Fertilizer production fermenting installation
Technical Field
The invention belongs to the technical field of organic fertilizer production, and particularly relates to an organic fertilizer production fermentation device.
Background
The organic fertilizer contains a large amount of beneficial substances, not only can provide comprehensive nutrition for crops, but also has long fertilizer effect, can increase and renew soil organic matters, promotes the propagation of microorganisms, improves the physical and chemical properties and the biological activity of soil, and is a main nutrient for green food production. The traditional fermentation mode of fertilizer is simple stacks the direct mixture together of fermentation raw materials such as livestock manure and crop straw, and is not only inefficient, but also can cause the pollution to the environment. With the progress of science and technology, fermentation tanks are generally adopted for organic fertilizer fermentation at present, but certain defects and deficiencies still exist, for example, the mechanical turning times of the composting process of the existing fermentation composting device are small, so that an anoxic state easily appears in the compost, anaerobic fermentation is caused, a large amount of malodorous gases such as organic acid and nitrogen oxide are generated, serious pollution and harm are brought to the surrounding environment, in addition, the existing device does not have the function of leveling the organic fertilizer, in order to prevent the water from being dispersed too fast and increase the stacking and heating effects in the composting process, the surface of the compost is often rolled manually, the efficiency is low, and the labor intensity is high.
Patent documents: an organic fertilizer fermentation composting device application number: 2017216017410
Turn over the throwing through setting up the agitator to the fertilizer in the above-mentioned patent document, grind dull and stereotyped rolling the fertilizer surface through electric telescopic handle control, make the fertilizer show to level and smooth, the fertilizer surface is sprayed with the fungus liquid to the rethread suction pump, utilizes the spiral conveying pole to accomplish unloading of fertilizer at last, nevertheless need adopt a plurality of power supplies among the device, and mutual independent control, makes the use of device comparatively loaded down with trivial details.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides an organic fertilizer production fermentation device. The method is mainly used for solving the problem of how to realize the fermentation of the organic fertilizer.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an organic fertilizer production fermentation device which comprises a tank body, a stirring shaft, a motor, a spiral plate, a discharging disc, a heating coil and a pressing unit, wherein the heating coil is arranged on the outer side wall of the tank body and used for heating the interior of the tank body, and a partition plate with a filter hole is horizontally arranged at a position, close to the bottom, in the tank body; the stirring shaft is arranged in the tank body, the upper end of the stirring shaft is connected with a motor at the top of the tank body, the lower end of the stirring shaft penetrates through the bottom of the tank body, a sliding groove is formed in the circumferential surface of the part, located above the partition plate, of the stirring shaft in the vertical direction, a plurality of sliding blocks are arranged in the sliding groove, and adjacent sliding blocks are connected through a first spring; the spiral plate is fixed on the sliding block to be coaxially installed with the stirring shaft, the spiral plate is arranged into a circle, through holes are formed in the spiral plate, and organic fertilizer passes through the through holes when the spiral plate rotates, so that the organic fertilizer is stirred; the discharging disc is arranged on the stirring shaft, the discharging disc is positioned below the partition plate, and a discharging hole is formed in the side wall of the tank body at the same height position as the discharging disc;
the pressing unit comprises a pressing rod, a pressing plate and an air cylinder, the pressing rod is horizontally arranged in the tank body and is positioned above the spiral plate, and one end of the pressing rod is hinged with the side wall of the tank body; the pressure plate is connected with the other end of the pressure rod through a sliding groove, and a second spring is arranged in the sliding groove; the cylinder is located the depression bar top, and cylinder one end is articulated mutually with the depression bar, and the cylinder other end articulates on the jar side wall. When the composting rolling machine works, the motor drives the stirring shaft to rotate, so that the spiral plate stirs the organic fertilizer in the tank body, when the composting rolling is needed, the air cylinder works to push the pressing rod to swing downwards, so that the pressing disc generates downward extrusion force on the spiral plate to push the spiral plate to move downwards, and meanwhile, the spiral plate rotates to roll the organic fertilizer downwards; after the fertilizer fermentation was accomplished, open the filtration pore on the baffle, the fertilizer goes into the play dish under the action of gravity whereabouts, and the (mixing) shaft continues to rotate, makes the loose fall of being convenient for of fertilizer on the baffle, drives the play dish rotation simultaneously, and the discharge gate of jar lateral wall is released with the fertilizer to the play dish, realizes the collection of fermented back fertilizer.
