CN110315782A - A kind of glass reinforced plastic bottom plate automatic assembly line - Google Patents

A kind of glass reinforced plastic bottom plate automatic assembly line Download PDF

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Publication number
CN110315782A
CN110315782A CN201910585897.1A CN201910585897A CN110315782A CN 110315782 A CN110315782 A CN 110315782A CN 201910585897 A CN201910585897 A CN 201910585897A CN 110315782 A CN110315782 A CN 110315782A
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CN
China
Prior art keywords
assembly line
processing district
glass
coating resin
gel coating
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CN201910585897.1A
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Chinese (zh)
Inventor
高艳朋
许�鹏
张雷
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Guangdong Family Integrated Technology Co Ltd
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Guangdong Family Integrated Technology Co Ltd
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Priority to CN201910585897.1A priority Critical patent/CN110315782A/en
Publication of CN110315782A publication Critical patent/CN110315782A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/681Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/769Sanitary equipment
    • B29L2031/7696Showers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention provides a kind of glass reinforced plastic bottom plate automatic assembly line, including mold pretreatment processing district, gel coating resin spray process area, gel coating resin drying processing district, the first glass spray process area, reinforcer placement processing district, the second glass spray process area, the solidification drying processing district, demoulding processing district being successively set in pipeline mechanism;Gel coating resin spray process is provided with gel coating resin spray robot in area;Gel coating resin drying is provided with gel coating resin drying oven in processing district;It is provided with the first glass spray robot in first glass spray process area, is provided with the second glass spray robot in the second glass spray process area;Solidification drying is provided with constant temperature negative pressure drying oven in processing district.By the automatic assembly line of integrated procedure, original manual operations is substituted using spray robot, is improved production efficiency and product quality.Glass reinforced plastic bottom plate automatic assembly line provided by the invention has the advantages that high degree of automation, high production efficiency, stay in grade, mould utilization factor are high.

Description

A kind of glass reinforced plastic bottom plate automatic assembly line
Technical field
The invention belongs to integral bathroom glass reinforced plastic bottom plate manufacturing technology fields more particularly to a kind of glass reinforced plastic bottom plate to automate Assembly line.
Background technique
Existing integral bathroom glass reinforced plastic bottom plate, mainly by glass fibre, resin, curing agent and other strong Material claddings and At moulding process generally has the techniques such as hand paste, bag pressure and vacuum diversion;
It has not been able to realize automation or semi-automatic production, present integral bathroom glass reinforced plastic bottom plate forming process in industry at present In each process by artificial individually operated, different process processing districts are respectively provided at different location, in different process processing districts Semi-finished product after completing processing need to carry out following process by man-handling of materials to other processes processing district, and production efficiency is low, row The average single mold production production life cycle of industry is 6 ~ 7 hours, and mold integrally has enough to meet the need low efficiency, while product quality is grasped vulnerable to worker Make the influence of qualification, quality is unstable.
Summary of the invention
Based on the prior art there are the above problem, the present invention provides a kind of glass reinforced plastic bottom plate automatic assembly line, including stream Waterline transmission mechanism and the mold being successively set in pipeline mechanism pretreatment processing district, gel coating resin spray process area, Gel coating resin dries processing district, the first glass spray process area, reinforcer placement processing district, the second glass spray process area, solidification Dry processing district, demoulding processing district;Working plate is movably set in the pipeline mechanism, mold removably put by fixation It sets and successively pre-processes processing district, gel coating resin spray process by mold on working plate and under the conveying of pipeline mechanism Area, gel coating resin examine repairing processing district, gel coating resin drying processing district, the first glass spray process area, glass fill spray processing district plus Strong part places processing district, the second glass spray process area, solidification drying processing district, demoulding processing district;The gel coating resin spraying adds Gel coating resin spray robot is provided in work area;The gel coating resin drying is provided with gel coating resin drying oven, the glue in processing district Pipeline mechanism in clothing layer drying processing district passes through inside gel coating resin drying oven;The first glass spray process area It is inside provided with the first glass spray robot, is provided with the second glass spray robot in the second glass spray process area; Constant temperature negative pressure drying oven, the pipeline mechanism solidified in drying processing district are provided in solidification drying processing district It is passed through inside constant temperature negative pressure drying oven.It, will original each separation by cyclic annular circulation, the automatic assembly line of integrated procedure Process be together in series, reduce and transport time of loss between process, while original craft is substituted using spray robot part Operation, to improve production efficiency and product quality, so that product quality is more stable.Glass reinforced plastic bottom plate provided by the invention is certainly Dynamicization assembly line has the advantages that high degree of automation, high production efficiency, stay in grade, mould utilization factor are high.
