CN110315782A - A kind of glass reinforced plastic bottom plate automatic assembly line - Google Patents
A kind of glass reinforced plastic bottom plate automatic assembly line Download PDFInfo
- Publication number
- CN110315782A CN110315782A CN201910585897.1A CN201910585897A CN110315782A CN 110315782 A CN110315782 A CN 110315782A CN 201910585897 A CN201910585897 A CN 201910585897A CN 110315782 A CN110315782 A CN 110315782A
- Authority
- CN
- China
- Prior art keywords
- assembly line
- processing district
- glass
- coating resin
- gel coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/681—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/769—Sanitary equipment
- B29L2031/7696—Showers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention provides a kind of glass reinforced plastic bottom plate automatic assembly line, including mold pretreatment processing district, gel coating resin spray process area, gel coating resin drying processing district, the first glass spray process area, reinforcer placement processing district, the second glass spray process area, the solidification drying processing district, demoulding processing district being successively set in pipeline mechanism;Gel coating resin spray process is provided with gel coating resin spray robot in area;Gel coating resin drying is provided with gel coating resin drying oven in processing district;It is provided with the first glass spray robot in first glass spray process area, is provided with the second glass spray robot in the second glass spray process area;Solidification drying is provided with constant temperature negative pressure drying oven in processing district.By the automatic assembly line of integrated procedure, original manual operations is substituted using spray robot, is improved production efficiency and product quality.Glass reinforced plastic bottom plate automatic assembly line provided by the invention has the advantages that high degree of automation, high production efficiency, stay in grade, mould utilization factor are high.
Description
Technical field
The invention belongs to integral bathroom glass reinforced plastic bottom plate manufacturing technology fields more particularly to a kind of glass reinforced plastic bottom plate to automate
Assembly line.
Background technique
Existing integral bathroom glass reinforced plastic bottom plate, mainly by glass fibre, resin, curing agent and other strong Material claddings and
At moulding process generally has the techniques such as hand paste, bag pressure and vacuum diversion;
It has not been able to realize automation or semi-automatic production, present integral bathroom glass reinforced plastic bottom plate forming process in industry at present
In each process by artificial individually operated, different process processing districts are respectively provided at different location, in different process processing districts
Semi-finished product after completing processing need to carry out following process by man-handling of materials to other processes processing district, and production efficiency is low, row
The average single mold production production life cycle of industry is 6 ~ 7 hours, and mold integrally has enough to meet the need low efficiency, while product quality is grasped vulnerable to worker
Make the influence of qualification, quality is unstable.
Summary of the invention
Based on the prior art there are the above problem, the present invention provides a kind of glass reinforced plastic bottom plate automatic assembly line, including stream
Waterline transmission mechanism and the mold being successively set in pipeline mechanism pretreatment processing district, gel coating resin spray process area,
Gel coating resin dries processing district, the first glass spray process area, reinforcer placement processing district, the second glass spray process area, solidification
Dry processing district, demoulding processing district;Working plate is movably set in the pipeline mechanism, mold removably put by fixation
It sets and successively pre-processes processing district, gel coating resin spray process by mold on working plate and under the conveying of pipeline mechanism
Area, gel coating resin examine repairing processing district, gel coating resin drying processing district, the first glass spray process area, glass fill spray processing district plus
Strong part places processing district, the second glass spray process area, solidification drying processing district, demoulding processing district;The gel coating resin spraying adds
Gel coating resin spray robot is provided in work area;The gel coating resin drying is provided with gel coating resin drying oven, the glue in processing district
Pipeline mechanism in clothing layer drying processing district passes through inside gel coating resin drying oven;The first glass spray process area
It is inside provided with the first glass spray robot, is provided with the second glass spray robot in the second glass spray process area;
Constant temperature negative pressure drying oven, the pipeline mechanism solidified in drying processing district are provided in solidification drying processing district
It is passed through inside constant temperature negative pressure drying oven.It, will original each separation by cyclic annular circulation, the automatic assembly line of integrated procedure
Process be together in series, reduce and transport time of loss between process, while original craft is substituted using spray robot part
Operation, to improve production efficiency and product quality, so that product quality is more stable.Glass reinforced plastic bottom plate provided by the invention is certainly
Dynamicization assembly line has the advantages that high degree of automation, high production efficiency, stay in grade, mould utilization factor are high.
