CN109393521B - Processing method of polymerized garlic granules - Google Patents
Processing method of polymerized garlic granules Download PDFInfo
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- CN109393521B CN109393521B CN201811424538.XA CN201811424538A CN109393521B CN 109393521 B CN109393521 B CN 109393521B CN 201811424538 A CN201811424538 A CN 201811424538A CN 109393521 B CN109393521 B CN 109393521B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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- Preparation Of Fruits And Vegetables (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention provides a processing method of polymerized garlic granules, which comprises the following steps: (1) adding garlic into a cleaning device for cleaning and draining; (2) drying the drained garlic in a drying box; (3) crushing the dried garlic to obtain garlic powder; (4) mixing 28-36% of garlic powder, 8-15% of polymer and the balance of water by mass percent, and uniformly stirring to obtain a mixed solution; (5) carrying out vacuum concentration on the mixed solution to obtain a concentrated solution; (6) drying and granulating the concentrated solution, and then screening and sterilizing in vacuum to obtain polymerized garlic granules; the invention has simple operation, improves the qualification rate of finished products and saves the cost.
Description
Technical Field
The invention relates to a processing method, in particular to a processing method of polymerized garlic granules.
Background
The production process of the existing dehydrated garlic production enterprises is as follows: fresh garlic, drying to prepare garlic slices, pulverizing to obtain powder particles, packaging and selling finished products. The garlic powder has small particles, large viscosity and poor fluidity, is easy to roll into small balls in bottles or mixed with other spices, is not uniform in mixing and has small use range, so the garlic powder has low price and is not easy to sell. Each garlic merchant will have an inventory of several tons, tens of tons, and even hundreds of tons of garlic powder.
Patent 200610017947.9 discloses a method for preparing garlic granules by polymerizing garlic powder by polymerization granulation, which comprises inspecting raw materials, preparing polymerization adjuvants, granulating, sieving, inspecting quality, and packaging to obtain high-value polymerized garlic granules with high expansion coefficient.
The method can not pretreat the garlic powder well, and can not ensure the qualification rate of finished products.
Disclosure of Invention
The invention provides a processing method of polymerized garlic granules aiming at the problems, which is simple and convenient to operate, improves the qualification rate of finished products and saves the cost.
The specific technical scheme is as follows:
a processing method of polymerized garlic granules comprises the following steps:
(1) adding garlic into a cleaning device for cleaning and draining;
(2) drying the drained garlic in a drying box;
(3) crushing the dried garlic to obtain garlic powder;
(4) mixing 28-36% of garlic powder, 8-15% of polymer and the balance of water by mass percent, and uniformly stirring to obtain a mixed solution;
(5) carrying out vacuum concentration on the mixed solution to obtain a concentrated solution;
(6) drying and granulating the concentrated solution, and then screening and sterilizing in vacuum to obtain the polymerized garlic granules.
Furthermore, the solid content of the concentrated solution is 24-28%.
Further, the cleaning temperature of the cleaning device is 20-30 ℃.
Further, the polymer comprises the following components in percentage by mass:
3-8% of ginger powder, 2-5% of white granulated sugar, 1-6% of scallion powder, 5-10% of yeast powder and the balance of corn starch.
Furthermore, the cleaning device comprises a cleaning assembly and a gland assembly, and the gland assembly is movably arranged above the cleaning assembly through a bracket;
the cleaning assembly comprises a cleaning shell with an opening at the top, the top of the cleaning shell is outwards turned to form a circle of first supporting baffle, a water inlet and a water outlet are formed in the cleaning shell, and the water inlet is positioned above the water outlet;
a cleaning storage basket is arranged in the cleaning shell, the cleaning storage basket is of a cuboid structure with an opening at the top, and a plurality of filtering holes are formed in the four side walls and the bottom wall of the cleaning storage basket;
two opposite side walls of the cleaning storage basket are respectively horizontally provided with a connecting plate, each connecting plate is vertically upwards provided with a plurality of connecting rods, the connecting rods are connected with electric push rods fixed on the inner wall of the cleaning shell, and the electric push rods control the cleaning storage basket to move up and down in the cleaning shell;
the gland component comprises an upper fixing plate, a lower pressing plate and a stirring component;
the lower pressing plate is arranged below the upper fixing plate, a plurality of first guide rods are arranged on the lower pressing plate, the tops of the first guide rods penetrate through the upper fixing plate to fix a limiting baffle, first springs are sleeved on the first guide rods, and the first springs are arranged between the upper fixing plate and the lower pressing plate in a compressed state in a pressing mode;
the middle part of the lower pressing plate is provided with a first through hole;
the stirring assembly comprises a stirring fixing plate, the stirring fixing plate can be pressed on the cleaning storage basket, the stirring fixing plate is arranged below the lower pressing plate, a circle of baffle ring is arranged on the upper surface of the stirring fixing plate corresponding to the first through hole, the baffle ring penetrates through the first through hole from bottom to top, and the top of the baffle ring is turned outwards to form a circle of second supporting baffle plate;
a plurality of stirring rods are annularly arranged on the lower surface of the stirring fixing plate;
