CN109483712B - Small-size concrete piece processing equipment - Google Patents
Small-size concrete piece processing equipment Download PDFInfo
- Publication number
- CN109483712B CN109483712B CN201811554007.2A CN201811554007A CN109483712B CN 109483712 B CN109483712 B CN 109483712B CN 201811554007 A CN201811554007 A CN 201811554007A CN 109483712 B CN109483712 B CN 109483712B
- Authority
- CN
- China
- Prior art keywords
- feeding
- hopper
- conveying frame
- steel cable
- electric cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 74
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000004570 mortar (masonry) Substances 0.000 description 18
- 238000011068 loading method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses small concrete block processing equipment, which comprises a feeding device, a storage device, a first feeding device and a second feeding device, wherein the feeding device comprises a plurality of feeding supporting seats, the upper ends of the feeding supporting seats are obliquely connected with feeding sliding rails, and the feeding sliding rails are connected with feeding hoppers in a sliding manner; the storage device is arranged at the lower end of the feeding sliding rail and comprises a storage bracket, and a storage hopper is arranged on the storage bracket; the first feeding device comprises a first conveying frame, the upper end of the first conveying frame is connected with a first feeding hopper, and the first feeding hopper is connected with a second pulling mechanism arranged on the first conveying frame through a second steel cable; the second feeding device comprises a second conveying frame and a die conveying mechanism, the side end of the second conveying frame is connected with a controller, the die conveying mechanism comprises a plurality of first rollers, and the first rollers are arranged at the upper end of the second conveying frame in parallel; the processing equipment can be used for processing small-sized concrete prefabricated parts more efficiently and safely, and is novel in structure and high in creativity.
Description
Technical Field
The invention relates to the field of engineering machinery, in particular to small concrete block processing equipment.
Background
Concrete prefabricated parts, also called concrete blocks. And (3) molding the concrete mortar in a special mold by extrusion, vibration and other methods to obtain the concrete prefabricated part with the corresponding shape. The precast concrete component can be used for wall masonry and pavement, and is widely used in the existing building engineering. In the prior art, the concrete prefabricated parts are generally processed manually, a plurality of moulds for processing the concrete prefabricated parts are firstly arranged in a line during processing, then the prepared concrete mortar is placed in a carrier, then the concrete mortar is shoveled into the moulds arranged in a line manually by using a shovel, after the processes of extrusion, vibration and the like, the semi-finished concrete prefabricated parts are produced, and after the semi-finished concrete is dried, the hardened concrete prefabricated parts are formed. The existing prefabricated part processing mode has the defects of low input resources in the early stage, very slow production speed and great labor consumption, and the whole prefabricated block production process is time-consuming and labor-consuming.
In the existing processing equipment, the storage and transportation of concrete mortar can influence the processing efficiency of the whole prefabricated enough component, and not only the operation efficiency but also the production cost are considered.
Disclosure of Invention
The invention aims to provide small-sized precast element processing equipment which can be used for processing small-sized concrete precast elements more efficiently and safely, and is novel in structure and high in creativity.
In order to achieve the above purpose, the technical solution adopted by the invention is as follows:
The small concrete block processing equipment comprises a feeding device, a storage device, a first feeding device and a second feeding device, wherein the feeding device comprises a plurality of feeding supporting seats, the upper ends of the feeding supporting seats are obliquely connected with feeding sliding rails, feeding hoppers are connected onto the feeding sliding rails in a sliding manner, and the feeding hoppers are connected with a first pulling mechanism arranged at the upper ends of the feeding supporting seats through first steel cables;
The storage device is arranged at the lower end of the feeding sliding rail and comprises a storage bracket, and a storage hopper is arranged on the storage bracket;
The first feeding device comprises a first conveying frame, the front part of the first conveying frame is positioned below the storage hopper, the upper end of the first conveying frame is connected with a first feeding hopper in a sliding manner, and the first feeding hopper is connected with a second pulling mechanism arranged on the first conveying frame through a second steel cable;
The second feeding device comprises a second conveying frame and a die conveying mechanism, the side end of the second conveying frame is connected with a controller, the die conveying mechanism comprises a plurality of first rollers, and the first rollers are arranged at the upper end of the second conveying frame in parallel;
the second conveying frame at the side end of the first roller is provided with a transmission box, one end of the first roller is connected with the second conveying frame through a roller base, and the other end of the first roller is connected with a transmission chain in the transmission box through a transmission gear.
