CN109251912B - 一种提高麦芽糖淀粉酶产量的方法 - Google Patents

一种提高麦芽糖淀粉酶产量的方法 Download PDF

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CN109251912B
CN109251912B CN201811395492.3A CN201811395492A CN109251912B CN 109251912 B CN109251912 B CN 109251912B CN 201811395492 A CN201811395492 A CN 201811395492A CN 109251912 B CN109251912 B CN 109251912B
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谢艳萍
钟红霞
何球山
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Hunan Jindai Technology Development Co.,Ltd.
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Abstract

本发明公开了一种提高麦芽糖淀粉酶产量的方法,属于发酵工程技术领域。本发明本发明将麦芽糖淀粉酶在枯草芽孢杆菌中表达,获得了182.3U/mL的酶活,通过信号肽筛选,使酶活提高了47.06%,并经过发酵优化,使摇瓶水平的酶活提高至462.8U/mL,有助于工业化应用。

Description

一种提高麦芽糖淀粉酶产量的方法
技术领域
本发明涉及一种提高麦芽糖淀粉酶产量的方法,属于发酵工程技术领域。
背景技术
麦芽糖淀粉酶(maltogenic amylase或maltogenase,EC 3.2.1.133)是糖苷水解酶GH-H系成员。目前,麦芽糖淀粉酶主要的细菌来源为嗜热脂肪芽孢杆菌(Bacillusstearothermophilus)、蜡状芽孢杆菌(Bacillus cereus)、枯草芽孢杆菌(Bacillussubtilis)、地衣芽孢杆菌(Bacillus licheniformis)、嗜热放线菌(Thermus vulgaris)以及栖热菌属(Thermus sp.)等。不同来源的麦芽糖淀粉酶,在性质上也有很大的区别。目前应用于麦芽糖浆制备和抗面包老化的麦芽糖淀粉酶,主要来源于嗜热脂肪芽孢杆菌。
麦芽糖是由两个葡萄糖单位经α-1,4糖苷键连接组成的还原性二糖,化学名称是4-O-D-六环葡萄糖基-D-六环葡萄糖。其甜度柔和,又因低粘度、低吸湿性及良好的热稳定性特点,可作为食品增甜剂取代葡萄糖和蔗糖,在食品工业领域具有巨大的应用潜力。工业上麦芽糖的制备,是以淀粉质为原料,经过α-淀粉酶,麦芽(或β-淀粉酶,真菌淀粉酶)水解工艺,制得一种以麦芽糖为主(40%-60%)的糖浆,若麦芽糖含量超过45%(最好在50%以上),则被称为高麦芽糖浆。在食品工业中高麦芽糖浆的用途之一是制作糕点、糖果等产品。糖浆熬煮温度远高于饴糖,一般超过140℃。麦芽糖含量大于70%,甚至高达90%以上,则被称为超高麦芽糖浆。麦芽糖相比葡萄糖可避免血糖升高,对于应用于抗体、疫苗等的制备具有优于葡萄糖的应用优势。因此超高纯度的麦芽糖浆在医药领域的应用也引起了越来越多的关注。
当前麦芽糖生产工艺已较为成熟,使用α-淀粉酶和β-淀粉酶生产麦芽糖时,产物中麦芽糖含量可高达90%,葡萄糖、三糖、四糖以及部分低聚糖和糊精是主要的转化副产物。其中糊精和部分低聚糖,可通过乙醇沉淀去除。超高纯度麦芽糖的制备,则要通过色谱分离和结晶等方法获得。由于麦芽糖黏度大、难结晶,通常要求结晶原料中麦芽糖纯度在90%以上,因此色谱分离的纯度,对麦芽糖结晶起着至关重要的作用。色谱分离基本可去除葡萄糖和五糖及以上的小分子糖类,对麦芽糖纯度影响较小。但产物中的三糖和四糖由于与麦芽糖性质较为相近,往往成为分离纯化中的主要杂质,不仅直接降低了产品纯度,还给麦芽糖结晶性、糖浆粘度以及最终产品的水分含量带来很大不利影响,使麦芽糖最终收率大大降低。
麦芽糖淀粉酶具有小分子糖水解活性,可水解三糖、四糖等小分子糖,形成葡萄糖和麦芽糖,因此在超高麦芽糖生产中通常与α-淀粉酶、β-淀粉酶和普鲁兰酶等复配使用以降低副产物比例,使麦芽糖更利于结晶。据报道,来源于嗜热脂肪芽孢杆菌(Bacillusstearothermophilus)的麦芽糖淀粉酶具有较高的最适反应温度和较低的最适pH反应条件,可满足较为苛刻的工业生产条件,将产物中麦芽糖比例提高至92%,在工业上有极大的应用优势。
发明内容
本发明的第一个目的是提供一种麦芽糖淀粉酶,含有SEQ ID NO.1所示的序列。
本发明的第二个目的是提供一种提高麦芽糖淀粉酶产量的方法,所述方法是以wapA、yvgO、bpr、yfkD、或oppA引导麦芽糖淀粉酶表达。
在本发明的一种实施方式中,所述表达是在枯草芽孢杆菌细胞中表达。
在本发明的一种实施方式中,所述枯草芽孢杆菌以枯草芽孢杆菌168为宿主。