the upper surface of the stirring fixing plate is also provided with a switching block, the switching block is arranged in the middle of the baffle ring, the switching block is provided with a first cavity and a first slot which are communicated with each other, the first cavity is positioned below the first slot, the first cavity is of a regular quadrangular prism structure, the first slot is of a cylindrical structure, and the side length of the first cavity is larger than the outer diameter of the first slot; the upper fixing plate is provided with a fifth motor, an output shaft of the fifth motor penetrates through a first slot on the switching block to be connected with a driving block arranged in the first cavity, the thickness of the driving block is smaller than the height of the first cavity, and the driving block is in clearance fit with the first cavity;
the fifth motor drives the driving block to rotate, so that the stirring fixing plate and the stirring rod below the stirring fixing plate are driven to rotate;
the gland assembly is arranged below the bracket, an upper fixing plate of the gland assembly is connected with a hydraulic cylinder fixed at the top of the bracket, and the hydraulic cylinder controls the gland assembly to cover the cleaning assembly or move away from the cleaning assembly;
the electric push rod is fixed in the protection shell, the protection shell is positioned at the top of the cleaning shell, and the connecting plate is arranged at the bottom of the cleaning storage basket; a plurality of balls are arranged on the upper surface of the lower pressing plate and are in contact with the lower surface of the second supporting baffle; a plurality of roll shafts are arranged on the upper surface of the stirring fixing plate in a radiation shape and are in contact with the lower surface of the lower pressing plate; the puddler is the cylinder structure, and the puddler tilt up is ascending to be equipped with a plurality of dead levers, is equipped with the washing brush on the outer wall of dead lever.
Further, the drying box comprises an oven, and a bearing assembly and a drying assembly are arranged in the oven;
the bearing assembly comprises a main shaft, a layer of inner screen plate with a cylindrical structure is sleeved outside the main shaft, a layer of outer screen plate with a cylindrical structure is sleeved outside the inner screen plate, four first screen plates are uniformly arranged between the main shaft and the inner screen plate, four second screen plates are uniformly arranged between the inner screen plate and the outer screen plate, and the second screen plates divide the space between the inner screen plate and the outer screen plate into four drying cavities;
the main shaft is rotatably fixed in the oven, one end of the main shaft penetrates through the oven and is driven to rotate by the first motor, and therefore the bearing assembly rotates anticlockwise along with the main shaft;
an opening through groove is formed in the outer screen corresponding to each drying cavity respectively, the opening through groove is formed in the left end of each drying cavity, and a blocking net assembly is correspondingly arranged on each opening through groove;
the net blocking component comprises a front fixing plate, a rear sliding plate, an outer sliding block and an outer net;
the front fixing plate is fixed at the left end of the open through groove, the rear sliding plate is movably arranged in the open through groove through a springback structure, the opposite ends of the front fixing plate and the rear sliding plate are respectively provided with a permanent magnet, and the polarities of the permanent magnets on the front fixing plate and the rear sliding plate are opposite;
one end of the outer baffle is fixed on the rear sliding plate, the other end of the outer baffle is fixed on the outer sliding block, and the outer sliding block is slidably arranged in the sliding chute of the outer screen;
the rebound structure comprises adjusting cavities arranged on two sides of the open through groove, the length of each adjusting cavity is greater than that of the open through groove and extends towards the right side of the open through groove, and a first opening communicated with the open through groove is arranged on the side wall of each adjusting cavity;
a connecting plate is arranged in the adjusting cavity, the rear sliding plate is fixed between the two connecting plates, a guide rod is arranged in the adjusting cavity, and the connecting plate is movably sleeved on the guide rod;
a plurality of second springs are sleeved on the guide rod, two adjacent second springs are fixed through an adapter plate, and the second springs are pressed between the connecting plate and the right side end of the adjusting cavity;
a feeding opening is formed in the top of the oven, a discharging opening is formed in the bottom of the oven, a material guide plate is rotatably arranged below the feeding opening through a first rotating shaft, the first rotating shaft is driven to rotate through a second motor, and the first rotating shaft is arranged on the left side of the feeding opening;
an upper shifting plate is rotatably arranged in the oven through a second rotating shaft, a lower shifting plate is rotatably arranged through a third rotating shaft, the upper shifting plate is arranged at the top of the bearing assembly and is positioned on the right side of the feeding opening, and the lower shifting plate is arranged at the top of the bearing assembly and is positioned on the left side of the discharging opening;
the second rotating shaft is driven to rotate by a third motor, so that the upper shifting plate can be shifted clockwise to rotate to the rear sliding plate at the top;
the third rotating shaft is driven to rotate by a fourth motor, so that the lower shifting plate can be shifted clockwise to rotate to the rear sliding plate at the bottom;
the drying assembly comprises a plurality of heaters fixed on the side wall of the drying oven through a support, each heater is correspondingly provided with a plurality of nozzles, and the nozzles are connected with the fan through pipelines and used for spraying heated air into the drying cavity; the first sieve plate and the second sieve plate are arranged in a staggered mode; the inner sieve plate, the outer sieve plate, the first sieve plate and the second sieve plate are all pore plates; the bottom of the oven protrudes downwards to form a circular truncated cone-shaped structure.