Preferably, the feeding support seat is provided with four support seats, namely a first support seat, a second support seat, a third support seat and a fourth support seat, which are sequentially arranged at the lower end of the feeding slide rail from front to back;
the height value of the fourth supporting seat is larger than that of the third supporting seat, the height value of the third supporting seat is larger than that of the second supporting seat, and the height value of the second supporting seat is larger than that of the first supporting seat; the storage device is arranged between the third supporting seat and the fourth supporting seat, and the first pulling mechanism is connected to the fourth supporting seat.
Preferably, the feeding support seat consists of a concrete bottom plate and a feeding support frame connected to the concrete bottom plate, and the feeding slide rail comprises two first inclined rods which are connected to the upper end of the feeding support frame in parallel;
the inner end wall of the first inclined rod is provided with a first groove, the lower end of the feeding hopper is connected with a first pulley assembly, the first pulley assembly is in fit and clamping connection with the first groove, and the first pulley assembly is connected with a first power-assisted motor.
Preferably, the first conveying frame comprises a first supporting rod, a second supporting rod, a third supporting rod and a second inclined rod, and the lower ends of the second inclined rods are sequentially connected with the first supporting rod, the second supporting rod and the third supporting rod from front to back;
The height value of the third supporting rod is larger than that of the second supporting rod, the height value of the second supporting rod is larger than that of the first supporting rod, the first supporting rod is located at the lower end of the feeding hopper, a second groove is formed in the inner side end of the second inclined rod, the lower end of the first feeding hopper is connected with the second groove through a second pulley assembly, and a second power-assisted motor is connected to the second pulley.
Preferably, the first pulling mechanism comprises a first pulling motor, a first steel cable rotating wheel and a first steel cable supporting wheel, wherein the first pulling motor, the first steel cable rotating wheel and the first steel cable supporting wheel are all fixed on the fourth supporting seat, the first pulling motor and the first steel cable rotating wheel are positioned at the lower end of the first steel cable supporting wheel, a rotating shaft of the first pulling motor is connected with the first steel cable rotating wheel, the first steel cable is glidingly supported on the first pulling supporting wheel, and the first steel cable is wound on the first steel cable rotating wheel;
The second pulling mechanism comprises a second pulling motor and a second steel cable rotating wheel, the second pulling motor and the second steel cable rotating wheel are both fixed on the rear end part of the first conveying frame, a rotating shaft of the second pulling motor is connected with the second steel cable rotating wheel, and the second steel cable is wound on the second steel cable rotating wheel.
Preferably, a first door plate and a second door plate are arranged at the lower end of the feeding hopper, a first electric cylinder and a second electric cylinder are respectively connected to the front end wall and the rear end wall of the feeding hopper, a cylinder shaft of the first electric cylinder is connected with the first door plate through a bearing, and a cylinder shaft of the second electric cylinder is connected with the second door plate through a bearing;
The feeding hopper is connected with a first concrete vibrating mechanism, the first concrete vibrating mechanism comprises a first vibrating motor and a first vibrating rod connected to the first vibrating motor, the first vibrating motor is connected to the outer wall of the feeding hopper, and the first vibrating rod is arranged in the feeding hopper;
the feeding slide rail is provided with a first wire positioning mechanism, the first wire positioning mechanism comprises a first wire positioning rod, the first wire positioning rod is connected with the upper end of the feeding slide rail through a first supporting rod, a first spring wire is sleeved on the first wire positioning rod, and the power transmission end of the first spring wire is connected with a first electric cylinder, a second electric cylinder and a first vibration motor.
Preferably, a third door plate and a fourth door plate are arranged at the lower end of the first feeding hopper, a third electric cylinder and a fourth electric cylinder are respectively connected to the front end wall and the rear end wall of the first feeding hopper, a cylinder shaft of the third electric cylinder is connected with the third door plate through a bearing, and a cylinder shaft of the fourth electric cylinder is connected with the fourth door plate through a bearing;
the first conveying frame is provided with a second wire positioning mechanism, the second wire positioning mechanism comprises a second wire positioning rod, the second wire positioning rod is connected to the upper end of the first conveying frame through a second supporting rod, a second spring wire is sleeved on the second wire positioning rod, and the power transmission end of the second spring wire is connected with a third electric cylinder and a fourth electric cylinder.