The discharge disc is a plane spiral plate, and one section of the outermost end of the plane spiral plate is bent outwards. The design of plane spiral plate has guaranteed that the play charging tray can release the fertilizer completely, and the design of plane spiral plate outermost end is outwards buckled, has avoided the fertilizer of discharge gate to be taken back to plane spiral plate, has improved the efficiency of the ejection of compact.
The top of the tank body is provided with a fungus liquid box, the top of the tank body is provided with a liquid inlet hole communicated with the fungus liquid box, a liquid inlet channel is arranged in the stirring shaft and communicated with the liquid inlet hole, a liquid outlet hole is arranged on the side wall of the stirring shaft and communicated with the liquid inlet channel, a plug is arranged in the liquid outlet hole, the plug plugs the liquid outlet hole under the action of a fourth spring, the plug exceeds the outer circumferential surface of the stirring shaft, and a sliding barrel is slidably mounted on the stirring shaft; the sliding cylinder is positioned above the liquid inlet hole, the sliding cylinder is connected with the sliding block through a third spring, an annular groove is formed in the end face, in contact with the stirring shaft, of the sliding cylinder, a liquid spraying rod is arranged on the outer side of the sliding cylinder, and a liquid spraying hole formed in the liquid spraying rod is communicated with the annular groove in the sliding cylinder. When rolling the fertilizer, open the fungus liquid case and make fungus liquid get into inlet channel through the feed liquor hole, because the spiral plate receives the pressure of pressure disk and downstream to drive the smooth section of thick bamboo downstream through No. three springs, when the smooth section of thick bamboo moved to making the end cap shift out annular groove, the end cap was pushed out the liquid hole, fungus liquid flows in annular groove and gets into the hydrojet hole through going out the liquid hole and spout by hydrojet pole, because the slider drives the smooth section of thick bamboo through No. three springs and rotates, make hydrojet pole rotate, evenly spray the fungus liquid on the fertilizer.
The upper part of the annular groove is provided with an annular elastic plate, the annular elastic plate is made of rubber, the annular elastic plate is arranged obliquely downwards, one end of the annular elastic plate is fixed at the top of the annular groove, the other end of the annular elastic plate is in contact with the stirring shaft, and the annular elastic plate is used for pushing the plug to enter the liquid outlet hole to discharge the bacterial liquid; and a clamping groove is formed in one end, positioned outside the stirring shaft, of the plug. When the sliding barrel moves downwards, the plug enters the annular groove, the annular elastic plate is clamped into the clamping groove of the plug, the sliding barrel continues to move downwards, the annular elastic plate pushes the plug to enter the liquid outlet hole under the action of elasticity, bacteria liquid flows into the annular groove, the liquid outlet hole can be opened for a long time, and sufficient bacteria liquid is guaranteed to enter the tank body.
The annular elastic plate is provided with compression springs along the radial direction, and a plurality of compression springs are uniformly distributed on the annular elastic plate in the circumferential direction. Through set up compression spring in cyclic annular elastic plate, increased cyclic annular elastic plate's radial compressive strength, guaranteed that cyclic annular elastic plate can push away the end cap smoothly and realize that the fungus liquid flows.
The bottom of the tank body is provided with an elastic air bag which is communicated with an air storage tank through an air pipe, and compressed air in the air storage tank is used as power of an air cylinder; the part of the stirring shaft below the tank body is provided with a cam, and the cam is used for pushing the elastic air bag to generate compression. When the stirring shaft rotates, the elastic air bag is driven by the cam to generate compressed air, and the generated compressed air is used as the power of the air cylinder, so that the utilization rate of energy is improved.