The use method of the cleaning device comprises the following steps:
(1) in an initial state, the cleaning storage basket moves to the top of the cleaning shell under the action of the electric push rod, and the gland assembly moves to the upper part of the cleaning shell under the action of the hydraulic cylinder;
(2) putting garlic to be cleaned into a cleaning storage basket, and moving the cleaning storage basket downwards to a cleaning shell through an electric push rod; the gland assembly is pushed downwards through the hydraulic cylinder, so that the upper fixing plate is pressed on the first supporting baffle, and the lower pressing plate is pressed on the cleaning storage basket;
(3) introducing clear water into the cleaning shell through the water inlet, after the cleaning shell is filled with the clear water, starting the fifth motor to enable the stirring rod to rotate in the containing cleaning frame, and deeply cleaning the garlic in the stirring rod through the hairbrush in the rotating process;
(4) after the cleaning is finished, the gland assembly is moved away, the cleaning storage basket moves upwards, water after cleaning is discharged through the water outlet, and the garlic is drained and then taken out.
The use method of the drying box comprises the following steps:
(1) in the initial state, the material guide plate rotates to the horizontal state under the action of the second motor and is used for blocking the feeding opening, the upper shifting plate and the lower shifting plate both rotate to the horizontal state, and at the moment, the upper shifting plate and the lower shifting plate are not in contact with the net blocking assembly;
(2) in the feeding state, the material guide plate rotates downwards to the position above the bearing assembly under the action of the second motor, the upper shifting plate rotates 80-90 degrees clockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the upper shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, the open through groove is opened, the second spring is compressed, and at the moment, the garlic slices enter the corresponding drying cavity through the material guide plate;
(3) after feeding in one drying cavity is finished, the material guide plate and the upper shifting plate reset, and the outer baffle plate resets under the resilience action of the second spring to enable the open through groove to return to a closed state;
(4) repeating the steps (2) and (3) to feed each drying cavity, and drying the garlic slices by the drying assembly after the operation is finished;
(5) after drying, the lower shifting plate rotates 80-90 degrees anticlockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the lower shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, the open through groove is in an open state, the second spring is in a compressed state, and at the moment, the garlic slices fall into the drying oven from the drying cavity and are transferred out of the drying oven from the discharge opening;
(6) after the material is discharged from one drying cavity, the lower shifting plate resets, the outer baffle resets under the resilience action of the second spring, and the open through groove is restored to a closed state;
(7) and (5) repeating the steps (5) and (6) to carry out discharging operation on each drying cavity, and simultaneously, carrying out feeding operation and discharging operation synchronously.
The invention has the beneficial effects that:
(1) the invention has simple and convenient process, improves the qualification rate of the garlic granule finished product and saves the cost;
(2) the cleaning device is reasonable in design and simple and convenient to operate, the cleaning efficiency is improved, and the cleaning effect is ensured;
(3) the drying box adopts automatic operation, improves the drying efficiency and ensures the drying effect.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a sectional view of the cleaning apparatus in an initial state.
Fig. 3 is a sectional view showing a cleaning state of the cleaning apparatus.
Figure 4 is a cross-sectional view of the gland assembly of figure 2.
Fig. 5 is a cross-sectional view of the cleaning assembly of fig. 2.
Fig. 6 is a sectional view of the drying box.
Figure 7 is a cross-sectional view of a drying box conditioning chamber based on a carrier assembly.
Fig. 8 is an enlarged view of a portion of the open channel of fig. 6 in an open state.
Fig. 9 is an enlarged view of a portion of the open channel of fig. 6 in a closed position.
Fig. 10 is an enlarged view of a portion of the open channel of fig. 7 in an open state.
Fig. 11 is an enlarged view of a portion of the open channel of fig. 7 in a closed position.
Detailed Description
In order to make the technical scheme of the invention clearer and clearer, the invention is further described with reference to the accompanying drawings, and any scheme obtained by carrying out equivalent replacement and conventional reasoning on the technical characteristics of the technical scheme of the invention falls into the protection scope of the invention.