The present invention is achieved the goal by technical solution in detailed below:
A kind of glass reinforced plastic bottom plate automatic assembly line, including pipeline mechanism and be successively set in pipeline mechanism Mold pretreatment processing district, gel coating resin spray process area, gel coating resin drying processing district, the first glass spray process area, reinforce Part places processing district, the second glass spray process area, solidification drying processing district, demoulding processing district;
Working plate is movably set in the pipeline mechanism, the dismountable fixed placement of mold is on working plate and is flowing Repairing successively is examined by mold pretreatment processing district, gel coating resin spray process area, gel coating resin under the conveying of waterline transmission mechanism Fill spray processing district, reinforcer of processing district, gel coating resin drying processing district, the first glass spray process area, glass places processing district, the Two glass spray process areas solidify drying processing district, demoulding processing district and carry out adding for corresponding process in corresponding processing district Work, after the completion of a upper process, semi-finished product to be processed are transplanted on next work by Mobile tool plate by pipeline mechanism The processing district of sequence carries out the processing of subsequent processing;
Operator can carry out the pretreatments such as the online cleaning of mold, spraying release agent, the gel coat in mold pretreatment processing district It is provided in floor spray process area for the gel coating resin spray robot to mold spraying gel coat, people is replaced by spray robot Work sprays gel coating resin, can effectively improve spray efficiency, while can also guarantee to spray the stability of quality, reduces spraying Fraction defective;
Gel coating resin drying oven is provided in gel coating resin drying processing district, the assembly line in gel coating resin drying processing district passes Transfer mechanism passes through inside gel coating resin drying oven, when the mold for being coated with gel coat is transplanted on gel coating resin by gel coating resin spray process area After drying time as defined in reaching in drying oven and in gel coating resin drying oven, pipeline mechanism will by Mobile tool plate The mold for completing gel coat drying removes gel coating resin drying oven and enters next processing district;
The first glass flush coater for carrying out first time glass fibre spraying is provided in the first glass spray process area Device people is provided with the second glass flush coater for carrying out second of glass fibre spraying in the second glass spray process area Device people, the first glass spray robot and the second glass spray robot are blended with the glass fibre spraying of resin and curing agent Onto mold, hand spray glass fibre is replaced by glass spray robot, can effectively improve spray efficiency, simultaneously also The stability that can guarantee spraying quality, reduces the fraction defective of spraying;Operator places in processing district in reinforcer by reinforcer It is placed on the semi-finished product for completing the spraying of first time glass fibre, above-mentioned reinforcer includes steelframe, plank etc., to improve finished product Structural strength;
Constant temperature negative pressure drying oven, the pipeline solidified in drying processing district are provided in solidification drying processing district Mechanism passes through inside constant temperature negative pressure drying oven, and the semi-finished product for completing the spraying of second of glass fibre are transplanted on by a upper processing district The processing and the drying of constant temperature negative pressure of next step are carried out in constant temperature negative pressure drying oven, while passing through reduction using constant temperature negative pressure drying oven Pressure in constant temperature negative pressure drying oven, can effectively shorten drying time, improve drying efficiency.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes multiple automatic vacuum stations, and the automatic pumping is true Idle station is arranged in constant temperature negative pressure drying oven and is located at pipeline mechanism two sides, the automatic vacuum station and flowing water Transfer working plate is switched by jacking transferring machine between line transmission mechanism, is provided with automatic vacuum on the automatic vacuum station Device vacuumize sizing to the semi-finished product and mold of completing second glass fibre by automatic vacuum-pumping apparatus, and The drying of constant temperature negative pressure is carried out after sizing;Multiple automatic vacuum stations are arranged in pipeline mechanism two sides simultaneously to be equivalent to Constant temperature negative pressure drying oven is provided with a plurality of drying channel, the saturation of semi-finished product in constant temperature negative pressure drying oven can be improved, in turn Constant temperature negative pressure drying efficiency is improved, compared to traditional manufacturing technique, the system of single mold is used in above-mentioned automatic assembly line Make time shortening about 50%.