The present invention is achieved the goal by technical solution in detailed below:
A kind of glass reinforced plastic bottom plate automatic assembly line, including pipeline mechanism and be successively set in pipeline mechanism
Mold pretreatment processing district, gel coating resin spray process area, gel coating resin drying processing district, the first glass spray process area, reinforce
Part places processing district, the second glass spray process area, solidification drying processing district, demoulding processing district;
Working plate is movably set in the pipeline mechanism, the dismountable fixed placement of mold is on working plate and is flowing
Repairing successively is examined by mold pretreatment processing district, gel coating resin spray process area, gel coating resin under the conveying of waterline transmission mechanism
Fill spray processing district, reinforcer of processing district, gel coating resin drying processing district, the first glass spray process area, glass places processing district, the
Two glass spray process areas solidify drying processing district, demoulding processing district and carry out adding for corresponding process in corresponding processing district
Work, after the completion of a upper process, semi-finished product to be processed are transplanted on next work by Mobile tool plate by pipeline mechanism
The processing district of sequence carries out the processing of subsequent processing;
Operator can carry out the pretreatments such as the online cleaning of mold, spraying release agent, the gel coat in mold pretreatment processing district
It is provided in floor spray process area for the gel coating resin spray robot to mold spraying gel coat, people is replaced by spray robot
Work sprays gel coating resin, can effectively improve spray efficiency, while can also guarantee to spray the stability of quality, reduces spraying
Fraction defective;
Gel coating resin drying oven is provided in gel coating resin drying processing district, the assembly line in gel coating resin drying processing district passes
Transfer mechanism passes through inside gel coating resin drying oven, when the mold for being coated with gel coat is transplanted on gel coating resin by gel coating resin spray process area
After drying time as defined in reaching in drying oven and in gel coating resin drying oven, pipeline mechanism will by Mobile tool plate
The mold for completing gel coat drying removes gel coating resin drying oven and enters next processing district;
The first glass flush coater for carrying out first time glass fibre spraying is provided in the first glass spray process area
Device people is provided with the second glass flush coater for carrying out second of glass fibre spraying in the second glass spray process area
Device people, the first glass spray robot and the second glass spray robot are blended with the glass fibre spraying of resin and curing agent
Onto mold, hand spray glass fibre is replaced by glass spray robot, can effectively improve spray efficiency, simultaneously also
The stability that can guarantee spraying quality, reduces the fraction defective of spraying;Operator places in processing district in reinforcer by reinforcer
It is placed on the semi-finished product for completing the spraying of first time glass fibre, above-mentioned reinforcer includes steelframe, plank etc., to improve finished product
Structural strength;
Constant temperature negative pressure drying oven, the pipeline solidified in drying processing district are provided in solidification drying processing district
Mechanism passes through inside constant temperature negative pressure drying oven, and the semi-finished product for completing the spraying of second of glass fibre are transplanted on by a upper processing district
The processing and the drying of constant temperature negative pressure of next step are carried out in constant temperature negative pressure drying oven, while passing through reduction using constant temperature negative pressure drying oven
Pressure in constant temperature negative pressure drying oven, can effectively shorten drying time, improve drying efficiency.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes multiple automatic vacuum stations, and the automatic pumping is true
Idle station is arranged in constant temperature negative pressure drying oven and is located at pipeline mechanism two sides, the automatic vacuum station and flowing water
Transfer working plate is switched by jacking transferring machine between line transmission mechanism, is provided with automatic vacuum on the automatic vacuum station
Device vacuumize sizing to the semi-finished product and mold of completing second glass fibre by automatic vacuum-pumping apparatus, and
The drying of constant temperature negative pressure is carried out after sizing;Multiple automatic vacuum stations are arranged in pipeline mechanism two sides simultaneously to be equivalent to
Constant temperature negative pressure drying oven is provided with a plurality of drying channel, the saturation of semi-finished product in constant temperature negative pressure drying oven can be improved, in turn
Constant temperature negative pressure drying efficiency is improved, compared to traditional manufacturing technique, the system of single mold is used in above-mentioned automatic assembly line
Make time shortening about 50%.
Wherein, the automatic vacuum-pumping apparatus includes portal frame manipulator, silica gel under vacuum cover, vacuum pump, the portal frame
Manipulator is arranged on automatic vacuum station, and the silica gel under vacuum cover is removably fixedly connected with portal frame manipulator, described
Silica gel under vacuum cover can to cover on working plate, the silica gel under vacuum cover passes through pumping for oscilaltion under portal frame robot drives
Vacuum tube connects vacuum pump;
When carrying out the drying of constant temperature negative pressure, the transfer of the processing district You Shangyi enters the semi-finished product of constant temperature negative pressure drying oven preferentially by jacking
Transfer machine switching is transplanted on the vacant automatic vacuum station near front end, the decline of portal frame machinery hand-motion silica gel under vacuum cover
It covers on working plate, mold and semi-finished product, the air in silica gel under vacuum cover is excluded by vacuum pump, silica gel under vacuum cover is pressed on half
It is semi-finished product solidification that Vacuum shaping and synchronous progress constant temperature negative pressure drying are carried out on finished product.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the gel coating resin inspection being arranged in pipeline mechanism
Work area is added in running repair, glass fills spray processing district, the gel coating resin examine the setting of repairing processing district gel coating resin spray process area with
Gel coating resin is dried between processing district, and operator examines in repairing processing district in gel coating resin and tests simultaneously to gel coating resin spraying effect
Underproof place is repaired, the glass fills spray processing district setting in the first glass spray process area and reinforcer placement
Between processing district, operator fills spray in glass and tests and first time glass fibre spraying effect to unqualified in processing district
Place fill spray.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the mold reflux being arranged in pipeline mechanism
Treatment region, mold reflow treatment area are located at demoulding processing district rear, return in the mold for completing the production of single reverse mould in mold
After stream process area is handled, the production of next circulation is gone successively to;
Mold reflow treatment area includes that the die surface being successively set in pipeline mechanism repairs station, mold table
Station is cleaned in face, and the die surface cleaning station setting repairs station rear in die surface, and operator repairs in die surface
It returns to work and the die surface after demoulding is repaired in position, the remaining foreign matter of die surface is carried out in die surface cleaning station
Cleaning.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the online station of mold, the offline station of mold, the mould
Has online station setting in front of mold pretreatment processing district, the offline station setting of mold is after die surface cleans station
Side.
