CN109393521A - A kind of processing method of polymerized garlic pellets - Google Patents
A kind of processing method of polymerized garlic pellets Download PDFInfo
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- CN109393521A CN109393521A CN201811424538.XA CN201811424538A CN109393521A CN 109393521 A CN109393521 A CN 109393521A CN 201811424538 A CN201811424538 A CN 201811424538A CN 109393521 A CN109393521 A CN 109393521A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention proposes a kind of processing methods of polymerized garlic pellets, comprising the following steps: (1) garlic is added in cleaning device and is cleared up and drained；(2) garlic after draining, which is added in drying box, dries；(3) garlic after drying is crushed to obtain garlic powder；(4) after by mass percentage mixing the water of garlic powder 28-36%, polymer 8-15% and surplus after mixing evenly, mixed liquor is obtained；(5) mixed liquor is concentrated in vacuo to obtain concentrate；(6) it after granulation being dried to concentrate, is handled using screening and vacuum sterilization, polymerized garlic pellets can be obtained；Operation of the present invention is easy, improves the qualification rate of finished product, has saved cost.
Description
Technical field
The present invention relates to a kind of processing method, in particular to a kind of processing method of polymerized garlic pellets.
Background technique
The production process of dehydrated garlic manufacturing enterprise is at present: fresh garlic-drying garlic pieces-makes powder-packaging-finished product
Sale.And garlic powder particle is small, viscosity is big, poor fluidity, no matter it is bottled or puddled with other spices be all easy to be rolled into it is small
Group puddles unevenly, and use scope is small, so price is very low, bad sale.Each garlic commercial city has several tons, tens of tons, even
The inventory of up to a hundred tons of garlic powders.
Patent 200610017947.9 discloses one kind and polymerization method of granulating is taken to carry out polymerization processing to garlic powder, and garlic is made
The technology of grain, garlic powder pass through raw material inspection, polymerize auxiliaries, into facility for granulating system, polymerization granulation, screening, qualified product
Quality inspection, the processes such as finished product packing are made with high expansion coefficient, good fluidity, costly polymerized garlic pellets.
Above-mentioned mode cannot carry out pre-treatment to garlic powder well, not can guarantee the qualification rate of finished product.
Summary of the invention
The present invention proposes a kind of processing method of polymerized garlic pellets regarding to the issue above, easy to operate, improves finished product
Qualification rate has saved cost.
Specific technical solution is as follows:
A kind of processing method of polymerized garlic pellets, comprising the following steps:
(1) garlic is added in cleaning device and is cleared up and is drained；
(2) garlic after draining, which is added in drying box, dries；
(3) garlic after drying is crushed to obtain garlic powder；
(4) it is stirred evenly after by mass percentage mixing the water of garlic powder 28-36%, polymer 8-15% and surplus
Afterwards, mixed liquor is obtained；
(5) mixed liquor is concentrated in vacuo to obtain concentrate；
(6) it after granulation being dried to concentrate, is handled using screening and vacuum sterilization, polymerized garlic pellets can be obtained.
Further, the content of the solid content of concentrate is 24-28%.
Further, the cleaning temperature of cleaning device is 20-30 DEG C.
Further, the constituent of polymer includes: by mass percentage
The cornstarch of ginger powder 3-8%, white granulated sugar 2-5%, green onion powder 1-6%, yeast powder 5-10% and surplus.