在本发明的一种实施方式中,表达以pMA5为载体。
在本发明的一种实施方式中,所述方法是将表达所述麦芽糖淀粉酶的重组菌接种至培养基中,38~42℃培养。
在本发明的一种实施方式中,所述培养基以酵母浸膏和大豆蛋白胨为氮源,以可溶性淀粉为碳源。
在本发明的一种实施方式中,所述培养基为酵母浸膏25g/L,大豆蛋白胨5g/L、可溶性淀粉5g/L、KH2PO4 2.3g/L,K2HPO4 16.4g/L。
本发明还要求保护所述方法在制备含麦芽糖的产品方面的应用。
有益效果:本发明将麦芽糖淀粉酶在枯草芽孢杆菌中表达,获得了182.3U/mL的酶活,通过信号肽筛选,使酶活提高了47.06%,并经过发酵优化,使摇瓶水平的酶活提高至462.8U/mL,有助于工业化应用。
具体实施方式
麦芽糖淀粉酶酶活分析
(1)酶活单位定义
采用3,5-二硝基水扬酸法(DNS法)测定麦芽糖淀粉酶活时,每分钟催化产生1μmol还原糖所需的酶量作为一个活力单位。
(2)酶活力测定步骤
预热:取2mL的0.5%可溶性淀粉溶液(50mM pH5.5柠檬酸缓冲液)于试管中,置于60℃水浴锅中预热10min。
反应:加入0.1mL样品酶液,振荡均匀,准确计时10min,加入3mL DNS振荡均匀,放入冰水中终止反应,沸水浴煮沸7min。冷却。
测量:向上述反应体系中加入蒸馏水并定容至15mL,混匀。在540nm波长下测定吸光值并计算酶活力。
实施例1:产麦芽糖淀粉酶的重组菌的构建
(1)对SEQ ID NO.1所示的麦芽糖淀粉酶进行密码子优化,采用化学全合成方法合成麦芽糖淀粉酶的基因序列amyMT。将pMA5质粒和密码子优化后的基因序列分别进行NcoⅠ和HindⅢ双酶切,酶切产物经胶回收后,用T4连接酶连接过夜,连接产物转化至大肠杆菌JM109感受态细胞,转化产物涂布于含100mg/L卡那霉素的LB平板,经37℃培养过夜,挑取个单菌落,接入LB液体培养基,8h后抽提质粒验证,结果正确,得到富集的pMA5-amyMT质粒。按照上述相同方法,将NCBI登录号:AAA22233.1的麦芽糖淀粉酶与载体pMA5-连接,获得重组质粒pMA5-amyM。
(2)分别向重组质粒pMA5-amyMT中插入信号肽wapA、yvgO、bpr、yfkD、oppA,获得pMA5-wapA-amyMT、pMA5-yvgO-amyMT、pMA5-bpr-amyMT、pMA5-yfkD-amyMT、pMA5-oppA–amyMT,将上述质粒采用电转化法转化至枯草芽孢杆菌168感受态细胞中,37℃,过夜培养,挑取阳性克隆,进行验证,验证正确后进行摇瓶发酵产酶。
实施例2:摇瓶发酵产酶及麦芽糖淀粉酶酶活的测定
将实施例1中得到的重组枯草芽孢杆菌菌株接种于LB培养基中,在37℃下培养8-10h后以5%接种量转接至TB发酵培养基中,于37℃、200rpm培养2h,再移至33℃恒温培养48h产酶。发酵结束后,离心收集上清液即为粗酶液。
以未引入信号肽的枯草芽孢杆菌pMA5-amyMT为对照,引入不同信号肽后的重组菌产酶酶活如表1所示。
表1不同重组菌的麦芽糖淀粉酶产量
Figure BDA0001875077300000031
实施例3:摇瓶发酵产酶及麦芽糖淀粉酶酶活的测定
以含pMA5-wapA-amyMT重组质粒的重组菌为发酵菌株,在发酵培养基(酵母浸膏25g/L,大豆蛋白胨5g/L、可溶性淀粉5g/L、KH2PO4 2.3g/L,K2HPO4 16.4g/L,初始pH7.0),200rpm40℃培养48小时,将获得的发酵液12000rpm离心5min除去菌体,获得的发酵上清液即为粗酶液,得到的发酵上清液酶活为462.8U/mL。
对比例1:摇瓶发酵产酶及麦芽糖淀粉酶酶活的测定
以甘油替换培养基中的可溶性淀粉,其他实施方式同实施例5。发酵相同时间,酶活为393.6U/mL。
对比例2:摇瓶发酵产酶及麦芽糖淀粉酶酶活的测定
以麦芽糊精替换培养基中的可溶性淀粉,其他实施方式同实施例5。发酵相同时间,酶活为404.2U/mL。
对比例3:摇瓶发酵产酶及麦芽糖淀粉酶酶活的测定
以玉米浆替换培养基中的大豆蛋白胨,其他实施方式同实施例5。发酵相同时间,酶活为365.3U/mL。
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。
SEQUENCE LISTING
<110> 湖南汇升生物科技有限公司
<120> 一种提高麦芽糖淀粉酶产量的方法
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<170> PatentIn version 3.3
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Gly Thr Ile Gln Trp Glu Asn Gly Ser Asn His Val Ala Thr Thr Pro
690 695 700
Thr Gly Ala Thr Gly Asn Ile Thr Val Thr Trp Gln Asn
705 710 715

