mechanism 9 includes the top plate being fixedly connected on frame 4
91,91 internal screw thread of top plate is connected with lead screw 92, and 92 upper end of lead screw connects handle 93, offers jack on 92 lower end bottom frame 2 of lead screw.
After frame 4 overturns 180 degree, frame 4 can be locked with locking mechanism 9, prevent 4 rotation of frame.
Seat 10 for worker's rest is installed on bottom frame 2.
Claims (6)
1. a kind of concrete vibrating device, including bottom frame (2), are equipped with idler wheel (21) and movable motor (22) on bottom frame (2),
Movable motor (22) is sequentially connected by speed reducer (23) and chain wheel driving mechanism (24) and idler wheel (21), it is characterised in that: also
Including frame (4) and rollover stand (8), it is connect by floating bearing (3) with bottom frame (2) in the middle part of frame (4), rollover stand (8) lower end
It is hinged on frame (4) lower end, hoist engine (5) He Duotai poker vibrator (6), internal vibration are installed on frame (4)
Device (6) includes that vibrating motor (61), flexible axle pipe (62) and vibration pen (63), vibrating motor (61) are mounted on frame (4), and shake pen
(63) one end connects rollover stand (8) upper end by vibration absorber (3), and hoist engine (5) wirerope connects rollover stand (8).
2. a kind of concrete vibrating device according to claim 1, it is characterised in that: frame (4) lower end is fixedly connected with
Multiple axle sleeves (72), the shaft (71) for being fixedly connected on rollover stand (8) lower end is assemblied in each axle sleeve (72), on frame (4)
It is equipped with decelerating motor (51), decelerating motor (51) is by crank (52) and connecting rod (53) driving shaft (71) in axle sleeve (72)
It is axially moved.
3. a kind of concrete vibrating device according to claim 1 or 2, it is characterised in that: (3) two pieces of the vibration absorber
Briquetting (33) and two pieces of support plates (31) pass through more springs (32) connections, one of support between two pieces of support plates (31)
Plate (31) is fixedly connected with rollover stand (8), and one of briquetting (33) is fixedly connected on other one piece of support plate (31) bottom surface,
By more screw connections between two pieces of briquettings (33), a triangle grooving is offered on two pieces of briquetting opposing end surfaces,
The vibration pen (63) is arranged in two pieces of briquetting triangle groovings.
4. a kind of concrete vibrating device according to claim 1 or 2, it is characterised in that: be equipped at frame (4) both ends
Locking mechanism (9), the locking mechanism (9) include the top plate (91) being fixedly connected on frame (4), and top plate (91) internal screw thread connects
It is connected to lead screw (92), lead screw (92) upper end connects handle (93), offers jack on lead screw (92) lower end bottom frame (2).
5. a kind of concrete vibrating device according to claim 1 or 2, it is characterised in that: be equipped with seat on bottom frame (2)
Chair (10).
6. a kind of using the method that a kind of concrete vibrating device vibrates to concrete described in claim 2, feature exists
In: include the following steps,
Step 1: after each poker vibrator (6) is put into the first layer concrete of road surface by hoist engine (5), movable motor
(22) driving tamping equipment on road surface, vibrate by direct motion, and while to concrete vibrating, decelerating motor (51) passes through crank (52)
It is axially moved in axle sleeve (72) with connecting rod (53) driving shaft (71), so that each poker vibrator (6) vibration pen (63) is waved
It vibrates；
Step 2: after to first layer concrete vibrating, hoist engine (5) wirerope winding, by each poker vibrator (6)
It is extracted out from concrete, after frame (4) are then rotated 180 degree, each poker vibrator (6) is re-inserted into concrete,
After the concrete that first road pavement end first layer does not vibrate is vibrated, the second layer concrete is being poured into road surface, according to above-mentioned
The method of the first step, which drive in the wrong direction to the second layer concrete, vibrates；
Step 3: according to the method described above, vibrating to remaining layer concrete.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910165464.0A CN109826076A (en) | 2019-03-05 | 2019-03-05 | A kind of concrete vibrating device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910165464.0A CN109826076A (en) | 2019-03-05 | 2019-03-05 | A kind of concrete vibrating device and method |
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| Publication Number | Publication Date |
|---|---|
| CN109826076A true CN109826076A (en) | 2019-05-31 |
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ID=66865410
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910165464.0A Pending CN109826076A (en) | 2019-03-05 | 2019-03-05 | A kind of concrete vibrating device and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110258233A (en) * | 2019-06-27 | 2019-09-20 | 倡创(上海)咨询管理事务所 | The construction method of concrete road surface |
| CN110607911A (en) * | 2019-09-03 | 2019-12-24 | 中建一局华江建设有限公司 | Electric rail type hammering template vibrating system and construction method thereof |
| CN110847613A (en) * | 2019-11-12 | 2020-02-28 | 青建集团股份公司 | Magnetic force adheres to formula building engineering vibrator |
| CN111997376A (en) * | 2020-08-25 | 2020-11-27 | 南通安恒智能科技发展有限公司 | Intelligent beam type concrete vibrating robot |
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| US20090175681A1 (en) * | 2008-01-03 | 2009-07-09 | Somero Enterprises, Inc. | Wheeled screeding device |
| CN204919284U (en) * | 2015-09-07 | 2015-12-30 | 吴战 | Vibration device |
| CN207377141U (en) * | 2017-10-17 | 2018-05-18 | 绍兴壹佳建设有限公司 | A kind of vibrator |
| CN207749835U (en) * | 2018-01-19 | 2018-08-21 | 黄玉平 | Concrete vibrating device |
| CN208294093U (en) * | 2018-03-28 | 2018-12-28 | 宜昌富强工程有限责任公司 | A kind of attached type vibrator for concrete |
| CN210507050U (en) * | 2019-03-05 | 2020-05-12 | 湖北乾奥建设工程有限公司 | Concrete vibrating device |
-
2019
- 2019-03-05 CN CN201910165464.0A patent/CN109826076A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2418161Y (en) * | 2000-04-27 | 2001-02-07 | 锡山市第五机械制造有限公司 | Universal flat-board vibration rammer |
| US20090175681A1 (en) * | 2008-01-03 | 2009-07-09 | Somero Enterprises, Inc. | Wheeled screeding device |
| CN204919284U (en) * | 2015-09-07 | 2015-12-30 | 吴战 | Vibration device |
| CN207377141U (en) * | 2017-10-17 | 2018-05-18 | 绍兴壹佳建设有限公司 | A kind of vibrator |
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| CN210507050U (en) * | 2019-03-05 | 2020-05-12 | 湖北乾奥建设工程有限公司 | Concrete vibrating device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110258233A (en) * | 2019-06-27 | 2019-09-20 | 倡创(上海)咨询管理事务所 | The construction method of concrete road surface |
| CN110607911A (en) * | 2019-09-03 | 2019-12-24 | 中建一局华江建设有限公司 | Electric rail type hammering template vibrating system and construction method thereof |
| CN110607911B (en) * | 2019-09-03 | 2024-08-30 | 中建一局华江建设有限公司 | Construction method of electric rail type hammering template vibrating system |
| CN110847613A (en) * | 2019-11-12 | 2020-02-28 | 青建集团股份公司 | Magnetic force adheres to formula building engineering vibrator |
| CN111997376A (en) * | 2020-08-25 | 2020-11-27 | 南通安恒智能科技发展有限公司 | Intelligent beam type concrete vibrating robot |
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Application publication date: 20190531 |