Further, cleaning device includes cleaning assembly and gland component, and gland component is movably arranged by bracket
In the top of cleaning assembly；
Cleaning assembly includes open-topped cleaning shell, cleans first, the circle of formation one that the top of shell turns down outward
Spacer plate, cleaning shell are equipped with inlet and outlet, and water inlet is located at the top of water outlet；
It cleans in shell and is equipped with cleaning storage basket, cleaning storage basket is open-topped rectangular parallelepiped structure, cleans storage basket
Four side walls and bottom wall on be equipped with multiple filter hole；
It cleans that storage basket is wherein horizontal respectively in opposite two side walls to be equipped with a connecting plate, hangs down on each connecting plate
It is straight it is upward be equipped with a multiple connecting rods, connecting rod is connected with the electric pushrod cleaned in inner walls is fixed on, electronic
Push rod control cleaning storage basket moves up and down in cleaning shell；
Gland component includes upper mounted plate, lower platen and mixing component；
The lower section of upper mounted plate is arranged in lower platen, and lower platen is equipped with multiple first guide rods, the top of the first guide rod
Portion passes through upper mounted plate and fixes a postive stop baffle, the first spring is arranged on the first guide rod, the first spring is in compressive state
Be pressed between upper mounted plate and lower platen；
The middle part of lower platen is equipped with first through hole；
Mixing component includes stirring fixed plate, and stirring fixed plate can be pressed in cleaning storage basket, stirring fixed plate setting
In the lower section of lower platen, stir it is corresponding with first through hole on the upper surface of fixed plate be equipped with a circle baffle ring, baffle ring is from bottom to top
The second supporting baffle is enclosed in the formation one turned down outward across first through hole, its top；
It stirs and annular in shape on the lower surface of fixed plate is equipped with multiple stirring rods；
It stirs and is additionally provided with a transfer block on the upper surface of fixed plate, transfer block is arranged in the centre of baffle ring, in transfer block
Interconnected is equipped with the first cavity and the first slot, and the first cavity is located at the lower section of the first slot, and the first cavity is positive tetragonous
Rod structure, the first slot is cylindrical structure, and the side length of the first cavity is greater than the outer diameter of the first slot；Upper mounted plate is equipped with
One the 5th motor, the drive block that the output shaft of the 5th motor passes through the first slot in transfer block and is arranged in the first cavity
It is connected, the thickness of drive block is less than the height of the first cavity, and drive block and the first cavity clearance cooperate；
5th motor driven drive block rotation, so that stirring fixed plate and stirring rod below be driven to be rotated；
The lower section of bracket, the upper mounted plate of gland component and the hydraulic cylinder phase for being fixed on cradle top is arranged in gland component
Connection, hydraulic cylinder control gland component lid conjunction are removed on cleaning assembly or from cleaning assembly；
Electric pushrod is fixed in protection shell, and protective shell body is located at the top of cleaning shell, and connecting plate setting is being cleaned
The bottom of storage basket；The upper surface of lower platen is equipped with multiple balls, and ball is in contact with the lower surface of the second supporting baffle；It stirs
It mixes and is equipped with multiple roll shafts in emitting shape on the upper surface of fixed plate, roll shaft is in contact with the lower surface of lower platen；Stirring rod is
Cylindrical structure, what is tilted upward on stirring rod is equipped with multiple fixed links, and the outer wall of fixed link is equipped with cleaning hairbrush.
Further, drying box includes baking oven, and bearing assembly and drying component are equipped in baking oven；
Bearing assembly includes main shaft, and the outside of main shaft is arranged the interior sieve plate of one layer of cylindrical structure, the outside of interior sieve
It is arranged the outer sieve plate of one layer of cylindrical structure, four the first sieve plates, interior sieve plate are uniformly provided between main shaft and interior sieve plate
Four the second sieve plates are uniformly provided between outer sieve plate, the second sieve plate will be separated into four between interior sieve plate and outer sieve plate
Drying cavity；
Main shaft is rotatably fixed, and one end of main shaft passes through baking oven and is driven by first motor and rotated in an oven, from
And it realizes bearing assembly and is rotated counterclockwise with main shaft；
Each drying cavity is corresponded on outer sieve and is respectively equipped with an opening through slot, and a left side for drying cavity is arranged in opening through slot
It holds, is correspondingly provided with a backstop component on each opening through slot；
Backstop component includes front shoe, tail skid, outer slide and outer backstop；
Front shoe is fixed on the left end of opening through slot, and tail skid is movably disposed at opening through slot by resilient structures
In, a permanent magnet, the permanent magnet pole on front shoe and tail skid are respectively equipped on the opposite end of front shoe and tail skid
Property is opposite；
Outer baffle one end is fixed on tail skid, the other end of outer baffle is fixed on outer slide, and outer slide is slidable
It is arranged in the sliding slot of outer sieve；
Resilient structures include that the adjusting cavity of opening through slot two sides is arranged in, and the length of adjusting cavity is greater than the length of opening through slot
It spends and extends to the right side of opening through slot, the side wall of adjusting cavity is equipped with the first opening and is connected with opening through slot；
Connecting plate is equipped in adjusting cavity, tail skid is fixed between two connecting plates, a guide rod is equipped in adjusting cavity,
Connecting plate is movably arranged on the guide bar；
It is also arranged multiple second springs on guide rod, is consolidated between two adjacent second springs by a pinboard
Fixed, second spring is pressed between connecting plate and the right-hand end of adjusting cavity；
The top of baking oven is equipped with feed openings, the bottom of baking oven is equipped with discharge openings, passes through first turn below feed openings
Axis is rotatably equipped with a stock guide, and first rotating shaft is rotated by the second motor driven, and first rotating shaft is arranged in feed openings
Left side；
Shift plate is rotatably equipped with by the second shaft in baking oven, lower shift plate is rotatably equipped with by third shaft,
Upper shift plate be arranged in the top of bearing assembly and be located at feed openings right side, lower shift plate be arranged in the top of bearing assembly and
Positioned at the left side of discharge openings；
Second shaft is rotated by third motor driven, makes shift plate that can stir the tail skid of rotation to top clockwise；
Third shaft is rotated by the 4th motor driven, makes lower shift plate that can stir the tail skid of rotation to bottom clockwise；
Drying component includes multiple heaters being fixed by the bracket in oven side wall, and each heater is correspondingly provided with more
A nozzle, nozzle are connected by pipeline with blower, for spraying the air after heating into drying cavity；First sieve plate and second
Sieve plate is staggered；Interior sieve plate, outer sieve plate, the first sieve plate and the second sieve plate are orifice plate；The bottom of baking oven is downwardly projecting
At truncated cone-shaped structure.
