CN111057600B - Hydrothermal carbonization integrated process equipment - Google Patents

Hydrothermal carbonization integrated process equipment Download PDF

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Publication number
CN111057600B
CN111057600B CN201911366710.5A CN201911366710A CN111057600B CN 111057600 B CN111057600 B CN 111057600B CN 201911366710 A CN201911366710 A CN 201911366710A CN 111057600 B CN111057600 B CN 111057600B
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hydrothermal carbonization
reaction kettle
fermentation tank
pressure reaction
process equipment
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CN111057600A (en
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曹亦俊
王重庆
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Zhengzhou University
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Zhengzhou University
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/02Feed or outlet devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/04Pressure vessels, e.g. autoclaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
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    • C12M43/00Combinations of bioreactors or fermenters with other apparatus
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/26Composting, fermenting or anaerobic digestion fuel components or materials from which fuels are prepared
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

The invention relates to hydrothermal carbonization integrated process equipment, belongs to the technical field of hydrothermal carbonization, and solves the problems of large occupied space, complex structure and poor quality of generated hydrothermal carbon of the conventional equipment. The hydrothermal carbonization integrated process equipment comprises a crusher, a fermentation tank and a high-pressure reaction kettle which are positioned on the same mounting plane; the discharge hole of the crusher is connected with the first feed inlet of the fermentation tank through a first conveying channel; the discharge hole of the fermentation tank is connected with the feed inlet of the high-pressure reaction kettle through a second conveying channel; the first conveying channel is provided with at least 1 material lifting mechanism; the second delivery passage is provided with a fluid pump. The invention is suitable for biomass in various forms, saves the height space occupied by the whole equipment, improves the reaction rate of hydrothermal carbonization, and increases the energy density of hydrothermal carbon.

Description

Hydrothermal carbonization integrated process equipment
Technical Field
The invention relates to the technical field of hydrothermal carbonization, in particular to hydrothermal carbonization integrated process equipment.
Background
Biomass is generally all organic substances capable of growing, biomass waste can be recycled by hydrothermal carbonization, and hydrothermal carbon with high energy density is prepared for use as fuel. However, biomass waste is of a wide variety and the physical properties of biomass vary widely between different varieties. For example, agricultural plant biomass generally comprises straws and livestock manure, has high carbon content and low moisture content, and is in a solid state; the domestic and meal garbage has high water content and is in a liquid or solid-liquid mixed state; the sludge garbage generally contains a certain amount of microorganisms, has high viscosity and is in a solid-liquid mixed state. Due to the difference of physical properties of the biomass wastes, corresponding classification is needed to perform hydrothermal carbonization when the biomass wastes are recycled, so that the recycling cost and difficulty of the biomass wastes are greatly increased.
The existing processing modes include two types:
firstly, the crusher is arranged at a high position, and the fermentation tank is arranged at a low position, so that the crushed biomass can be directly conveyed into the fermentation tank through a pipeline, but more height space is occupied, or a special high platform is required to be arranged to install the crusher, or a special pit is required to be arranged to install the fermentation tank, and the structure is complex and is not beneficial to the arrangement of the whole system;
secondly, because the lifting of the solid-liquid mixed biomass cannot be realized at the same time, only the solid-liquid separation of the biomass can be performed, and then the hydrothermal carbonization of the solid biomass and the hydrothermal carbonization of the liquid biomass can be performed respectively by using the devices of the corresponding crusher and the fermentation tank on the same horizontal plane, but because two sets of devices are required to perform the hydrothermal carbonization respectively, more space and resources are required.
Disclosure of Invention
In view of the above analysis, the present invention aims to provide a hydrothermal carbonization integrated process apparatus, which is used to solve the problems of large occupied space, complex structure and poor quality of the produced hydrothermal carbon of the existing apparatus.
The purpose of the invention is mainly realized by the following technical scheme:
in the technical scheme of the invention, the hydrothermal carbonization integrated process equipment comprises a crusher, a fermentation tank and a high-pressure reaction kettle which are positioned on the same mounting plane;
the crusher is used for crushing biomass, and a discharge port of the crusher is connected with a first feed port of the fermentation tank through a first conveying channel; the discharge hole of the fermentation tank is connected with the feed inlet of the high-pressure reaction kettle through a second conveying channel;
the first conveying channel is provided with at least 1 material lifting mechanism; the second delivery passage is provided with a fluid pump.
