CN109435012B - Vibration type prefabricated part processing equipment - Google Patents
Vibration type prefabricated part processing equipment Download PDFInfo
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- CN109435012B CN109435012B CN201811554009.1A CN201811554009A CN109435012B CN 109435012 B CN109435012 B CN 109435012B CN 201811554009 A CN201811554009 A CN 201811554009A CN 109435012 B CN109435012 B CN 109435012B
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- vibrating
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- 238000012545 processing Methods 0.000 title claims abstract description 26
- 239000004567 concrete Substances 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims description 52
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 description 19
- 239000004570 mortar (masonry) Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses vibrating prefabricated part processing equipment, which comprises a storage device, a first conveying device, a second conveying device and a die vibrating device, wherein the storage device comprises a first base, a first hydraulic cylinder is connected to the first base, a first support is connected to the first hydraulic cylinder, and a storage hopper is arranged in the first support; the first conveying device comprises a first conveying frame, and the upper end of the first conveying frame is connected with a first feeding hopper in a sliding manner; the second conveying device comprises a second conveying frame and a die conveying mechanism; the die vibrating device is arranged on the inner side of the second conveying frame and comprises a second base, a second hydraulic cylinder is arranged on the second base, and a first vibrating bracket is connected to the second hydraulic cylinder; the upper end of the first vibration support is connected with a vibration disc through a vibration spring, and a first vibration block is arranged at the upper end of the vibration disc. The processing equipment can realize high-efficiency and high-quality processing of the concrete prefabricated part, and is novel in structure and high in creativity.
Description
Technical Field
The invention relates to the field of engineering machinery, in particular to vibrating prefabricated part processing equipment.
Background
Concrete prefabricated parts, also called concrete blocks. And (3) molding the concrete mortar in a special mold by extrusion, vibration and other methods to obtain the concrete prefabricated part with the corresponding shape. The precast concrete component can be used for wall masonry and pavement, and is widely used in the existing building engineering. In the prior art, the concrete prefabricated parts are generally processed manually, a plurality of moulds for processing the concrete prefabricated parts are firstly arranged in a line during processing, then the prepared concrete mortar is placed in a carrier, then the concrete mortar is shoveled into the moulds arranged in a line manually by using a shovel, after the processes of extrusion, vibration and the like, the semi-finished concrete prefabricated parts are produced, and after the semi-finished concrete is dried, the hardened concrete prefabricated parts are formed. The existing prefabricated part processing mode has the defects of low input resources in the early stage, very slow production speed and great labor consumption, and the whole prefabricated block production process is time-consuming and labor-consuming.
The existing equipment generally vibrates and homogenizes concrete in a mould through a vibrator with a vibrating rod, but the mode also needs complicated manual operation and has low efficiency.
Disclosure of Invention
The invention aims to provide vibrating prefabricated part processing equipment which can realize high-efficiency and high-quality processing of concrete prefabricated parts, and is novel in structure and high in creativity.
In order to achieve the above purpose, the technical solution adopted by the invention is as follows:
The vibrating prefabricated part processing equipment comprises a storage device, a first conveying device, a second conveying device and a die vibrating device, wherein the storage device comprises a first base, a plurality of first hydraulic cylinders are connected to the first base, first brackets are connected to the upper ends of the first hydraulic cylinders, and a storage hopper is arranged on the inner side of each first bracket;
The first conveying device comprises a first conveying frame, the front part of the first conveying frame is positioned below the storage hopper, the upper end of the first conveying frame is connected with a first feeding hopper in a sliding manner, and the first feeding hopper is connected with a first pulling mechanism arranged on the first conveying frame through a steel cable;
The second conveying device comprises a second conveying frame and a die conveying mechanism, the die conveying mechanism comprises a plurality of transmission rollers, and the transmission rollers are arranged at the upper end of the second conveying frame in parallel; a transmission chain box is arranged on the second conveying frame at the side end of the transmission roller, one end of the transmission roller is connected with the second conveying frame through a roller base, and the other end of the transmission roller is connected with a transmission chain in the transmission chain box through a transmission gear;
The die vibrating device is arranged on the inner side of the second conveying frame and comprises a second base, a plurality of second hydraulic cylinders are arranged on the second base, and the second hydraulic cylinders are connected with first vibrating brackets; the upper end of the first vibration support is connected with a vibration disc through a plurality of vibration springs, a plurality of first vibration blocks which are parallel to each other are arranged at the upper end of the vibration disc, and the vibration disc is positioned at the lower ends of a plurality of transmission rollers.