The application method of cleaning device is as follows:
(1) when original state, cleaning storage basket is moved to the top of cleaning shell, gland group under the action of electric pushrod
Part is moved to the top of cleaning shell under the action of hydraulic cylinder；
(2) garlic to be cleaned is put into cleaning storage basket, is moved downward to by electric pushrod by storage basket is cleaned
It cleans in shell；Gland component is pushed down on by hydraulic cylinder, is pressed on upper mounted plate in the first supporting baffle, simultaneously will
Lower platen is pressed in cleaning storage basket；
(3) clear water is passed through into cleaning shell by water inlet, after filling clear water, opens the 5th motor, stirring rod is made to exist
It is rotated in storage cleaning frame, in rotation process, depth cleaning is carried out to garlic therein by hairbrush；
(4) after the completion of cleaning, gland component is removed, cleaning storage basket is moved up, after water outlet discharge cleaning
Water, drain and take out after garlic.
The application method of drying box is as follows:
(1) when original state, stock guide is rotated under the action of the second motor to horizontality, for stopping charging to be opened
Mouthful, upper shift plate and lower shift plate are each rotated to horizontality, at this point, upper shift plate and lower shift plate are not contacted with backstop component；
(2) when feed state, stock guide rotates down to above bearing assembly under the action of the second motor, and upper shift plate is suitable
Hour hands rotate 80-90 °, and bearing assembly is rotated under the action of first motor, and in rotary course, upper shift plate stops tail skid
It is rotated with bearing assembly, keeps opening through slot in the open state, second spring is in compressive state, at this point, garlic pieces passes through guide
Plate enters in corresponding drying cavity；
After the completion of feeding in (3) drying cavities, stock guide and upper shift plate reset, and outer baffle is made in the rebound of second spring
With lower reset, make the through slot recovery closed state that is open；
(4) step (2) and (3) are repeated and feed operation is carried out to each drying cavity, after the completion of operation, by drying component pair
Garlic pieces is dried；
(5) after the completion of drying, lower 80-90 ° of shift plate is rotated counterclockwise, and bearing assembly is revolved under the action of first motor
Turn, in rotary course, lower shift plate stops tail skid to rotate with bearing assembly, keeps opening through slot in the open state, second spring
In compressive state, at this point, garlic pieces is fallen in baking oven from drying cavity, baking oven is transferred out of from discharge openings；
After the completion of discharging in (6) drying cavities, sheet reset is set aside, outer baffle is multiple under the rebound effect of second spring
Position makes the through slot recovery closed state that is open；
(7) step (5) and (6) are repeated and draw operation are carried out to each drying cavity, at the same time, feed operation and discharging behaviour
Work can synchronize progress.
The invention has the benefit that
(1) present invention process is easy, the qualification rate of garlic tablet finished product is improved, cost has been saved；
(2) cleaning device design is rationally, easy to operate, improves cleaning efficiency, ensure that cleaning effect；
(3) drying box uses automatic operation, improves drying efficiency, ensure that drying effect.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Fig. 2 is cleaning device original state cross-sectional view.
Fig. 3 is that cleaning device cleans state cross-sectional view.
