CN109253376A - A kind of robot grease filling system - Google Patents
A kind of robot grease filling system Download PDFInfo
- Publication number
- CN109253376A CN109253376A CN201811405790.6A CN201811405790A CN109253376A CN 109253376 A CN109253376 A CN 109253376A CN 201811405790 A CN201811405790 A CN 201811405790A CN 109253376 A CN109253376 A CN 109253376A
- Authority
- CN
- China
- Prior art keywords
- greasing
- robot
- grease filling
- bearing
- belt conveyor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004519 grease Substances 0.000 title claims abstract description 57
- 239000003208 petroleum Substances 0.000 claims abstract description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 230000001050 lubricating effect Effects 0.000 abstract description 7
- 238000005491 wire drawing Methods 0.000 abstract description 7
- 238000005461 lubrication Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
A kind of robot grease filling system, it is related to technical field of mechanical processing.The present invention solves existing greasing equipment there are inefficiency, and the position deviation of greasing amount and greasing is larger, causes bearing lubrication uneven, presentation quality is poor, and can lead to the problem of wire drawing phenomenon after greasing.The side of belt conveyor is arranged in greasing robot of the invention, bearing fixture is arranged on belt conveyor, greasing work head is mounted on the execution end of greasing robot, the bearing fixture is oppositely arranged with greasing work head, the upper beam of portal frame is provided along its length petroleum pipeline mounting groove, pipeline road is mounted on the upper beam of portal frame, one end of pipeline road and the grease case oil outlet of grease filling machine connect, the other end of pipeline road is connect with the oil inlet of greasing work head, and the side on pipeline road close to grease filling machine is provided with suck-back device.Accurate, continuous greasing of the present invention for grease lubricating bearing produces.
Description
Technical field
The present invention relates to technical fields of mechanical processing, are specifically related to a kind of robot grease filling system.
Background technique
Currently, higher for bearing quality and required precision in the market, bearing grease injection technique directly affects the lubrication of bearing
Effect, thus the service life of strong influence bearing.Traditional grease injection process is not only imitated by the way of making mold greasing
Rate is low, and greasing amount and the position deviation of greasing are also larger, to keep bearing lubrication uneven, presentation quality is poor.By
It is higher in bearing grease viscosity, wire drawing phenomenon can be generated after greasing, need to clear up it, which adds rear
The step of phase is handled.Traditional mode uses manual operation, the mode of single-piece production, for different model to grease lubricating bearing greasing
Bearing need to make corresponding mold could greasing operation, the accuracy of greasing relies on manual operation experience, and precision stability is not
Height, deviation are larger.
In conclusion existing greasing equipment, there are inefficiency, the position deviation of greasing amount and greasing is larger, lead to axis
It is uneven to hold lubrication, presentation quality is poor, and wire drawing phenomenon can be led to the problem of after greasing.
Summary of the invention
The purpose of the present invention is to solve existing greasing equipment there are inefficiency, and the position of greasing amount and greasing is inclined
Difference is larger, causes bearing lubrication uneven, presentation quality is poor, and can lead to the problem of wire drawing phenomenon after greasing, in turn
A kind of robot grease filling system is provided.
The technical scheme is that
A kind of robot grease filling system, including grease filling machine, suck-back device, greasing robot, greasing work head, petroleum pipeline
The side of belt conveyor, the setting of bearing fixture is arranged in road, portal frame, belt conveyor and bearing fixture, greasing robot
On belt conveyor, greasing work head is mounted on the execution end of greasing robot, the bearing fixture and greasing work head
It is oppositely arranged, the upper beam of portal frame is provided along its length petroleum pipeline mounting groove, and pipeline road is mounted on the upper of portal frame
On crossbeam, one end of pipeline road and the grease case oil outlet of grease filling machine are connected, the other end and greasing work head of pipeline road
Oil inlet connection, the side on pipeline road close to grease filling machine is provided with suck-back device.
Further, bearing fixture includes two clamp assemblies, and two clamp assemblies are symmetrical along the middle line of belt conveyor
The two sides of belt conveyor are set, and each clamp assemblies include pedestal, clamping jaw, cylinder, and pedestal is fixed on belt conveyor
On frame side wall, cylinder is horizontally set on the upper surface of pedestal, and the piston rod and clamping jaw of cylinder are affixed.