Preferably, the four first hydraulic cylinders are arranged on the first base in a quadrilateral shape;
the first strut comprises four first struts and a plurality of first reinforcing rods, the four first struts are respectively connected to the four first hydraulic cylinders, and the first reinforcing rods are arranged between two adjacent first struts.
Preferably, the storage hopper is in a prismatic table shape, and the lower end of the storage hopper is connected with a first hopper closing door and a second hopper closing door;
The first hopper closing door is rotationally connected with the outer end wall of the storage hopper through a first door body support frame, and the second hopper closing door is rotationally connected with the outer end wall of the storage hopper through a second door body support frame;
The first hopper closing door is connected with a first electric cylinder, a cylinder barrel of the first electric cylinder is fixed on the front end wall of the storage hopper, the second hopper closing door is connected with a second electric cylinder, and a cylinder barrel of the second electric cylinder is fixed on the rear end wall of the storage hopper.
Preferably, the first conveying frame comprises a first supporting rod, a second supporting rod, a third supporting rod, a fourth supporting rod and a first conveying track rod, and the lower ends of the first conveying track rods are sequentially connected from front to back;
the height value of the fourth supporting rod is larger than that of the third supporting rod, the height value of the third supporting rod is larger than that of the second supporting rod, the height value of the second supporting rod is larger than that of the first supporting rod, the first supporting rod is located at the front end of the first base, and the inner side end of the first conveying track rod is provided with a first conveying groove.
Preferably, a first hopper base is arranged at the lower end of the first hopper, a plurality of first roller assemblies are connected at the lower end of the first hopper base, the end parts of the first roller assemblies are clamped in the first conveying grooves, and a first power-assisted motor is connected to the first roller assemblies;
A third hopper closing door and a fourth hopper closing door are connected to the lower end part of the first hopper, the third hopper closing door is rotationally connected with the outer end wall of the first hopper through a third door body bracket, a third electric cylinder is connected to the third hopper closing door, and a cylinder barrel of the second electric cylinder is fixed on the front end wall of the first hopper;
The fourth hopper closing door is rotationally connected with the outer end wall of the first hopper through a fourth door body supporting frame, a fourth electric cylinder is connected to the fourth hopper closing door, and a cylinder barrel of the fourth electric cylinder is fixed on the rear end wall of the first hopper.
Preferably, the second conveying frame is positioned at the rear end of the first base and is arranged below the first conveying frame, the second conveying frame comprises a plurality of second supporting rods and a first supporting frame, and the plurality of second supporting rods are uniformly distributed at the lower end of the first supporting frame;
the plurality of roller bases are fixed at the upper end of the right part of the first supporting frame, each transmission roller is adapted with a roller base, and a bearing for rotating the transmission roller is arranged in the roller base;
the transmission chain box is rectangular, is fixed at the upper end of the left part of the first supporting frame, and is connected with a transmission motor.
Preferably, the first pulling mechanism comprises a first pulling motor, the first pulling motor is fixed at the upper end of the rear part of the first conveying frame, a steel cable rotating wheel is connected to a transmission shaft of the first pulling motor and connected to the first conveying frame through a rotating wheel fixing seat, and the steel cable is wound on the steel cable rotating wheel.
Preferably, the first conveying frame is connected with a control box, and the upper end of the first conveying frame is also provided with a first wire positioning frame;
The first wire positioning frame comprises a wire positioning vertical rod which is connected to the upper end of the first conveying track rod through a plurality of wire positioning vertical rods;
The wire positioning longitudinal rod is sleeved with a first spring coil, the power transmission end of the first spring coil is connected with a third electric cylinder and a fourth electric cylinder, and the power feeding end of the first spring coil is connected with the control box.