Wherein, the automatic vacuum-pumping apparatus includes portal frame manipulator, silica gel under vacuum cover, vacuum pump, the portal frame Manipulator is arranged on automatic vacuum station, and the silica gel under vacuum cover is removably fixedly connected with portal frame manipulator, described Silica gel under vacuum cover can to cover on working plate, the silica gel under vacuum cover passes through pumping for oscilaltion under portal frame robot drives Vacuum tube connects vacuum pump;
When carrying out the drying of constant temperature negative pressure, the transfer of the processing district You Shangyi enters the semi-finished product of constant temperature negative pressure drying oven preferentially by jacking Transfer machine switching is transplanted on the vacant automatic vacuum station near front end, the decline of portal frame machinery hand-motion silica gel under vacuum cover It covers on working plate, mold and semi-finished product, the air in silica gel under vacuum cover is excluded by vacuum pump, silica gel under vacuum cover is pressed on half It is semi-finished product solidification that Vacuum shaping and synchronous progress constant temperature negative pressure drying are carried out on finished product.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the gel coating resin inspection being arranged in pipeline mechanism Work area is added in running repair, glass fills spray processing district, the gel coating resin examine the setting of repairing processing district gel coating resin spray process area with Gel coating resin is dried between processing district, and operator examines in repairing processing district in gel coating resin and tests simultaneously to gel coating resin spraying effect Underproof place is repaired, the glass fills spray processing district setting in the first glass spray process area and reinforcer placement Between processing district, operator fills spray in glass and tests and first time glass fibre spraying effect to unqualified in processing district Place fill spray.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the mold reflux being arranged in pipeline mechanism Treatment region, mold reflow treatment area are located at demoulding processing district rear, return in the mold for completing the production of single reverse mould in mold After stream process area is handled, the production of next circulation is gone successively to;
Mold reflow treatment area includes that the die surface being successively set in pipeline mechanism repairs station, mold table Station is cleaned in face, and the die surface cleaning station setting repairs station rear in die surface, and operator repairs in die surface It returns to work and the die surface after demoulding is repaired in position, the remaining foreign matter of die surface is carried out in die surface cleaning station Cleaning.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes the online station of mold, the offline station of mold, the mould Has online station setting in front of mold pretreatment processing district, the offline station setting of mold is after die surface cleans station Side.
Wherein, the pipeline mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed, and ring-type setting can be with The circulating reflux speed of mold is improved, and then improves the utilization rate of mold and the production efficiency of automatic assembly line;
The pipeline mechanism includes four groups of double-speed chain conveyer belts, and four groups of double-speed chain conveyer belts are successively mutually connected into positive four The ring-shaped assembly line of the composition head and the tail closure of side shape, four groups of double-speed chain conveyer belts place of being mutually linked is provided at two groups Double-speed chain conveys the jacking transferring machine of interband transfer working plate, when by double-speed chain conveyer belt to be transmitted to two groups of double-speed chains defeated for working plate When sending the joining place of band, working plate is transplanted on another group of double-speed chain conveyer belt by going up and down or rotating by jacking transferring machine, thus Change the direction of transfer of working plate.
Wherein, the glass reinforced plastic bottom plate automatic assembly line further includes product caching process assembly line, packs unpowered rolling Cylinder assembly line is disposed with multiple product deburrings operation compartments, the punching of multiple products on the product caching process assembly line Compartment is operated, the cascade being provided with for dust-proof temp-lowering is imported and exported between the product deburring operation room and product punch operation Machine;
The product caching process pipelined front side is connected with demoulding processing district, the product caching process flowing water line back end and production The linking of product caching process pipelined front side, the semi-finished product after completing demoulding are by being manually or mechanically transplanted on product from demoulding processing district Caching process assembly line, enters in subsequent handling.
Wherein, the online station of the mold, the offline station of mold, product caching process assembly line are connected with demoulding processing district Joining place, product caching process assembly line and product caching process assembly line joining place are provided with boosting manipulator, by helping Power manipulator auxiliary operator carries out the operation such as transfer between offline, semi-finished product and finished product assembly line on mold, reduces operator's Work intensity improves operating efficiency;
Mold pretreatment processing district, gel coating resin spray process area, gel coating resin examine repairing processing district, the spraying of the first glass to add Fill spray processing district, the second glass spray process area, mold reflow treatment area of work area, glass is provided with turntable, is provided with Gel coating resin spray process area, the first glass spray process area, the turntable in the second glass spray process area are automatically controlled turntable, setting Processing district is pre-processed in mold, gel coating resin examines repairing processing district, glass to fill spray processing district, the turntable in mold reflow treatment area It can be manual turntable, or automatically controlled turntable;When working plate is transplanted on corresponding processing district, turntable can after being lifted working plate The spraying direction of hand spray or spray robot is adjusted by rotary fixture plate.