Preferably, a second concrete vibrating mechanism is arranged at the side end of the second conveying frame, the second concrete vibrating mechanism comprises a second vibrating motor, a motor shell is arranged outside the second vibrating motor, the motor shell is fixedly connected to the second conveying frame, a second vibrating rod is connected to the second vibrating motor, and the second vibrating rod is positioned at the outer end of the motor shell;
and a first concrete collecting shell is arranged in a second conveying frame at the lower end of the die conveying mechanism.
Preferably, a fifth door plate and a sixth door plate are arranged at the lower end of the storage hopper, a fifth electric cylinder and a sixth electric cylinder are respectively connected to the front end wall and the rear end wall of the storage hopper, a cylinder shaft of the fifth electric cylinder is connected with the fifth door plate through a bearing, and a cylinder shaft of the sixth electric cylinder is connected with the sixth door plate through a bearing.
Preferably, the controller is connected with the first pulling mechanism and the second pulling mechanism through lines;
The feeding hopper, the storage hopper and the first feeding hopper are all in a prismatic table shell shape, and the first pulling mechanism is positioned at the rear end of the feeding supporting seat.
The beneficial effects of the invention are as follows:
Above-mentioned small-size prefabricated component processing equipment, after the storage hopper in the storage device has certain stock, loading attachment's operation does not influence mutually with first material feeding unit's operation, is independent relatively. Therefore, the work of the first feeding device is not influenced even if the feeding device stops working; the first feeding device stops working and does not influence the work of the feeding device. After the work of workers is not interfered with each other, the working efficiency of the whole equipment is improved, and the production efficiency of the whole equipment cannot be influenced because a certain part of the equipment is damaged.
When the first hopper finishes self charging, a plurality of moulds for processing the precast concrete components are simultaneously placed on the first roller, and the moulds are sequentially arranged. After the first hopper finishes charging, the first hopper moves to the rear end under the action of the second pulling machine. When the concrete mortar falls above the mould, the first hopper discharges the concrete mortar, and the concrete mortar falls into the mould. In the continuous discharging process of the mould, workers can vibrate and stir the concrete mortar of the mould through the second concrete vibration mechanism by using the second vibration rod, and the mould is convenient to use.
When the semi-finished concrete prefabricated part is processed in the mould, the first roller rotates to convey the mould and the semi-finished concrete part in the mould to the upper end of the rear part of the second conveying frame, and the mould is conveyed to a forklift for subsequent conveying due to the fact that the first roller on the second conveying frame applies driving force to the mould. In the process, the filling of the concrete mortar in the mould and the preliminary carrying of the semi-finished concrete prefabricated part are finished through processing equipment, so that the time and the labor are saved, the production efficiency is greatly improved, the work of each part is divided into work explicitly, the structure is novel, and the creativity is high.
Drawings
Fig. 1 is a schematic view of the overall structure of a small concrete block processing apparatus.
Fig. 2 is a schematic diagram of a connection structure of a feeding support seat and a feeding sliding rail.
FIG. 3 is a schematic view of the mounting positions of the storage device, the first feeding device and the second feeding device.
Fig. 4 is a schematic diagram of the overall structure of the storage device.
Fig. 5 is a schematic view showing a connection structure of the second conveying frame and the second concrete vibration mechanism.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
Referring to fig. 1 to 5, a small concrete block processing apparatus includes a loading device 1, a storage device 2, a first feeding device 3, and a second feeding device 4. The feeding device 1 comprises a plurality of feeding supporting seats 11, and feeding sliding rails 12 are obliquely connected to the upper ends of the feeding supporting seats 11. The feeding slide rail 12 is connected with a feeding hopper 13 in a sliding manner, and the feeding hopper 13 is connected with a first pulling mechanism 14 arranged at the upper end of the feeding supporting seat 11 through a first steel cable 131.
The storage device 2 is arranged at the lower end of the feeding sliding rail 12, the storage device 2 comprises a storage bracket 21, and a storage hopper 22 is arranged on the storage bracket 21. The first feeding device 3 includes a first conveying frame 31, and a front portion of the first conveying frame 31 is located below the storage hopper 22. The upper end of the first transfer frame 31 is slidably connected to a first hopper 32, and the first hopper 32 is connected to a second pulling mechanism 34 provided on the first transfer frame 31 via a second wire rope 33.