In the technical scheme of the invention, the material lifting mechanism comprises: a square tube frame and 2 half square tube mechanisms;
half square tube mechanism includes: a half square tube, a rotatable baffle plate and a motor;
the square tube frame can splice the half square tubes of the 2 half square tube mechanisms into a square tube, and the motor is used for driving the half square tubes to slide along the axis direction of the square tube;
the half square tube comprises a whole side wall and 2 half side walls, the edge of the half side wall is provided with a sealing sliding chute, the whole side wall is hinged with a rotatable baffle, and the rotatable baffle can rotate towards the fluid flowing direction to enable materials to flow in the square tube;
the rotatable baffle is a rectangular plate, the length of the short edge of the rotatable baffle is equal to the width of the inner wall of the square tube, and the sealing strips are arranged on the edges of the periphery of the rotatable baffle.
In the technical scheme of the invention, the first conveying channel is also provided with a plurality of sleeves, two ends of each sleeve are respectively provided with a rigid square connector, and each square connector can be sleeved on the outer side of a square pipe and is fixedly connected with a square pipe frame.
According to the technical scheme, the discharge hole of the crusher and the first feed hole of the fermentation tank are respectively provided with a connector which can be fixedly connected with the square connector.
In the technical scheme of the invention, the fermentation tank is provided with a stirring device; the stirring device comprises a rotating shaft, a rotating motor, blades and a lifting motor;
the rotating motor is used for controlling the rotating shaft to rotate in the circumferential direction, and the lifting motor is used for controlling the rotating shaft to move in the axial direction; the blade is equipped with a plurality ofly, and the equipartition is fixed to be set up in the pivot.
In the technical scheme of the invention, the second conveying channel is provided with a four-way structure, the four-way structure comprises 1 input end and 3 output ends, and the 1 input end and the 3 output ends form a regular triangular pyramid;
3 feed inlets of the high-pressure reaction kettle are uniformly distributed along the circumferential direction of the high-pressure reaction kettle; the output end of each four-way structure is respectively connected with the feed inlets of 1 high-pressure reaction kettle.
In the technical scheme of the invention, the tank body of the high-pressure reaction kettle is a revolving body with the axis vertical to the mounting plane, and the lower part of the tank body is of a round table-shaped structure with a thick upper part and a thin lower part.
In the technical scheme of the invention, the discharge hole of the high-pressure reaction kettle is arranged at the bottom end of the tank body, and the discharge hole of the high-pressure reaction kettle is connected with the solid-liquid separation device.
In the technical scheme of the invention, a discharge hole of the crusher is arranged at the bottom of the crusher; the discharge hole of the high-pressure reaction kettle is connected with a solid-liquid separation device; the first feed inlet and the second feed inlet of fermentation cylinder set up the top at the fermentation cylinder, and the discharge gate setting of fermentation cylinder is in the bottom of fermentation cylinder.
In the technical scheme of the invention, the first feed inlet, the second feed inlet and the discharge outlet of the fermentation tank are respectively provided with a sealing valve.
The technical scheme of the invention can at least realize one of the following effects:
1. the crusher, the fermentation tank and the high-pressure reaction kettle can be arranged on the same horizontal plane, the crushed solid-liquid mixed material can be conveyed to the high position from the low position in a closed mode through the material lifting mechanism, and the stirred and fermented liquid material is conveyed to the high position from the low position through the fluid pump, so that the height space occupied by the whole equipment is saved, large-scale equipment such as the crusher, the fermentation tank and the high-pressure reaction kettle can be simply arranged on the horizontal plane, and two sets of independent equipment are not required to be arranged for respectively treating the solid material and the liquid material;
2. according to the invention, the crushed biomass, water and inoculum can be mixed into a mixed material through the fermentation tank, and then the mixed material is directly conveyed to the high-pressure reaction kettle for hydrothermal carbonization or is firstly fermented in the fermentation tank and then conveyed to the high-pressure reaction kettle for hydrothermal carbonization according to actual needs, so that the finally obtained hydrothermal carbon has good aperture and a large amount of acidic surface functional groups and organic matters, can be used for neutralizing common alkaline pollutants and making the common alkaline pollutants harmless, and can also improve the energy density and energy utilization efficiency of the hydrothermal carbon and improve the adaptability to biomass raw materials;
3. according to the invention, the four-way structure and the feed inlets of the high-pressure reaction kettle are uniformly distributed in the circumferential direction, so that the hydrothermal carbonization process in the high-pressure reaction kettle is more uniform and sufficient, and the reaction rate of hydrothermal carbonization is improved.