Wherein, the product caching process assembly line include first caching roller assembly line, second caching roller assembly line, First making roller assembly line, the second making roller assembly line, the product deburring operation compartment are arranged in the first making roller On assembly line, the product punch operation compartment is arranged on the second making roller assembly line, the first caching roller flowing water Line connects the first making roller assembly line by multiple groups cross drive mechanism simultaneously and product deburring operates compartment, and described first adds Work roller assembly line end passes through cross drive mechanism connection the second caching roller pipelined front side, the second caching roller stream Waterline multiple groups cross drive mechanism connects the second making roller assembly line and product punch operation compartment, second processing simultaneously Roller assembly line end is connected with packaging no-power drum pipelined front side;The cross drive mechanism include jacking transferring machine and Product is transferred to roller transmission belt from upper roller assembly line by jacking transferring machine by roller transmission belt, then by jacking transferring Product is transferred to next roller assembly line or operation compartment from roller transmission belt by machine.
The present invention is had the advantage that using above-mentioned technical solution
1, by the way that cyclic annular Cycle Automation assembly line is arranged, original individually separated process is together in series, is reduced in different works The time consume switched between sequence, the production model of high degree of automation, relatively existing integral bathroom glass reinforced plastic bottom plate are further Improve production efficiency;
2, the artificial spraying for carrying out gel coating resin and glass fibre is substituted by using automatic spraying robot, avoided due to operator Operative skill is bad, proficiency is different, and the problem for causing to cause product quality unstable improves the stability of quality;
3, by cyclic annular Cycle Automation assembly line, the utilization rate of mold is improved, reduces influence of the number of molds to production efficiency.
4, multiple automatic vacuum stations are set using constant temperature negative pressure drying oven and in constant temperature negative pressure drying oven, improve production The cured speed of product and stability, the fabrication cycle for shortening single mold.
Detailed description of the invention
Fig. 1, structure schematic diagram of the embodiment of the present invention.
Fig. 2, automatic assembly line of embodiment of the present invention partial structural diagram one.
Fig. 3, automatic assembly line of embodiment of the present invention partial structural diagram two.
Fig. 4, automatic assembly line of embodiment of the present invention partial structural diagram three.
Fig. 5, automatic assembly line of embodiment of the present invention partial structural diagram four.
Fig. 6, automatic assembly line of embodiment of the present invention partial structural diagram five.
Fig. 7, automatic assembly line of embodiment of the present invention partial structural diagram six.
Fig. 8, automatic assembly line of embodiment of the present invention partial structural diagram seven.
Fig. 9, automatic assembly line of embodiment of the present invention partial structural diagram eight.
Figure 10, automatic assembly line of embodiment of the present invention partial structural diagram nine.
Figure 11, automatic vacuum-pumping apparatus structural schematic diagram of the embodiment of the present invention.
10, double-speed chain conveyer belt, 11, product caching process assembly line, the 12, first caching roller assembly line, 13, second is slow Deposit roller assembly line, the 14, first making roller assembly line, the 15, second making roller assembly line, 16, packaging no-power drum stream Waterline, 21, the online station of mold, 22, mold pretreatment processing district, 31, gel coating resin spray process area, 32, gel coating resin flush coater Device people, 33, gel coating resin inspection repairing processing district, 34, gel coating resin drying processing district, 35, gel coating resin drying oven, the 41, first glass Spray process area, the 42, first glass spray robot, 43, glass fill spray processing district, 44, reinforcer place processing district, 45, the Two glass spray process areas, the 46, second glass spray robot, 51, solidification drying processing district, 52, constant temperature negative pressure drying oven, 53, automatic vacuum station, 54, automatic vacuum-pumping apparatus, 55, portal frame manipulator, 56, silica gel under vacuum cover, 57, vacuumize Pipe, 61, demoulding processing district, 62, mold reflow treatment area, 63, die surface reparation station, 64, die surface cleaning station, 65, the offline station of mold, 71, product deburring operation compartment, 72, product punch operation compartment, 81, working plate, 91, jacking transferring Machine, 92, boosting manipulator, 93, turntable, 94, cross drive mechanism, 95, Water curtain machine.
Specific embodiment
The present invention is described in detail in the following with reference to the drawings and specific embodiments.
