CN109396000A - A kind of simulated Christmas tree automatic production process - Google Patents
A kind of simulated Christmas tree automatic production process Download PDFInfo
- Publication number
- CN109396000A CN109396000A CN201811231861.5A CN201811231861A CN109396000A CN 109396000 A CN109396000 A CN 109396000A CN 201811231861 A CN201811231861 A CN 201811231861A CN 109396000 A CN109396000 A CN 109396000A
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- Prior art keywords
- pine branch
- group
- fork
- branch
- spraying
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of simulated Christmas tree automatic production process, and molding Christmas tree is placed in japanning automated system and advanced optimizes processing;Automatically Christmas tree pine branch is put on five fork pine branch mould jigs, five fork pine branch mould jigs, positioning cylinder mould group and paint spraying mechanism are successively arranged in japanning automated system, first group of five fork pine branch mould jig is delivered to paint spraying mechanism stopping, three axis arms drive spray head to do spray painting movement, replace mobile V-shaped spraying pine branch branch after mobile jib spraying, position is moved again and repeats spraying pine branch branch, and automatic turnover carries out reverse side pine branch spraying movement, is fed forward to baking zone；And so on repeat spray painting movement；It is directly integrated with after new cup making machine after above-mentioned lacquer spraying technique process improvement to online exempt of automation japanning production and is carried, directly positioning conveying japanning, automate mobile turn-over, efficiently japanning, directly docking automation baking is online again, it is time saving and energy saving no longer via manual handling, realize unmanned automated production mode.
Description
Technical field
The present invention relates to a kind of lacquer spraying technique more particularly to a kind of simulated Christmas tree automatic production process.
Background technique
Currently, existing simulated Christmas tree is all the same color by injection molding machine five forks branch leaf limb after molding,
The japanning color on limb, which must be manually subject to, can just show animated pine branch, move after the completion of injection molding to artificial japanning vehicle
Part, single japanning of manpower, being expert at is stacked into indigo plant and is transferred to drying workshop, and process is manually painted consumption after pine branch japanning
When it is laborious and inaccurate, there is also the mutual pollution of branch each after painting, generation defective products.
Summary of the invention
The technical problem to be solved in the present invention is to provide one kind from injection molding machine, and to be molded into automatic spraying, drying disposable complete
At Christmas tree production technology.
In order to solve the above-mentioned technical problems, the present invention provides a kind of simulated Christmas tree automatic production process, the techniques
Include the following steps:
Step S1: simulated Christmas tree injection molding machine forms feeding；
Raw material is placed in injection molding in injection molding machine, molding post-simulation Christmas tree limb and branch part are integrated logical color, will
Molding Christmas tree is placed in japanning automated system and advanced optimizes processing;
S2: the first group of spray painting processing of step；Automated system is indentation area, the first japanning area, First look according to function division
Area, Flip Zone, the second japanning area, the second visual area and extrusion area, automated system is by transmission frame, conveyor chain, positioning cylinder
Mould group and paint spraying mechanism form, and are successively arranged at least eight group five fork pine branch mould jig, at least two positioning cylinder moulds on transmission frame
Group and paint spraying mechanism, five fork pine branch mould jigs are set to transmission frame and conveyor chain section, and front end indentation area is automatically by Christmas tree
Pine branch is put on five fork pine branch mould jigs, and paint spraying mechanism is equipped with three axis arms in the first japanning area, and three axis arms are equipped with spray
Head, conveyor chain drive every group five fork pine branch mould jig to be at the uniform velocity delivered to positioning cylinder mould group lower end, the induction of positioning cylinder mould group
Signal feeds back to paint spraying mechanism after five fork pine branch mould jigs, and spraying mechanism receives signal enabling, by material spray by delivery pipe, first
Five fork pine branch mould jig of group is delivered to paint spraying mechanism stopping, and second group of five fork pine branch mould jig is located at positioning cylinder mould group lower end etc.
