CN206196903U - A kind of fully-automatic dewatering fruits and vegetables complete production line - Google Patents
A kind of fully-automatic dewatering fruits and vegetables complete production line Download PDFInfo
- Publication number
- CN206196903U CN206196903U CN201620912573.6U CN201620912573U CN206196903U CN 206196903 U CN206196903 U CN 206196903U CN 201620912573 U CN201620912573 U CN 201620912573U CN 206196903 U CN206196903 U CN 206196903U
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- fruits
- vegetables
- production line
- dewatering
- station
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Abstract
The utility model discloses a kind of fully-automatic dewatering fruits and vegetables complete production line, successively including washing station；Stripping and slicing station；Blanching station；Cooling station；Dehydration station；Drying station；Multiple package position.The utility model has advantages below and effect：Be replaced with and can realize continuously transferring fruits and vegetables while centrifuge dripping by by batch (-type) drier, realize the whole-course automation flow on production line, reduce need operating personnel need transfer fruits and vegetables the step of, improve operating efficiency.
Description
Technical field
The utility model is related to garden stuff processing equipment field, more particularly to a kind of fully-automatic dewatering fruits and vegetables complete production line.
Background technology
The basic procedure of dehydrated fruits and vegetables production line is：Feedstock treating → be classified → soak → clean → sterilize → rinse → cut
System → blanching（Color protection）→ go water → seasoning to pickle → dry → select → pack, while being also not limited to or being only limitted to
Whole flows are stated, only general flow.
Notification number is the Chinese patent of CN204707884U《A kind of dehydrated fruits and vegetables automatic production line》, the dehydrated fruits and vegetables is certainly
Dynamic metaplasia producing line includes Spray-cleaning Machine, cutting machine, conveyer, bubble washer, blanching sterilization machine, drawbench, the sugared machine of leaching, bag
Dress platform, is sequentially completed cleaning showers, cutting, transmission, bubbling -cleaning, blanching sterilization, cold-drawn, leaching sugar, packaging process.
Other fruits and vegetables are again in dehydration, typically all 3-foot centrigugal swing dryer, and such as notification number is
The Chinese patent of CN204949459U《A kind of fruit vegetable dewaterer》, when drier of the production line using this type, need
Want operating personnel manually from the equipment of a upper station, manually take out fruits and vegetables, manually putting into drier fruits and vegetables, together
When can only work as batch fruits and vegetables dry after the completion of, can just manually take out output and be put into next station；It is dehydrated by this way,
The production technology of pipelining is directly cut off, the progress of work of fruits and vegetables production line has been substantially prolongs, wasted in dehydration link
The substantial amounts of working time, cause operating efficiency lowly, while the larger problem of cost of labor, thus it is to be modified to there are some
Weak point.
Utility model content
The purpose of this utility model is to provide a kind of fully-automatic dewatering fruits and vegetables complete production line, with high working efficiency, people
The advantage of work low cost.
Above-mentioned technical purpose of the present utility model technical scheme is that：A kind of fully-automatic dewatering is really
Vegetable complete production line, includes successively
Washing station, including the cleaning machine for fruits and vegetables to be processed to be cleaned；
Stripping and slicing station, for the fruits and vegetables stripping and slicing dicer that will have been cleaned；
Blanching station, including a blanching machine that the fruits and vegetables after screening carry out blanching；
Cooling station, including a cooler that the fruits and vegetables after blanching are cooled down；
Dehydration station, including a drier, the drier includes a pedestal, is installed on the pedestal and upper end is set
The dewatering box for having feeding mouth, the screw lifting plate group being rotatably connected in the dewatering box, the side of the dewatering box upper end is also
It is provided with the discharging opening communicated with the screw lifting plate group upper end；
Drying station, including by the dryer of the fruit and vegetable drying after dehydration；
Multiple package position,
Connected by elevator between each station.
By using above-mentioned technical proposal, fruits and vegetables to be processed are put into cleaning machine and is cleaned；After the completion of cleaning
It is transported on dicer by elevator, fruits and vegetables is carried out into fragmentation；Fruits and vegetables after fragmentation enter into blanching machine, are finished, suppression
The activity of enzyme in fruits and vegetables is made, to keep the color and luster of fruits and vegetables, and has promoted the flexibility of cell, so as to the evaporation of level；Pass through
Can be entered into cooling station by elevator after blanching machine and tentatively be cooled down, prevent from being caused after entering into drier
Dry built-in temperature too high, and cause unnecessary loss；The feeding mouth that drier top is set then is entered back into, is entered into
The bottom of dewatering box, then by the lifting of screw lifting plate group, fruits and vegetables are transplanted on the upper end of dewatering box, then from dewatering box
Hold the discharging opening discharge for setting；Dryer is entered into by elevator again to be dried；Finally packaging shaping.
Fruits and vegetables are caused by using above-mentioned drier in process of production, can enter directly into drier, then pass through
While the spiral centrifugal power of screw lifting plate group is by fruits and vegetables centrifuge dripping, lifting again enters to the upper end of screw lifting plate group
Fruits and vegetables can be thrown away, while upper end throws away, drop into the fruits and vegetables of lower end and persistently lifted, it is final to realize drying and push away
The function of sending, the step of task is carried in the prior art is reduced compared to prior art, reduces the operating time, improves work
Make efficiency, realize full automatic purpose, while decreasing cost of labor.
It is of the present utility model to be further arranged to：The screw lifting plate group includes being arranged on the electricity of the pedestal lower end
Machine, be placed in dewatering box bottom and with the base plate of the motor linkage, be arranged on the week side of boss of the base plate and from bottom to top extend
Spiral plate, an insertion is formed with middle part for the spiral plate and fruit offerings vegetable enters into the logical material of the base plate from the feeding mouth
Groove.
Fruits and vegetables after fragmentation blanching are put into by elevator from the feeding mouth of dewatering box upper end, because gravity enters
Onto the base plate of dewatering box bottom, base plate is rotated by motor, thus fruits and vegetables on base plate are rotated with base plate, in dewatering box
Interior generation centrifugal motion；Spiral plate upper end is dropped into during close to dehydration box outer wall, it is real because spiral plate is wholely set with base plate
The upper end that fruits and vegetables are transported to spiral plate is now talked, final fruits and vegetables throw away with the discharging opening in dewatering box；Spiral plate middle part is in insertion
State, realizes to be dropped on base plate for the fruits and vegetables of top.
It is of the present utility model to be further arranged to：The base plate lower end is provided with a rotary shaft, the rotary shaft with it is described
Motor linkage, is connected by rotating seal ring when the rotary shaft is fed through the dewatering box with the dewatering box bottom.
By using above-mentioned technical proposal, rotary shaft and motor linkage that base plate lower end is set, realization make bottom by motor
Plate can be rotated in dewatering box so that the fruits and vegetables of its upper end produce centrifugal force；Rotating seal ring enables that rotary shaft is rotated
While play a part of sealing, prevent leak.
It is of the present utility model to be further arranged to：The dewatering box upper end includes a cover plate for being provided with the feeding mouth,
Aperture of the aperture of the feeding mouth orthographic projection less than the logical hopper orthographic projection.
By using above-mentioned technical proposal, the feeding mouth on cover plate is less than logical hopper so that on orthographic projection direction, spiral plate
Completely below cover plate, it is to avoid be transplanted on the fruits and vegetables above spiral plate and thrown away from feeding mouth direction.
It is of the present utility model to be further arranged to：The dewatering box lower end also includes an inwall and is connected to the spiral plate
Outer wall and height less than discharging opening filtering screen.
By using above-mentioned technical proposal, the presence of filtering screen is in order to avoid fruits and vegetables are when centrifugal motion is done, from spiral shell
Thrown away on rotating plate, while the moisture of residual can be thrown out of from filtering screen, finally realize that the dehydration of fruits and vegetables is dried；Work as fruits and vegetables
Discharged from discharging opening when being transplanted on spiral plate upper end.
It is of the present utility model to be further arranged to：The dewatering box is provided with the outside of the filtering screen with box inside
One drainpipe.
By using above-mentioned technical proposal, the waste water in dewatering box is discharged by drainpipe, it is to avoid left in dewatering box
Excessive ponding..
It is of the present utility model to be further arranged to：Also set up between the elevator of the dicer and the blanching machine front end
There is a cleaning machine.
By using above-mentioned technical proposal, in the setting of the cleaning machine of this position so that by the fruits and vegetables after dicer again
It is secondary to be cleaned, remain in the fine particle on fruits and vegetables during by some strippings and slicings and be rinsed, it is ensured that the cleanliness factor of fruits and vegetables.
It is of the present utility model to be further arranged to：Also set up between the elevator of the dicer and the blanching machine front end
There is a winnowing machine.
By using above-mentioned technical proposal, when winnowing machine is installed to dicer rear end, entered back into winnowing machine after fragmentation,
By winnowing machine screen due to the less vegetables of some particles caused by slicer, rejected, it is ensured that fruit-vegetable granules it is whole
Weight.
It is of the present utility model to be further arranged to：A mixer is additionally provided between the drier and the dryer.
By using above-mentioned technical proposal, mixer can be by before bar be dried, by being more uniformly distributed that fruits and vegetables are distributed, it is to avoid certain
The excessive accumulation of the fruits and vegetables in regions a bit；Simultaneously can also being more uniformly distributed the volume even stand of different fruits and vegetables so that the later stage is drying
It is more uniform by temperature when dry.
It is of the present utility model to be further arranged to：The output end of the dryer is also associated with a metal detector.
By using above-mentioned technical proposal, metal detector can do last detection one to operation, really before vegetable and fruit packaging
The fruits and vegetables protected after dehydration are safer.
In sum, the utility model has the advantages that：Can be in centrifuge dripping by the way that drier is replaced with
While, can realize transfer fruits and vegetables, realize the automatic flow on production line, reduce need operating personnel need transfer
The step of fruits and vegetables, improve operating efficiency；
On the other hand by by the setting of series of work stations, realizing the process of the automatic dehydration drying of fruits and vegetables, structure is closed
Reason, instead of hand labor anyway, reduce production cost.
Brief description of the drawings
Fig. 1 is the station distribution map of embodiment one；
Fig. 2 is the structural representation for being dehydrated station；
Fig. 3 is the A portions enlarged diagram described in Fig. 1；
Fig. 4 is the station distribution schematic diagram of embodiment two.
In figure：1st, washing station；2nd, stripping and slicing station；3rd, blanching station；4th, cooling station；5th, it is dehydrated station；6th, work is dried
Position；7th, multiple package position；8th, pedestal；9th, dewatering box；9.1st, discharging opening；9.2nd, drainpipe；10th, cover plate；10.1st, feeding mouth；11、
Screw lifting plate group；11.1st, base plate；11.2nd, rotary shaft；11.3rd, spiral plate；11.3.1 hopper, is led to；12nd, motor；13rd, filter
Guard；14th, elevator；15th, winnowing machine；16th, mixer；17th, metal detector；18、.
Specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Reference picture 1
Embodiment one, a kind of fully-automatic dewatering fruits and vegetables complete production line, including one as washing station 1 cleaning machine, it is excellent
Elect bubble washer as, the principle of bubble washer notes appropriate water in mainly using casing forward part equipment box, pass through
By water temperature heating, raw material does tumbling state to heating tube when by casing under meeting and the combination of air bubble machine and water, and with net
Band is constantly pushed ahead, by constantly rolling so that the more internal Impurity removal of fruits and vegetables can be improved into cleaning efficiency.
It is transplanted on the dicer as stripping and slicing station 2 by the elevated machine 14 of the fruits and vegetables of cleaning machine, dicer is using half
Month cutterhead and first quarter moon regulation dish structure, are not required to more allowing blade replacement, need to only use different hoppers, and the dynamic two-direction switch of plate to be cut
Silk or stripping and slicing work, realize fruits and vegetables fragmentation.
The fruits and vegetables after screening are continued by elevator 14 be pushed to as on the blanching machine of blanching station 3, scalding treatment
Purpose be the oxidizing ferment that can be catalyzed adverse reaction being passivated in fruits and vegetables, prevent color and luster deterioration, accelerate dehydration and ooze sugar, typically
Any class of machine and the class of drum-type blanching machine three can be scalded using belt blanching machine, belt superheated steam, specifically can basis
Fruits and vegetables difference and use different blanching machines.
Can directly be dropped to as the cooler in cooling station 4 by the fruits and vegetables of blanching machine, for temperature is too high
Fruits and vegetables cooled down, cooler can using crawler type of the prior art place after cold water storage cistern cooling, it is also possible to cooling
One fan is set on machine and accelerates cooling.
The elevated machine 14 of fruits and vegetables after blanching is cooled down is transplanted on as dehydration station 5（Reference picture 2）Drier on,
It is dehydrated；The drier includes a pedestal 8, and pedestal 8 can use the pedestal 8 with display operator of the prior art,
A dewatering box 9 is covered with the upper end of pedestal 8, dewatering box 9 can be with pedestal 8 by being welded and fixed, while the structure of dewatering box 9 is substantially
In cylinder, the upper end of dewatering box 9 is the cover plate 10 for being provided with feeding mouth 10.1, is internally provided with screw lifting plate group 11, is used
In by fruits and vegetables ' dehydration and transfer, the fruits and vegetables after transfer are finally shifted into the discharging opening 9.1 of the upper end of dewatering box 9 setting, are gone out
The front end of material mouth 9.1 can be provided with a limiting plate prevents fruits and vegetables from splashing.
In Fig. 2 and Fig. 3, screw lifting plate group 11 includes a base plate 11.1, inside the profile and dewatering box 9 of base plate 11.1
Profile is substantially uniform, while being provided with a rotary shaft 11.2 in lower end, base plate 11.1 when mounted, wear successively by the rotary shaft 11.2
If crossing the bottom of dewatering box 9 and the upper surface of pedestal 8, linkage is realized by belt pulley and a motor 12 afterwards, rotary shaft 11.2 is being installed
When, a rotating seal ring is provided between dewatering box 9 and pedestal 8, rotating seal ring general configuration is by a filling poly- four
Slip ring and a rubber o-ring composition for offer elastic force that PVF is made, as long as can realize sealing and rotate；Motor 12
Can be placed on inside pedestal 8, it is also possible to be placed on outside pedestal 8, as long as rotary shaft 11.2 can be driven to move.
Referring to Fig. 2, spiral plate 11.3 is provided with base, for the fruits and vegetables on base plate 11.1 to be pushed into dewatering box 9
Top, finally removes from discharging opening 9.1；11.3 1 sections of spiral plate is welded on base, and the other end is not higher than the cover plate of dewatering box 9
10, while the middle part of spiral plate 11.3 is a logical hopper 11.3.1, i.e. hollow form, the orthographic projection direction of spiral plate 11.3 is an annulus
Shape.
At the same time it is additionally provided with a filtering screen 13 in dewatering box 9（Reference picture 2）, the diameter of filtering screen 13
Just the external diameter with spiral plate 11.3 is identical so that spiral plate 11.3 can be rotated under the drive of base plate 11.1, while in spiral shell
Fruits and vegetables on rotating plate 11.3 are stopped that it is to be thrown out of to remain water stain when centrifugation is moved outward by filtering screen 13.Filtering screen 13
It is a pipe, while the less through hole in aperture is distributed with pipe to water outlet.
The bottom of dewatering box 9 is provided with a limbers for connecting drainpipe 9.2, and the position of limbers is preferably in filtering screen
Outside 13, due to more through hole is distributed with filtering screen 13 so as to the spiral plate 11.3 of top since base plate 11.1
Can be collected after water outlet, ponding is discharged in dewatering box 9 finally by a drainpipe 9.2, so that fruits and vegetables can persistently take off
Water.
When fruits and vegetables enter into drier top by elevator 14, entering on dewatering box 9 is entered into for Action of Gravity Field
Entered eventually on the base plate 11.1 of the bottom of dewatering box 9 in material mouth 10.1, at the same time base plate 11.1 is rotated by motor 12 so that
Fruits and vegetables on the base plate 11.1 also rotate, and generate centrifugal action, are pushed on the inwall of filtering screen 13, while i.e. quilt
It is pushed on spiral plate 11.3, spiral plate 11.3 and base plate 11.1 are rotated simultaneously, thus the fruits and vegetables gradually disk on spiral plate 11.3
Revolve and rise, finally exited on the elevator 14 on next station from the discharging opening 9.1 of the upper end of spiral plate 11.3, drier
Realize the drying to fruits and vegetables.
Reference picture 1, the elevated machine 14 of fruits and vegetables after drying realizes drying after being transplanted on 6 dryers as drying station,
The pure hot blast that dryer is produced using hot-blast stove, 50 DEG C -160 DEG C of hot blast temperature is controllable, using heat drying and aeration-drying
Two kinds of drying and dehydrating modes are carried out simultaneously, strengthen hot blast ventilation Reasonable adjustment, and the circulation upset of multilayer drying baker is successively dried,
Hot blast is made full use of, drying and dewatering is rapid, can also use the fruits and vegetables in baking oven are dried by steam in addition.
Fruits and vegetables most at last after dewatered drying are packed by multiple package position 7, that is, be made as finished product.
Embodiment two, reference picture 4, a kind of fully-automatic dewatering fruits and vegetables complete production line, including embodiment one, while in stripping and slicing
A winnowing machine 15 is additionally provided between the elevator 14 of machine and blanching machine front end；In the elevator of winnowing machine 15 Yu blanching machine front end
A cleaning machine is additionally provided between 14, a mixer 16 is additionally provided between drier and the dryer；In dryer
Output end is also associated with a metal detector 17, improves the yields and security of fruits and vegetables ' dehydration.
Finally it should be noted that, the equipment for such as occurring in embodiment two can be any one, or two or three, together
Shi Shangshu cleaning machines, dicer, winnowing machine 15, blanching machine, dryer, multiple package position 7, cooler, mixer 16 and metal are visited
Instrument 17 being surveyed, prior art is may each be, no matter being set in how to construct, as long as the minimum requirements that energy realization has in itself is i.e.
Can, thus those concrete structures are no longer subject to disclosure.
Specific embodiment is only that, to explanation of the present utility model, it is not to limitation of the present utility model, this area
Technical staff can make the modification without creative contribution to the present embodiment as needed after this specification is read, but only
All to be protected by Patent Law in right of the present utility model.
Claims (10)
1. a kind of fully-automatic dewatering fruits and vegetables complete production line, it is characterised in that：Include successively
Washing station（1）, including the cleaning machine for fruits and vegetables to be processed to be cleaned；
Stripping and slicing station（2）, the dicer for fruits and vegetables stripping and slicing will to have been cleaned；
Blanching station（3）, including a blanching machine that the fruits and vegetables after screening carry out blanching；
Cooling station（4）, including a cooler that the fruits and vegetables after blanching are cooled down；
Dehydration station（5）, an including drier, the drier includes a pedestal（8）, be installed in the pedestal（8）It is upper and on
End is provided with feeding mouth（10.1）Dewatering box（9）, be rotatably connected on the dewatering box（9）Interior screw lifting plate group（11）,
The dewatering box（9）The side of upper end is additionally provided with and the screw lifting plate group（11）The discharging opening that upper end communicates（9.1）；
Drying station（6）, including by the dryer of the fruit and vegetable drying after dehydration；
Multiple package position（7）,
Pass through elevator between each station（14）Connection.
2. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 1, it is characterised in that：The screw lifting
Plate group（11）Including being arranged on the pedestal（8）The motor of lower end（12）, it is placed in dewatering box（9）Bottom and with the motor（12）
The base plate of linkage（11.1）, it is arranged on the base plate（11.1）The week side of boss and the spiral plate that extends from bottom to top（11.3）, it is described
Spiral plate（11.3）An insertion is formed with middle part and fruit offerings vegetable is from the feeding mouth（10.1）Enter into the base plate
（11.1）Logical hopper（11.3.1）.
3. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 2, it is characterised in that：The base plate
（11.1）Lower end is provided with a rotary shaft（11.2）, the rotary shaft（11.2）With the motor（12）Linkage, the rotary shaft
（11.2）It is fed through the dewatering box（9）When pass through rotating seal ring and the dewatering box（9）Bottom connects.
4. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 2, it is characterised in that：The dewatering box
（9）Upper end is provided with the feeding mouth including one（10.1）Cover plate（10）, the feeding mouth（10.1）The aperture of orthographic projection is small
In the logical hopper（11.3.1）The aperture of orthographic projection.
5. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 2, it is characterised in that：The dewatering box
（9）Lower end also includes an inwall and is connected to the spiral plate（11.3）Outer wall and height be less than discharging opening（9.1）Screen pack
Cover（13）.
6. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 5, it is characterised in that：The dewatering box
（9）In the filtering screen（13）Outside and box inside are provided with a drainpipe（9.2）.
7. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 1, it is characterised in that：The dicer with
The elevator of the blanching machine front end（14）Between be additionally provided with a cleaning machine.
8. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 1 or 7, it is characterised in that：The stripping and slicing
The elevator of machine and the blanching machine front end（14）Between be additionally provided with a winnowing machine（15）.
9. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 1, it is characterised in that：The drier with
A mixer is additionally provided between the dryer（16）.
10. a kind of fully-automatic dewatering fruits and vegetables complete production line according to claim 1, it is characterised in that：The dryer
Output end be also associated with a metal detector（17）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620912573.6U CN206196903U (en) | 2016-08-19 | 2016-08-19 | A kind of fully-automatic dewatering fruits and vegetables complete production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620912573.6U CN206196903U (en) | 2016-08-19 | 2016-08-19 | A kind of fully-automatic dewatering fruits and vegetables complete production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206196903U true CN206196903U (en) | 2017-05-31 |
Family
ID=58758819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620912573.6U Expired - Fee Related CN206196903U (en) | 2016-08-19 | 2016-08-19 | A kind of fully-automatic dewatering fruits and vegetables complete production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206196903U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348429A (en) * | 2017-08-25 | 2017-11-17 | 遵义市农林源食品有限公司 | One kind bubble ginger preparation technology |
| CN108065426A (en) * | 2017-11-30 | 2018-05-25 | 临泉县坤达食品有限公司 | A kind of Dehydrated vegetable processing device of hot nitrogen dehydration |
-
2016
- 2016-08-19 CN CN201620912573.6U patent/CN206196903U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348429A (en) * | 2017-08-25 | 2017-11-17 | 遵义市农林源食品有限公司 | One kind bubble ginger preparation technology |
| CN107348429B (en) * | 2017-08-25 | 2020-07-21 | 林锦国 | Preparation process of pickled ginger |
| CN108065426A (en) * | 2017-11-30 | 2018-05-25 | 临泉县坤达食品有限公司 | A kind of Dehydrated vegetable processing device of hot nitrogen dehydration |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20170531 Termination date: 20210819 |