Fig. 4 is gland component cross-sectional view in Fig. 2.
Fig. 5 is cleaning assembly cross-sectional view in Fig. 2.
Fig. 6 is drying box cross-sectional view.
Fig. 7 is cross-sectional view of the drying box based on bearing assembly adjusting cavity.
Fig. 8 is Fig. 6 split shed through slot magnified partial view in the open state.
Fig. 9 is the magnified partial view that Fig. 6 split shed through slot is in close state.
Figure 10 is Fig. 7 split shed through slot magnified partial view in the open state.
Figure 11 is the magnified partial view that Fig. 7 split shed through slot is in close state.
Specific embodiment
Clear to be more clear technical solution of the present invention, the present invention is described further with reference to the accompanying drawing,
The technical characteristic of any pair of technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.
Appended drawing reference
Cleaning assembly 11, gland component 12, bracket 13, cleaning shell 14, the first supporting baffle 15, water inlet 16, water outlet
Mouth 17, cleaning storage basket 18, connecting plate 19, connecting rod 110, electric pushrod 111, upper mounted plate 112, lower platen 113, stirring group
Part 114, the first guide rod 115, postive stop baffle 116, the first spring 117, first through hole 118, stirring fixed plate 119, baffle ring
120, the second supporting baffle 121, stirring rod 122, transfer block 123, the first cavity 124, the first slot 125, the 5th motor 126,
Drive block 127, hydraulic cylinder 128, protection shell 129, ball 130, roll shaft 131, fixed link 132, cleaning hairbrush 133；
Baking oven 21, interior sieve plate 23, outer sieve plate 24, the first sieve plate 25, the second sieve plate 26, drying cavity 27, is opened main shaft 22
Mouthful through slot 28, backstop component 29, front shoe 210, tail skid 211, outer slide 212, outer backstop 213, resilient structures 214, forever
Magnet 215, guide rod 218, second spring 219, pinboard 220, feed openings 221, goes out the opening of adjusting cavity 216, first 217
Material opening 222, first rotating shaft 223, stock guide 224, upper shift plate 225, lower shift plate 226, heater 227, nozzle 228, blower
229。
A kind of processing method of polymerized garlic pellets, comprising the following steps:
(1) garlic is added in cleaning device and is cleared up and is drained；
(2) garlic after draining, which is added in drying box, dries；
(3) garlic after drying is crushed to obtain garlic powder；
(4) it after by mass percentage mixing the water of garlic powder 32%, polymer 12% and surplus after mixing evenly, obtains
Mixed liquor；
(5) mixed liquor is concentrated in vacuo to obtain concentrate；
(6) it after granulation being dried to concentrate, is handled using screening and vacuum sterilization, polymerized garlic pellets can be obtained.
Further, the content of the solid content of concentrate is 26%.
Further, the cleaning temperature of cleaning device is 25 DEG C.
Further, the constituent of polymer includes: by mass percentage
Ginger powder 6%, white granulated sugar 3%, green onion powder 3%, yeast powder 8% and surplus cornstarch.
As shown, cleaning plant includes cleaning assembly 11 and gland component 12, gland component is removable by bracket 13
The top that cleaning assembly is set；
Cleaning assembly includes open-topped cleaning shell 14, cleans the circle of formation one first that the top of shell turns down outward
Supporting baffle 15, cleaning shell are equipped with water inlet 16 and water outlet 17, and water inlet is located at the top of water outlet；
It cleans in shell and is equipped with cleaning storage basket 18, cleaning storage basket is open-topped rectangular parallelepiped structure, cleaning storage
Multiple filter hole are equipped on four side walls and bottom wall of basket；
Clean that storage basket is wherein horizontal respectively in opposite two side walls to be equipped with a connecting plate 19, on each connecting plate
Vertically upward be equipped with multiple connecting rods 110, connecting rod be fixed on clean inner walls on electric pushrod 111 be connected,
Electric pushrod control cleaning storage basket moves up and down in cleaning shell；