In the invention, the technical schemes can be combined with each other to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a partial cross-sectional view of a material lifting mechanism in an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a material lifting mechanism in an embodiment of the present invention;
FIG. 4 is a schematic longitudinal sectional view of a material lifting mechanism according to an embodiment of the present invention;
FIG. 5 is a first schematic diagram of a first material lifting mechanism according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a material lifting mechanism in the embodiment of the invention.
Reference numerals:
1-a crusher; 2-a fermentation tank; 3-high pressure reactor; 4-a material lifting mechanism; 5-sleeving a pipe; a 6-four-way structure; 7-half square tube; 8-a rotatable baffle; 9-square tube frame.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the invention serve to explain the principles of the invention and not to limit its scope.
In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the term "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection, which may be a mechanical connection, an electrical connection, which may be a direct connection, or an indirect connection via an intermediate medium. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The terms "top," "bottom," "above … …," "below," and "on … …" as used throughout the description are relative positions with respect to components of the device, such as the relative positions of the top and bottom substrates inside the device. It will be appreciated that the devices are multifunctional, regardless of their orientation in space.
In hydrothermal carbonization, it is generally necessary to crush and ferment biomass using the crusher 1 and a fermentation tank. However, in order to ensure that the crushed material can be subjected to hydrothermal carbonization reaction sufficiently, the feed inlet of the fermentation tank is usually arranged at the top, and the discharge outlet is arranged at the bottom, so as to fully utilize the action of gravity. The biomass generally includes agricultural and forestry waste biomass, livestock manure, kitchen waste and the like, and therefore is generally in a solid-liquid mixed state with a solid content of more than 30%, has certain fluidity, but cannot be regarded as a liquid simply. For such biomass, the existing treatment methods include two types: firstly, the crusher 1 is arranged at a high position, and the fermentation tank is arranged at a low position, so that the crushed biomass can be directly conveyed into the fermentation tank through a pipeline; secondly, because the lifting of the solid-liquid mixed biomass cannot be realized at the same time, only the solid-liquid separation of the biomass is carried out, and then the hydrothermal carbonization of the solid biomass and the hydrothermal carbonization of the liquid biomass are respectively carried out by independently using the devices of the corresponding crusher 1 and the fermentation tank on the same horizontal plane.
Both of these approaches have significant drawbacks: firstly, more height space is occupied, a special high platform is required to be arranged to install the crusher 1, or a special pit is required to be arranged to install the fermentation tank, the structure is complex, and the arrangement of the whole system is not facilitated; secondly, because two sets of equipment are needed to respectively carry out hydrothermal carbonization, more space and resources are needed. In addition, the reaction rate of the existing equipment is relatively low when hydrothermal carbonization reaction is carried out, and a large amount of biomass is still mixed in the product after the reaction, so that the use of the hydrothermal carbon is influenced, and the energy density and the energy utilization rate of the hydrothermal carbon are reduced.
According to the embodiment of the invention, the material lifting device is adopted, and the biomass material mixed with solid and liquid is lifted simultaneously on the premise that the crusher 1 and the fermentation tank are in the same horizontal plane, so that the hydrothermal carbonization of the biomass mixed with solid and liquid is simultaneously carried out by using the same equipment, and the reaction rate of the hydrothermal carbonization is improved by the premixing fermentation process and the optimization of the fermentation tank, so that the comprehensive quality of the prepared hydrothermal carbon is improved.