Further, the end of clamping jaw is machined with the circular groove to match with bearing outer ring.
Further, the lower end surface of clamping jaw and the upper surface of pedestal are slidably matched.
Further, the robot grease filling system further includes camera and camera support, and camera is being located at bearing fixture just
Top, camera are fixed in the rack of belt conveyor by camera support, and the camera of camera is arranged towards bearing fixture.
Further, the robot grease filling system further includes infrared sensor, and the bearing output end of bearing fixture is set
There is infrared sensor, infrared sensor is mounted in the rack of belt conveyor.
Further, suck-back device includes suction pump, and suction pump is arranged on pipeline road.
The present invention has the effect that compared with prior art
1, a kind of robot grease filling system of the invention can be realized production line continuous production, in conjunction with video identification technology,
Accurate control greasing amount and greasing position.Increase suck-back device, greasing on pipeline road between greasing work head and grease filling machine
After lubricating grease resorption extra in greasing work head, wire drawing phenomenon is avoided while increasing stock utilization.Both
Human cost has been saved, has improved production efficiency, while improving product quality, waste of raw materials has been reduced, brings good
Economic benefit.
2, a kind of robot grease filling system range of work of the invention is larger, can be programmed according to different bearing designations,
Suitable for the grease injection process of various bearings, using the robot grease filling system to grease lubricating bearing greasing, both saved manpower at
This, improves production efficiency, while can be improved the quality of greasing to increase the service life of bearing, increases economic efficiency.
3, a kind of robot grease filling system of the invention is used for the greasing of deep-groove ball grease lubricating bearing, can satisfy diameter
The deep groove ball bearing greasing of 100mm~300mm.
Detailed description of the invention
Fig. 1 is a kind of robot grease filling system structural schematic diagram of the invention；
Fig. 2 is the assembling structure schematic diagram of belt conveyor and bearing fixture of the invention；
Fig. 3 is the main view of bearing fixture；
Fig. 4 is the top view of Fig. 3.
Specific embodiment
Specific embodiment 1: embodiment is described with reference to Fig. 1, a kind of robot grease filling system of present embodiment,
It includes grease filling machine 1, suck-back device 2, greasing robot 3, greasing work head 4, pipeline road 5, portal frame 6, belt conveyor 7
With bearing fixture 8, the side of belt conveyor 7 is arranged in greasing robot 3, and bearing fixture 8 is arranged on belt conveyor 7,
Greasing work head 4 is mounted on the execution end of greasing robot 3, and the bearing fixture 8 is oppositely arranged with greasing work head 4, dragon
The upper beam of door frame 6 is provided along its length petroleum pipeline mounting groove, and pipeline road 5 is mounted on the upper beam of portal frame 6, defeated
One end of oil pipe line 5 is connect with the grease case oil outlet of grease filling machine 1, the other end of pipeline road 5 and the oil inlet of greasing work head 4
Mouth connects, and the side on pipeline road 5 close to grease filling machine 1 is provided with suck-back device 2.
Carrier of the greasing robot 3 of present embodiment as fat injecting mechanism, the manufacturer of greasing robot 3 are that love is general
Raw (China) Co., Ltd；Model Epson N2 type of greasing robot 3；Grease filling machine 1 provides bearing grease；Portal frame 6
Support pipeline road 5；7 fed bearings of belt conveyor；Bearing fixture 8 is accurately positioned bearing.
Specific embodiment 2: illustrating present embodiment in conjunction with Fig. 2 to Fig. 4, the bearing fixture 8 of present embodiment includes two
A clamp assemblies, two clamp assemblies are symmetricly set on the two sides of belt conveyor 7 along the middle line N-N of belt conveyor 7, each
Clamp assemblies include pedestal 8-1, clamping jaw 8-2, cylinder 8-3, and pedestal 8-1 is fixed on the frame side wall of belt conveyor 7, cylinder
8-3 is horizontally set on the upper surface of pedestal 8-1, and the piston rod and clamping jaw 8-2 of cylinder 8-3 is affixed.So set, bearing fixture
8 pairs of bearings are accurately positioned, and two clamp assemblies are symmetricly set on the two sides of belt conveyor 7, when bearing is by belt conveying
The conveyer belt of machine 7 is delivered to 3 station of greasing robot, and two cylinder 8-3 startings drive two clamping jaw 8-2 will to intermediary movements
Bearing grips.Other compositions and connection relationship are same as the specific embodiment one.