Gland component includes upper mounted plate 112, lower platen 113 and mixing component 114；
The lower section of upper mounted plate is arranged in lower platen, and lower platen is equipped with multiple first guide rods 115, the first guide rod
Top passes through upper mounted plate and fixes a postive stop baffle 116, the first spring 117 is arranged on the first guide rod, the first spring is in
Compressive state is pressed between upper mounted plate and lower platen；
The middle part of lower platen is equipped with first through hole 118；
Mixing component includes stirring fixed plate 119, and stirring fixed plate can be pressed in cleaning storage basket, and stirring fixed plate is set
Set in the lower section of lower platen, stir it is corresponding with first through hole on the upper surface of fixed plate be equipped with a circle baffle ring 120, baffle ring is under
The second supporting baffle 121 is enclosed across the formation one that first through hole, its top turn down outward on and；
It stirs and annular in shape on the lower surface of fixed plate is equipped with multiple stirring rods 122；
It stirs and is additionally provided with a transfer block 123 on the upper surface of fixed plate, the centre of baffle ring, transfer block is arranged in transfer block
What is be above interconnected is equipped with the first cavity 124 and the first slot 125, and the first cavity is located at the lower section of the first slot, the first cavity
For square prism structure, the first slot is cylindrical structure, and the side length of the first cavity is greater than the outer diameter of the first slot；Upper fixation
Plate is equipped with the 5th motor 126, and the output shaft of the 5th motor passes through the first slot in transfer block and is arranged in the first sky
Drive block 127 in chamber is connected, and the thickness of drive block is less than the height of the first cavity, and drive block is matched with the first cavity clearance
It closes；
5th motor driven drive block rotation, so that stirring fixed plate and stirring rod below be driven to be rotated；
The lower section of bracket, the upper mounted plate of gland component and the hydraulic cylinder for being fixed on cradle top is arranged in gland component
128 are connected, and hydraulic cylinder control gland component lid conjunction is removed on cleaning assembly or from cleaning assembly；Electric pushrod is fixed
In protection shell 129, protective shell body is located at the top of cleaning shell, and the bottom of cleaning storage basket is arranged in connecting plate；It pushes
The upper surface of plate is equipped with multiple balls 130, and ball is in contact with the lower surface of the second supporting baffle；Stir the upper table of fixed plate
Multiple roll shafts 131 are equipped in emitting shape on face, roll shaft is in contact with the lower surface of lower platen；Stirring rod is cylindrical structure,
What is tilted upward on stirring rod is equipped with multiple fixed links 132, and the outer wall of fixed link is equipped with cleaning hairbrush 133.
Cleaning device application method is as follows:
(1) when original state, cleaning storage basket is moved to the top of cleaning shell, gland group under the action of electric pushrod
Part is moved to the top of cleaning shell under the action of hydraulic cylinder；
(2) garlic to be cleaned is put into cleaning storage basket, is moved downward to by electric pushrod by storage basket is cleaned
It cleans in shell；Gland component is pushed down on by hydraulic cylinder, is pressed on upper mounted plate in the first supporting baffle, simultaneously will
Lower platen is pressed in cleaning storage basket；
(3) clear water is passed through into cleaning shell by water inlet, after filling clear water, opens the 5th motor, stirring rod is made to exist
It is rotated in storage cleaning frame, in rotation process, depth cleaning is carried out to garlic therein by hairbrush；
(4) after the completion of cleaning, gland component is removed, cleaning storage basket is moved up, after water outlet discharge cleaning
Water, drain and take out after garlic.