Preferably, the first hydraulic cylinder and the second hydraulic cylinder are connected with an external hydraulic system; four second hydraulic cylinders are uniformly distributed on the second base;
The hydraulic shaft in the second hydraulic cylinder is connected with the first vibration support, the cylinder barrel in the second hydraulic cylinder is connected with the second base, and the bottom of the vibration disc is provided with a first vibration motor for vibrating the vibration disc.
The first vibrating block is rectangular and blocky, and one first vibrating block is arranged between every two adjacent transmission rollers.
Preferably, the side end of the first support frame is provided with a first concrete vibrating mechanism, the first concrete vibrating mechanism comprises a second vibrating motor and a vibrating rod assembly, the first vibrating motor is fixed on the first support frame, and the vibrating rod assembly is located in the storage hopper.
The beneficial effects of the invention are as follows:
Among the above-mentioned vibrating prefabricated component processing equipment, be provided with novel storage device at first, the lift of self is realized under the drive of storage hopper accessible first pneumatic cylinder, and the blowing is more convenient to maintenance is easier in later stage's work. Then be provided with novel first conveyer and second conveyer, realize the automatic pay-off of the concrete mortar in the prefabricated section mould, under the condition of using manpower sparingly material resources, still improved the production efficiency of prefabricated section greatly, simple structure is novel. Meanwhile, in order to improve the uniformity of the concrete mortar in the mould, a novel mould vibration device is arranged, under the condition that the mould conveying mechanism in the second conveying device conveys the mould, the mould vibration device can vibrate and stir the concrete mortar in the mould uniformly, under the condition of improving the production efficiency, the production quality of precast blocks is greatly improved, and manpower and material resources are saved. And the processing equipment is controlled automatically through the control box, so that the automation degree is high, workers can avoid carrying prefabricated blocks of semi-finished products, the overall safety performance is improved, and the whole equipment is novel in structure and high in creativity.
Drawings
Fig. 1 is a schematic view of the overall structure of a vibration type prefabricated member processing apparatus.
Fig. 2 is a schematic diagram of the overall structure of the storage device.
Fig. 3 is a schematic diagram of a connection structure of the first conveyor and the second conveyor.
Fig. 4 is a schematic view of a first conveyor frame and first hopper connection structure.
Fig. 5 is a schematic view of the first pulling mechanism and the first carriage connecting structure.
Fig. 6 is a schematic view of the overall structure of the mold vibration device.
Fig. 7 is a schematic top view of the overall structure of the mold transfer mechanism.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
Referring to fig. 1 to 7, the vibratory prefabricated member processing apparatus includes a storage device 1, a first conveyor 2, a second conveyor 3, and a mold vibration device 4. The storage device 1 comprises a first base 11, a plurality of first hydraulic cylinders 12 are connected to the first base 11, a first supporting frame 13 is connected to the first hydraulic cylinders 12, and a storage hopper 14 is arranged in the first supporting frame 13.
The first conveyor 2 includes a first conveyor frame 21, a front portion of the first conveyor frame 21 is located below the storage hopper 14, and a first hopper 22 is slidably connected to an upper end of the first conveyor frame 21. The first hopper 22 is connected by a wire rope 23 to a first pulling mechanism 24 provided on the first carriage 21. The second transfer device 3 includes a second transfer frame 31 and a mold transfer mechanism 5, the mold transfer mechanism 5 includes a plurality of transmission rollers 51, and the plurality of transmission rollers 51 are disposed in parallel with each other at an upper end of the second transfer frame 31.
The second conveying frame 31 at the side end of the transmission roller 51 is provided with a transmission chain box 52, one end of the transmission roller 51 is connected with the second conveying frame through a roller base 53, and the other end of the transmission roller 51 is connected with a transmission chain in the transmission chain box 52 through a transmission gear. The mold vibration device 4 is disposed inside the second conveying frame 31, the mold vibration device 4 includes a second base 41, a plurality of second hydraulic cylinders 42 are disposed on the second base 41, and a first vibration bracket 43 is connected to the plurality of second hydraulic cylinders 42.