Wherein, the pipeline mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed, and ring-type setting can be with
The circulating reflux speed of mold is improved, and then improves the utilization rate of mold and the production efficiency of automatic assembly line;
The pipeline mechanism includes four groups of double-speed chain conveyer belts, and four groups of double-speed chain conveyer belts are successively mutually connected into positive four
The ring-shaped assembly line of the composition head and the tail closure of side shape, four groups of double-speed chain conveyer belts place of being mutually linked is provided at two groups
Double-speed chain conveys the jacking transferring machine of interband transfer working plate, when by double-speed chain conveyer belt to be transmitted to two groups of double-speed chains defeated for working plate
When sending the joining place of band, working plate is transplanted on another group of double-speed chain conveyer belt by going up and down or rotating by jacking transferring machine, thus
Change the direction of transfer of working plate.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes product caching process assembly line, packs unpowered rolling
Cylinder assembly line is disposed with multiple product deburrings operation compartments, the punching of multiple products on the product caching process assembly line
Compartment is operated, the cascade being provided with for dust-proof temp-lowering is imported and exported between the product deburring operation room and product punch operation
Machine;
The product caching process pipelined front side is connected with demoulding processing district, the product caching process flowing water line back end and production
The linking of product caching process pipelined front side, the semi-finished product after completing demoulding are by being manually or mechanically transplanted on product from demoulding processing district
Caching process assembly line, enters in subsequent handling.
Wherein, the online station of the mold, the offline station of mold, product caching process assembly line are connected with demoulding processing district
Joining place, product caching process assembly line and product caching process assembly line joining place are provided with boosting manipulator, by helping
Power manipulator auxiliary operator carries out the operation such as transfer between offline, semi-finished product and finished product assembly line on mold, reduces operator's
Work intensity improves operating efficiency;
Mold pretreatment processing district, gel coating resin spray process area, gel coating resin examine repairing processing district, the spraying of the first glass to add
Fill spray processing district, the second glass spray process area, mold reflow treatment area of work area, glass is provided with turntable, is provided with
Gel coating resin spray process area, the first glass spray process area, the turntable in the second glass spray process area are automatically controlled turntable, setting
Processing district is pre-processed in mold, gel coating resin examines repairing processing district, glass to fill spray processing district, the turntable in mold reflow treatment area
It can be manual turntable, or automatically controlled turntable;When working plate is transplanted on corresponding processing district, turntable can after being lifted working plate
The spraying direction of hand spray or spray robot is adjusted by rotary fixture plate.
Wherein, the product caching process assembly line include first caching roller assembly line, second caching roller assembly line,
First making roller assembly line, the second making roller assembly line, the product deburring operation compartment are arranged in the first making roller
On assembly line, the product punch operation compartment is arranged on the second making roller assembly line, the first caching roller flowing water
Line connects the first making roller assembly line by multiple groups cross drive mechanism simultaneously and product deburring operates compartment, and described first adds
Work roller assembly line end passes through cross drive mechanism connection the second caching roller pipelined front side, the second caching roller stream
Waterline multiple groups cross drive mechanism connects the second making roller assembly line and product punch operation compartment, second processing simultaneously
Roller assembly line end is connected with packaging no-power drum pipelined front side;The cross drive mechanism include jacking transferring machine and
Product is transferred to roller transmission belt from upper roller assembly line by jacking transferring machine by roller transmission belt, then by jacking transferring
Product is transferred to next roller assembly line or operation compartment from roller transmission belt by machine.
The present invention is had the advantage that using above-mentioned technical solution
1, by the way that cyclic annular Cycle Automation assembly line is arranged, original individually separated process is together in series, is reduced in different works
The time consume switched between sequence, the production model of high degree of automation, relatively existing integral bathroom glass reinforced plastic bottom plate are further
Improve production efficiency;
2, the artificial spraying for carrying out gel coating resin and glass fibre is substituted by using automatic spraying robot, avoided due to operator
Operative skill is bad, proficiency is different, and the problem for causing to cause product quality unstable improves the stability of quality;
3, by cyclic annular Cycle Automation assembly line, the utilization rate of mold is improved, reduces influence of the number of molds to production efficiency.
4, multiple automatic vacuum stations are set using constant temperature negative pressure drying oven and in constant temperature negative pressure drying oven, improve production
The cured speed of product and stability, the fabrication cycle for shortening single mold.
Detailed description of the invention
Fig. 1, structure schematic diagram of the embodiment of the present invention.
Fig. 2, automatic assembly line of embodiment of the present invention partial structural diagram one.
Fig. 3, automatic assembly line of embodiment of the present invention partial structural diagram two.
Fig. 4, automatic assembly line of embodiment of the present invention partial structural diagram three.
Fig. 5, automatic assembly line of embodiment of the present invention partial structural diagram four.
Fig. 6, automatic assembly line of embodiment of the present invention partial structural diagram five.
Fig. 7, automatic assembly line of embodiment of the present invention partial structural diagram six.
Fig. 8, automatic assembly line of embodiment of the present invention partial structural diagram seven.
Fig. 9, automatic assembly line of embodiment of the present invention partial structural diagram eight.
Figure 10, automatic assembly line of embodiment of the present invention partial structural diagram nine.
Figure 11, automatic vacuum-pumping apparatus structural schematic diagram of the embodiment of the present invention.