The second feeding device 4 comprises a second conveying frame 41 and a die conveying mechanism 5, and the side end of the second conveying frame 41 is connected with a controller 6. The mold transfer mechanism 5 includes a plurality of first rollers 51, and the plurality of first rollers 51 are disposed parallel to each other at the upper end of the second transfer frame 41.
The second conveying frame 41 at the side end of the first roller 51 is provided with a transmission box 52, one end of the first roller 51 is connected with the second conveying frame 41 through a roller base 53, and the other end of the first roller 51 is connected with a transmission chain in the transmission box 52 through a transmission gear. The transmission chain is connected with a roller transmission motor which can be fixed on the second transmission frame 41 or can be fixed by using an external bracket.
The feeding support seat 11 is provided with four support seats, namely a first support seat 101, a second support seat 102, a third support seat 103 and a fourth support seat 104, and the first support seat 101, the second support seat 102, the third support seat 103 and the fourth support seat 104 are sequentially arranged at the lower end of the feeding slide rail 12 from front to back. I.e. the first stay 101 is arranged at the forefront end and the fourth stay 104 is arranged at the rearmost end.
The height value of the fourth supporting seat 104 is larger than the height value of the third supporting seat 103, the height value of the third supporting seat 103 is larger than the height value of the second supporting seat 102, and the height value of the second supporting seat 102 is larger than the height value of the first supporting seat 101. The storage device 2 is arranged between the third supporting seat 103 and the fourth supporting seat 104, and the first pulling mechanism 14 is connected to the fourth supporting seat 104.
The feeding support seat 11 is composed of a concrete bottom plate 111 and a feeding support frame 112 connected to the concrete bottom plate 111, and the feeding slide rail 12 comprises two first diagonal rods which are connected to the upper end of the feeding support frame 112 in parallel.
The inner end wall of the first inclined rod is provided with a first groove, the lower end of the upper hopper 13 is connected with a first pulley assembly, the first pulley assembly is connected in the first groove in an adaptive clamping mode, and the first pulley assembly is connected with a first power-assisted motor. The upper hopper 13 is slidable on the first groove by the first pulley assembly, and the upward sliding of the upper hopper 13 is achieved by pulling of the first pulling mechanism 14.
The first transfer frame 31 includes a first strut 311, a second strut 312, a third strut 313 and a second diagonal member 314, and the first strut 311, the second strut 312 and the third strut 313 are sequentially connected from front to rear at the lower end of the second diagonal member 314.
The height value of the third struts 313 is greater than the height value of the second struts 312, and the height value of the second struts 312 is greater than the height value of the first struts 311. The first supporting rod 311 is located at the lower end of the upper hopper 13, a second groove is formed in the inner side end of the second inclined rod 314, the lower end of the first feeding hopper 32 is connected with the second groove through a second pulley assembly, and a second power-assisted motor is connected to the second pulley. The first hopper 32 is slidably movable diagonally over the second recess by means of a second pulley assembly, and the sliding of the first hopper 32 is effected by means of a second pulling mechanism 34.
The first pulling mechanism 14 includes a first pulling motor 141, a first wire rope pulley 142, and a first wire rope stay 143, and the first pulling motor 141, the first wire rope pulley 142, and the first wire rope stay 143 are all fixed to the fourth stay 104. The first pulling motor 141 and the first cable runner 142 are positioned at the lower end of the first cable supporting wheel 143, the rotating shaft of the first pulling motor 141 is connected with the first cable runner 142, the first cable 131 is slidably supported on the first pulling supporting wheel 143, and the first cable 131 is wound on the first cable runner 142.
The second pulling mechanism 34 includes a second pulling motor 341 and a second wire rope runner 342, both of which are fixed to the rear end portion of the first conveying frame 31, the rotation shaft of the second pulling motor 341 is connected to the second wire rope runner 342, and the second wire rope 33 is wound around the second wire rope runner 342.
The lower extreme of going up hopper 13 is provided with first door plant and second door plant, is connected with first electronic cylinder and second electronic cylinder respectively on the preceding end wall of going up hopper 13 and the back end wall. The cylinder shaft of the first electric cylinder is connected with the first door plate through a bearing, and the cylinder shaft of the second electric cylinder is connected with the second door plate through a bearing. The upper hopper 13 is opened or closed by the first door panel and the second door panel. The first door plant realizes the rotation of self through first electronic cylinder, and the second door plant realizes the rotation of self through the electronic cylinder of second, and first door plant and second door plant all link to each other with last hopper 13 through the pivot.