The upper end of the first vibration bracket 43 is connected with a vibration disk 45 through a plurality of vibration springs 44, the upper end of the vibration disk 45 is connected with a plurality of first vibration blocks 46 which are parallel to each other, and the vibration disk 46 is positioned at the lower ends of a plurality of transmission rollers 51. Four first hydraulic cylinders 12 are provided, and the four first hydraulic cylinders 12 are arranged on the first base 11 in a quadrilateral shape.
The first bracket 13 includes four first stay bars 131 and a plurality of first reinforcing bars 132, and the four first stay bars 131 are respectively connected to the four first hydraulic cylinders 12. A first reinforcing rod 132 is disposed between two adjacent first supporting rods 131, and one or a plurality of first reinforcing rods 132 may be disposed.
The storage hopper 14 is in a prismatic table shape, and a first hopper closing door 141 and a second hopper closing door 142 are connected to the lower end of the storage hopper 14. The first hopper closure door 141 is rotatably coupled to the outer end wall of the storage hopper 14 by a first door bracket. The second hopper closure door 142 is rotatably coupled to the outer end wall of the storage hopper 14 by a second door bracket.
The first hopper closing door 141 is connected with a first electric cylinder 143, a cylinder barrel of the first electric cylinder 143 is fixed on the front end wall of the storage hopper 14, and a cylinder shaft of the first electric cylinder 143 is connected with the first hopper closing door 141. A second hopper closure door 142 is connected to a second electrically powered cylinder having a cylinder barrel secured to the rear end wall of the storage hopper 14.
The first transfer frame 21 includes a first pole 211, a second pole 212, a third pole 213, a fourth pole 214, and a first transfer rail pole 215, and the first pole 211, the second pole 212, the third pole 213, and the fourth pole 214 are sequentially connected from front to back to the lower end of the first transfer rail pole 215.
The height value of the fourth supporting rod 214 is greater than the height value of the third supporting rod 213, the height value of the third supporting rod 213 is greater than the height value of the second supporting rod 212, the height value of the second supporting rod 212 is greater than the height value of the first supporting rod 211, the first supporting rod 211 is located at the front end of the first base 11, and the inner side end of the first conveying track rod 215 is provided with a first conveying groove.
The lower extreme of first hopper 22 is provided with first hopper base, and the lower extreme of first hopper base links has a plurality of first roller assembly, and first roller assembly's tip joint is in first conveying recess, is connected with first helping hand motor on the first roller assembly.
The lower end part of the first hopper 22 is connected with a third hopper closing door and a fourth hopper closing door, the third hopper closing door is rotatably connected with the outer end wall of the first hopper 22 through a third door body bracket, the third hopper closing door is connected with a third electric cylinder, and a cylinder barrel of the second electric cylinder is fixed on the front end wall of the first hopper 22.
The fourth hopper closing door is rotatably connected with the outer end wall of the first hopper 22 through a fourth door body bracket, a fourth electric cylinder is connected to the fourth hopper closing door, and a cylinder barrel of the fourth electric cylinder is fixed on the rear end wall of the first hopper 22. The second conveying frame 31 is located at the rear end of the first base 11 and is arranged below the first conveying frame 21, the second conveying frame 31 comprises a plurality of second supporting rods 311 and a first supporting frame 312, and the plurality of second supporting rods 311 are uniformly distributed at the lower end of the first supporting frame 312.
The drum base 53 has a plurality of drum bases 53, and a plurality of drum bases 53 are fixed to the right upper end of the first support frame 312, and each of the driving drums 51 is fitted with one drum base 53, and a bearing for rotating the driving drum 51 is provided in the drum base 53. The transmission chain box 52 is rectangular, the transmission chain box 52 is fixed at the upper end of the left part of the first supporting frame 312, and a transmission motor is connected to the transmission chain.
The first pulling mechanism 24 includes a first pulling motor 241, and the first pulling motor 241 is fixed to the rear upper end of the first conveying frame 21. The transmission shaft of the first pulling motor 241 is connected with a steel cable runner 242, the steel cable runner 242 is connected to the first conveying frame 21 through a runner fixing seat, and the steel cable is wound on the steel cable runner 242.