Wait instruct, three axis arms drive spray head to do spray painting movement, and spray head is to apply needle head, the gluing needle-carrier on three axis arms,
For controlling glue flow, material spray is at the uniform velocity sprayed with syringe needle, is dripped from pine branch mobile jib is at the uniform velocity appropriate from lower to upper, after mobile jib spraying
The mobile V-shaped spraying pine branch branch of transposition, then move position and repeat spraying pine branch branch, stop spray painting movement after the spraying of front, from painting
After painting end of extent, into visual area, it is equipped with charge coupling device imaging sensor in visual area, checks and omits, is set in Flip Zone
There is turnover mechanism, first group of five fork pine branch mould jig 180 degree overturning of chain-driving, automatic turnover, which enters the second japanning area, to carry out instead
Face pine branch spraying acts, and realizes front and back sides japanning, and after two sides sprays, three axis arms are withdrawn, and conveyor chain starts first
Five fork pine branch mould jig of group is fed forward the second visual area and is detected again to extrusion area；
S3: the second group of spray painting processing of step；
Second group of five fork pine branch mould jig is delivered to paint spraying mechanism stopping, and three axis arms drive spray head to do spray painting movement, and spray head is
Pyramidal structure, material spray are flowed out with spray head, are dripped from pine branch mobile jib is at the uniform velocity appropriate from lower to upper, replacing after mobile jib spraying mobile is in V
Type sprays pine branch branch, then moves position and repeat spraying pine branch branch, stops spray painting movement, second group of five fork pine branch mould after the spraying of front
Jig overturns 180 degree, and automatic turnover carries out reverse side pine branch spraying movement, and after two sides sprays, three axis arms are withdrawn, carrier chain
Second group of five fork pine branch mould jig is fed forward to extruding area by item starting, and so on repeatedly upper one group of five fork pine branch mould jig
Spray painting movement；
Step S4: drying and processing；
Every group of pine branch after spraying is delivered in automation drying equipment, temperature range is 25-70 DEG C, when drying in drying equipment
Between be 2-5Min, be covered in japanning automated system outside drying equipment；
Step S5: automatic material receiving；
After drying, transmission frame lower end is equipped with rewinding platform, and finished product is fallen on rewinding delivery platform after spray painting, and finished product is emulated Christmas
Tree pine branch taking-up is put into packaging bag.
Compared with prior art, the present invention has the advantage that
Raw material is placed in injection molding in injection molding machine by the application, and molding Christmas tree is placed in japanning automated system into one
Walk optimization processing;First group of spray painting processing；Automatically Christmas tree pine branch is put on five fork pine branch mould jigs, automated system of painting
On be successively arranged at least eight group five fork pine branch mould jig, at least two positioning cylinder mould groups and paint spraying mechanism, conveyor chain drives
Every group five fork pine branch mould jig is at the uniform velocity delivered to positioning cylinder mould group lower end, after pine branch mould jig is pitched in positioning cylinder mould group induction five
Signal feeds back to paint spraying mechanism, and spraying mechanism receives signal enabling, and material spray is passed through delivery pipe, first group of five fork pine branch mould jig
It is delivered to paint spraying mechanism stopping, second group of five fork pine branch mould jig is located at positioning cylinder mould group lower end and waits instruction, three axis arms
Spray head is driven to do spray painting movement, spray head is to apply needle head, and the gluing needle-carrier is on three axis arms, for controlling glue stream
Amount, material spray are at the uniform velocity sprayed with syringe needle, and from pine branch mobile jib, at the uniform velocity appropriate drippage, the movement that replaces after mobile jib spraying are V-shaped from lower to upper
Pine branch branch is sprayed, then moves position and repeats spraying pine branch branch, stops spray painting movement after the spraying of front, first group of five fork pine branch mould is controlled
Tool overturning 180 degree, automatic turnover carries out reverse side pine branch spraying movement, and after two sides sprays, three axis arms are withdrawn, conveyor chain
First group of five fork pine branch mould jig is fed forward to baking zone by starting；And so on repeat upper one group of five fork pine branch mould jig and spray
Paint movement；Every group of pine branch after spraying is delivered in drying equipment, japanning automated system is covered in outside drying equipment；Pass through
It is directly integrated with after new cup making machine after above-mentioned lacquer spraying technique process improvement to online exempt of automation japanning production and is carried, it can be direct
Positioning conveying japanning, automates mobile turn-over, efficiently paints, but directly docking automation toast it is online, no longer via manually removing
Fortune, it is time saving and energy saving, realize unmanned automated production mode.
