CN109972811A - It is a kind of for producing the automatic glue application patch block production line on integral bathroom chassis - Google Patents

It is a kind of for producing the automatic glue application patch block production line on integral bathroom chassis Download PDF

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Publication number
CN109972811A
CN109972811A CN201910216842.3A CN201910216842A CN109972811A CN 109972811 A CN109972811 A CN 109972811A CN 201910216842 A CN201910216842 A CN 201910216842A CN 109972811 A CN109972811 A CN 109972811A
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CN
China
Prior art keywords
mould group
patch block
producing
chassis
integral bathroom
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Granted
Application number
CN201910216842.3A
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Chinese (zh)
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CN109972811B (en
Inventor
庞健锋
冯中魁
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Guangdong Daka Residential Technology Co Ltd
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Guangdong Daka Residential Technology Co Ltd
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Priority to CN201910216842.3A priority Critical patent/CN109972811B/en
Publication of CN109972811A publication Critical patent/CN109972811A/en
Application granted granted Critical
Publication of CN109972811B publication Critical patent/CN109972811B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02177Floor elements for use at a specific location
    • E04F15/02188Floor elements for use at a specific location for use in wet rooms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/20Implements for finishing work on buildings for laying flooring
    • E04F21/22Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention relates to a kind of for producing the automatic glue application patch block production line on integral bathroom chassis, including assembly line and the feeding mould group set gradually on the assembly line, barcode scanning mould group, cleaning mould group, applies rubber moulding group, patch block mould group, compacting drying mould group, U.S. slit die group, secondary cleaning mould group, drying mould group and blanking die group.Provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis, chassis is by being sent into assembly line after feeding mould group verification qualification, successively pass through barcode scanning, cleaning, gluing, feeding mould group is moved on assembly line by floor tile, it successively carries out patch block, compacting drying, U.S. seam, secondary cleaning and dries, it is exported finally by blanking die group, realize the fully-automatic production for being integrally located at chassis, high production efficiency, it is precisely controlled the parameter etc. of each process, guarantees the Forming Quality for being integrally located at chassis.