The upper hopper 13 is connected with a first concrete vibrating mechanism 15, the first concrete vibrating mechanism 15 comprises a first vibrating motor 151 and a first vibrating rod connected to the first vibrating motor 151, the first vibrating motor 151 is connected to the outer wall of the upper hopper 13, and the first vibrating rod is arranged in the upper hopper 13. The first vibration rod can perform vibration stirring on the concrete mortar in the feeding hopper 13, so that the situation of concrete segregation is prevented.
The feeding slide rail 12 is further provided with a first wire positioning mechanism 16, and the first wire positioning mechanism 16 comprises a first wire positioning rod 161. The first wire locating rod 161 is connected to the upper end of the feeding slide rail 12 through a first supporting rod, a first spring wire 162 is sleeved on the first wire locating rod 161, and the power transmission end of the first spring wire 162 is connected with the first electric cylinder, the second electric cylinder and the first vibration motor 151.
The lower extreme of first hopper 32 is provided with third door plant and fourth door plant, is connected with third electronic cylinder and fourth electronic cylinder respectively on the preceding end wall of first hopper 32 and the back end wall, and the cylinder axle of third electronic cylinder passes through the bearing and links to each other with the third door plant, and the cylinder axle of fourth electronic cylinder passes through the bearing and links to each other with the fourth door plant.
The first conveying frame 31 is provided with a second wire positioning mechanism 35, the second wire positioning mechanism 35 comprises a second wire positioning rod 351, the second wire positioning rod 351 is connected to the upper end of the first conveying frame 31 through a second supporting rod, a second spring wire 352 is sleeved on the second wire positioning rod 351, and the power transmission end of the second spring wire 352 is connected with a third electric cylinder and a fourth electric cylinder.
The side end of the second transfer frame 41 is provided with a second concrete vibration mechanism 7, and the second concrete vibration mechanism 7 includes a second vibration motor. The second vibration motor is externally provided with a motor housing 71, the motor housing 71 is fixedly connected to the second conveying frame 41, the second vibration motor is connected with a second vibration rod 72, and the second vibration rod 72 is located at the outer end of the motor housing 71.
A first concrete collecting shell 8 is arranged in a second conveying frame 41 at the lower end of the mould conveying mechanism 5. The collecting shell 8 can collect the concrete mortar falling on the die conveying mechanism 5, and the collected mortar can be recycled.
The lower end of the storage hopper 22 is provided with a fifth door plate and a sixth door plate, and the front end wall and the rear end wall of the storage hopper 22 are respectively connected with a fifth electric cylinder and a sixth electric cylinder. The cylinder shaft of the fifth electric cylinder is connected with the fifth door plate through a bearing, and the cylinder shaft of the sixth electric cylinder is connected with the sixth door plate through a bearing.
The controller 6 is connected to the first pulling mechanism 14 and the second pulling mechanism 34 by wires. The loading hopper 13, the storage hopper 22 and the first hopper 32 are all in the shape of a prismatic table shell. The first pulling mechanism 34 is located at the rear end of the feeding support seat 11.
The controller 6 controls the operations of the feeding device 1, the storage device 2, the first feeding device 3 and the second feeding device 4 through lines. In normal operation, the loading hopper 13 in the loading device 1 slides to a position close to the first support 101. The worker puts the prepared concrete mortar into the loading hopper 13, and the loading hopper 13 moves toward the top end of the fourth supporting seat 104 by the first pulling mechanism 14. When moving above the storage hopper 22, the loading hopper 13 stops moving. The loading hopper 13 puts the concrete mortar into the storage hopper 22. The first hopper 32 is then moved to the lower end of the storage hopper 22 and the concrete mortar within the storage hopper 22 is placed into the first hopper 32.
In the processing equipment, after a storage hopper 22 in the storage device 2 has certain storage, the operation of the feeding device 1 and the operation of the first feeding device 3 are not mutually influenced and are relatively independent. Thus, even if the feeding device 1 stops working, the working of the first feeding device 3 is not influenced; the first feeding device 3 stops working and does not influence the working of the feeding device 1. After the work of workers is not interfered with each other, the working efficiency of the whole equipment is improved, and the production efficiency of the whole equipment cannot be influenced because a certain part of the equipment is damaged.