Reference numerals
The cleaning device comprises a cleaning assembly 11, a gland assembly 12, a bracket 13, a cleaning shell 14, a first supporting baffle 15, a water inlet 16, a water outlet 17, a cleaning storage basket 18, a connecting plate 19, a connecting rod 110, an electric push rod 111, an upper fixing plate 112, a lower pressing plate 113, a stirring assembly 114, a first guide rod 115, a limit baffle 116, a first spring 117, a first through hole 118, a stirring fixing plate 119, a baffle ring 120, a second supporting baffle 121, a stirring rod 122, a switching block 123, a first cavity 124, a first slot 125, a fifth motor 126, a driving block 127, a hydraulic cylinder 128, a protective shell 129, a ball 130, a roller shaft 131, a fixing rod 132 and a cleaning brush 133;
A processing method of polymerized garlic granules comprises the following steps:
(1) adding garlic into a cleaning device for cleaning and draining;
(2) drying the drained garlic in a drying box;
(3) crushing the dried garlic to obtain garlic powder;
(4) mixing 32% of garlic powder, 12% of polymer and the balance of water according to mass percentage, and then uniformly stirring to obtain a mixed solution;
(5) carrying out vacuum concentration on the mixed solution to obtain a concentrated solution;
(6) drying and granulating the concentrated solution, and then screening and sterilizing in vacuum to obtain the polymerized garlic granules.
Further, the solid content of the concentrate was 26%.
Further, the cleaning temperature of the cleaning device is 25 ℃.
Further, the polymer comprises the following components in percentage by mass:
6% of ginger powder, 3% of white granulated sugar, 3% of onion powder, 8% of yeast powder and the balance of corn starch.
As shown, the cleaning device comprises a cleaning assembly 11 and a gland assembly 12, wherein the gland assembly is movably arranged above the cleaning assembly through a bracket 13;
the cleaning assembly comprises a cleaning shell 14 with an opening at the top, the top of the cleaning shell is outwards turned to form a circle of first supporting baffle plates 15, a water inlet 16 and a water outlet 17 are arranged on the cleaning shell, and the water inlet is positioned above the water outlet;
a cleaning storage basket 18 is arranged in the cleaning shell, the cleaning storage basket is of a cuboid structure with an opening at the top, and a plurality of filtering holes are formed in the four side walls and the bottom wall of the cleaning storage basket;
two opposite side walls of the cleaning and containing basket are respectively horizontally provided with a connecting plate 19, each connecting plate is vertically upwards provided with a plurality of connecting rods 110, the connecting rods are connected with electric push rods 111 fixed on the inner wall of the cleaning shell, and the electric push rods control the cleaning and containing basket to move up and down in the cleaning shell;
the gland assembly comprises an upper fixing plate 112, a lower pressing plate 113 and a stirring assembly 114;
the lower pressing plate is arranged below the upper fixing plate, a plurality of first guide rods 115 are arranged on the lower pressing plate, the tops of the first guide rods penetrate through the upper fixing plate to fix a limiting baffle 116, first springs 117 are sleeved on the first guide rods, and the first springs are arranged between the upper fixing plate and the lower pressing plate in a compressed state in a pressing mode;
the middle part of the lower pressing plate is provided with a first through hole 118;
the stirring assembly comprises a stirring fixing plate 119, the stirring fixing plate can be pressed on the cleaning storage basket, the stirring fixing plate is arranged below the lower pressing plate, a circle of baffle ring 120 is arranged on the upper surface of the stirring fixing plate corresponding to the first through hole, the baffle ring penetrates through the first through hole from bottom to top, and the top of the baffle ring is turned over outwards to form a circle of second supporting baffle plate 121;
a plurality of stirring rods 122 are annularly arranged on the lower surface of the stirring fixing plate;
the upper surface of the stirring fixing plate is also provided with a switching block 123, the switching block is arranged in the middle of the baffle ring, the switching block is provided with a first cavity 124 and a first slot 125 which are communicated with each other, the first cavity is positioned below the first slot, the first cavity is of a regular quadrangular prism structure, the first slot is of a cylindrical structure, and the side length of the first cavity is greater than the outer diameter of the first slot; a fifth motor 126 is arranged on the upper fixing plate, an output shaft of the fifth motor passes through a first slot on the adapter block and is connected with a driving block 127 arranged in the first cavity, the thickness of the driving block is smaller than the height of the first cavity, and the driving block is in clearance fit with the first cavity;
the fifth motor drives the driving block to rotate, so that the stirring fixing plate and the stirring rod below the stirring fixing plate are driven to rotate;
the gland assembly is arranged below the bracket, an upper fixing plate of the gland assembly is connected with a hydraulic cylinder 128 fixed at the top of the bracket, and the hydraulic cylinder controls the gland assembly to cover the cleaning assembly or move away from the cleaning assembly; the electric push rod is fixed in a protective shell 129, the protective shell is positioned at the top of the cleaning shell, and the connecting plate is arranged at the bottom of the cleaning storage basket; a plurality of balls 130 are arranged on the upper surface of the lower pressing plate and are in contact with the lower surface of the second supporting baffle; a plurality of roll shafts 131 are arranged on the upper surface of the stirring fixing plate in a radiation shape and are in contact with the lower surface of the lower pressing plate; the puddler is the cylinder structure, and the puddler upwards inclines to be equipped with a plurality of dead levers 132, is equipped with on the outer wall of dead lever and washs brush 133.