The first conveying frame 21 is connected with a control box 6, and the upper end of the first conveying frame 21 is also provided with a first wire positioning frame 7; the first wire positioning frame 7 includes a wire positioning vertical rod 71, and the wire positioning vertical rod 71 is connected to the upper end of the first transfer rail rod 215 through a plurality of wire positioning vertical rods 72.
The wire positioning longitudinal rod 72 is sleeved with a first spring coil, the power transmission end of the first spring coil is connected with the third electric cylinder and the fourth electric cylinder, and the power feeding end of the first spring coil is connected with the control box 6. First hydraulic cylinder 12 and second hydraulic cylinder 42 are each connected to an external hydraulic system. Four second hydraulic cylinders 42 are arranged, and the four second hydraulic cylinders 42 are uniformly distributed on the second base 41.
The hydraulic shaft in the second hydraulic cylinder 42 is connected to the first vibration bracket 43, the cylinder tube in the second hydraulic cylinder 42 is connected to the second base 41, and the bottom of the vibration plate 46 is provided with a first vibration motor for vibrating the vibration plate 46. The first vibrating block 46 has a rectangular block shape. When the second hydraulic cylinder 42 is raised, a first vibration block 46 is provided between each two adjacent driving rollers 51.
The side end of the first support 13 is provided with a first concrete vibrating mechanism 8, the first concrete vibrating mechanism 8 comprises a second vibrating motor 81 and a vibrating rod assembly, the second vibrating motor 81 is fixed on the first support 13, and the vibrating rod assembly is located in the storage hopper 14. The vibratory rod assembly may be used for vibratory agitation of the concrete mortar within the storage hopper 14 to prevent segregation of the concrete mortar within the storage hopper 14.
Example 1, when stock is required in a vibratory preform processing apparatus. First, the four first hydraulic cylinders 12 are operated, the first hydraulic cylinders 12 drive the storage hopper 14 to descend, the storage hopper 14 descends to the lowest end, and the lower end face of the storage hopper 14 abuts against the upper end face of the first conveying frame 21 but is not connected with the upper end face of the first conveying frame 21. Then the concrete mixer truck pours the well-mixed concrete mortar into the storage hopper 14, and the height of the storage hopper 14 is low at this time, so that the well-mixed concrete mortar can be manually poured into the storage hopper 14 by using the trolley. The storage hopper 14 is supported by the first hydraulic cylinder 12 in order to improve the convenience of overall storage.
After the storage hopper 14 is filled, the four first hydraulic cylinders 12 work, and the first hydraulic cylinders 12 drive the storage hopper 14 to ascend. At this time, the storage hopper 14 is spaced apart from the first transfer frame 21, and the first hopper 22 may be transferred to the first transfer frame 21 with the lower end of the storage hopper 14. After being opened by the first hopper closing door 141 and the second hopper closing door 142, the concrete mortar within the storage hopper 14 falls into the first hopper 22.
Since the first, second, third and fourth struts 211, 212, 213 and 214 in the first transfer frame 21 have a height difference, the first transfer rail rod 215 in the first transfer frame 21 is inclined, the front end of the first transfer rail rod 215 is lower, and the rear end of the first transfer rail rod 215 is higher. The first hopper 22 is moved from the front end to the rear end of the first transfer frame 21 by pulling of the first pulling mechanism 24; when moving from the rear end to the front end of the first transfer frame 21, the wire rope pulley 242 in the first pulling mechanism 24 rotates, and the first hopper 22 slides from the rear end to the front end.
In embodiment 2, when the concrete prefabricated part is processed, the hydraulic shaft in the second hydraulic cylinder 42 is controlled to rise first to drive the vibration disc 46 and the first vibration block 46 to rise, and then the first vibration block 46 enters into the interval gap of the transmission rollers 51, and at this time, one first vibration block 46 is arranged between every two transmission rollers 51. In order to ensure the vibration effect on the concrete prefabricated member mold, the height of the top end of the first vibration block 46 is generally higher than that of the driving roller 51. The first vibration motor connected to the vibration plate 46 is started, and the first vibration motor drives the first vibration block 46 to vibrate through the vibration plate. Then, a plurality of molds for processing the concrete prefabricated parts are placed on the upper ends of the first vibration blocks 46 and the driving roller 51, and the number of the first vibration blocks 46 can be set according to the number of the whole apparatus.