When the first hopper 32 completes its own charging, a plurality of molds for processing concrete precast elements are simultaneously placed on the first drum 51, and the plurality of molds are sequentially discharged. After the first hopper 32 has completed charging, the first hopper 34 is moved to the rear end by the second pulling mechanism 34. When above the mould, the first hopper 32 discharges and the concrete mortar falls into the mould. In the continuous discharging process of the mould, workers can vibrate and stir the concrete mortar of the mould uniformly through the second concrete vibration mechanism 7 by using the second vibration rod 72, and the use is convenient.
When the semi-finished concrete prefabricated member is processed in the mold, the first roller 51 rotates to transfer the mold and the semi-finished concrete member in the mold to the rear upper end of the second transfer frame 41, and the mold is transferred to the forklift for subsequent conveyance due to the driving force applied to the mold by the first roller 51 on the second transfer frame 4. In the process, the filling of the concrete mortar in the mould and the preliminary carrying of the semi-finished concrete prefabricated part are finished through processing equipment, so that the time and the labor are saved, the production efficiency is greatly improved, the work of each part is divided into work explicitly, the structure is novel, and the creativity is high.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to the particular embodiments disclosed, and that the invention is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the invention.
Claims (8)
1. The small concrete block processing equipment is characterized by comprising a feeding device, a storage device, a first feeding device and a second feeding device, wherein the feeding device comprises a plurality of feeding supporting seats, the upper ends of the feeding supporting seats are obliquely connected with feeding sliding rails, the feeding sliding rails are connected with feeding hoppers in a sliding manner, and the feeding hoppers are connected with a first pulling mechanism arranged at the upper ends of the feeding supporting seats through first steel cables;
The storage device is arranged at the lower end of the feeding sliding rail and comprises a storage bracket, and a storage hopper is arranged on the storage bracket;
The first feeding device comprises a first conveying frame, the front part of the first conveying frame is positioned below the storage hopper, the upper end of the first conveying frame is connected with a first feeding hopper in a sliding manner, and the first feeding hopper is connected with a second pulling mechanism arranged on the first conveying frame through a second steel cable;
The second feeding device comprises a second conveying frame and a die conveying mechanism, the side end of the second conveying frame is connected with a controller, the die conveying mechanism comprises a plurality of first rollers, and the first rollers are arranged at the upper end of the second conveying frame in parallel;
A transmission box is arranged on the second conveying frame at the side end of the first roller, one end of the first roller is connected with the second conveying frame through a roller base, and the other end of the first roller is connected with a transmission chain in the transmission box through a transmission gear;
The lower end of the feeding hopper is provided with a first door plate and a second door plate, the front end wall and the rear end wall of the feeding hopper are respectively connected with a first electric cylinder and a second electric cylinder, a cylinder shaft of the first electric cylinder is connected with the first door plate through a bearing, and a cylinder shaft of the second electric cylinder is connected with the second door plate through a bearing;
The feeding hopper is connected with a first concrete vibrating mechanism, the first concrete vibrating mechanism comprises a first vibrating motor and a first vibrating rod connected to the first vibrating motor, the first vibrating motor is connected to the outer wall of the feeding hopper, and the first vibrating rod is arranged in the feeding hopper;
The feeding slide rail is provided with a first wire positioning mechanism, the first wire positioning mechanism comprises a first wire positioning rod, the first wire positioning rod is connected with the upper end of the feeding slide rail through a first supporting rod, a first spring wire is sleeved on the first wire positioning rod, and the power transmission end of the first spring wire is connected with a first electric cylinder, a second electric cylinder and a first vibration motor;
The lower end of the first feeding hopper is provided with a third door plate and a fourth door plate, the front end wall and the rear end wall of the first feeding hopper are respectively connected with a third electric cylinder and a fourth electric cylinder, the cylinder shaft of the third electric cylinder is connected with the third door plate through a bearing, and the cylinder shaft of the fourth electric cylinder is connected with the fourth door plate through a bearing;
the first conveying frame is provided with a second wire positioning mechanism, the second wire positioning mechanism comprises a second wire positioning rod, the second wire positioning rod is connected to the upper end of the first conveying frame through a second supporting rod, a second spring wire is sleeved on the second wire positioning rod, and the power transmission end of the second spring wire is connected with a third electric cylinder and a fourth electric cylinder.