Such as attached drawing, a kind of glass reinforced plastic bottom plate automatic assembly line, including pipeline mechanism and it is successively set on flowing water Mold pretreatment processing district 22 on line transmission mechanism, gel coating resin spray process area 31, gel coating resin dry processing district 34, the first glass Processing district 44, the second glass spray process area 45, solidification drying processing district 51, demoulding are placed by fine spray process area 41, reinforcer Processing district 61;
Be movably set with working plate 81 in the pipeline mechanism, the dismountable fixed placement of mold on working plate 81 simultaneously Processing district 22, gel coating resin spray process area 31, gel coating resin successively are pre-processed by mold under the conveying of pipeline mechanism Examine repairing processing district 33, gel coating resin drying processing district 34, the first glass spray process area 41, glass fill spray processing district 43 plus Part is placed processing district 44, the second glass spray process area 45, solidification drying processing district 51, demoulding processing district 61 and is accordingly being added by force The processing that corresponding process is carried out in work area, after the completion of a upper process, pipeline mechanism will by Mobile tool plate 81 The processing district that semi-finished product to be processed are transplanted on subsequent processing carries out the processing of subsequent processing;
Operator can carry out the pretreatments such as the online cleaning of mold, spraying release agent, the glue in mold pretreatment processing district 22 It is provided in Yi Ceng spray process area 31 for the gel coating resin spray robot 32 to mold spraying gel coat, passes through spray robot Replace hand spray gel coating resin, can effectively improve spray efficiency, while can also guarantee to spray the stability of quality, reduces The fraction defective of spraying;
Gel coating resin drying oven 35, the stream in gel coating resin drying processing district 34 are provided in gel coating resin drying processing district 34 Waterline transmission mechanism passes through inside gel coating resin drying oven 35, when the mold for being coated with gel coat is moved by gel coating resin spray process area 31 After being sent in gel coating resin drying oven 35 and reaching defined drying time in gel coating resin drying oven 35, pipeline mechanism is logical It crosses Mobile tool plate 81 and the mold removal gel coating resin drying oven 35 for completing gel coat drying is entered into next processing district;
The first glass spraying for carrying out first time glass fibre spraying is provided in the first glass spray process area 41 Robot 42 is provided with the second glass for carrying out second of glass fibre spraying in the second glass spray process area 45 Spray robot 46, the first glass spray robot 42 and the second glass spray robot 46 are blended with resin and curing agent Glass fibre sprays on mold, replaces hand spray glass fibre by glass spray robot, can effectively improve spray Efficiency is applied, while can also guarantee to spray the stability of quality, reduces the fraction defective of spraying;Operator places in reinforcer and processes Reinforcer is placed in area 44 on the semi-finished product for completing the spraying of first time glass fibre, above-mentioned reinforcer includes steelframe, plank Deng to improve the structural strength of finished product;
Constant temperature negative pressure drying oven 52, the flowing water solidified in drying processing district 51 are provided in solidification drying processing district 51 Line transmission mechanism passes through inside constant temperature negative pressure drying oven 52, and the semi-finished product for completing the spraying of second of glass fibre are processed by upper one Area is transplanted on the processing that next step is carried out in constant temperature negative pressure drying oven 52 and the drying of constant temperature negative pressure, while being dried using constant temperature negative pressure Furnace 52 can effectively shorten drying time, improve drying efficiency by reducing the pressure in constant temperature negative pressure drying oven 52;
It should be noted that arrow instruction direction is the transfer direction of working plate or product in attached drawing.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes multiple automatic vacuum stations 53, it is described from The dynamic station 53 that vacuumizes is arranged in constant temperature negative pressure drying oven 52 and is located at pipeline mechanism two sides, the automatic vacuum Station 53 and inter-agency switched by jacking transferring machine 91 of pipeline transfer working plate 81, the automatic vacuum station 53 On be provided with automatic vacuum-pumping apparatus 54, pass through 54 pairs of automatic vacuum-pumping apparatus completion second of glass fibre semi-finished product and mould Tool carries out vacuumizing sizing, and the drying of constant temperature negative pressure is carried out after sizing;It is arranged simultaneously in pipeline mechanism two sides multiple Automatic vacuum station 53, which is equivalent to, is provided with a plurality of drying channel in constant temperature negative pressure drying oven 52, and the baking of constant temperature negative pressure can be improved The saturation of semi-finished product in dry furnace 52, and then constant temperature negative pressure drying efficiency is improved, compared to traditional manufacturing technique, above-mentioned automatic Change in assembly line and shortens about 50% using the Production Time of single mold.