The use method of the cleaning device comprises the following steps:
(1) in an initial state, the cleaning storage basket moves to the top of the cleaning shell under the action of the electric push rod, and the gland assembly moves to the upper part of the cleaning shell under the action of the hydraulic cylinder;
(2) putting garlic to be cleaned into a cleaning storage basket, and moving the cleaning storage basket downwards to a cleaning shell through an electric push rod; the gland assembly is pushed downwards through the hydraulic cylinder, so that the upper fixing plate is pressed on the first supporting baffle, and the lower pressing plate is pressed on the cleaning storage basket;
(3) introducing clear water into the cleaning shell through the water inlet, after the cleaning shell is filled with the clear water, starting the fifth motor to enable the stirring rod to rotate in the containing cleaning frame, and deeply cleaning the garlic in the stirring rod through the hairbrush in the rotating process;
(4) after the cleaning is finished, the gland assembly is moved away, the cleaning storage basket moves upwards, water after cleaning is discharged through the water outlet, and the garlic is drained and then taken out.
The drying box comprises an oven 21, and a bearing assembly and a drying assembly are arranged in the oven;
the bearing assembly comprises a main shaft 22, a layer of inner screen plate 23 with a cylindrical structure is sleeved outside the main shaft, a layer of outer screen plate 24 with a cylindrical structure is sleeved outside the inner screen plate, four first screen plates 25 are uniformly arranged between the main shaft and the inner screen plate, four second screen plates 26 are uniformly arranged between the inner screen plate and the outer screen plate, and the second screen plates divide the space between the inner screen plate and the outer screen plate into four drying cavities 27;
the main shaft is rotatably fixed in the oven, one end of the main shaft penetrates through the oven and is driven to rotate by the first motor, and therefore the bearing assembly rotates anticlockwise along with the main shaft;
an open through groove 28 is respectively arranged on the outer screen corresponding to each drying cavity, the open through groove is arranged at the left end of each drying cavity, and a baffle net assembly 29 is correspondingly arranged on each open through groove;
the screen assembly comprises a front fixing plate 210, a rear sliding plate 211, an outer sliding block 212 and an outer screen 213;
the front fixing plate is fixed at the left end of the open through groove, the rear sliding plate is movably arranged in the open through groove through a springback structure 214, the opposite ends of the front fixing plate and the rear sliding plate are respectively provided with a permanent magnet 215, and the polarities of the permanent magnets on the front fixing plate and the rear sliding plate are opposite;
one end of the outer baffle is fixed on the rear sliding plate, the other end of the outer baffle is fixed on the outer sliding block, and the outer sliding block is slidably arranged in the sliding chute of the outer screen;
the rebounding structure comprises adjusting cavities 216 arranged on two sides of the open through groove, the length of each adjusting cavity is larger than that of the open through groove and extends towards the right side of the open through groove, and a first opening 217 communicated with the open through groove is arranged on the side wall of each adjusting cavity;
the adjusting cavity is internally provided with a connecting plate, the rear sliding plate is fixed between the two connecting plates, the adjusting cavity is internally provided with a guide rod 218, and the connecting plate is movably sleeved on the guide rod;
a plurality of second springs 219 are sleeved on the guide rod, two adjacent second springs are fixed through an adapter plate 220, and the second springs are pressed between the connecting plate and the right side end of the adjusting cavity;
a feeding opening 221 is formed in the top of the oven, a discharging opening 222 is formed in the bottom of the oven, a material guide plate 224 is rotatably arranged below the feeding opening through a first rotating shaft 223, the first rotating shaft is driven to rotate through a second motor, and the first rotating shaft is arranged on the left side of the feeding opening;
an upper shifting plate 225 is rotatably arranged in the oven through a second rotating shaft, a lower shifting plate 226 is rotatably arranged through a third rotating shaft, the upper shifting plate is arranged at the top of the bearing assembly and is positioned at the right side of the feeding opening, and the lower shifting plate is arranged at the top of the bearing assembly and is positioned at the left side of the discharging opening;
the second rotating shaft is driven to rotate by a third motor, so that the upper shifting plate can be shifted clockwise to rotate to the rear sliding plate at the top;
the third rotating shaft is driven to rotate by a fourth motor, so that the lower shifting plate can be shifted clockwise to rotate to the rear sliding plate at the bottom; the drying assembly comprises a plurality of heaters 227 fixed on the side wall of the drying oven through a support, each heater is correspondingly provided with a plurality of nozzles 228, and the nozzles are connected with a fan 229 through pipelines and used for spraying heated air into the drying cavity; the first sieve plate and the second sieve plate are arranged in a staggered mode; the inner sieve plate, the outer sieve plate, the first sieve plate and the second sieve plate are all pore plates; the bottom of the oven protrudes downwards to form a circular truncated cone-shaped structure.