Claims (13)

1.一种麦芽糖淀粉酶,其特征在于,氨基酸序列如SEQ ID NO.1所示。
2.一种提高麦芽糖淀粉酶产量的方法,其特征在于,以wapA、yvgO、bpr、yfkD、或oppA信号肽引导权利要求1所述的麦芽糖淀粉酶表达。
3.根据权利要求2所述的方法,其特征在于,所述表达是在枯草芽孢杆菌细胞中表达。
4.根据权利要求3所述的方法,其特征在于,所述枯草芽孢杆菌细胞是枯草芽孢杆菌168细胞。
5.根据权利要求2或3所述的方法,其特征在于,表达以pMA5为载体。
6.根据权利要求2~4任一所述的方法,其特征在于,所述方法是将表达所述麦芽糖淀粉酶的重组菌接种至培养基中,38~42℃培养。
7.根据权利要求5所述的方法,其特征在于,所述方法是将表达所述麦芽糖淀粉酶的重组菌接种至培养基中,38~42℃培养。
8.根据权利要求6所述的方法,其特征在于,所述培养基以酵母浸膏和大豆蛋白胨为氮源,以可溶性淀粉为碳源。
9.根据权利要求7所述的方法,其特征在于,所述培养基以酵母浸膏和大豆蛋白胨为氮源,以可溶性淀粉为碳源。
10.根据权利要求6所述的方法,其特征在于,所述培养基为酵母浸膏25g/L,大豆蛋白胨5g/L、可溶性淀粉5g/L、KH2PO4 2.3g/L,K2HPO4 16.4g/L。
11.根据权利要求7~9任一所述的方法,其特征在于,所述培养基为酵母浸膏25g/L,大豆蛋白胨5g/L、可溶性淀粉5g/L、KH2PO4 2.3g/L,K2HPO4 16.4g/L。
12.权利要求1所述的麦芽糖淀粉酶在制备含麦芽糖的产品方面的应用。
13.权利要求2~11任一所述的方法在制备含麦芽糖的产品方面的应用。
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