Drying box includes baking oven 21, and bearing assembly and drying component are equipped in baking oven；
Bearing assembly includes main shaft 22, and the outside of main shaft is arranged the interior sieve plate 23 of one layer of cylindrical structure, interior sieve
Outside is arranged the outer sieve plate 24 of one layer of cylindrical structure, and four the first sieve plates 25 are uniformly provided between main shaft and interior sieve plate,
Four the second sieve plates 26 are uniformly provided between interior sieve plate and outer sieve plate, the second sieve plate will be between interior sieve plate and outer sieve plate
It is separated into four drying cavities 27；
Main shaft is rotatably fixed, and one end of main shaft passes through baking oven and is driven by first motor and rotated in an oven, from
And it realizes bearing assembly and is rotated counterclockwise with main shaft；
Each drying cavity is corresponded on outer sieve and is respectively equipped with an opening through slot 28, and a left side for drying cavity is arranged in opening through slot
It holds, is correspondingly provided with a backstop component 29 on each opening through slot；
Backstop component includes front shoe 210, tail skid 211, outer slide 212 and outer backstop 213；
Front shoe is fixed on the left end of opening through slot, and tail skid is movably disposed at opening by resilient structures 214
In through slot, it is respectively equipped with a permanent magnet 215 on the opposite end of front shoe and tail skid, on front shoe and tail skid forever
Magnet polarities are opposite；
Outer baffle one end is fixed on tail skid, the other end of outer baffle is fixed on outer slide, and outer slide is slidable
It is arranged in the sliding slot of outer sieve；
Resilient structures include that the adjusting cavity 216 of opening through slot two sides is arranged in, and the length of adjusting cavity is greater than opening through slot
Length simultaneously extends to the right side of opening through slot, and the side wall of adjusting cavity is equipped with the first opening 217 and is connected with opening through slot；
Connecting plate is equipped in adjusting cavity, tail skid is fixed between two connecting plates, and a guide rod is equipped in adjusting cavity
218, connecting plate is movably arranged on the guide bar；
It is also arranged multiple second springs 219 on guide rod, passes through a pinboard 220 between two adjacent second springs
It is fixed, second spring is pressed between connecting plate and the right-hand end of adjusting cavity；
The top of baking oven is equipped with feed openings 221, the bottom of baking oven is equipped with discharge openings 222, passes through below feed openings
First rotating shaft 223 is rotatably equipped with a stock guide 224, and first rotating shaft is rotated by the second motor driven, and first rotating shaft is set
It sets in the left side of feed openings；
Shift plate 225 is rotatably equipped with by the second shaft in baking oven, is rotatably equipped with and is set aside by third shaft
Plate 226, upper shift plate are arranged in the top of bearing assembly and are located at the right side of feed openings, and bearing assembly is arranged in lower shift plate
Top and the left side for being located at discharge openings；
Second shaft is rotated by third motor driven, makes shift plate that can stir the tail skid of rotation to top clockwise；
Third shaft is rotated by the 4th motor driven, makes lower shift plate that can stir the tail skid of rotation to bottom clockwise；
Drying component includes multiple heaters 227 being fixed by the bracket in oven side wall, and each heater is correspondingly provided with multiple sprays
Mouth 228, nozzle are connected by pipeline with blower 229, for spraying the air after heating into drying cavity；First sieve plate and
Two sieve plates are staggered；Interior sieve plate, outer sieve plate, the first sieve plate and the second sieve plate are orifice plate；The bottom of baking oven is downwardly convex
Out at truncated cone-shaped structure.
The application method of drying box is as follows:
(1) when original state, stock guide is rotated under the action of the second motor to horizontality, for stopping charging to be opened
Mouthful, upper shift plate and lower shift plate are each rotated to horizontality, at this point, upper shift plate and lower shift plate are not contacted with backstop component；
(2) when feed state, stock guide rotates down to above bearing assembly under the action of the second motor, and upper shift plate is suitable
Hour hands rotate 80-90 °, and bearing assembly is rotated under the action of first motor, and in rotary course, upper shift plate stops tail skid
It is rotated with bearing assembly, keeps opening through slot in the open state, second spring is in compressive state, at this point, garlic pieces passes through guide
Plate enters in corresponding drying cavity；
After the completion of feeding in (3) drying cavities, stock guide and upper shift plate reset, and outer baffle is made in the rebound of second spring
With lower reset, make the through slot recovery closed state that is open；
(4) step (2) and (3) are repeated and feed operation is carried out to each drying cavity, after the completion of operation, by drying component pair
Garlic pieces is dried；
(5) after the completion of drying, lower 80-90 ° of shift plate is rotated counterclockwise, and bearing assembly is revolved under the action of first motor
Turn, in rotary course, lower shift plate stops tail skid to rotate with bearing assembly, keeps opening through slot in the open state, second spring
In compressive state, at this point, garlic pieces is fallen in baking oven from drying cavity, baking oven is transferred out of from discharge openings；
After the completion of discharging in (6) drying cavities, sheet reset is set aside, outer baffle is multiple under the rebound effect of second spring
Position makes the through slot recovery closed state that is open；
(7) step (5) and (6) are repeated and draw operation are carried out to each drying cavity, at the same time, feed operation and discharging behaviour
Work can synchronize progress.
Claims (6)
1. a kind of processing method of polymerized garlic pellets, it is characterized in that, comprising the following steps:
(1) garlic is added in cleaning device and is cleared up and is drained；
(2) garlic after draining, which is added in drying box, dries；
(3) garlic after drying is crushed to obtain garlic powder；
(4) it after by mass percentage mixing the water of garlic powder 28-36%, polymer 8-15% and surplus after mixing evenly, obtains
To mixed liquor；
(5) mixed liquor is concentrated in vacuo to obtain concentrate；
(6) it after granulation being dried to concentrate, is handled using screening and vacuum sterilization, polymerized garlic pellets can be obtained.