The invention has the following beneficial effects:
1. according to the organic fertilizer production fermentation device, the motor drives the stirring shaft to rotate so that the spiral plate can stir organic fertilizer in the tank body, meanwhile, the spiral plate can slide on the stirring shaft, the spiral plate can move downwards while rotating by the pressing unit, so that the organic fertilizer is rolled, the stirring and rolling are finished sequentially by adopting one power source, the fermentation effect is good, and the operation is simple.
2. According to the organic fertilizer production fermentation device, the sliding barrel and the plug are arranged, the plug blocks the liquid outlet hole, when the spiral plate moves downwards to flatten the organic fertilizer, the sliding barrel is driven to move downwards to extrude the plug to open the liquid outlet hole, liquid spraying is achieved, and therefore liquid spraying is controlled during flattening, manual operation is not needed, control is accurate, and automation degree is high.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1 of the present invention;
FIG. 3 is an enlarged view of a portion of the invention at B in FIG. 1;
FIG. 4 is a top view of the annular spring plate of the present invention;
FIG. 5 is a cross-sectional view C-C of FIG. 4 of the present invention;
in the figure: the device comprises a tank body 1, a stirring shaft 2, a motor 3, a spiral plate 4, a discharge disc 5, a heating coil 6, a pressing unit 7, a partition plate 11, a slide block 21, a through hole 41, a discharge hole 12, a pressure rod 71, a pressure disc 72, an air cylinder 73, a bacteria liquid box 8, a liquid inlet channel 22, a plug 23, a slide cylinder 24, an annular groove 241, a liquid spraying rod 25, a liquid spraying hole 251, an annular elastic plate 9, a clamping groove 231, a compression spring 91, an elastic air bag 10 and a cam 26.
Detailed Description
An organic fertilizer production fermentation apparatus according to an embodiment of the present invention will be described below with reference to fig. 1 to 5.
As shown in figure 1, the organic fertilizer production fermentation device comprises a tank body 1, a stirring shaft 2, a motor 3, a spiral plate 4, a discharge disc 5, a heating coil 6 and a pressing unit 7, wherein the heating coil 6 is arranged on the outer side wall of the tank body 1, and a partition plate 11 with a filter hole is horizontally arranged at a position close to the bottom in the tank body 1; the stirring shaft 2 is arranged in the tank body 1, the upper end of the stirring shaft 2 is connected with the motor 3 at the top of the tank body 1, the lower end of the stirring shaft 2 penetrates through the bottom of the tank body 1, a sliding groove is formed in the circumferential surface of the part, above the partition plate 11, of the stirring shaft 2 in the vertical direction, a plurality of sliding blocks 21 are arranged in the sliding groove, and adjacent sliding blocks 21 are connected through a first spring; the spiral plate 4 is fixed on the sliding block 21 to be coaxially installed with the stirring shaft 2, the spiral plate 4 is arranged into a circle, through holes 41 are formed in the spiral plate 4, and organic fertilizer passes through the through holes 41 when the spiral plate 4 rotates, so that the organic fertilizer is stirred; the discharging disc 5 is arranged on the stirring shaft 2, the discharging disc 5 is positioned below the partition plate 11, and a discharging hole 12 is formed in the side wall of the tank body 1 at the same height position as the discharging disc 5;
as shown in fig. 1, the pressing unit 7 includes a pressing rod 71, a pressure plate 72 and an air cylinder 73, the pressing rod 71 is horizontally arranged in the tank body 1, the pressing rod 71 is located above the spiral plate 4, and one end of the pressing rod 71 is hinged to the side wall of the tank body 1; the pressure plate 72 is connected with the other end of the pressure rod 71 through a sliding groove, and a second spring is arranged in the sliding groove; the cylinder 73 is positioned above the pressure lever 71, one end of the cylinder 73 is hinged with the pressure lever 71, and the other end of the cylinder 73 is hinged on the side wall of the tank body 1. When the composting and rolling machine works, the motor 3 drives the stirring shaft 2 to rotate, so that the spiral plate 4 stirs an organic fertilizer in the tank body 1, when the composting and rolling are needed, the air cylinder 73 works to push the pressure rod 71 to swing downwards, so that the pressure plate 72 generates downward extrusion force on the spiral plate 4 to push the spiral plate 4 to move downwards, and meanwhile, the spiral plate 4 rotates to roll the organic fertilizer downwards; after the fertilizer fermentation was accomplished, open the filtration pore on the baffle 11, the fertilizer goes into out the charging tray 5 under the action of gravity, and (mixing) shaft 2 continues to rotate, makes the loose falling of being convenient for of fertilizer on the baffle 11, drives out the charging tray 5 simultaneously and rotates, and discharging tray 5 releases the discharge gate 12 of the 1 lateral wall of the jar body with the fertilizer, realizes the collection of fermented back fertilizer.