10, double-speed chain conveyer belt, 11, product caching process assembly line, the 12, first caching roller assembly line, 13, second is slow
Deposit roller assembly line, the 14, first making roller assembly line, the 15, second making roller assembly line, 16, packaging no-power drum stream
Waterline, 21, the online station of mold, 22, mold pretreatment processing district, 31, gel coating resin spray process area, 32, gel coating resin flush coater
Device people, 33, gel coating resin inspection repairing processing district, 34, gel coating resin drying processing district, 35, gel coating resin drying oven, the 41, first glass
Spray process area, the 42, first glass spray robot, 43, glass fill spray processing district, 44, reinforcer place processing district, 45, the
Two glass spray process areas, the 46, second glass spray robot, 51, solidification drying processing district, 52, constant temperature negative pressure drying oven,
53, automatic vacuum station, 54, automatic vacuum-pumping apparatus, 55, portal frame manipulator, 56, silica gel under vacuum cover, 57, vacuumize
Pipe, 61, demoulding processing district, 62, mold reflow treatment area, 63, die surface reparation station, 64, die surface cleaning station,
65, the offline station of mold, 71, product deburring operation compartment, 72, product punch operation compartment, 81, working plate, 91, jacking transferring
Machine, 92, boosting manipulator, 93, turntable, 94, cross drive mechanism, 95, Water curtain machine.
Specific embodiment
The present invention is described in detail in the following with reference to the drawings and specific embodiments.
Such as attached drawing, a kind of glass reinforced plastic bottom plate automatic assembly line, including pipeline mechanism and it is successively set on flowing water
Mold pretreatment processing district 22 on line transmission mechanism, gel coating resin spray process area 31, gel coating resin dry processing district 34, the first glass
Processing district 44, the second glass spray process area 45, solidification drying processing district 51, demoulding are placed by fine spray process area 41, reinforcer
Processing district 61;
Be movably set with working plate 81 in the pipeline mechanism, the dismountable fixed placement of mold on working plate 81 simultaneously
Processing district 22, gel coating resin spray process area 31, gel coating resin successively are pre-processed by mold under the conveying of pipeline mechanism
Examine repairing processing district 33, gel coating resin drying processing district 34, the first glass spray process area 41, glass fill spray processing district 43 plus
Part is placed processing district 44, the second glass spray process area 45, solidification drying processing district 51, demoulding processing district 61 and is accordingly being added by force
The processing that corresponding process is carried out in work area, after the completion of a upper process, pipeline mechanism will by Mobile tool plate 81
The processing district that semi-finished product to be processed are transplanted on subsequent processing carries out the processing of subsequent processing;
Operator can carry out the pretreatments such as the online cleaning of mold, spraying release agent, the glue in mold pretreatment processing district 22
It is provided in Yi Ceng spray process area 31 for the gel coating resin spray robot 32 to mold spraying gel coat, passes through spray robot
Replace hand spray gel coating resin, can effectively improve spray efficiency, while can also guarantee to spray the stability of quality, reduces
The fraction defective of spraying;
Gel coating resin drying oven 35, the stream in gel coating resin drying processing district 34 are provided in gel coating resin drying processing district 34
Waterline transmission mechanism passes through inside gel coating resin drying oven 35, when the mold for being coated with gel coat is moved by gel coating resin spray process area 31
After being sent in gel coating resin drying oven 35 and reaching defined drying time in gel coating resin drying oven 35, pipeline mechanism is logical
It crosses Mobile tool plate 81 and the mold removal gel coating resin drying oven 35 for completing gel coat drying is entered into next processing district;
The first glass spraying for carrying out first time glass fibre spraying is provided in the first glass spray process area 41
Robot 42 is provided with the second glass for carrying out second of glass fibre spraying in the second glass spray process area 45
Spray robot 46, the first glass spray robot 42 and the second glass spray robot 46 are blended with resin and curing agent
Glass fibre sprays on mold, replaces hand spray glass fibre by glass spray robot, can effectively improve spray
Efficiency is applied, while can also guarantee to spray the stability of quality, reduces the fraction defective of spraying;Operator places in reinforcer and processes
Reinforcer is placed in area 44 on the semi-finished product for completing the spraying of first time glass fibre, above-mentioned reinforcer includes steelframe, plank
Deng to improve the structural strength of finished product;
Constant temperature negative pressure drying oven 52, the flowing water solidified in drying processing district 51 are provided in solidification drying processing district 51
Line transmission mechanism passes through inside constant temperature negative pressure drying oven 52, and the semi-finished product for completing the spraying of second of glass fibre are processed by upper one
Area is transplanted on the processing that next step is carried out in constant temperature negative pressure drying oven 52 and the drying of constant temperature negative pressure, while being dried using constant temperature negative pressure
Furnace 52 can effectively shorten drying time, improve drying efficiency by reducing the pressure in constant temperature negative pressure drying oven 52;
It should be noted that arrow instruction direction is the transfer direction of working plate or product in attached drawing.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes multiple automatic vacuum stations 53, it is described from
The dynamic station 53 that vacuumizes is arranged in constant temperature negative pressure drying oven 52 and is located at pipeline mechanism two sides, the automatic vacuum
Station 53 and inter-agency switched by jacking transferring machine 91 of pipeline transfer working plate 81, the automatic vacuum station 53
On be provided with automatic vacuum-pumping apparatus 54, pass through 54 pairs of automatic vacuum-pumping apparatus completion second of glass fibre semi-finished product and mould
Tool carries out vacuumizing sizing, and the drying of constant temperature negative pressure is carried out after sizing;It is arranged simultaneously in pipeline mechanism two sides multiple
Automatic vacuum station 53, which is equivalent to, is provided with a plurality of drying channel in constant temperature negative pressure drying oven 52, and the baking of constant temperature negative pressure can be improved
The saturation of semi-finished product in dry furnace 52, and then constant temperature negative pressure drying efficiency is improved, compared to traditional manufacturing technique, above-mentioned automatic
Change in assembly line and shortens about 50% using the Production Time of single mold.