The use method of the drying box comprises the following steps:
(1) in the initial state, the material guide plate rotates to the horizontal state under the action of the second motor and is used for blocking the feeding opening, the upper shifting plate and the lower shifting plate both rotate to the horizontal state, and at the moment, the upper shifting plate and the lower shifting plate are not in contact with the net blocking assembly;
(2) in the feeding state, the material guide plate rotates downwards to the position above the bearing assembly under the action of the second motor, the upper shifting plate rotates 80-90 degrees clockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the upper shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, the open through groove is opened, the second spring is compressed, and at the moment, the garlic slices enter the corresponding drying cavity through the material guide plate;
(3) after feeding in one drying cavity is finished, the material guide plate and the upper shifting plate reset, and the outer baffle plate resets under the resilience action of the second spring to enable the open through groove to return to a closed state;
(4) repeating the steps (2) and (3) to feed each drying cavity, and drying the garlic slices by the drying assembly after the operation is finished;
(5) after drying, the lower shifting plate rotates 80-90 degrees anticlockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the lower shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, the open through groove is in an open state, the second spring is in a compressed state, and at the moment, the garlic slices fall into the drying oven from the drying cavity and are transferred out of the drying oven from the discharge opening;
(6) after the material is discharged from one drying cavity, the lower shifting plate resets, the outer baffle resets under the resilience action of the second spring, and the open through groove is restored to a closed state;
(7) and (5) repeating the steps (5) and (6) to carry out discharging operation on each drying cavity, and simultaneously, carrying out feeding operation and discharging operation synchronously.
Claims (4)
1. A processing method of polymerized garlic granules is characterized by comprising the following steps: (1) adding garlic into a cleaning device for cleaning and draining; (2) drying the drained garlic in a drying box; (3) crushing the dried garlic to obtain garlic powder; (4) mixing 28-36% of garlic powder, 8-15% of polymer and the balance of water according to mass percent, and uniformly stirring to obtain a mixed solution; (5) carrying out vacuum concentration on the mixed solution to obtain a concentrated solution; (6) drying and granulating the concentrated solution, and then screening and sterilizing in vacuum to obtain polymerized garlic granules;
the cleaning device comprises a cleaning assembly and a gland assembly, and the gland assembly is movably arranged above the cleaning assembly through a support; the cleaning assembly comprises a cleaning shell with an opening at the top, the top of the cleaning shell is outwards turned to form a circle of first supporting baffle, a water inlet and a water outlet are formed in the cleaning shell, and the water inlet is positioned above the water outlet; a cleaning storage basket is arranged in the cleaning shell, the cleaning storage basket is of a cuboid structure with an opening at the top, and a plurality of filtering holes are formed in the four side walls and the bottom wall of the cleaning storage basket; two opposite side walls of the cleaning storage basket are respectively horizontally provided with a connecting plate, each connecting plate is vertically upwards provided with a plurality of connecting rods, the connecting rods are connected with electric push rods fixed on the inner wall of the cleaning shell, and the electric push rods control the cleaning storage basket to move up and down in the cleaning shell; the gland component comprises an upper fixing plate, a lower pressing plate and a stirring component; the lower pressing plate is arranged below the upper fixing plate, a plurality of first guide rods are arranged on the lower pressing plate, the tops of the first guide rods penetrate through the upper fixing plate to fix a limiting baffle, first springs are sleeved on the first guide rods, and the first springs are arranged between the upper fixing plate and the lower pressing plate in a compressed state in a pressing mode; the middle part of the lower pressing plate is provided with a first through hole; the stirring assembly comprises a stirring fixing plate, the stirring fixing plate is pressed on the cleaning storage basket, the stirring fixing plate is arranged below the lower pressing plate, a circle of baffle ring is arranged on the upper surface of the stirring fixing plate corresponding to the first through hole, the baffle ring penetrates through the first through hole from bottom to top, and the top of the baffle ring is turned outwards to form a circle of second supporting baffle plate; a plurality of stirring rods are annularly arranged on the lower surface of the stirring fixing plate; still be equipped with a switching piece on the upper surface of stirring fixed plate, the switching piece sets up in the centre of keeping off the ring, and what communicate each other on the switching piece is equipped with first cavity and first slot, first