Specific embodiment 3: illustrating present embodiment in conjunction with Fig. 2 to Fig. 4, the end of the clamping jaw 8-2 of present embodiment adds
Work has the circular groove to match with bearing outer ring.So set, clamping jaw 8-2 carries out bearing accurate using profile-followed design
Positioning.Other compositions and connection relationship are the same as one or two specific embodiments.
Specific embodiment 4: embodiment is described with reference to Fig. 3, the lower end surface and bottom of the clamping jaw 8-2 of present embodiment
The upper surface of seat 8-1 is slidably matched.So set, guaranteeing the stability of clamping jaw 8-2 movement, clamping jaw 8-2 is improved to bearing
It is accurately positioned.Other compositions and connection relationship are identical as specific embodiment one, two or three.
Specific embodiment 5: embodiment is described with reference to Fig. 1, the robot grease filling system of present embodiment is also
Including camera 9 and camera support 10, camera 9 is located at the surface of bearing fixture 8, and camera 9 is fixed on band by camera support 10
In the rack of formula conveyer 7, the camera of camera 9 is arranged towards bearing fixture 8.So set, being carried out by camera 9 to bearing
It takes pictures, identifies the steel ball nearest apart from greasing robot 3 through visual identifying system, and by the distance between two steel balls equal part
As greasing point, greasing is successively carried out by greasing robot 3.Other compositions and connection relationship and specific embodiment one, two, three
Or four is identical.
Specific embodiment 6: embodiment is described with reference to Fig. 1, the robot grease filling system of present embodiment is also
Including infrared sensor 11, the bearing output end of bearing fixture 8 is equipped with infrared sensor 11, and infrared sensor 11 is installed
In the rack of belt conveyor 7.So set, bearing is delivered to 3 work of greasing robot by the conveyer belt of belt conveyor 7
Position, when bearing is after infrared sensor 11, the triggering work of bearing fixture 8 grips bearing.Other compositions and connection
Relationship and specific embodiment one, two, three, four or five are identical.
Specific embodiment 7: embodiment is described with reference to Fig. 1, the suck-back device 2 of present embodiment includes suction pump,
Suction pump is arranged on pipeline road 5.So set, after greasing robot 3 is to each greasing point greasing of bearing, by
Lubricating grease resorption extra in greasing work head 4 is avoided wire drawing phenomenon by suction pump while increasing stock utilization.Its
It forms identical with connection relationship and specific embodiment one, two, three, four, five or six.
Specific embodiment 8: embodiment is described with reference to Fig. 1, robot grease filling system described in present embodiment is also wrapped
Robot control cabinet 12 and system control cabinet 13 are included, robot control cabinet 12 controls 3 start and stop of greasing robot；System control cabinet 13
Control 12 start and stop of robot control cabinet；System control cabinet 13 controls the synchronous start and stop of cylinder 8-3 of bearing fixture 8；System control cabinet
13 control 9 start and stop of camera；System control cabinet 13 controls 7 start and stop of belt conveyor；System control cabinet 13 controls suck-back device 2 and opens
Stop；System control cabinet 13 includes visual identifying system, the visual identifying system bearing photograph that camera 9 is shot for identification, and incites somebody to action
Input signal passes to system control cabinet 13.Other compositions and connection relationship and specific embodiment one, two, three, four, five or six
It is identical.