2. a kind of processing method of polymerized garlic pellets as shown in claim 1, it is characterized in that, the content of the solid content of concentrate is
24-28%.
3. a kind of processing method of polymerized garlic pellets as shown in claim 1, it is characterized in that, the cleaning temperature of cleaning device is
20-30℃。
4. a kind of processing method of polymerized garlic pellets as shown in claim 1, it is characterized in that, the constituent of polymer presses quality
Percentages include:
The cornstarch of ginger powder 3-8%, white granulated sugar 2-5%, green onion powder 1-6%, yeast powder 5-10% and surplus.
5. a kind of processing method of polymerized garlic pellets as shown in claim 1, it is characterized in that, cleaning device include cleaning assembly and
Gland component, gland component are movably disposed at the top of cleaning assembly by bracket；
Cleaning assembly includes open-topped cleaning shell, cleans the first support block of circle of formation one that the top of shell turns down outward
Plate, cleaning shell are equipped with inlet and outlet, and water inlet is located at the top of water outlet；
It cleans in shell and is equipped with cleaning storage basket, cleaning storage basket is open-topped rectangular parallelepiped structure, cleans the four of storage basket
Multiple filter hole are equipped on a side wall and bottom wall；
Clean that storage basket is wherein horizontal respectively in opposite two side walls to be equipped with a connecting plate, on each connecting plate vertically to
On be equipped with a multiple connecting rods, connecting rod be fixed on clean inner walls on electric pushrod be connected, electric pushrod
Control cleaning storage basket moves up and down in cleaning shell；
Gland component includes upper mounted plate, lower platen and mixing component；
The lower section of upper mounted plate is arranged in lower platen, and lower platen is equipped with multiple first guide rods, wears at the top of the first guide rod
It crosses upper mounted plate and fixes a postive stop baffle, the first spring is arranged on the first guide rod, the first spring is in the pressure of compressive state
It is located between upper mounted plate and lower platen；
The middle part of lower platen is equipped with first through hole；
Mixing component includes stirring fixed plate, and stirring fixed plate can be pressed in cleaning storage basket, and stirring fixed plate is arranged under
The lower section of pressing plate, stir it is corresponding with first through hole on the upper surface of fixed plate be equipped with a circle baffle ring, baffle ring passes through from bottom to top
The second supporting baffle is enclosed in the formation one that first through hole, its top turn down outward；
It stirs and annular in shape on the lower surface of fixed plate is equipped with multiple stirring rods；
It stirs and is additionally provided with a transfer block on the upper surface of fixed plate, transfer block is arranged in the centre of baffle ring, in transfer block mutually
Connection is equipped with the first cavity and the first slot, and the first cavity is located at the lower section of the first slot, and the first cavity is square prism knot
Structure, the first slot is cylindrical structure, and the side length of the first cavity is greater than the outer diameter of the first slot；Upper mounted plate is equipped with one
5th motor, the first slot that the output shaft of the 5th motor passes through in transfer block are connected with the drive block being arranged in the first cavity
It connects, the thickness of drive block is less than the height of the first cavity, and drive block and the first cavity clearance cooperate；
5th motor driven drive block rotation, so that stirring fixed plate and stirring rod below be driven to be rotated；
The lower section of bracket is arranged in gland component, and the upper mounted plate of gland component is connected with the hydraulic cylinder for being fixed on cradle top
It connects, hydraulic cylinder control gland component lid conjunction is removed on cleaning assembly or from cleaning assembly；
Electric pushrod is fixed in protection shell, and protective shell body is located at the top of cleaning shell, and connecting plate setting is stored in cleaning
The bottom of basket；The upper surface of lower platen is equipped with multiple balls, and ball is in contact with the lower surface of the second supporting baffle；Stirring is solid
Multiple roll shafts are equipped in emitting shape on the upper surface of fixed board, roll shaft is in contact with the lower surface of lower platen；Stirring rod is cylinder
Body structure, what is tilted upward on stirring rod is equipped with multiple fixed links, and the outer wall of fixed link is equipped with cleaning hairbrush.