After the mould has been placed, the first hopper 22 moves on the first conveyor 21 under the control of the control box 6. The third hopper closing door and the fourth hopper closing door on the first hopper 22 are opened for discharging, and the concrete mortar in the first hopper 22 falls into the mold, meanwhile, the mold vibrates under the action of the first vibrating block 46, the concrete mortar in the mold can be uniformly vibrated better, the obtained concrete prefabricated member is tighter, and the occurrence of the segregation condition of the concrete mortar is effectively avoided.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to the particular embodiments disclosed, and that the invention is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the invention.
Claims (8)
1. The vibrating prefabricated part processing equipment is characterized by comprising a storage device, a first conveying device, a second conveying device and a die vibrating device, wherein the storage device comprises a first base, a plurality of first hydraulic cylinders are connected to the first base, first brackets are connected to the upper ends of the first hydraulic cylinders, and a storage hopper is arranged on the inner side of each first bracket;
The first conveying device comprises a first conveying frame, the front part of the first conveying frame is positioned below the storage hopper, the upper end of the first conveying frame is connected with a first feeding hopper in a sliding manner, and the first feeding hopper is connected with a first pulling mechanism arranged on the first conveying frame through a steel cable;
The second conveying device comprises a second conveying frame and a die conveying mechanism, the die conveying mechanism comprises a plurality of transmission rollers, and the transmission rollers are arranged at the upper end of the second conveying frame in parallel; a transmission chain box is arranged on the second conveying frame at the side end of the transmission roller, one end of the transmission roller is connected with the second conveying frame through a roller base, and the other end of the transmission roller is connected with a transmission chain in the transmission chain box through a transmission gear;
the die vibrating device is arranged on the inner side of the second conveying frame and comprises a second base, a plurality of second hydraulic cylinders are arranged on the second base, and the second hydraulic cylinders are connected with first vibrating brackets; the upper end of the first vibration bracket is connected with a vibration disc through a plurality of vibration springs, a plurality of first vibration blocks which are parallel to each other are arranged at the upper end of the vibration disc, and the vibration disc is positioned at the lower ends of a plurality of transmission rollers;
Four first hydraulic cylinders are arranged on the first base in a quadrilateral shape;
The first support comprises four first support rods and a plurality of first reinforcing rods, the four first support rods are respectively connected to the four first hydraulic cylinders, and the first reinforcing rods are arranged between two adjacent first support rods;
The side of first strut is provided with first concrete vibration mechanism, and first concrete vibration mechanism includes second vibrating motor and vibrating rod subassembly, and first vibrating motor is fixed on first strut, and the vibrating rod subassembly is located the storage hopper.
2. The vibratory prefabricated part processing apparatus according to claim 1, wherein the storage hopper is in a prismatic table shape, and a first hopper closing door and a second hopper closing door are connected to a lower end of the storage hopper;
The first hopper closing door is rotationally connected with the outer end wall of the storage hopper through a first door body support frame, and the second hopper closing door is rotationally connected with the outer end wall of the storage hopper through a second door body support frame;
The first hopper closing door is connected with a first electric cylinder, a cylinder barrel of the first electric cylinder is fixed on the front end wall of the storage hopper, the second hopper closing door is connected with a second electric cylinder, and a cylinder barrel of the second electric cylinder is fixed on the rear end wall of the storage hopper.
3. The vibratory prefabricated member processing apparatus according to claim 1, wherein the first conveying frame comprises a first pole, a second pole, a third pole, a fourth pole and a first conveying rail pole, the first pole, the second pole, the third pole and the fourth pole being connected in sequence from front to back at a lower end of the first conveying rail pole;
the height value of the fourth supporting rod is larger than that of the third supporting rod, the height value of the third supporting rod is larger than that of the second supporting rod, the height value of the second supporting rod is larger than that of the first supporting rod, the first supporting rod is located at the front end of the first base, and the inner side end of the first conveying track rod is provided with a first conveying groove.