Working principle
Be illustrated with reference to Fig. 1 the working principle of the invention: bearing is delivered to greasing robot by the conveyer belt of belt conveyor 7
3 stations, when bearing is after infrared sensor 11, infrared sensor 11 outputs signal to system control cabinet 13, system control
Cabinet 13 processed controls 7 break-off of belt conveyor, and system control cabinet 13 outputs signal to bearing fixture 8, triggering bearing fixture 8
Two cylinder 8-3 work grip bearing, and system control cabinet 13 issues signal to camera 9, so that camera 9 is to bearing fixture
8 bearings gripped are taken pictures, and visual identifying system receives the picture output signal of camera 9 and identifies in bearing picture
The steel ball nearest apart from greasing robot 3, and using the distance between two steel balls equal part as greasing point, visual identifying system is defeated
Signal to system control cabinet 13, system control cabinet 13 controls greasing robot 3 by robot control cabinet 12 and drives greasing work out
Make first 4 pairs multiple greasing points and successively carry out greasing, after each greasing point greasing, suck-back device is controlled by system control cabinet 13
2, by extra lubricating grease resorption, avoid wire drawing phenomenon.After entire bearing grease injection, robot control cabinet 12 controls grease filling machine
The mechanical arm of device people 3 leaves bearing, and system control cabinet 13 controls bearing fixture 8 and unclamps bearing, and system control cabinet 13 starts band
Formula conveyer 7 is started to work, and bearing is transmitted to next process, it can be achieved that continuous production through belt conveyor 7.
Claims (7)
1. a kind of robot grease filling system, it is characterised in that: it includes grease filling machine (1), suck-back device (2), greasing robot
(3), greasing work head (4), pipeline road (5), portal frame (6), belt conveyor (7) and bearing fixture (8), greasing robot
(3) setting is arranged on belt conveyor (7) in the side of belt conveyor (7), bearing fixture (8), greasing work head (4) peace
Mounted in the execution end of greasing robot (3), the bearing fixture (8) is oppositely arranged with greasing work head (4), portal frame (6)
Upper beam be provided along its length petroleum pipeline mounting groove, pipeline road (5) is mounted on the upper beam of portal frame (6), defeated
One end of oil pipe line (5) is connect with the grease case oil outlet of grease filling machine (1), the other end and greasing work head of pipeline road (5)
(4) oil inlet connects, and the side on pipeline road (5) close to grease filling machine (1) is provided with suck-back device (2).
2. a kind of robot grease filling system according to claim 1, it is characterised in that: bearing fixture (8) includes two folders
Component is held, two clamp assemblies are symmetricly set on the two sides of belt conveyor (7) along the middle line (N-N) of belt conveyor (7), often
A clamp assemblies include pedestal (8-1), clamping jaw (8-2), cylinder (8-3), and pedestal (8-1) is fixed on the machine of belt conveyor (7)
On frame side wall, cylinder (8-3) is horizontally set on the upper surface of pedestal (8-1), the piston rod and clamping jaw (8-2) of cylinder (8-3)
It is affixed.
3. a kind of robot grease filling system according to claim 2, it is characterised in that: the end of clamping jaw (8-2) is machined with
The circular groove to match with bearing outer ring.
4. a kind of robot grease filling system according to claim 3, it is characterised in that: the lower end surface and bottom of clamping jaw (8-2)
The upper surface of seat (8-1) is slidably matched.
5. a kind of robot grease filling system according to claim 1 or 4, it is characterised in that: the robot grease filling system
It further include camera (9) and camera support (10), camera (9) is located at the surface of bearing fixture (8), and camera (9) passes through camera branch
Frame (10) is fixed in the rack of belt conveyor (7), and the camera of camera (9) is arranged towards bearing fixture (8).
6. a kind of robot grease filling system according to claim 5, it is characterised in that: the robot grease filling system also wraps
It includes infrared sensor (11), the bearing output end of bearing fixture (8) is equipped with infrared sensor (11), infrared sensor
(11) it is mounted in the rack of belt conveyor (7).