Preferably, the automatic vacuum-pumping apparatus 54 includes portal frame manipulator 55, silica gel under vacuum cover 56, vacuum pump,
The portal frame manipulator 55 is arranged on automatic vacuum station 53, and the silica gel under vacuum cover 56 is removably fixedly connected with dragon
Door frame manipulator 55, the silica gel under vacuum cover 56 can under the driving of portal frame manipulator 55 oscilaltion to covering in working plate 81
On, the silica gel under vacuum cover 56 connects vacuum pump by vacuum-pumping tube 57;
When carrying out the drying of constant temperature negative pressure, the transfer of the processing district You Shangyi enters the semi-finished product of constant temperature negative pressure drying oven 52 preferentially by pushing up
It rises transfer machine 91 and switches the vacant automatic vacuum station 53 being transplanted near front end, portal frame manipulator 55 drives silica gel true
56 decline of sky cover covers on working plate 81, mold and semi-finished product, excludes the air in silica gel under vacuum cover 56, silica gel by vacuum pump
It is semi-finished product solidification that vacuum (-tight) housing 56, which is pressed on semi-finished product and carries out Vacuum shaping and synchronous progress constant temperature negative pressure drying,.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the gel coat being arranged in pipeline mechanism
Layer examines repairing processing district 33, glass to fill spray processing district 43, and the gel coating resin examines the setting of repairing processing district 33 to spray in gel coating resin
It applies between processing district 31 and gel coating resin drying processing district 34, operator examines in repairing processing district 33 in gel coating resin sprays gel coating resin
It applies effect to test and repair underproof place, the glass fills spray the setting of processing district 43 in the spraying of the first glass
Processing district 41 and reinforcer are placed between processing district 44, and operator fills spray in glass sprays first time glass fibre in processing district 43
Effect is applied to test and fill spray to underproof place.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the mold being arranged in pipeline mechanism
Reflow treatment area 62, mold reflow treatment area 62 is located at demoulding 61 rear of processing district, in the mould for completing the production of single reverse mould
Tool goes successively to the production of next circulation after mold reflow treatment area 62 is handled;
Mold reflow treatment area 62 includes that the die surface being successively set in pipeline mechanism repairs station 63, mould
Has surface cleaning station 64, the die surface cleaning setting of station 64 repairs 63 rear of station in die surface, and operator exists
Die surface, which is repaired, to be repaired the die surface after demoulding in station 63, cleans station 64 to die surface in die surface
Remaining foreign matter is cleaned.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the online station 21 of mold, the offline station of mold
65, in 22 front of mold pretreatment processing district, the offline station 65 of mold is arranged in mould for the online setting of station 21 of mold
Has 64 rear of surface cleaning station.
Preferably, the pipeline mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed, ring-type setting
The circulating reflux speed of mold can be improved, and then improve the utilization rate of mold and the production efficiency of automatic assembly line;
The pipeline mechanism includes four groups of double-speed chain conveyer belts 10, and four groups of double-speed chain conveyer belts 10 are successively mutually connected into
The ring-shaped assembly line of the composition head and the tail closure of regular quadrangle, four groups of double-speed chain conveyer belts, 10 place of being mutually linked, which is provided with, to be used for
The jacking transferring machine 91 that working plate 81 is transferred between two groups of double-speed chain conveyer belts 10, when working plate 81 is passed by double-speed chain conveyer belt 10
When being sent to the joining place of two groups of double-speed chain conveyer belts 10, working plate 81 is transplanted on separately by jacking transferring machine 91 by lifting or rotation
One group of double-speed chain conveyer belt 10, to change the direction of transfer of working plate 81.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes product caching process assembly line 11, packaging nothing
Power drum assembly line 16, be disposed on the product caching process assembly line 11 multiple product deburrings operation compartments 71,
Multiple product punch operation compartments 72 are provided in inlet and outlet for preventing between the product deburring operation room and product punch operation
The Water curtain machine 95 of dirt cooling;
11 front end of product caching process assembly line is connected with demoulding processing district 61, after the product caching process assembly line 11
End is connected with 11 front end of product caching process assembly line, and the semi-finished product after completing demoulding are by manually or mechanically from demoulding processing district 61
It is transplanted on product caching process assembly line 11, is entered in subsequent handling.