The cavity is positioned below the first slot, the first cavity is of a regular quadrangular prism structure, the first slot is of a cylindrical structure, and the side length of the first cavity is larger than the outer diameter of the first slot; the upper fixing plate is provided with a fifth motor, an output shaft of the fifth motor penetrates through a first slot on the switching block to be connected with a driving block arranged in the first cavity, the thickness of the driving block is smaller than the height of the first cavity, and the driving block is in clearance fit with the first cavity; the fifth motor drives the driving block to rotate, so that the stirring fixing plate and the stirring rod below the stirring fixing plate are driven to rotate; the gland assembly is arranged below the bracket, an upper fixing plate of the gland assembly is connected with a hydraulic cylinder fixed at the top of the bracket, and the hydraulic cylinder controls the gland assembly to cover the cleaning assembly or move away from the cleaning assembly; the electric push rod is fixed in the protection shell, the protection shell is positioned at the top of the cleaning shell, and the connecting plate is arranged at the bottom of the cleaning storage basket; a plurality of balls are arranged on the upper surface of the lower pressing plate and are in contact with the lower surface of the second supporting baffle; a plurality of roll shafts are arranged on the upper surface of the stirring fixing plate in a radiation shape and are in contact with the lower surface of the lower pressing plate; the stirring rod is of a cylindrical structure, a plurality of fixing rods are arranged on the stirring rod in an upward inclined manner, and cleaning brushes are arranged on the outer walls of the fixing rods;
the cleaning method of the cleaning device comprises the following steps:
(1) in an initial state, the cleaning storage basket moves to the top of the cleaning shell under the action of the electric push rod, and the gland assembly moves to the upper part of the cleaning shell under the action of the hydraulic cylinder;
(2) putting garlic to be cleaned into a cleaning storage basket, and moving the cleaning storage basket downwards to a cleaning shell through an electric push rod; the gland assembly is pushed downwards through the hydraulic cylinder, so that the upper fixing plate is pressed on the first supporting baffle, and the lower pressing plate is pressed on the cleaning storage basket;
(3) introducing clear water into the cleaning shell through the water inlet, after the cleaning shell is filled with the clear water, starting the fifth motor to enable the stirring rod to rotate in the containing cleaning frame, and deeply cleaning the garlic in the stirring rod through the hairbrush in the rotating process;
(4) after cleaning, removing the gland assembly, moving the cleaning storage basket upwards, discharging the cleaned water through the water outlet, taking out and draining the garlic;
the drying box comprises an oven, and a bearing assembly and a drying assembly are arranged in the oven; the bearing assembly comprises a main shaft, a layer of inner screen plate with a cylindrical structure is sleeved outside the main shaft, a layer of outer screen plate with a cylindrical structure is sleeved outside the inner screen plate, four first screen plates are uniformly arranged between the main shaft and the inner screen plate, four second screen plates are uniformly arranged between the inner screen plate and the outer screen plate, and the second screen plates divide the space between the inner screen plate and the outer screen plate into four drying cavities; the main shaft is rotationally fixed in the oven, one end of the main shaft penetrates through the oven and is driven to rotate by the first motor, and therefore the bearing assembly rotates anticlockwise along with the main shaft; an opening through groove is formed in the outer screen plate corresponding to each drying cavity respectively and is formed in the left end of each drying cavity, and a blocking net assembly is correspondingly arranged on each opening through groove; the blocking net component comprises a front fixing plate, a rear sliding plate, an outer sliding block and an outer baffle; the front fixing plate is fixed at the left end of the open through groove, the rear sliding plate is movably arranged in the open through groove through a springback structure, the opposite ends of the front fixing plate and the rear sliding plate are respectively provided with a permanent magnet, and the polarities of the permanent magnets on the front fixing plate and the rear sliding plate are opposite; one end of the outer baffle is fixed on the rear sliding plate, the other end of the outer baffle is fixed on the outer sliding block, and the outer sliding block is arranged in the sliding groove of the outer screen plate in a sliding manner; the rebound structure comprises adjusting cavities arranged on two sides of the open through groove, the length of each adjusting cavity is greater than that of the open through groove and extends towards the right side of the open through groove, and a first opening communicated with the open through groove is arranged on the side wall of each adjusting cavity; a connecting plate is arranged in the adjusting cavity, the rear sliding plate is fixed between the two connecting plates, a guide rod is arranged in the adjusting cavity, and the connecting plate is movably sleeved on the guide rod; a plurality of second springs are sleeved on the guide rod, two adjacent second springs are fixed through an adapter plate, and the second springs are pressed between the connecting plate and the right side end of the