Preferably, the automatic vacuum-pumping apparatus 54 includes portal frame manipulator 55, silica gel under vacuum cover 56, vacuum pump, The portal frame manipulator 55 is arranged on automatic vacuum station 53, and the silica gel under vacuum cover 56 is removably fixedly connected with dragon Door frame manipulator 55, the silica gel under vacuum cover 56 can under the driving of portal frame manipulator 55 oscilaltion to covering in working plate 81 On, the silica gel under vacuum cover 56 connects vacuum pump by vacuum-pumping tube 57;
When carrying out the drying of constant temperature negative pressure, the transfer of the processing district You Shangyi enters the semi-finished product of constant temperature negative pressure drying oven 52 preferentially by pushing up It rises transfer machine 91 and switches the vacant automatic vacuum station 53 being transplanted near front end, portal frame manipulator 55 drives silica gel true 56 decline of sky cover covers on working plate 81, mold and semi-finished product, excludes the air in silica gel under vacuum cover 56, silica gel by vacuum pump It is semi-finished product solidification that vacuum (-tight) housing 56, which is pressed on semi-finished product and carries out Vacuum shaping and synchronous progress constant temperature negative pressure drying,.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the gel coat being arranged in pipeline mechanism Layer examines repairing processing district 33, glass to fill spray processing district 43, and the gel coating resin examines the setting of repairing processing district 33 to spray in gel coating resin It applies between processing district 31 and gel coating resin drying processing district 34, operator examines in repairing processing district 33 in gel coating resin sprays gel coating resin It applies effect to test and repair underproof place, the glass fills spray the setting of processing district 43 in the spraying of the first glass Processing district 41 and reinforcer are placed between processing district 44, and operator fills spray in glass sprays first time glass fibre in processing district 43 Effect is applied to test and fill spray to underproof place.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the mold being arranged in pipeline mechanism Reflow treatment area 62, mold reflow treatment area 62 is located at demoulding 61 rear of processing district, in the mould for completing the production of single reverse mould Tool goes successively to the production of next circulation after mold reflow treatment area 62 is handled;
Mold reflow treatment area 62 includes that the die surface being successively set in pipeline mechanism repairs station 63, mould Has surface cleaning station 64, the die surface cleaning setting of station 64 repairs 63 rear of station in die surface, and operator exists Die surface, which is repaired, to be repaired the die surface after demoulding in station 63, cleans station 64 to die surface in die surface Remaining foreign matter is cleaned.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes the online station 21 of mold, the offline station of mold 65, in 22 front of mold pretreatment processing district, the offline station 65 of mold is arranged in mould for the online setting of station 21 of mold Has 64 rear of surface cleaning station.
Preferably, the pipeline mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed, ring-type setting The circulating reflux speed of mold can be improved, and then improve the utilization rate of mold and the production efficiency of automatic assembly line;
The pipeline mechanism includes four groups of double-speed chain conveyer belts 10, and four groups of double-speed chain conveyer belts 10 are successively mutually connected into The ring-shaped assembly line of the composition head and the tail closure of regular quadrangle, four groups of double-speed chain conveyer belts, 10 place of being mutually linked, which is provided with, to be used for The jacking transferring machine 91 that working plate 81 is transferred between two groups of double-speed chain conveyer belts 10, when working plate 81 is passed by double-speed chain conveyer belt 10 When being sent to the joining place of two groups of double-speed chain conveyer belts 10, working plate 81 is transplanted on separately by jacking transferring machine 91 by lifting or rotation One group of double-speed chain conveyer belt 10, to change the direction of transfer of working plate 81.
Preferably, the glass reinforced plastic bottom plate automatic assembly line further includes product caching process assembly line 11, packaging nothing Power drum assembly line 16, be disposed on the product caching process assembly line 11 multiple product deburrings operation compartments 71, Multiple product punch operation compartments 72 are provided in inlet and outlet for preventing between the product deburring operation room and product punch operation The Water curtain machine 95 of dirt cooling;
11 front end of product caching process assembly line is connected with demoulding processing district 61, after the product caching process assembly line 11 End is connected with 11 front end of product caching process assembly line, and the semi-finished product after completing demoulding are by manually or mechanically from demoulding processing district 61 It is transplanted on product caching process assembly line 11, is entered in subsequent handling.
Preferably, the online station 21 of the mold, the offline station 65 of mold, product caching process assembly line 11 and demoulding Processing district 61 is connected joining place, product caching process assembly line 11 is respectively provided with 11 joining place of product caching process assembly line and helps Power manipulator 92 transfer between offline, semi-finished product and finished product assembly line on mold by 92 auxiliary operator of boosting manipulator Deng operation, reduces the work intensity of operator, improves operating efficiency;
Mold pretreatment processing district 22, gel coating resin spray process area 31, gel coating resin examine repairing processing district 33, the first glass Fill spray processing district 43, the second glass spray process area 45, mold reflow treatment area 62 of spray process area 41, glass is provided with and turns Disk 93 is provided in gel coating resin spray process area 31, the first glass spray process area 41, the second glass spray process area 45 Turntable 93 be automatically controlled turntable, setting pre-processes processing district 22 in mold, gel coating resin examine repairing processing district 33, glass fill spray plus Turntable 93 on work area 43, mold reflow treatment area 62 can be manual turntable, or automatically controlled turntable;When working plate 81 moves When being sent to corresponding processing district, turntable 93 can adjust hand spray or spraying robot by rotary fixture plate 81 after being lifted working plate 81 The spraying direction of people.