Preferably, the online station 21 of the mold, the offline station 65 of mold, product caching process assembly line 11 and demoulding
Processing district 61 is connected joining place, product caching process assembly line 11 is respectively provided with 11 joining place of product caching process assembly line and helps
Power manipulator 92 transfer between offline, semi-finished product and finished product assembly line on mold by 92 auxiliary operator of boosting manipulator
Deng operation, reduces the work intensity of operator, improves operating efficiency;
Mold pretreatment processing district 22, gel coating resin spray process area 31, gel coating resin examine repairing processing district 33, the first glass
Fill spray processing district 43, the second glass spray process area 45, mold reflow treatment area 62 of spray process area 41, glass is provided with and turns
Disk 93 is provided in gel coating resin spray process area 31, the first glass spray process area 41, the second glass spray process area 45
Turntable 93 be automatically controlled turntable, setting pre-processes processing district 22 in mold, gel coating resin examine repairing processing district 33, glass fill spray plus
Turntable 93 on work area 43, mold reflow treatment area 62 can be manual turntable, or automatically controlled turntable;When working plate 81 moves
When being sent to corresponding processing district, turntable 93 can adjust hand spray or spraying robot by rotary fixture plate 81 after being lifted working plate 81
The spraying direction of people.
Preferably, the product caching process assembly line 11 includes the first caching caching rolling of roller assembly line 12, second
Cylinder assembly line 13, the first making roller assembly line 14, the second making roller assembly line 15, the product deburring operation compartment 71 are set
It sets on the first making roller assembly line 14, the product punch operation compartment 72 is arranged in the second making roller assembly line 15
On, the first caching roller assembly line 12 connects the first making roller assembly line 14 by multiple groups cross drive mechanism 94 simultaneously
And product deburring operates compartment 71,14 end of the first making roller assembly line is slow by the connection of cross drive mechanism 94 second
Deposit 13 front end of roller assembly line, the 13 multiple groups cross drive mechanisms 94 of the second caching roller assembly line the second processing of connection simultaneously
Roller assembly line 15 and product punch operation compartment 72,15 end of the second making roller assembly line and packaging no-power drum
The linking of 16 front end of assembly line;The cross drive mechanism 94 includes jacking transferring machine 91 and roller transmission belt, passes through jacking transferring
Product is transferred to roller transmission belt from upper roller assembly line by machine 91, then by jacking transferring machine 91 by product from roller transmission belt
It is transferred to next roller assembly line or operation compartment.
The present invention is had the advantage that using the above embodiments
1, by the way that cyclic annular Cycle Automation assembly line is arranged, original individually separated process is together in series, is reduced in different works
The time consume switched between sequence, the production model of high degree of automation, relatively existing integral bathroom glass reinforced plastic bottom plate are further
Improve production efficiency;
2, the artificial spraying for carrying out gel coating resin and glass fibre is substituted by using automatic spraying robot, avoided due to operator
Operative skill is bad, proficiency is different, and the problem for causing to cause product quality unstable improves the stability of quality;
3, by cyclic annular Cycle Automation assembly line, the utilization rate of mold is improved, reduces influence of the number of molds to production efficiency.
4, multiple automatic vacuum stations 53 are set using constant temperature negative pressure drying oven 52 and in constant temperature negative pressure drying oven 52, mention
The high cured speed of product and stability, the fabrication cycle for shortening single mold.
One embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of glass reinforced plastic bottom plate automatic assembly line, which is characterized in that including pipeline mechanism and be successively set on stream
Mold pretreatment processing district (22), gel coating resin spray process area (31) on waterline transmission mechanism, gel coating resin dry processing district
(34), the first glass spray process area (41), reinforcer place processing district (44), the second glass spray process area (45), solidification
Dry processing district (51), demoulding processing district (61);
It is movably set in the pipeline mechanism working plate (81), the dismountable fixed placement of mold is in working plate (81)
Above and under the conveying of pipeline mechanism processing district (22), gel coating resin spray process area successively are pre-processed by mold
(31), gel coating resin examines repairing processing district (33), gel coating resin to dry processing district (34), the first glass spray process area (41), glass
Fibre fill spray processing district (43), reinforcer place processing district (44), the second glass spray process area (45), solidification drying processing district
(51), processing district (61) are demoulded;
Gel coating resin spray robot (32) are provided in gel coating resin spray process area (31);The gel coating resin dries processing district
(34) it is provided with gel coating resin drying oven (35) in, the gel coating resin dries the pipeline mechanism in processing district (34) from gel coat
It is passed through inside layer drying oven (35);The first glass spray robot is provided in the first glass spray process area (41)
(42), the second glass spray robot (46) is provided in the second glass spray process area (45);The solidification drying adds
Be provided with constant temperature negative pressure drying oven (52) in work area (51), it is described solidify dry pipeline mechanism in processing district (51) from
It is passed through inside constant temperature negative pressure drying oven (52).
2. glass reinforced plastic bottom plate automatic assembly line according to claim 1, which is characterized in that further include that multiple automatic pumpings are true
Idle station (53), automatic vacuum station (53) setting is in constant temperature negative pressure drying oven (52) and is located at pipeline machine
Structure two sides are provided with automatic vacuum-pumping apparatus (54) on the automatic vacuum station (53).
3. glass reinforced plastic bottom plate automatic assembly line according to claim 2, which is characterized in that the automatic vacuum-pumping apparatus
It (54) include portal frame manipulator (55), silica gel under vacuum cover (56), vacuum pump, the portal frame manipulator (55) is arranged automatic
It vacuumizes on station (53), the silica gel under vacuum cover (56) is removably fixedly connected with portal frame manipulator (55), the silica gel
Vacuum (-tight) housing (56) can oscilaltion be in the case where portal frame manipulator (55) drive to cover on working plate (81), the silica gel under vacuum
It covers (56) and connects vacuum pump by vacuum-pumping tube (57).