Detailed description of the invention
Fig. 1 is simulated Christmas tree automatic production process flow diagram of the present invention.
Fig. 2 is simulated Christmas tree automatic production process floating coating automated system structural schematic diagram of the present invention.
Fig. 3 is simulated Christmas tree automatic production process floating coating automated system side view of the present invention
Fig. 4 is the structural schematic diagram of paint spraying mechanism of the present invention.
Fig. 5 is gluing needle head structure schematic diagram in paint spraying mechanism of the present invention.
In figure: 1- is pressed into area, the japanning of 2- first area, 3- First look area, the Flip Zone 4-, the japanning of 5- second area, 6- second
Visual area, 7- extrude area, 8- transmission frame, 9- conveyor chain, 10- positioning cylinder mould group, 11- paint spraying mechanism, the fork pine branch mould of 12- five
Jig, tri- axis arm of 13-, 14- rewinding platform, 15- apply needle head.
Specific embodiment
As shown in Figure 1, a kind of simulated Christmas tree automatic production process, the technique include the following steps:
Simulated Christmas tree injection molding machine forms feeding；PVC raw material is placed in injection molding in injection molding machine, forms post-simulation Christmas tree
Limb and branch part are integrated logical color, and molding Christmas tree is placed in japanning automated system and advanced optimizes processing；The
One group of spray painting processing；As in Figure 2-4, automated system is indentation area 1, first japanning area 2, First look according to function division
Area 3, Flip Zone 4, second, which paint, area 5, the second visual area 6 and extrudes area 7, and automated system is by transmission frame 8, conveyor chain 9, fixed
Position cylinder mould group 10 and paint spraying mechanism 11 form, and conveyor chain 9 is located at 8 both ends of transmission frame, and the conveyor chain 9 surrounds transmission frame
The conveying up and down of 8 circulations, five fork 12 shapes of pine branch mould jig are identical as pine branch shape, and five fork pine branch mould jigs 12 are with conveyor chain
9 direction synchronous transports are successively arranged at least eight group five 12, at least two positioning cylinder mould group of fork pine branch mould jig on transmission frame 8
10 and paint spraying mechanism 11, five fork pine branch mould jigs 12 are set to transmission frame 8 and 9 section of conveyor chain, the automatic general in front end indentation area 1
Christmas tree pine branch is put on five fork pine branch mould jigs 12, and paint spraying mechanism 11 is equipped with three axis arms 13, three axis in the first japanning area 2
Arm 13 is equipped with spray head 14, and conveyor chain 9 drives every group five fork pine branch mould jig 12 to be at the uniform velocity delivered to positioning cylinder mould group 10
Lower end, signal feeds back to paint spraying mechanism after pine branch mould jig is pitched in the induction of positioning cylinder mould group 10 five, and spraying mechanism receives signal and opens
Dynamic, by material spray by delivery pipe, first group of five fork pine branch mould jig 12 is delivered to the stopping of paint spraying mechanism 11, second group of five fork pine branch
Mould jig is located at 10 lower end of positioning cylinder mould group and waits instruction, and three axis arms drive spray head to do spray painting movement, as shown in figure 5, spray