Preferably, the product caching process assembly line 11 includes the first caching caching rolling of roller assembly line 12, second Cylinder assembly line 13, the first making roller assembly line 14, the second making roller assembly line 15, the product deburring operation compartment 71 are set It sets on the first making roller assembly line 14, the product punch operation compartment 72 is arranged in the second making roller assembly line 15 On, the first caching roller assembly line 12 connects the first making roller assembly line 14 by multiple groups cross drive mechanism 94 simultaneously And product deburring operates compartment 71,14 end of the first making roller assembly line is slow by the connection of cross drive mechanism 94 second Deposit 13 front end of roller assembly line, the 13 multiple groups cross drive mechanisms 94 of the second caching roller assembly line the second processing of connection simultaneously Roller assembly line 15 and product punch operation compartment 72,15 end of the second making roller assembly line and packaging no-power drum The linking of 16 front end of assembly line;The cross drive mechanism 94 includes jacking transferring machine 91 and roller transmission belt, passes through jacking transferring Product is transferred to roller transmission belt from upper roller assembly line by machine 91, then by jacking transferring machine 91 by product from roller transmission belt It is transferred to next roller assembly line or operation compartment.
The present invention is had the advantage that using the above embodiments
1, by the way that cyclic annular Cycle Automation assembly line is arranged, original individually separated process is together in series, is reduced in different works The time consume switched between sequence, the production model of high degree of automation, relatively existing integral bathroom glass reinforced plastic bottom plate are further Improve production efficiency;
2, the artificial spraying for carrying out gel coating resin and glass fibre is substituted by using automatic spraying robot, avoided due to operator Operative skill is bad, proficiency is different, and the problem for causing to cause product quality unstable improves the stability of quality;
3, by cyclic annular Cycle Automation assembly line, the utilization rate of mold is improved, reduces influence of the number of molds to production efficiency.
4, multiple automatic vacuum stations 53 are set using constant temperature negative pressure drying oven 52 and in constant temperature negative pressure drying oven 52, mention The high cured speed of product and stability, the fabrication cycle for shortening single mold.
One embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (10)

1. a kind of glass reinforced plastic bottom plate automatic assembly line, which is characterized in that including pipeline mechanism and be successively set on stream Mold pretreatment processing district (22), gel coating resin spray process area (31) on waterline transmission mechanism, gel coating resin dry processing district (34), the first glass spray process area (41), reinforcer place processing district (44), the second glass spray process area (45), solidification Dry processing district (51), demoulding processing district (61);
It is movably set in the pipeline mechanism working plate (81), the dismountable fixed placement of mold is in working plate (81) Above and under the conveying of pipeline mechanism processing district (22), gel coating resin spray process area successively are pre-processed by mold (31), gel coating resin examines repairing processing district (33), gel coating resin to dry processing district (34), the first glass spray process area (41), glass Fibre fill spray processing district (43), reinforcer place processing district (44), the second glass spray process area (45), solidification drying processing district (51), processing district (61) are demoulded;
Gel coating resin spray robot (32) are provided in gel coating resin spray process area (31);The gel coating resin dries processing district (34) it is provided with gel coating resin drying oven (35) in, the gel coating resin dries the pipeline mechanism in processing district (34) from gel coat It is passed through inside layer drying oven (35);The first glass spray robot is provided in the first glass spray process area (41) (42), the second glass spray robot (46) is provided in the second glass spray process area (45);The solidification drying adds Be provided with constant temperature negative pressure drying oven (52) in work area (51), it is described solidify dry pipeline mechanism in processing district (51) from It is passed through inside constant temperature negative pressure drying oven (52).
2. glass reinforced plastic bottom plate automatic assembly line according to claim 1, which is characterized in that further include that multiple automatic pumpings are true Idle station (53), automatic vacuum station (53) setting is in constant temperature negative pressure drying oven (52) and is located at pipeline machine Structure two sides are provided with automatic vacuum-pumping apparatus (54) on the automatic vacuum station (53).