As shown in fig. 2, the discharging tray 5 is a planar spiral plate, and a section of the outermost end of the planar spiral plate is bent outwards. The design of plane spiral plate has guaranteed that play charging tray 5 can release the fertilizer completely, and the design of plane spiral plate outermost end is outwards buckled, has avoided the fertilizer of discharge gate 12 to be brought back to plane spiral plate, has improved the efficiency of the ejection of compact.
As shown in fig. 1 and 3, a fungal solution tank 8 is arranged at the top of a tank body 1, a liquid inlet hole communicated with the fungal solution tank 8 is arranged at the top of the tank body 1, a liquid inlet channel 22 communicated with the liquid inlet hole is arranged inside a stirring shaft 2, a liquid outlet hole communicated with the liquid inlet channel 22 is arranged on the side wall of the stirring shaft 2, a plug 23 is arranged in the liquid outlet hole, the plug 23 plugs the liquid outlet hole under the action of a fourth spring, the plug 23 exceeds the outer circumferential surface of the stirring shaft 2, and a sliding barrel 24 is slidably mounted on the stirring shaft 2; the sliding cylinder 24 is positioned above the liquid inlet hole, the sliding cylinder 24 is connected with the sliding block 21 through a third spring, an annular groove 241 is formed in the end face, in contact with the stirring shaft 2, of the sliding cylinder 24, a liquid spraying rod 25 is arranged on the outer side of the sliding cylinder 24, and a liquid spraying hole 251 formed in the liquid spraying rod 25 is communicated with the annular groove 241 in the sliding cylinder 24. When the organic fertilizer is rolled, the bacteria liquid box 8 is opened to enable bacteria liquid to enter the liquid inlet channel 22 through the liquid inlet hole, the spiral plate 4 moves downwards under the pressure of the pressure plate 72, the sliding cylinder 24 is driven to move downwards through the third spring, when the sliding cylinder 24 moves to enable the plug 23 to move out of the annular groove 241, the plug 23 is pushed into the liquid outlet hole, the bacteria liquid flows into the annular groove 241 through the liquid outlet hole and enters the liquid spraying hole 251 to be sprayed out through the liquid spraying rod 25, and the sliding block 21 drives the sliding cylinder 24 to rotate through the third spring to enable the liquid spraying rod 25 to rotate, so that the bacteria liquid is uniformly sprayed on the organic fertilizer.
As shown in fig. 3, an annular elastic plate 9 is arranged at the upper part of the annular groove 241, the annular elastic plate 9 is made of rubber, the annular elastic plate 9 is arranged obliquely downwards, one end of the annular elastic plate 9 is fixed at the top of the annular groove 241, the other end of the annular elastic plate 9 is in contact with the stirring shaft 2, and the annular elastic plate 9 is used for pushing the plug 23 to enter the liquid outlet hole to discharge the bacterial liquid; and a clamping groove 231 is formed in one end, positioned outside the stirring shaft 2, of the plug 23. When the sliding barrel 24 moves downwards, the plug 23 enters the annular groove 241, the annular elastic plate 9 is clamped in the clamping groove 231 of the plug 23, the sliding barrel 24 continues to move downwards, the annular elastic plate 9 pushes the plug 23 to enter the liquid outlet hole under the action of elastic force, so that the bacterial liquid flows into the annular groove 241, the liquid outlet hole can be opened for a long time, and sufficient bacterial liquid is ensured to enter the tank body 1.