Head is applies needle head 15, and the gluing needle-carrier is on three axis arms, and for controlling glue flow, material spray is at the uniform velocity sprayed with syringe needle
Out, it is dripped from pine branch mobile jib is at the uniform velocity appropriate from lower to upper, replace mobile V-shaped spraying pine branch branch after mobile jib spraying, then moves position
Spraying pine branch branch is repeated, stops spray painting movement after the spraying of front, after japanning end of extent, into visual area, is set in visual area
There is charge coupling device imaging sensor, check and omit, turnover mechanism, first group of five fork pine branch of chain-driving are equipped in Flip Zone
The overturning of mould jig 180 degree, automatic turnover carry out reverse side pine branch spraying movement into the second japanning area, realize that front and back sides are painted, and two
After face sprays, three axis arms are withdrawn, and first group of five fork pine branch mould jig is fed forward the second vision by conveyor chain starting
It is detected again to area is extruded, into drying and processing in area；
Drying and processing；Every group of pine branch after spraying is delivered in drying box, temperature range is 25-70 DEG C, when drying in drying box
Between be 2-5Min, drying box is straight tube structure, is covered in japanning automated system outside drying box；Automatic material receiving；After drying, pass
Defeated frame lower end is equipped with rewinding platform 14, and finished product is fallen on rewinding delivery platform after spray painting, and finished product simulated Christmas tree pine branch is taken out
It is put into packaging bag.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (1)
1. a kind of simulated Christmas tree automatic production process, it is characterised in that: the technique includes the following steps:
Step S1: simulated Christmas tree injection molding machine forms feeding；
Raw material is placed in injection molding in injection molding machine, molding post-simulation Christmas tree limb and branch part are integrated logical color, will
Molding Christmas tree is placed in japanning automated system and advanced optimizes processing;
S2: the first group of spray painting processing of step；Automated system is indentation area, the first japanning area, First look according to function division
Area, Flip Zone, the second japanning area, the second visual area and extrusion area, automated system is by transmission frame, conveyor chain, positioning cylinder
Mould group and paint spraying mechanism form, and are successively arranged at least eight group five fork pine branch mould jig, at least two positioning cylinder moulds on transmission frame
Group and paint spraying mechanism, five fork pine branch mould jigs are set to transmission frame and conveyor chain section, and front end indentation area is automatically by Christmas tree
Pine branch is put on five fork pine branch mould jigs, and paint spraying mechanism is equipped with three axis arms in the first japanning area, and three axis arms are equipped with spray
Head, conveyor chain drive every group five fork pine branch mould jig to be at the uniform velocity delivered to positioning cylinder mould group lower end, the induction of positioning cylinder mould group
Signal feeds back to paint spraying mechanism after five fork pine branch mould jigs, and spraying mechanism receives signal enabling, by material spray by delivery pipe, first
Five fork pine branch mould jig of group is delivered to paint spraying mechanism stopping, and second group of five fork pine branch mould jig is located at positioning cylinder mould group lower end etc.