7. a kind of robot grease filling system according to claim 6, it is characterised in that: suck-back device (2) includes suction pump,
Suction pump is arranged on pipeline road (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811405790.6A CN109253376A (en) | 2018-11-22 | 2018-11-22 | A kind of robot grease filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811405790.6A CN109253376A (en) | 2018-11-22 | 2018-11-22 | A kind of robot grease filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109253376A true CN109253376A (en) | 2019-01-22 |
Family
ID=65042376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811405790.6A Pending CN109253376A (en) | 2018-11-22 | 2018-11-22 | A kind of robot grease filling system |
Country Status (1)
| Country | Link |
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| CN (1) | CN109253376A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110285309A (en) * | 2019-05-14 | 2019-09-27 | 杭州电子科技大学 | A kind of two-sided grease filling machine of bearing and its grease injection method |
| CN111089227A (en) * | 2019-12-27 | 2020-05-01 | 淮南泰隆机械制造有限公司 | Intelligent production facility of high-strength torque nut |
| CN113108231A (en) * | 2021-04-26 | 2021-07-13 | 余姚市波特轴承有限公司 | Bearing machining process and bearing grease injection equipment |
| CN113623521A (en) * | 2021-07-26 | 2021-11-09 | 淮北市中芬矿山机器有限责任公司 | Hydraulic single-cylinder single-drive transmission device with automatic oil injection function |
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|---|---|---|---|---|
| FR2236111A1 (en) * | 1973-07-05 | 1975-01-31 | Teldix Gmbh | Self adjusting lubricator for ball bearings - has lubricant storage chamber and orifices to supply bearings with exact quantity |
| CN101298898A (en) * | 2008-05-30 | 2008-11-05 | 吴杰 | Grinder roll bearing lubrication system of cement vertical mill machine |
| CN201218407Y (en) * | 2008-07-03 | 2009-04-08 | 林旦 | Automatic-positioning non-contact type bearing grease injection apparatus |
| CN204135651U (en) * | 2014-08-13 | 2015-02-04 | 珠海市钧兴机电有限公司 | A kind of bearing press with automatic oil-injecting function |
| CN104728583A (en) * | 2015-01-22 | 2015-06-24 | 河南科技大学 | Locating device and method for grease injection of bearing grease injection machine |
| CN108105571A (en) * | 2017-12-19 | 2018-06-01 | 新昌县三和轴承有限公司 | A kind of bearing grease injection device |
| CN209026481U (en) * | 2018-11-22 | 2019-06-25 | 哈尔滨轴承集团公司 | A kind of robot grease filling system |
-
2018
- 2018-11-22 CN CN201811405790.6A patent/CN109253376A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2236111A1 (en) * | 1973-07-05 | 1975-01-31 | Teldix Gmbh | Self adjusting lubricator for ball bearings - has lubricant storage chamber and orifices to supply bearings with exact quantity |
| CN101298898A (en) * | 2008-05-30 | 2008-11-05 | 吴杰 | Grinder roll bearing lubrication system of cement vertical mill machine |
| CN201218407Y (en) * | 2008-07-03 | 2009-04-08 | 林旦 | Automatic-positioning non-contact type bearing grease injection apparatus |
| CN204135651U (en) * | 2014-08-13 | 2015-02-04 | 珠海市钧兴机电有限公司 | A kind of bearing press with automatic oil-injecting function |
| CN104728583A (en) * | 2015-01-22 | 2015-06-24 | 河南科技大学 | Locating device and method for grease injection of bearing grease injection machine |
| CN108105571A (en) * | 2017-12-19 | 2018-06-01 | 新昌县三和轴承有限公司 | A kind of bearing grease injection device |
| CN209026481U (en) * | 2018-11-22 | 2019-06-25 | 哈尔滨轴承集团公司 | A kind of robot grease filling system |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110285309A (en) * | 2019-05-14 | 2019-09-27 | 杭州电子科技大学 | A kind of two-sided grease filling machine of bearing and its grease injection method |
| CN110285309B (en) * | 2019-05-14 | 2020-10-23 | 杭州电子科技大学 | Bearing double-sided grease injection machine and grease injection method thereof |
| CN111089227A (en) * | 2019-12-27 | 2020-05-01 | 淮南泰隆机械制造有限公司 | Intelligent production facility of high-strength torque nut |
| CN113108231A (en) * | 2021-04-26 | 2021-07-13 | 余姚市波特轴承有限公司 | Bearing machining process and bearing grease injection equipment |
| CN113623521A (en) * | 2021-07-26 | 2021-11-09 | 淮北市中芬矿山机器有限责任公司 | Hydraulic single-cylinder single-drive transmission device with automatic oil injection function |
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