As shown in fig. 4 and 5, the annular elastic plate 9 is provided with compression springs 91 in the radial direction, and a plurality of compression springs 91 are circumferentially distributed on the annular elastic plate 9. Through set up compression spring 91 in cyclic annular elastic plate 9, increased cyclic annular elastic plate 9's radial compressive strength, guaranteed that cyclic annular elastic plate 9 can push away end cap 23 smoothly and realize the fungus liquid outflow.
As shown in fig. 1, an elastic air bag 10 is arranged at the bottom of the tank body 1, the elastic air bag 10 is communicated with an air storage tank through an air pipe, and compressed air in the air storage tank is used as power of an air cylinder 73; the part of the stirring shaft 2 below the tank body 1 is provided with a cam 26, and the cam 26 is used for pushing the elastic air bag 10 to generate compression. When the stirring shaft 2 rotates, the cam 26 drives the elastic air bag 10 to generate compressed air, and the generated compressed air is used as the power of the air cylinder 73, so that the utilization rate of energy is improved.
The specific process is as follows:
when the composting and rolling machine works, the motor 3 drives the stirring shaft 2 to rotate, so that the spiral plate 4 stirs an organic fertilizer in the tank body 1, when the composting and rolling are needed, the air cylinder 73 works to push the pressure rod 71 to swing downwards, so that the pressure plate 72 generates downward extrusion force on the spiral plate 4 to push the spiral plate 4 to move downwards, and meanwhile, the spiral plate 4 rotates to roll the organic fertilizer downwards; after the fertilizer fermentation was accomplished, open the filtration pore on the baffle 11, the fertilizer goes into out the charging tray 5 under the action of gravity, and (mixing) shaft 2 continues to rotate, makes the loose falling of being convenient for of fertilizer on the baffle 11, drives out the charging tray 5 simultaneously and rotates, and discharging tray 5 releases the discharge gate 12 of the 1 lateral wall of the jar body with the fertilizer, realizes the collection of fermented back fertilizer. When the stirring shaft 2 rotates, the cam 26 drives the elastic air bag 10 to generate compressed air, and the generated compressed air is used as the power of the air cylinder 73, so that the utilization rate of energy is improved.
When the organic fertilizer is rolled, the bacteria liquid box 8 is opened to enable bacteria liquid to enter the liquid inlet channel 22 through the liquid inlet hole, the spiral plate 4 moves downwards under the pressure of the pressure plate 72, the sliding cylinder 24 is driven to move downwards through the third spring, when the sliding cylinder 24 moves to enable the plug 23 to move out of the annular groove 241, the plug 23 is pushed into the liquid outlet hole, the bacteria liquid flows into the annular groove 241 through the liquid outlet hole and enters the liquid spraying hole 251 to be sprayed out through the liquid spraying rod 25, and the sliding block 21 drives the sliding cylinder 24 to rotate through the third spring to enable the liquid spraying rod 25 to rotate, so that the bacteria liquid is uniformly sprayed on the organic fertilizer.
While one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the present invention.
Industrial applicability
According to the invention, the stirring shaft is driven by the motor to rotate so that the spiral plate can stir the organic fertilizer in the tank body, meanwhile, the spiral plate can slide on the stirring shaft, the spiral plate can move downwards while rotating by the pressing unit, so that the flattening of the organic fertilizer is completed, the stirring and flattening work is completed sequentially by adopting one power source, the fermentation effect is good, and the operation is simple, so that the organic fertilizer production and fermentation device is useful in the field of organic fertilizer production.