4. glass reinforced plastic bottom plate automatic assembly line according to claim 2 or 3, which is characterized in that further include that setting is being flowed
Gel coating resin on waterline transmission mechanism examines repairing processing district (33), glass to fill spray processing district (43), and the gel coating resin inspection is repaired
Work area (33) setting is added between gel coating resin spray process area (31) and gel coating resin drying processing district (34), the glass fills spray
Processing district (43) setting is placed between processing district (44) in the first glass spray process area (41) and reinforcer.
5. glass reinforced plastic bottom plate automatic assembly line according to claim 4, which is characterized in that further include being arranged in assembly line
Mold reflow treatment area (62) on transmission mechanism, mold reflow treatment area (62) are located at demoulding processing district (61) rear;
Mold reflow treatment area (62) includes that the die surface being successively set in pipeline mechanism repairs station
(63), die surface cleaning station (64), die surface cleaning station (64) setting repair station (63) in die surface
Rear.
6. glass reinforced plastic bottom plate automatic assembly line according to claim 5, which is characterized in that further include the online station of mold
(21), the offline station of mold (65), the online station of mold (21) setting are described in front of mold pretreatment processing district (22)
The offline station of mold (65) setting cleans station (64) rear in die surface.
7. glass reinforced plastic bottom plate automatic assembly line according to claim 5 or 6, which is characterized in that the pipeline
Mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed;
The pipeline mechanism includes four groups of double-speed chain conveyer belts (10), four groups of double-speed chain conveyer belts (10) successively phase
The ring-shaped assembly line of composition head and the tail closure is connect, four groups of double-speed chain conveyer belts (10) place of being mutually linked is provided at two groups
The jacking transferring machine (91) of working plate (81) is transferred between double-speed chain conveyer belt (10).
8. glass reinforced plastic bottom plate automatic assembly line according to claim 7, which is characterized in that further include product caching process
Assembly line (11) packs no-power drum assembly line (16), is disposed on the product caching process assembly line (11) more
A product deburring operates compartment (71), multiple product punch operation compartments (72), and the product deburring operation room and product punch
The Water curtain machine (95) for dust-proof temp-lowering is provided in operation room inlet and outlet;
The product caching process assembly line (11) front end is connected with demoulding processing district (61), the product caching process assembly line
(11) rear end is connected with product caching process assembly line (11) front end.
9. glass reinforced plastic bottom plate automatic assembly line according to claim 8, which is characterized in that the online station of mold
(21), the offline station of mold (65), product caching process assembly line (11) are connected joining place with demoulding processing district (61), product delays
It deposits processing assembly line (11) and product caching process assembly line (11) joining place is provided with boosting manipulator (92);The mold
Pretreatment processing district (22), gel coating resin spray process area (31), gel coating resin examine repairing processing district (33), the spraying of the first glass to add
Fill spray processing district (43), the second glass spray process area (45), mold reflow treatment area (62) of work area (41), glass is provided with
Turntable (93).
10. glass reinforced plastic bottom plate automatic assembly line according to claim 8 or claim 9, which is characterized in that at the product caching
Managing assembly line (11) includes the first caching roller assembly line (12), the second caching roller assembly line (13), the first making roller stream
Waterline (14), the second making roller assembly line (15), product deburring operation compartment (71) are arranged in the first making roller stream
On waterline (14), the product punch operation compartment (72) is arranged on the second making roller assembly line (15), and described first is slow
Roller assembly line (12) are deposited to pass through multiple groups cross drive mechanism (94) while connecting the first making roller assembly line (14) and product
Deburring operates compartment (71), and the first making roller assembly line (14) end is slow by cross drive mechanism (94) connection second
Deposit roller assembly line (13) front end, second caching roller assembly line (13) multiple groups cross drive mechanism (94) connects the simultaneously
Two making roller assembly lines (15) and product punch operation compartment (72), the second making roller assembly line (15) end and packet
Fill the linking of no-power drum assembly line (16) front end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910585897.1A CN110315782A (en) | 2019-07-01 | 2019-07-01 | A kind of glass reinforced plastic bottom plate automatic assembly line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910585897.1A CN110315782A (en) | 2019-07-01 | 2019-07-01 | A kind of glass reinforced plastic bottom plate automatic assembly line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110315782A true CN110315782A (en) | 2019-10-11 |
Family
ID=68122146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910585897.1A Pending CN110315782A (en) | 2019-07-01 | 2019-07-01 | A kind of glass reinforced plastic bottom plate automatic assembly line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110315782A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111802941A (en) * | 2020-07-13 | 2020-10-23 | 深圳市拓野智能股份有限公司 | Integral bathroom tile module and method |