Description

It is a kind of for producing the automatic glue application patch block production line on integral bathroom chassis
Technical field
The present invention relates to a kind of integral bathroom chassis production equipment technologies, and in particular, to one kind is whole for producing The automatic glue application patch block production line of body bathroom chassis.
Background technique
Existing integral bathroom generally uses SMC (Sheet molding compound, sheet molding compound) chassis, the chassis High pressure compression moulding is passed through using entire body SMC material, is an integral waterproofing identical with toilet planar dimension after molding Chassis is placed in toilet bottom, then installs the wallboard and top cover of surrounding, finally installs internal part such as shower closestool bathroom cabinet Hardware hanging part etc. becomes a set of integral bathroom.
Due to SMC article chassis, its surface decoration effect is relatively simple, higher to the acceptance level of ceramic tile between conventional sanitation, How to solve ceramic tile being applied to integral bathroom chassis to be industrial trend, reaches various functions index, avoid artificial master worker Because manual skill horizontal instability bring patch block effect is irregular different.With integral bathroom accounting in assembled architecture field Than increasing, the requirement to each component of integral bathroom is also increased accordingly, using modernization advanced production line by this handwork It is realized with automation, the stable product quality produced in this way is higher, and faster, human cost is greatly saved in efficiency.
The present invention proposes a kind of for producing the automatic glue application patch block production line on integral bathroom chassis, and automatic production is whole to be defended Production cost is greatly saved in bath, high production efficiency.
Summary of the invention
The automatic glue application patch block that the technical problem to be solved in the present invention is to provide a kind of for producing integral bathroom chassis is raw Producing line, produces integral bathroom automatically, and production cost is greatly saved in high production efficiency.
In order to solve the above-mentioned technical problem, the present invention proposes a kind of for producing the automatic glue application patch block on integral bathroom chassis Production line including assembly line and the feeding mould group set gradually on the assembly line, barcode scanning mould group, cleaning mould group, applies rubber moulding Group, patch block mould group, compacting drying mould group, U.S. slit die group, secondary cleaning mould group, drying mould group and blanking die group;
The feeding mould group includes that hand grabs, the servo motor being connected is grabbed with the hand and is grabbed with the hand is connected Pressure sensor;
The patch block mould group includes the lifting machine people for moving floor tile and the three Axle mould groups for screening floor tile, described Three Axle mould groups are connected with the lifting machine people.
Preferably, the assembly line includes driving wheel, the plate chain being wound on the driving wheel and for realizing installation The positioning mechanism of the positioning of material.
Preferably, the feeding mould group includes that hand is grabbed, the servo motor being connected is grabbed with the hand and grabbed with the hand The pressure sensor being connected;
The bottom that the hand is grabbed is equipped with baffle;
When mobile mounting material, the baffle is located at the bottom of mounting material.
Preferably, the quantity of the feeding mould group is at least two, wherein at least one feeding mould group is located at the barcode scanning The front end of mould group, at least one feeding mould group are located at around the patch block mould group.
Preferably, the barcode scanning mould group includes barcode scanning bracket and barcode scanning gun, and the barcode scanning bracket is described for being fixedly mounted Barcode scanning gun.
Preferably, the cleaning mould group includes that cleaning head and three axis for driving the cleaning head to carry out three-axis moving move Motivation structure, three axis mobile mechanism are connected with the cleaning head;
The secondary cleaning mould group is identical as the cleaning structure of mould group.
Preferably, the painting rubber moulding group includes lifting machine people and the glue rifle positioned at lifting machine people end.
Preferably, assembly line described in compacting drying mould group covering part comprising compacting machine and after being located at compacting machine The dryer at end;
The compacting machine includes cylinder and the pressure head positioned at cylinder end, the cylinder drive ram movement;
The adjustable angle of the pressure head.
Preferably, the U.S. slit die group includes Mei Feng robot and the U.S. seam rifle positioned at U.S. seam robot end.
Preferably, the blanking die group include blanking hand grab, grabbed with the blanking hand blanking servo motor being connected, with The blanking hand grabs the blanking pressure sensor being connected and the rewinding platform below assembly line end.
Compared with prior art, the beneficial effects of the present invention are:
Provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis, chassis passes through feeding mould group It to be sent into assembly line after verification is qualified, successively passes through barcode scanning, cleaning, gluing, feeding mould group is moved on assembly line by floor tile, according to Secondary progress patch block, compacting drying, U.S. seam, secondary cleaning are simultaneously dried, and are exported finally by blanking die group, are realized and be integrally located at bottom The fully-automatic production of disk, high production efficiency are precisely controlled the parameter etc. of each process, guarantee the molding matter for being integrally located at chassis Amount.
Detailed description of the invention
Fig. 1 is the structural representation provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis Figure;
Fig. 2 is the feeding mould group provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis Structural schematic diagram;
Fig. 3 is the feeding mould group provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis Partial enlarged view;
Fig. 4 is the blanking die group provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis Structural schematic diagram.
Specific embodiment
It is with reference to the accompanying drawing and preferred real in order to make those skilled in the art more fully understand technical solution of the present invention Applying example, the present invention is described in further detail.
As shown in Figs 1-4, a kind of for producing the automatic glue application patch block production line on integral bathroom chassis, including assembly line 1 With feeding mould group 2a, barcode scanning mould group 3, the cleaning mould group 4a, painting rubber moulding group 5, patch block mould group set gradually on the assembly line 1 6, compacting drying mould group 7a, U.S. slit die group 8, secondary cleaning mould group 4b, drying mould group 7b and blanking die group 2b;
The feeding mould group 2a includes that hand grabs 21a, servo motor that 21a is connected is grabbed with the hand and is grabbed with the hand The pressure sensor 22a that 21a is connected;
The patch block mould group 6 includes the lifting machine people for moving floor tile and the three Axle mould groups for screening floor tile, institute Three Axle mould groups are stated to be connected with the lifting machine people.
The assembly line 1 is used for transmission mounting material such as floor tile, chassis etc., is easy to implement automatic assembly line running, Positioning mechanism including driving wheel, the plate chain being wound on the driving wheel and the positioning for realizing mounting material, it is described When driving wheel rotates, the plate chain being wound on the driving wheel moves therewith, to drive the mounting material fortune being located on plate chain It is dynamic, realize automatic assembly line running, the positioning mechanism realizes mounting material for the positioning to mounting material such as floor tile Precisely contraposition improves the installation quality for being integrally located at chassis.