Wait instruct, three axis arms drive spray head to do spray painting movement, and spray head is to apply needle head, the gluing needle-carrier on three axis arms,
For controlling glue flow, material spray is at the uniform velocity sprayed with syringe needle, is dripped from pine branch mobile jib is at the uniform velocity appropriate from lower to upper, after mobile jib spraying
The mobile V-shaped spraying pine branch branch of transposition, then move position and repeat spraying pine branch branch, stop spray painting movement after the spraying of front, from painting
After painting end of extent, into visual area, it is equipped with charge coupling device imaging sensor in visual area, checks and omits, is set in Flip Zone
There is turnover mechanism, first group of five fork pine branch mould jig 180 degree overturning of chain-driving, automatic turnover, which enters the second japanning area, to carry out instead
Face pine branch spraying acts, and realizes front and back sides japanning, and after two sides sprays, three axis arms are withdrawn, and conveyor chain starts first
Five fork pine branch mould jig of group is fed forward the second visual area and is detected again to extrusion area；
S3: the second group of spray painting processing of step；
Second group of five fork pine branch mould jig is delivered to paint spraying mechanism stopping, and three axis arms drive spray head to do spray painting movement, and spray head is
Pyramidal structure, material spray are flowed out with spray head, are dripped from pine branch mobile jib is at the uniform velocity appropriate from lower to upper, replacing after mobile jib spraying mobile is in V
Type sprays pine branch branch, then moves position and repeat spraying pine branch branch, stops spray painting movement, second group of five fork pine branch mould after the spraying of front
Jig overturns 180 degree, and automatic turnover carries out reverse side pine branch spraying movement, and after two sides sprays, three axis arms are withdrawn, carrier chain
Second group of five fork pine branch mould jig is fed forward to extruding area by item starting, and so on repeatedly upper one group of five fork pine branch mould jig
Spray painting movement；
Step S4: drying and processing；
Every group of pine branch after spraying is delivered in automation drying equipment, temperature range is 25-70 DEG C, when drying in drying equipment
Between be 2-5Min, be covered in japanning automated system outside drying equipment；
Step S5: automatic material receiving；
After drying, transmission frame lower end is equipped with rewinding platform, and finished product is fallen on rewinding delivery platform after spray painting, and finished product is emulated Christmas
Tree pine branch taking-up is put into packaging bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811231861.5A CN109396000A (en) | 2018-10-22 | 2018-10-22 | A kind of simulated Christmas tree automatic production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811231861.5A CN109396000A (en) | 2018-10-22 | 2018-10-22 | A kind of simulated Christmas tree automatic production process |
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| CN109396000A true CN109396000A (en) | 2019-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811231861.5A Pending CN109396000A (en) | 2018-10-22 | 2018-10-22 | A kind of simulated Christmas tree automatic production process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113649195A (en) * | 2021-08-24 | 2021-11-16 | 四川鑫霸和阿力克斯新材料科技有限公司 | Aluminum plate assembly line that sprays paint |
| CN113814141A (en) * | 2021-10-09 | 2021-12-21 | 淮安华胜塑胶制品有限公司 | A spout fine hair device for preparation of christmas tree |
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| US20040049977A1 (en) * | 2002-09-16 | 2004-03-18 | Ming-Shean Ueng | Evergreen Christmas tree |
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| CN205518344U (en) * | 2016-01-23 | 2016-08-31 | 劳绮雯 | Circulating paint finishing |
| CN206509146U (en) * | 2016-11-23 | 2017-09-22 | 聪缙电子（昆山）有限公司 | A kind of automatic spraying drying assembly line |
| CN207346705U (en) * | 2017-10-19 | 2018-05-11 | 江苏杰士德精密工业有限公司 | Soft board automatic tipping arrangement |
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| CN1386112A (en) * | 2000-08-02 | 2002-12-18 | 维洛布尼·德鲁兹特沃·伊里萨 | Manufacturing process of Christmas tree decorations and racks for their fixing during this process |
| US20040049977A1 (en) * | 2002-09-16 | 2004-03-18 | Ming-Shean Ueng | Evergreen Christmas tree |
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| CN205361753U (en) * | 2016-01-14 | 2016-07-06 | 江西格林自动化设备有限公司 | A divide feed collet utensil for automatic painting equipment of branch on christmas |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113649195A (en) * | 2021-08-24 | 2021-11-16 | 四川鑫霸和阿力克斯新材料科技有限公司 | Aluminum plate assembly line that sprays paint |
| CN113649195B (en) * | 2021-08-24 | 2022-09-02 | 四川鑫霸和阿力克斯新材料科技有限公司 | Aluminum plate assembly line that sprays paint |
| CN113814141A (en) * | 2021-10-09 | 2021-12-21 | 淮安华胜塑胶制品有限公司 | A spout fine hair device for preparation of christmas tree |
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Application publication date: 20190301 |
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