3. glass reinforced plastic bottom plate automatic assembly line according to claim 2, which is characterized in that the automatic vacuum-pumping apparatus It (54) include portal frame manipulator (55), silica gel under vacuum cover (56), vacuum pump, the portal frame manipulator (55) is arranged automatic It vacuumizes on station (53), the silica gel under vacuum cover (56) is removably fixedly connected with portal frame manipulator (55), the silica gel Vacuum (-tight) housing (56) can oscilaltion be in the case where portal frame manipulator (55) drive to cover on working plate (81), the silica gel under vacuum It covers (56) and connects vacuum pump by vacuum-pumping tube (57).
4. glass reinforced plastic bottom plate automatic assembly line according to claim 2 or 3, which is characterized in that further include that setting is being flowed Gel coating resin on waterline transmission mechanism examines repairing processing district (33), glass to fill spray processing district (43), and the gel coating resin inspection is repaired Work area (33) setting is added between gel coating resin spray process area (31) and gel coating resin drying processing district (34), the glass fills spray Processing district (43) setting is placed between processing district (44) in the first glass spray process area (41) and reinforcer.
5. glass reinforced plastic bottom plate automatic assembly line according to claim 4, which is characterized in that further include being arranged in assembly line Mold reflow treatment area (62) on transmission mechanism, mold reflow treatment area (62) are located at demoulding processing district (61) rear;
Mold reflow treatment area (62) includes that the die surface being successively set in pipeline mechanism repairs station (63), die surface cleaning station (64), die surface cleaning station (64) setting repair station (63) in die surface Rear.
6. glass reinforced plastic bottom plate automatic assembly line according to claim 5, which is characterized in that further include the online station of mold (21), the offline station of mold (65), the online station of mold (21) setting are described in front of mold pretreatment processing district (22) The offline station of mold (65) setting cleans station (64) rear in die surface.
7. glass reinforced plastic bottom plate automatic assembly line according to claim 5 or 6, which is characterized in that the pipeline Mechanism is annularly arranged to the ring-shaped assembly line that head and the tail are closed;
The pipeline mechanism includes four groups of double-speed chain conveyer belts (10), four groups of double-speed chain conveyer belts (10) successively phase The ring-shaped assembly line of composition head and the tail closure is connect, four groups of double-speed chain conveyer belts (10) place of being mutually linked is provided at two groups The jacking transferring machine (91) of working plate (81) is transferred between double-speed chain conveyer belt (10).
8. glass reinforced plastic bottom plate automatic assembly line according to claim 7, which is characterized in that further include product caching process Assembly line (11) packs no-power drum assembly line (16), is disposed on the product caching process assembly line (11) more A product deburring operates compartment (71), multiple product punch operation compartments (72), and the product deburring operation room and product punch The Water curtain machine (95) for dust-proof temp-lowering is provided in operation room inlet and outlet;
The product caching process assembly line (11) front end is connected with demoulding processing district (61), the product caching process assembly line (11) rear end is connected with product caching process assembly line (11) front end.
9. glass reinforced plastic bottom plate automatic assembly line according to claim 8, which is characterized in that the online station of mold (21), the offline station of mold (65), product caching process assembly line (11) are connected joining place with demoulding processing district (61), product delays It deposits processing assembly line (11) and product caching process assembly line (11) joining place is provided with boosting manipulator (92);The mold Pretreatment processing district (22), gel coating resin spray process area (31), gel coating resin examine repairing processing district (33), the spraying of the first glass to add Fill spray processing district (43), the second glass spray process area (45), mold reflow treatment area (62) of work area (41), glass is provided with Turntable (93).
10. glass reinforced plastic bottom plate automatic assembly line according to claim 8 or claim 9, which is characterized in that at the product caching Managing assembly line (11) includes the first caching roller assembly line (12), the second caching roller assembly line (13), the first making roller stream Waterline (14), the second making roller assembly line (15), product deburring operation compartment (71) are arranged in the first making roller stream On waterline (14), the product punch operation compartment (72) is arranged on the second making roller assembly line (15), and described first is slow Roller assembly line (12) are deposited to pass through multiple groups cross drive mechanism (94) while connecting the first making roller assembly line (14) and product Deburring operates compartment (71), and the first making roller assembly line (14) end is slow by cross drive mechanism (94) connection second Deposit roller assembly line (13) front end, second caching roller assembly line (13) multiple groups cross drive mechanism (94) connects the simultaneously Two making roller assembly lines (15) and product punch operation compartment (72), the second making roller assembly line (15) end and packet Fill the linking of no-power drum assembly line (16) front end.
CN201910585897.1A 2019-07-01 2019-07-01 A kind of glass reinforced plastic bottom plate automatic assembly line Pending CN110315782A (en)

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Application publication date: 20191011