CN113002014A (en) * | 2021-01-06 | 2021-06-22 | 合肥兴海元能源科技有限公司 | Fiber reinforced composite product processing line and processing technology thereof |
CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
CN115025907A (en) * | 2022-06-28 | 2022-09-09 | 浙江新纳复合材料有限公司 | Environment-friendly composite material production device and use method thereof |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2402363A (en) * | 2003-05-07 | 2004-12-08 | Esl Healthcare Ltd | Moulded shower trays |
GB2446131A (en) * | 2007-02-01 | 2008-08-06 | Impey | Method for making a substrate for a shower installation |
CN101284480A (en) * | 2008-06-11 | 2008-10-15 | 蔡楚芬 | Manufacturing method of paint color bathroom craft product |
GB2469662A (en) * | 2009-04-23 | 2010-10-27 | Easability Showers Ltd | A shower tray of woven fabric in a resin polymer matrix |
CN106895663A (en) * | 2017-04-20 | 2017-06-27 | 广州番中电气设备有限公司 | High vacuum intelligent tunnel formula toasts line |
CN108724768A (en) * | 2018-06-20 | 2018-11-02 | 俞鑫怡 | A kind of bathroom chassis and its production technology |
CN109171520A (en) * | 2018-08-31 | 2019-01-11 | 宁波联城住工科技有限公司 | Artificial quartz stone bathroom chassis and its manufacturing method |
CN109591318A (en) * | 2018-12-06 | 2019-04-09 | 江苏越科新材料有限公司 | A kind of glass reinforced plastic composite board automatic assembly line and its production technology |
CN109749342A (en) * | 2017-11-06 | 2019-05-14 | 慈溪清泉电器有限公司 | A kind of manufacturing process of ABS antibacterial plate |
-
2019
- 2019-07-01 CN CN201910585897.1A patent/CN110315782A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2402363A (en) * | 2003-05-07 | 2004-12-08 | Esl Healthcare Ltd | Moulded shower trays |
GB2446131A (en) * | 2007-02-01 | 2008-08-06 | Impey | Method for making a substrate for a shower installation |
CN101284480A (en) * | 2008-06-11 | 2008-10-15 | 蔡楚芬 | Manufacturing method of paint color bathroom craft product |
GB2469662A (en) * | 2009-04-23 | 2010-10-27 | Easability Showers Ltd | A shower tray of woven fabric in a resin polymer matrix |
CN106895663A (en) * | 2017-04-20 | 2017-06-27 | 广州番中电气设备有限公司 | High vacuum intelligent tunnel formula toasts line |
CN109749342A (en) * | 2017-11-06 | 2019-05-14 | 慈溪清泉电器有限公司 | A kind of manufacturing process of ABS antibacterial plate |
CN108724768A (en) * | 2018-06-20 | 2018-11-02 | 俞鑫怡 | A kind of bathroom chassis and its production technology |
CN109171520A (en) * | 2018-08-31 | 2019-01-11 | 宁波联城住工科技有限公司 | Artificial quartz stone bathroom chassis and its manufacturing method |
CN109591318A (en) * | 2018-12-06 | 2019-04-09 | 江苏越科新材料有限公司 | A kind of glass reinforced plastic composite board automatic assembly line and its production technology |
Non-Patent Citations (2)
Title |
---|
彭淑鸽著: "《高分子复合材料核心理论及进展研究》", 31 July 2018, 中国原子能出版社 * |
沈开猷著: "《不饱和聚酯树脂及其应用》", 31 January 2000, 化学工业出版社 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111802941A (en) * | 2020-07-13 | 2020-10-23 | 深圳市拓野智能股份有限公司 | Integral bathroom tile module and method |
CN113002014A (en) * | 2021-01-06 | 2021-06-22 | 合肥兴海元能源科技有限公司 | Fiber reinforced composite product processing line and processing technology thereof |
CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
CN114734657B (en) * | 2022-03-21 | 2024-07-02 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boats based on industrial robot |
CN115025907A (en) * | 2022-06-28 | 2022-09-09 | 浙江新纳复合材料有限公司 | Environment-friendly composite material production device and use method thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110315782A (en) | A kind of glass reinforced plastic bottom plate automatic assembly line | |
CN201930885U (en) | Production system for seamless connection of coating production line and coating piece cleaning production line | |
CN106142325B (en) | A kind of sanitary ceramics injection forming production system and its production method | |
CN112895110A (en) | Automatic production line for precast concrete laminated slab | |
CN104056749A (en) | Full-automatic paint spraying assembly line | |
CN201275518Y (en) | Curtain type automatic coating machine suitable for panel | |
CN109216713A (en) | A kind of fuel cell flexible graphite bi-polar plate volume production production system and its production method | |
CN212217020U (en) | V method casting intelligent production line | |
CN107263699B (en) | Concrete prefabricated product production line | |
CN104369266B (en) | A kind of leakage dropping-board automatic production line and production technology thereof | |
CN206474316U (en) | Can automated cleaning hanger the synchronous double mode flush coater of 4 axles | |
CN209318079U (en) | A kind of motor caching curing apparatus | |
CN205628422U (en) | Automatic application device of car brake disc | |
CN209408726U (en) | A kind of plate membrane pressure production system | |
CN108297262B (en) | Bottom basin production line and production method thereof | |
TWM592887U (en) | Elevated floor forming pretreatment equipment | |
CN106179857B (en) | It is a kind of suitable for small batch, the automatic coating system and method for multi items components | |
CN111871724B (en) | Magnetic steel gluing conveying line with automatic lifting device and gluing method | |
CN102303366B (en) | Industrialized production line for exhaust passages | |
CN208263125U (en) | A kind of bottom basin production line | |
CN207104308U (en) | A kind of flexible assembly line equipment | |
CN110154225B (en) | Production method of automatic production line for tubular piles | |
CN208853098U (en) | Circulating type green tyres spraying equipment | |
CN108297261B (en) | Waterproof GRC bottom basin production line and production method thereof | |
CN221456876U (en) | Carbon fiber solidification forming equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191011 |