As Figure 2-3, the feeding mould group 2a is used to the mounting material on assembly line being moved to barcode scanning mould group 3, It includes that hand grabs 21a, servo motor that 21a is connected is grabbed with the hand and grabs the pressure sensing that 21a is connected with the hand Device 22a, the hand grab 21a can front and rear, left and right and move up and down, guarantee the smooth movement of mounting material.The servo motor As the power mechanism of the feeding mould group 2a, the hand is driven to grab 21a movement, the servo motor and the hand grab 21a It is connected, and grabs 21a movement with the hand is driven.The pressure sensor 22a is installed on the hand and grabs on 21a, for incuding The size of power when the hand catches mounting material prevents hand grip from spending greatly, damages mounting material.
The movement realized to mounting material is grabbed for the ease of the hand, is prevented in handling process, mounting material slides, and causes Production loss, the bottom that the hand is grabbed are equipped with baffle, i.e., the section that the described hand is grabbed is L-shaped, when moving mounting material, the baffle Positioned at the bottom of mounting material, guarantees smoothly mobile mounting material, prevent the phenomenon that sliding.
In order to guarantee that each into the mounting material of barcode scanning mould group is qualified products, the feeding mould group further includes Whether CCD23a (charge coupled cell) takes pictures for carrying out appearance to mounting material, examines mounting material appearance qualified, for Qualified mounting material is sent into barcode scanning mould group by assembly line, and underproof mounting material is defeated by substandard product assembly line Out.
The quantity of the feeding mould group 2a is at least two, wherein at least one feeding mould group 2a is located at the barcode scanning mould The front end of group 3, for realizing the movement on chassis, at least one feeding mould group 2a is located at around the patch block mould group 6, for cooperating The patch block mould group 6 realizes the movement to floor tile, guarantees that chassis and floor tile can be moved to corresponding position, realizes whole defend The installation of bath.
The bar code on the barcode scanning mould group 3 chassis for identification, determines the concrete model on chassis comprising barcode scanning bracket and sweeps Code rifle, the barcode scanning bracket carry out barcode scanning to chassis for the barcode scanning gun to be fixedly mounted, convenient for the barcode scanning gun, and barcode scanning is completed Afterwards, it is grabbed by the hand and chassis is moved on assembly line, chassis is sent by cleaning mould group by assembly line.
The cleaning mould group 4a guarantees the installation quality between chassis and floor tile for cleaning to chassis comprising Cleaning head and for driving the cleaning head to carry out three axis mobile mechanisms of three-axis moving, three axis mobile mechanism and described clear Clean head is connected, and guarantees that cleaning head for the chassis of different location and size can clean without dead angle, guarantees chassis surface Cleaning, to guarantee the bonding force between chassis and floor tile.Preferably, the cleaning head is dust-free clean head.
The painting rubber moulding group 5 is used to carry out gluing to chassis, i.e., needs to paste the position coating adhesive glue of floor tile on chassis, Floor tile is bonded together with chassis comprising lifting machine people and the glue rifle positioned at lifting machine people end, The lifting machine people can all around move up and down, convenient for driving glue rifle movement, can on the chassis everywhere Gluing work is carried out, guarantees to be able to carry out patch block everywhere on the chassis.
The patch block mould group 6 is used to carry out patch block operation to chassis, is patch block robot, patch block robot is by feeding mould The floor tile that group 2a is passed over is positioned, and is grabbed and then is attached on the corresponding position in chassis, and is precisely aligned.Due to one A chassis needs to paste muti-piece floor tile, and in order to improve patch block efficiency, the quantity of the patch block robot is two, two patch block machines People carries out patch block simultaneously, improves patch block efficiency, and the patch block efficiency of each patch block robot is 10 seconds/block.
For the compacting drying mould group 7a for floor tile to be compacted and dried, covering part assembly line is convenient for flowing water During product on line passes through compacting drying mould group, it is compacted and dries.The compacting drying mould group includes compacting machine 71a With the dryer 72a for being located at compacting machine rear end, compacting machine is compacted the floor tile comprising cylinder and is located at cylinder end Pressure head, cylinder drive ram movement is compacted floor tile.More preferably, the adjustable angle of the pressure head, according to difference Angle demand, the angle for adjusting pressure head is compacted, and guarantees that the floor tile of each angle can be compacted.The process of compacting In, the dryer 72a dries floor tile, guarantees that floor tile can be firmly pasted on chassis.
The U.S. slit die group 8 is for carrying out U.S. seam processing to floor tile comprising Mei Feng robot and is located at Mei Feng robot The U.S. seam rifle of end, the robotically-driven U.S. seam rifle of U.S. seam all around move up and down, and guarantee that the floor tile of everywhere is equal It is able to carry out U.S. seam processing.
The secondary cleaning mould group 4b is used for that treated that floor tile cleans to U.S. seam, specific structure and cleaning mould group The structure of 4a is similar, and details are not described herein again.
The drying mould group 7b covering part assembly line 1 passes through the process of drying mould group 7b convenient for the product on assembly line 1 In be oven-dried, realize on assembly line 1 chassis and floor tile carry out drying and processing, flowing water drying, improve production efficiency.Drying Temperature range be 20 DEG C -180 DEG C, heating rate per minute is less than or equal to 8 DEG C, guarantees steady heating, to guarantee bottom The Forming Quality of disk.
As shown in figure 4, the blanking die group 2b is located at the end of assembly line, for moving product molding on assembly line 1 Out comprising blanking servo motor that blanking hand, which grabs 21b, 21b is grabbed with the blanking hand is connected grabs 21b with the blanking hand The blanking pressure sensor being connected and the rewinding platform 22b below assembly line end, molding product pass through blanking Hand is grabbed 21b and is caught, and is moved on the rewinding platform 22b, output can be completed.Under the blanking pressure sensor is for detecting Material hand grabs the pressure of 21b, prevents pressure excessive, damages product.
In order to improve the Forming Quality on integral bathroom chassis, between the painting rubber moulding group and patch block mould group and drying mould group It is additionally provided with manual inspection station 9 and the switch in the manual inspection 9 between blanking die group, is convenient for forced convection Product on waterline is checked, guarantees the Forming Quality of product.If manually check unqualified, assembly line is closed by switch Operation, carry out corresponding operating.
Provided by the present invention for producing the automatic glue application patch block production line on integral bathroom chassis, chassis passes through feeding mould group It is sent into assembly line 1 after 2a verification is qualified, successively passes through barcode scanning, cleaning, gluing, floor tile is being moved to assembly line by feeding mould group 2a On 1, successively carries out patch block, compacting drying, U.S. seam, secondary cleaning and dry, export, realize whole finally by blanking die group 2b Body is located at the fully-automatic production on chassis, and high production efficiency is precisely controlled the parameter etc. of each process, and guarantee is integrally located at chassis Forming Quality.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (10)