4. The vibrating prefabricated part processing device according to claim 3, wherein a first hopper base is arranged at the lower end of the first hopper, a plurality of first roller assemblies are connected to the lower end of the first hopper base, the end parts of the first roller assemblies are clamped in the first conveying grooves, and a first power-assisted motor is connected to the first roller assemblies;
A third hopper closing door and a fourth hopper closing door are connected to the lower end part of the first hopper, the third hopper closing door is rotationally connected with the outer end wall of the first hopper through a third door body bracket, a third electric cylinder is connected to the third hopper closing door, and a cylinder barrel of the second electric cylinder is fixed on the front end wall of the first hopper;
The fourth hopper closing door is rotationally connected with the outer end wall of the first hopper through a fourth door body supporting frame, a fourth electric cylinder is connected to the fourth hopper closing door, and a cylinder barrel of the fourth electric cylinder is fixed on the rear end wall of the first hopper.
5. The vibratory prefabricated member processing apparatus according to claim 1, wherein the second conveying frame is located at the rear end of the first base and is disposed below the first conveying frame, the second conveying frame including a plurality of second stay bars and a first support frame, the plurality of second stay bars being uniformly distributed at the lower end of the first support frame;
the plurality of roller bases are fixed at the upper end of the right part of the first supporting frame, each transmission roller is adapted with a roller base, and a bearing for rotating the transmission roller is arranged in the roller base;
the transmission chain box is rectangular, is fixed at the upper end of the left part of the first supporting frame, and is connected with a transmission motor.
6. The vibratory prefabricated member processing apparatus according to claim 1, wherein the first pulling mechanism includes a first pulling motor fixed to a rear upper end of the first conveying frame, a wire rope runner connected to a transmission shaft of the first pulling motor through a runner fixing base, and a wire rope wound around the wire rope runner.
7. The vibrating prefabricated part processing apparatus according to claim 4, wherein the first conveying frame is connected with a control box, and a first wire positioning frame is further arranged at the upper end of the first conveying frame;
The first wire positioning frame comprises a wire positioning vertical rod which is connected to the upper end of the first conveying track rod through a plurality of wire positioning vertical rods;
The wire positioning longitudinal rod is sleeved with a first spring coil, the power transmission end of the first spring coil is connected with a third electric cylinder and a fourth electric cylinder, and the power feeding end of the first spring coil is connected with the control box.
8. The vibratory precast element processing apparatus of claim 1 wherein the first and second hydraulic cylinders are each connected to an external hydraulic system; four second hydraulic cylinders are uniformly distributed on the second base;
the hydraulic shaft in the second hydraulic cylinder is connected with the first vibration bracket, the cylinder barrel in the second hydraulic cylinder is connected with the second base, and the bottom of the vibration disc is provided with a first vibration motor for vibrating the vibration disc;
the first vibrating block is rectangular and blocky, and one first vibrating block is arranged between every two adjacent transmission rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811554009.1A CN109435012B (en) | 2018-12-19 | 2018-12-19 | Vibration type prefabricated part processing equipment |
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| KR20030055043A (en) * | 2001-12-26 | 2003-07-02 | 권태수 | Semi-wet moulding equipment system for concrete block |
| CN204914131U (en) * | 2015-04-29 | 2015-12-30 | 中铁八局集团第四工程有限公司 | Half automatic molding device of cast member |
| CN207535054U (en) * | 2017-11-24 | 2018-06-26 | 陕西国华基业科工贸有限公司 | A kind of concrete component automates cloth system |
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Address after: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Applicant after: CCCC First Harbor Engineering Co.,Ltd. Applicant after: Civil Aviation Airport Construction Engineering Co.,Ltd. Address before: 300450 Tianjin Binhai New Area, 8th Floor, Yuejin Road Shipping Service Center, Tianjin Port Bonded Zone Applicant before: CCCC First Harbor Engineering Co.,Ltd. Applicant before: NO.4 ENGINEERING COMPANY LTD. OF CCCC FIRST HARBOR ENGINEERING Co.,Ltd. |
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