6. a kind of processing method of polymerized garlic pellets as shown in claim 1, it is characterized in that, drying box includes baking oven, in baking oven
Equipped with bearing assembly and drying component；
Bearing assembly includes main shaft, and the outside of main shaft is arranged the interior sieve plate of one layer of cylindrical structure, and the outside of interior sieve is arranged
The outer sieve plate of one layer of cylindrical structure, is uniformly provided with four the first sieve plates between main shaft and interior sieve plate, interior sieve plate and outer
Four the second sieve plates are uniformly provided between sieve plate, the second sieve plate will be separated into four drying between interior sieve plate and outer sieve plate
Chamber；
Main shaft is rotatably fixed, and one end of main shaft passes through baking oven and is driven by first motor and rotated in an oven, thus real
Existing bearing assembly is rotated counterclockwise with main shaft；
Each drying cavity is corresponded on outer sieve and is respectively equipped with an opening through slot, and the left end of drying cavity is arranged in opening through slot, often
A backstop component is correspondingly provided on a opening through slot；
Backstop component includes front shoe, tail skid, outer slide and outer backstop；
Front shoe is fixed on the left end of opening through slot, and tail skid is movably disposed in opening through slot by resilient structures,
A permanent magnet, the permanent magnet polarity phase on front shoe and tail skid are respectively equipped on the opposite end of front shoe and tail skid
Instead；
Outer baffle one end is fixed on tail skid, the other end of outer baffle is fixed on outer slide, and outer slide is slidably arranged
In the sliding slot of outer sieve；
Resilient structures include that the adjusting cavity of opening through slot two sides is arranged in, and the length of adjusting cavity is greater than the length, simultaneously of opening through slot
Extend to the right side of opening through slot, the side wall of adjusting cavity is equipped with the first opening and is connected with opening through slot；
Connecting plate is equipped in adjusting cavity, tail skid is fixed between two connecting plates, and a guide rod, connection are equipped in adjusting cavity
Plate is movably arranged on the guide bar；
It is also arranged multiple second springs on guide rod, is fixed between two adjacent second springs by a pinboard,
Second spring is pressed between connecting plate and the right-hand end of adjusting cavity；
The top of baking oven is equipped with feed openings, the bottom of baking oven is equipped with discharge openings, can by first rotating shaft below feed openings
Rotation is equipped with a stock guide, and first rotating shaft is rotated by the second motor driven, and a left side for feed openings is arranged in first rotating shaft
Side；
Shift plate is rotatably equipped with by the second shaft in baking oven, lower shift plate is rotatably equipped with by third shaft, it is upper to dial
Plate is arranged in the top of bearing assembly and is located at the right side of feed openings, and lower shift plate is arranged in the top of bearing assembly and is located at
The left side of discharge openings；
Second shaft is rotated by third motor driven, makes shift plate that can stir the tail skid of rotation to top clockwise；
Third shaft is rotated by the 4th motor driven, makes lower shift plate that can stir the tail skid of rotation to bottom clockwise；
Drying component includes multiple heaters being fixed by the bracket in oven side wall, and each heater is correspondingly provided with multiple sprays
Mouth, nozzle are connected by pipeline with blower, for spraying the air after heating into drying cavity；First sieve plate and the second sieve plate
It is staggered；Interior sieve plate, outer sieve plate, the first sieve plate and the second sieve plate are orifice plate；The downwardly projecting Cheng Yuan in the bottom of baking oven
Platform shape structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424538.XA CN109393521B (en) | 2018-11-27 | 2018-11-27 | Processing method of polymerized garlic granules |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424538.XA CN109393521B (en) | 2018-11-27 | 2018-11-27 | Processing method of polymerized garlic granules |
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| CN109393521A true CN109393521A (en) | 2019-03-01 |
| CN109393521B CN109393521B (en) | 2021-08-06 |
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ID=65455717
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811424538.XA Active CN109393521B (en) | 2018-11-27 | 2018-11-27 | Processing method of polymerized garlic granules |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111000260A (en) * | 2019-12-25 | 2020-04-14 | 上海韫德供应链管理有限公司 | Cherry concentrated juice beneficial to human health and production process thereof |
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| US4691447A (en) * | 1984-07-31 | 1987-09-08 | Sanden Corporation | Coffee roaster |
| NL9301825A (en) * | 1993-10-21 | 1995-05-16 | Hildebrand Wakker | Apparatus for drying or dewatering products, e.g. leaf vegetables, by means of centrifugal force |
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|---|---|
| CN109393521B (en) | 2021-08-06 |
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