1. a kind of for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that including assembly line and Feeding mould group, barcode scanning mould group, cleaning mould group, painting rubber moulding group, the patch block mould group, compacting drying mould set gradually on the assembly line Group, U.S. slit die group, secondary cleaning mould group, drying mould group and blanking die group;
The feeding mould group includes that hand grabs, the servo motor being connected is grabbed with the hand and grabs the pressure being connected with the hand Sensor;
The patch block mould group includes the lifting machine people for moving floor tile and the three Axle mould groups for screening floor tile, three axis Mould group is connected with the lifting machine people.
2. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute State the localization machine that assembly line includes driving wheel, the plate chain being wound on the driving wheel and the positioning for realizing mounting material Structure.
3. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute Stating feeding mould group includes that hand grabs, the servo motor being connected is grabbed with the hand and grabs the pressure sensing being connected with the hand Device;
The bottom that the hand is grabbed is equipped with baffle;
When mobile mounting material, the baffle is located at the bottom of mounting material.
4. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute The quantity for stating feeding mould group is at least two, wherein at least one feeding mould group is located at the front end of the barcode scanning mould group, and at least one A feeding mould group is located at around the patch block mould group.
5. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute Stating barcode scanning mould group includes barcode scanning bracket and barcode scanning gun, and the barcode scanning bracket is for being fixedly mounted the barcode scanning gun.
6. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute Stating cleaning mould group includes cleaning head and the three axis mobile mechanisms for driving the cleaning head progress three-axis moving, and three axis moves Motivation structure is connected with the cleaning head;
The secondary cleaning mould group is identical as the cleaning structure of mould group.
7. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute Stating and applying rubber moulding group includes lifting machine people and the glue rifle positioned at lifting machine people end.
8. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute State assembly line described in compacting drying mould group covering part comprising compacting machine and the dryer positioned at compacting machine rear end;
The compacting machine includes cylinder and the pressure head positioned at cylinder end, the cylinder drive ram movement;
The adjustable angle of the pressure head.
9. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that institute Stating U.S. slit die group includes Mei Feng robot and the U.S. seam rifle positioned at U.S. seam robot end.
10. as described in claim 1 for producing the automatic glue application patch block production line on integral bathroom chassis, which is characterized in that The blanking die group includes that blanking hand grabs, the blanking servo motor being connected is grabbed with the blanking hand, grabs phase with the blanking hand The blanking pressure sensor of connection and the rewinding platform below assembly line end.
CN201910216842.3A 2019-03-21 2019-03-21 Automatic gluing tile production line for producing integral bathroom chassis Active CN109972811B (en)