2. The small concrete block processing equipment according to claim 1, wherein the feeding support seat is provided with four support seats, namely a first support seat, a second support seat, a third support seat and a fourth support seat, which are sequentially arranged at the lower end of the feeding slide rail from front to back;
the height value of the fourth supporting seat is larger than that of the third supporting seat, the height value of the third supporting seat is larger than that of the second supporting seat, and the height value of the second supporting seat is larger than that of the first supporting seat; the storage device is arranged between the third supporting seat and the fourth supporting seat, and the first pulling mechanism is connected to the fourth supporting seat.
3. The small concrete block processing equipment according to claim 1, wherein the feeding support seat consists of a concrete bottom plate and a feeding support frame connected to the concrete bottom plate, and the feeding slide rail comprises two first inclined rods which are connected to the upper end of the feeding support frame in parallel;
the inner end wall of the first inclined rod is provided with a first groove, the lower end of the feeding hopper is connected with a first pulley assembly, the first pulley assembly is in fit and clamping connection with the first groove, and the first pulley assembly is connected with a first power-assisted motor.
4. The small concrete block processing apparatus according to claim 1, wherein the first transfer frame includes a first strut, a second strut, a third strut and a second diagonal member, the first strut, the second strut and the third strut being connected in sequence from front to back to the lower end of the second diagonal member;
The height value of the third supporting rod is larger than that of the second supporting rod, the height value of the second supporting rod is larger than that of the first supporting rod, the first supporting rod is located at the lower end of the feeding hopper, a second groove is formed in the inner side end of the second inclined rod, the lower end of the first feeding hopper is connected with the second groove through a second pulley assembly, and a second power-assisted motor is connected to the second pulley.
5. The small concrete block processing equipment according to claim 2, wherein the first pulling mechanism comprises a first pulling motor, a first steel cable rotating wheel and a first steel cable supporting wheel, the first pulling motor, the first steel cable rotating wheel and the first steel cable supporting wheel are all fixed on the fourth supporting seat, the first pulling motor and the first steel cable rotating wheel are positioned at the lower end of the first steel cable supporting wheel, a rotating shaft of the first pulling motor is connected with the first steel cable rotating wheel, the first steel cable is in sliding support connection with the first pulling supporting wheel, and the first steel cable is wound on the first steel cable rotating wheel;
The second pulling mechanism comprises a second pulling motor and a second steel cable rotating wheel, the second pulling motor and the second steel cable rotating wheel are both fixed on the rear end part of the first conveying frame, a rotating shaft of the second pulling motor is connected with the second steel cable rotating wheel, and the second steel cable is wound on the second steel cable rotating wheel.
6. The small concrete block processing equipment according to claim 1, wherein a second concrete vibrating mechanism is arranged at the side end of the second conveying frame, the second concrete vibrating mechanism comprises a second vibrating motor, a motor housing is arranged outside the second vibrating motor, the motor housing is fixedly connected to the second conveying frame, a second vibrating rod is connected to the second vibrating motor, and the second vibrating rod is positioned at the outer end of the motor housing;
and a first concrete collecting shell is arranged in a second conveying frame at the lower end of the die conveying mechanism.
7. The small concrete block processing apparatus according to claim 1, wherein a fifth door plate and a sixth door plate are provided at a lower end of the storage hopper, a fifth electric cylinder and a sixth electric cylinder are respectively connected to a front end wall and a rear end wall of the storage hopper, a cylinder shaft of the fifth electric cylinder is connected to the fifth door plate through a bearing, and a cylinder shaft of the sixth electric cylinder is connected to the sixth door plate through a bearing.