adjusting cavity; a feeding opening is formed in the top of the oven, a discharging opening is formed in the bottom of the oven, a material guide plate is arranged below the feeding opening in a rotating mode through a first rotating shaft, the first rotating shaft is driven to rotate through a second motor, and the first rotating shaft is arranged on the left side of the feeding opening; an upper shifting plate is rotatably arranged in the oven through a second rotating shaft, a lower shifting plate is rotatably arranged through a third rotating shaft, the upper shifting plate is arranged at the top of the bearing assembly and is positioned on the right side of the feeding opening, and the lower shifting plate is arranged at the top of the bearing assembly and is positioned on the left side of the discharging opening; the second rotating shaft is driven to rotate through a third motor, so that the upper shifting plate rotates clockwise to the advancing side of the rear sliding plate at the top; the third rotating shaft is driven to rotate by a fourth motor, so that the lower shifting plate rotates clockwise to the advancing side of the rear sliding plate at the bottom; the drying assembly comprises a plurality of heaters fixed on the side wall of the drying oven through a support, each heater is correspondingly provided with a plurality of nozzles, and the nozzles are connected with the fan through pipelines and used for spraying heated air into the drying cavity; the first sieve plate and the second sieve plate are arranged in a staggered mode; the inner sieve plate, the outer sieve plate, the first sieve plate and the second sieve plate are all pore plates; the bottom of the oven protrudes downwards to form a circular truncated cone-shaped structure;
the drying method of the drying box comprises the following steps:
(1) in the initial state, the material guide plate rotates to the horizontal state under the action of the second motor and is used for blocking the feeding opening, the upper shifting plate and the lower shifting plate both rotate to the horizontal state, and at the moment, the upper shifting plate and the lower shifting plate are not in contact with the net blocking assembly;
(2) in the feeding state, the material guide plate rotates downwards to the position above the bearing assembly under the action of the second motor, the upper shifting plate rotates 80-90 degrees clockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the upper shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, the open through groove is opened, the second spring is compressed, and at the moment, the garlic slices enter the corresponding drying cavity through the material guide plate;
(3) after feeding in one drying cavity is finished, the material guide plate and the upper shifting plate reset, and the outer baffle plate resets under the resilience action of the second spring to enable the open through groove to return to a closed state;
(4) repeating the steps (2) and (3) to feed each drying cavity, and drying the garlic slices by the drying assembly after the operation is finished;
(5) after drying, the lower shifting plate is rotated by 80-90 degrees clockwise, the bearing assembly rotates under the action of the first motor, in the rotating process, the lower shifting plate blocks the rear sliding plate to rotate along with the bearing assembly, so that the open through groove is in an open state, the second spring is in a compressed state, and at the moment, the garlic slices fall into the drying oven from the drying cavity and are transferred out of the drying oven from the discharge opening;
(6) after the material is discharged from one drying cavity, the lower shifting plate resets, the outer baffle resets under the resilience action of the second spring, and the open through groove is restored to a closed state;
(7) and (5) repeating the steps (5) and (6) to carry out discharging operation on each drying cavity, and meanwhile, carrying out feeding operation and discharging operation synchronously.
2. The method of claim 1, wherein the concentrated solution has a solids content of 24-28%.
3. The method for processing polymerized garlic clove according to claim 1, wherein the washing temperature of the washing device is 20-30 ℃.
4. The method for processing polymerized garlic cloves according to claim 1, wherein the polymer comprises the following components by weight percent: 3-8% of ginger powder, 2-5% of white granulated sugar, 1-6% of scallion powder, 5-10% of yeast powder and the balance of corn starch.
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| GB2162412B (en) * | 1984-07-31 | 1987-12-23 | Sanden Corp | Coffee roaster |
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| CN100507009C (en) * | 2005-12-28 | 2009-07-01 | 暨南大学 | Process for producing oligofructose of garlic |
| CN203538320U (en) * | 2013-10-30 | 2014-04-16 | 安徽理工大学 | Automatic peanut cleaning machine |
| CN205567749U (en) * | 2016-01-18 | 2016-09-14 | 昆明万顺通科工贸有限公司 | Shell class crop drying device |
| CN207151883U (en) * | 2017-06-06 | 2018-03-30 | 莆田市在梦里贸易有限公司 | A kind of rotary walnut washer |
| CN107890122A (en) * | 2017-11-15 | 2018-04-10 | 吴启航 | A kind of blue or green jujube cleaning equipment of fruit process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206572904U (en) * | 2016-12-25 | 2017-10-20 | 渔仁堂生物科技（湛江）有限公司 | A kind of drying unit processed for Exocarpium Citri Rubrum |
| CN207683007U (en) * | 2017-11-09 | 2018-08-03 | 力当高（上海）智能科技有限公司 | A kind of sesame oil press with impurity removal function |
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