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CN201910216842.3A CN109972811B (en) 2019-03-21 2019-03-21 Automatic gluing tile production line for producing integral bathroom chassis

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CN201910216842.3A CN109972811B (en) 2019-03-21 2019-03-21 Automatic gluing tile production line for producing integral bathroom chassis

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CN109972811B CN109972811B (en) 2024-07-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924635A (en) * 2019-12-12 2020-03-27 浙江望森家居科技有限公司 Floor gluing equipment capable of automatically rotating gluing to enable operation effect to be better
CN111802941A (en) * 2020-07-13 2020-10-23 深圳市拓野智能股份有限公司 Integral bathroom tile module and method
CN111942886A (en) * 2020-06-23 2020-11-17 中建科技集团有限公司 Automatic tile pasting production line

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105822044A (en) * 2016-02-26 2016-08-03 三汽车制造有限公司 Brick tiling device
CN108274556A (en) * 2017-12-28 2018-07-13 东莞市上为实业有限公司 Automatic contacting face machine
CN109368284A (en) * 2018-10-17 2019-02-22 佛山沃伦智能技术有限公司 Automatic machinery people's automatic sorting production line
CN210636739U (en) * 2019-03-21 2020-05-29 广东睿住优卡科技有限公司 Automatic gluing tile production line for producing integral bathroom chassis

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105822044A (en) * 2016-02-26 2016-08-03 三汽车制造有限公司 Brick tiling device
CN108274556A (en) * 2017-12-28 2018-07-13 东莞市上为实业有限公司 Automatic contacting face machine
CN109368284A (en) * 2018-10-17 2019-02-22 佛山沃伦智能技术有限公司 Automatic machinery people's automatic sorting production line
CN210636739U (en) * 2019-03-21 2020-05-29 广东睿住优卡科技有限公司 Automatic gluing tile production line for producing integral bathroom chassis

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924635A (en) * 2019-12-12 2020-03-27 浙江望森家居科技有限公司 Floor gluing equipment capable of automatically rotating gluing to enable operation effect to be better
CN111942886A (en) * 2020-06-23 2020-11-17 中建科技集团有限公司 Automatic tile pasting production line
CN111802941A (en) * 2020-07-13 2020-10-23 深圳市拓野智能股份有限公司 Integral bathroom tile module and method

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