8. The small concrete block processing apparatus according to claim 1, wherein the controller is connected to the first pulling mechanism and the second pulling mechanism by a line;
The feeding hopper, the storage hopper and the first feeding hopper are all in a prismatic table shell shape, and the first pulling mechanism is positioned at the rear end of the feeding supporting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811554007.2A CN109483712B (en) | 2018-12-19 | 2018-12-19 | Small-size concrete piece processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811554007.2A CN109483712B (en) | 2018-12-19 | 2018-12-19 | Small-size concrete piece processing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109483712A CN109483712A (en) | 2019-03-19 |
| CN109483712B true CN109483712B (en) | 2024-05-17 |
Family
ID=65710761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811554007.2A Active CN109483712B (en) | 2018-12-19 | 2018-12-19 | Small-size concrete piece processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109483712B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112227373B (en) * | 2019-08-27 | 2022-02-01 | 内蒙古自治区水利水电勘测设计院 | Rapid concrete warehousing system and warehousing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI941992A0 (en) * | 1994-04-29 | 1994-04-29 | Partek Concrete Oy | Method and equipment for the production of concrete products |
| EP1491306A2 (en) * | 2003-06-04 | 2004-12-29 | Prensoland, S.A. | Machine for the continuous manufacturing of reinforced concrete or prestressed concrete products |
| CN106827246A (en) * | 2017-02-25 | 2017-06-13 | 天津金隅混凝土有限公司 | Concrete production line |
| CN207549093U (en) * | 2017-12-07 | 2018-06-29 | 武汉龙旗智能自动化设备有限公司 | Prefabricated components automatic production line |
| CN209794123U (en) * | 2018-12-19 | 2019-12-17 | 中交第一航务工程局有限公司 | Small-size concrete piece processing equipment |
-
2018
- 2018-12-19 CN CN201811554007.2A patent/CN109483712B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI941992A0 (en) * | 1994-04-29 | 1994-04-29 | Partek Concrete Oy | Method and equipment for the production of concrete products |
| EP1491306A2 (en) * | 2003-06-04 | 2004-12-29 | Prensoland, S.A. | Machine for the continuous manufacturing of reinforced concrete or prestressed concrete products |
| CN106827246A (en) * | 2017-02-25 | 2017-06-13 | 天津金隅混凝土有限公司 | Concrete production line |
| CN207549093U (en) * | 2017-12-07 | 2018-06-29 | 武汉龙旗智能自动化设备有限公司 | Prefabricated components automatic production line |
| CN209794123U (en) * | 2018-12-19 | 2019-12-17 | 中交第一航务工程局有限公司 | Small-size concrete piece processing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109483712A (en) | 2019-03-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109203186B (en) | High-efficient stable concrete block forming machine for building engineering | |
| KR100543579B1 (en) | A system for automatically manufacturing concrete products | |
| CN209038366U (en) | A kind of intelligent machine automation feeding device | |
| CN112775361B (en) | Shaping die carrier for box girder reinforcement cage | |
| CN101786305A (en) | Automatic production line for setting | |
| CN109483712B (en) | Small-size concrete piece processing equipment | |
| CN108556130A (en) | A kind of cement block casts device automatically | |
| CN108972863A (en) | A kind of precast concrete member production line | |
| CN107263699B (en) | Concrete prefabricated product production line | |
| CN209718053U (en) | Multistage feeding oscillatory type concrete precast block process equipment | |
| CN111515371A (en) | Sand mold frame platform with turning plate structure for casting | |
| CN208880928U (en) | Automation formula concrete prefabricated element process equipment | |
| CN209794123U (en) | Small-size concrete piece processing equipment | |
| CN209775070U (en) | concrete precast block processing equipment | |
| CN209794043U (en) | Vibrating prefabricated part processing equipment | |
| CN109514722B (en) | Automatic concrete prefabricated part processing equipment | |
| CN109531776B (en) | Multistage feeding vibration type concrete precast block processing equipment | |
| CN109514721B (en) | Concrete precast block processing equipment | |
| CN109514723B (en) | Cleaning type prefabricated part processing equipment | |
| KR20050008427A (en) | A mps system for automatically manufacturing concrete products and a filling machine used for it | |
| CN109435012B (en) | Vibration type prefabricated part processing equipment | |
| CN214022028U (en) | Kiwi fruit sorting machine in grades | |
| CN211566354U (en) | Processing line of small concrete precast block | |
| CN213833474U (en) | Columnar lifting steering feeder | |
| CN204339590U (en) | A kind of box-type workpieces wheel abrator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Applicant after: CCCC First Harbor Engineering Co.,Ltd. Applicant after: Civil Aviation Airport Construction Engineering Co.,Ltd. Address before: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Applicant before: CCCC First Harbor Engineering Co.,Ltd. Applicant before: NO.4 ENGINEERING COMPANY LTD. OF CCCC FIRST HARBOR ENGINEERING Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |