CN109387080A - 一种网带式烧结炉 - Google Patents

一种网带式烧结炉 Download PDF

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CN109387080A
CN109387080A CN201710684146.6A CN201710684146A CN109387080A CN 109387080 A CN109387080 A CN 109387080A CN 201710684146 A CN201710684146 A CN 201710684146A CN 109387080 A CN109387080 A CN 109387080A
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furnace body
sintering stage
preheating section
sintering
air
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黄翔鸥
张中敏
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/243Endless-strand conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/007Partitions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/243Endless-strand conveyor
    • F27B2009/2446Endless-strand conveyor with means to control the tension of the band
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B2009/3088Drying arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • F27B2009/3607Heaters located above the track of the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • F27D2003/121Band, belt or mesh
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/04Sintering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Tunnel Furnaces (AREA)

Abstract

本发明涉及一种网带式烧结炉,该网带式烧结炉包括置于同一直线上的预热段炉体、烧结段炉体、冷却段炉体;还包括前后穿过所述预热段炉体、烧结段炉体、冷却段炉体内部的输送网带,所述预热段炉体内、烧结段炉体内分别设置加热系统,所述冷却段内设置冷却系统;其特征在于,所述预热段炉体的尾端与所述烧结段炉体的前端之间间隔设置,所述烧结段炉体的尾端与所述冷却段炉体的前端之间间隔设置,以使预热段和烧结段之间、烧结段和冷却段之间互不影响。

Description

一种网带式烧结炉
技术领域
本发明涉及达克罗烧结设备技术领域,特别是一种网带式烧结炉。
背景技术
达克罗和久美特是代替对环境污染严重的传统电镀锌、热浸锌类的最佳技术。它不但可以处理钢、铁、铝及其合金、铸铁件、结构件,还可以处理烧结金属,以及特殊的表面处理。广泛应用于汽车、摩托车、交通设施行业(高速铁路、地铁、电气化铁路的金属件、隧道、桥梁高架、高速公路的金属件)、电器、船舶、航天航空、海洋工程、五金工具、电力、通讯、石油化工、煤气工程、建筑、军工产品、家用电器等行业。既提高了产品质量,又保护了自然生态环境,深受工程界及环保部门的欢迎。工件在进行达克罗或久美特涂覆时一般都包含以下步骤,依次进行脱脂处理、抛丸除锈、浸渍涂覆、然后将涂覆好的螺栓送入烧结炉进行烘烤以及干燥以对涂层进行烧结固化;现有的烧结炉的加热区域一般分为预热段、烧结段和冷却段,三段的炉体是连续式设计,预热段的尾端和烧结段的前端相连通,烧结段的尾端和冷却段的前端相连通,使得预热段和烧结段之间、烧结段和冷却段之间相互影响,造成烧结段内两端的温度波动较大,不易控制,影响烧结质量。
发明内容
本发明要解决的技术问题是提供一种结构简单、避免温度波动的网带式烧结炉。
为解决上述技术问题,本发明提供的网带式烧结炉,包括:置于同一直线上的预热段炉体、烧结段炉体、冷却段炉体;还包括前后穿过所述预热段炉体、烧结段炉体、冷却段炉体内部的输送网带,所述预热段炉体内、烧结段炉体内分别设置加热系统,所述冷却段内设置冷却系统;所述预热段炉体的尾端与所述烧结段炉体的前端之间间隔设置,所述烧结段炉体的尾端与所述冷却段炉体的前端之间间隔设置,以使预热段和烧结段之间、烧结段和冷却段之间互不影响,避免烧结段的两端温度波动。
进一步,网带式烧结炉还包括预热段排烟装置,该预热段排烟装置包括置于所述预热段炉体前端上方的第一排烟罩和第一引风机,所述第一排烟罩经过管道与所述第一引风机的进风口相连通,以使预热段炉体内的烟气可由第一引风机进行引导排放。
进一步,网带式烧结炉还包括烧结段排烟装置,该烧结段排烟装置包括第二排烟罩和第二引风机,所述第二排烟罩置于所述预热段炉体尾端与所述烧结段炉体前端之间的间隔的上方,所述第二排烟罩经过管道与所述第二引风机的进风口相连通,以使预热段炉体尾端、烧结段炉体内的烟气可由第二引风机进行引导排放,第二引风机和第二排烟罩使得预热段炉体尾端的烟气无法进入烧结段炉体内,隔断了预热段与烧结段之间的热量传递,有效避免窜温。
进一步,网带式烧结炉还包括用于支撑所述输送网带运转的被动辊组件,该被动辊组件包括被动辊、置于该被动辊两端的轴承座和安装框架,所述被动辊的两端与所述轴承座转动配合,安装框架包括水平设置的顶板和底板、竖直设置的前立板、后立板,所述顶板、前立板、底板和后立板依次固定相连以形成矩形安装框架,所述顶板的下端面、所述底板的上端面平行设置滑轨,所述轴承座的上下两端与所述滑轨滑动配合,以使轴承座可滑动设置在安装框架内;所述轴承座的内侧与所述后立板之间设置弹簧,以使被动辊沿滑轨滑动时,由弹簧进行限位,且输送网带承重时,可由弹簧进行弹性补偿,避免输送网带松紧不一。
进一步,所述轴承座的内侧水平设置导向杆,该导向杆的尾端与所述轴承座的一侧固定相连,该导向杆的前端依次穿过所述弹簧和后立板、且与所述后立板滑动配合,以使轴承座滑动时由导向杆进行导向。
发明的技术效果:(1)本发明的网带式烧结炉,相对于现有技术,预热段炉体的尾端与烧结段炉体的前端之间、烧结段炉体的尾端与冷却段炉体的前端之间间隔设置,以使预热段和烧结段之间、烧结段和冷却段之间互不影响,形成两个独立的温控空间;(2)第二引风机和第二排烟罩的设置使得预热段炉体尾端的烟气无法进入烧结段炉体内,隔断了预热段与烧结段之间的热量传递,有效避免窜温;(3)被动辊可滑动设置,并由弹簧进行弹性补偿,避免输送网带松紧不一。
附图说明
下面结合说明书附图对本发明作进一步详细说明:
图1是本发明网带式烧结炉的立体结构示意图;
图2是本发明网带式烧结炉的侧视图;
图3是图2中A区域的局部放大图。
图中:预热段炉体1,预热段框架11,第一排烟罩12,第一引风机13,预热段换热器14,烧结段炉体2,第一间隔区20,烧结段框架21,第二排烟罩22,第二引风机23,烧结段换热器24,冷却段炉体3,第二间隔区30,冷却段框架31,冷却风机32,输送网带4,上料段框架5,被动辊组件6,轴承座61,滑轨62,弹簧63,导向杆64,顶板65,底板66,后立板67,前立板68,主动辊组件7。
具体实施方式
实施例1 如图1至图2所示,本实施例的网带式烧结炉包括预热段炉体1、烧结段炉体2和冷却段炉体3,预热段炉体1设置在预热段框架11内,烧结段炉体2设置在烧结段框架21内,冷却段炉体3设置在冷却段框架31内,且预热段炉体1的前端设置上料段框架5,上料段框架5、预热段炉体1、烧结段炉体2、冷却段炉体3置于同一直线上;上料段框架5的前端设置被动辊组件6,冷却段框架31的尾端设置主动辊组件7,输送网带4套接在被动辊组件6的被动辊和主动辊组件7的主动辊上,且输送网带4穿过预热段炉体1、烧结段炉体2、冷却段炉体3内部设置,主动辊的一端固定连接传动齿轮,该传动齿轮与外设电机的输出轴传动配合,以使主动辊由电机驱动旋转时,可带动输送网带4移动。
预热段炉体1的顶端设置预热段换热器14作为预热段的加热系统,预热段换热器14的进气口吸入空气,预热段换热器14的出气口与预热段炉体1内相通;由于预热段炉体1内所需温度为70-80℃,因此预热段换热器14可选用余热换热器,选用水蒸气或烟气作为热交换的介质,使得空气与水蒸气或烟气进行热交换后进入预热段炉体1内,对输送网带4上的浸渍有达克罗溶液的工件进行预热烘干。烧结段炉体2的顶端设置烧结段换热器24作为烧结段的加热系统,烧结段换热器24的进气口吸入空气,烧结段换热器24的出气口与烧结段炉体2内相通;由于烧结段炉体2内所需温度为160-250℃,因此烧结段换热器24可选用电加热换热器,有电加热器为流入的空气提供热源,使得空气经电加热器加热后进入烧结段炉体2内,对输送网带4上的浸渍有达克罗溶液的工件进行烧结干燥。冷却段炉体3的上方设置冷却风机32,该冷却风机32的进气口与冷却段炉体3内相通,以使烧结后的工件经过冷却段炉体3时,由冷却风机32向外排风对工件进行冷却降温。预热段、烧结段的加热系统也可以选用燃气或燃油在燃烧室内加热后产生高温气体,高温气体在高温风机的引导下吹送至工件的表面对工件进行烘干或烧结。
预热段炉体1的尾端与烧结段炉体2的前端之间间隔设置以形成第一间隔区20,第一间隔区20的宽度可设置为800mm;烧结段炉体2的尾端与冷却段炉体3的前端之间间隔设置以形成第二间隔区30,第二间隔区30的宽度可设置为300mm;以使预热段和烧结段之间、烧结段和冷却段之间互不影响,避免使用过程中烧结段的两端温度波动。
如图3所示,被动辊组件6包括被动辊、置于该被动辊两端的轴承座61和安装框架,被动辊的两端与轴承座61转动配合,安装框架包括水平设置的顶板65和底板66、竖直设置的前立板68、后立板67,顶板65、前立板68、底板66和后立板67依次固定相连以形成矩形安装框架,底板66的下端面与上料段框架5的顶端固定相连;顶板65的下端面、底板66的上端面平行设置滑轨62,轴承座61的上下两端与滑轨62滑动配合,以使轴承座61可滑动设置在安装框架内;轴承座61的内侧水平设置导向杆64,该导向杆64的尾端与轴承座61的内侧固定相连,该导向杆64的前端依次穿过弹簧63和后立板67、且与后立板67滑动配合,以使轴承座61滑动时由导向杆64进行导向,且输送网带4承重时,可由弹簧63进行弹性补偿,避免输送网带64松紧不一。
作为优选,网带式烧结炉还包括预热段排烟装置,该预热段排烟装置包括置于预热段炉体1前端上方的第一排烟罩12和第一引风机13,第一排烟罩12经过管道与第一引风机13的进风口相连通,以使预热段炉体1内的烟气可由第一引风机13进行引导排放。
作为优选,网带式烧结炉还包括烧结段排烟装置,该烧结段排烟装置包括第二排烟罩22和第二引风机23,第二排烟罩22置于预热段炉体1尾端与烧结段炉体2前端之间的第一间隔区20的上方,且第二排烟罩22置的宽度与第一间隔20区的宽度相通,以使第一间隔区20的上方被第二排烟罩置22完全覆盖,以增强排烟效果;第二排烟罩22经过管道与第二引风机23的进风口相连通,以使预热段炉体1尾端、烧结段炉体2内的烟气可由第二引风机23进行引导排放,第二引风机23和第二排烟罩22使得预热段炉体1尾端的烟气无法进入烧结段炉体2内,隔断了预热段与烧结段之间的热量传递,有效避免窜温。
显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本发明的精神所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。

Claims (3)

1.一种网带式烧结炉,包括:置于同一直线上的预热段炉体、烧结段炉体、冷却段炉体;还包括前后穿过所述预热段炉体、烧结段炉体、冷却段炉体内部的输送网带,所述预热段炉体内、烧结段炉体内分别设置加热系统,所述冷却段内设置冷却系统;其特征在于,所述预热段炉体的尾端与所述烧结段炉体的前端之间间隔设置,所述烧结段炉体的尾端与所述冷却段炉体的前端之间间隔设置。
2.根据权利要求1所述的网带式烧结炉,其特征在于,还包括预热段排烟装置,该预热段排烟装置包括置于所述预热段炉体前端上方的第一排烟罩和第一引风机,所述第一排烟罩经过管道与所述第一引风机的进风口相连通。
3.根据权利要求1或2所述的网带式烧结炉,其特征在于,还包括烧结段排烟装置,该烧结段排烟装置包括第二排烟罩和第二引风机,所述第二排烟罩置于所述预热段炉体尾端与所述烧结段炉体前端之间的间隔的上方,所述第二排烟罩经过管道与所述第二引风机的进风口相连通。
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