Specifically, as shown in fig. 1, in the embodiment of the present invention, the hydrothermal carbonization integrated process equipment includes: the crusher 1, the fermentation tank 2 and the high-pressure reaction kettle 3 are positioned on the same mounting plane; the crusher 1 is used for crushing biomass, and a discharge port of the crusher 1 is connected with a first feed port of the fermentation tank 2 through a first conveying channel; the discharge hole of the fermentation tank 2 is connected with the feed inlet of the high-pressure reaction kettle 3 through a second conveying channel; the first conveying channel is provided with at least 1 material lifting mechanism 4; the second delivery passage is provided with a fluid pump. In the embodiment of the invention, a crusher 1 is used for crushing biomass to obtain biomass material in a solid-liquid mixed state, the biomass material in the solid-liquid mixed state is conveyed to a first feeding port of a fermentation tank 2 through a material lifting mechanism 4 of a first conveying channel, the biomass material in the solid-liquid mixed state entering the fermentation tank 2 is mixed with liquid inoculum and water entering a second feeding port of the fermentation tank 2, and pre-fermentation is carried out as required, at the moment, liquid material to be reacted can be obtained, the liquid material to be reacted is conveyed to a high-pressure reaction kettle 3 through a second conveying channel, hydrothermal carbonization reaction is carried out in the high-pressure reaction kettle 3 to prepare hydrothermal carbon with good aperture and a large amount of acidic surface functional groups and organic matters, and the hydrothermal carbon is separated through a solid-liquid separation device at a discharging port of the high-pressure reaction kettle 3.
It should be noted that: if the crushed biomass material is mainly biomass with higher carbon content and lower water content, such as similar crops, the water added into the fermentation tank 2 can be properly added, and the material to be reacted obtained after mixing and stirring is directly conveyed into the high-pressure reaction kettle 3 through the second conveying channel for hydrothermal carbonization; if the broken biomass material is mainly the biomass with high viscosity like sludge, the water added in the fermentation tank 2 can be properly reduced, the material to be reacted obtained after mixing and stirring is firstly pre-fermented in the fermentation tank 2, so that more micro bubbles are generated in the material to be reacted due to the fermentation process, and then the material is conveyed to the high-pressure reaction kettle 3 through the second conveying channel for hydrothermal carbonization, so that the reaction is more sufficient.
The discharge port of the crusher 1 is arranged at the bottom of the crusher 1; the first feed inlet and the second feed inlet of fermentation cylinder 2 set up at the top of fermentation cylinder 2, and the discharge gate setting of fermentation cylinder 2 is in the bottom of fermentation cylinder 2. Because the material lifting mechanism 4 is adopted in the embodiment of the invention, the whole equipment can process the biomass in a solid-liquid mixed state on the premise of ensuring that the crusher 1, the fermentation tank 2 and the high-pressure reaction kettle 3 are arranged on the same plane, and the equipment has simple installation and simple structure; in addition, the embodiment of the invention also realizes the mixing and fermentation of the inoculum through the fermentation tank 2, and improves the reaction rate of hydrothermal carbonization, thereby obtaining a hydrothermal carbon product with good aperture, a large amount of acidic surface functional groups and organic matters, and leading the hydrothermal carbonization product to have higher energy density and energy conversion efficiency.
As shown in fig. 2 to 4, the material lifting mechanism 4 is one of the cores of the embodiment of the present invention, and the material lifting mechanism 4 includes: a square tube frame 9 and 2 half square tube mechanisms; half square tube mechanism includes: a half square tube 7, a rotatable baffle 8 and a motor; the square tube frame 9 can splice the half square tubes 7 of the 2 half square tube mechanisms into a square tube, and the motor is used for driving the half square tubes 7 to slide along the axis direction of the square tube; the half square tube 7 comprises a whole side wall and 2 half side walls, the edge of the half side wall is provided with a sealing sliding chute, the whole side wall is hinged with a rotatable baffle 8, and the rotatable baffle 8 can rotate towards the fluid flowing direction to enable materials to flow in the square tube; the rotatable baffle 8 is a rectangular plate, the length of the short edge of the rotatable baffle 8 is equal to the width of the inner wall of the square tube, and sealing strips are arranged on the edges of the periphery of the rotatable baffle 8; the 2 rotatable baffle plates 8 are arranged in sequence along the material flowing direction and do not interfere with each other when rotating.
For convenience of explanation, as shown in fig. 5 and 6, the 2 half-pipe mechanisms are a first mechanism and a second mechanism, respectively: when the half-direction pipe of the first mechanism moves upwards relative to the half-direction pipe of the second mechanism, the rotatable baffle of the first mechanism is abutted against the inner side of the whole side wall of the half-direction pipe of the second mechanism, the rotatable baffle of the second mechanism rotates upwards under the action of materials and is separated from the inner side of the whole side wall of the half-direction pipe of the first mechanism, and the materials enter between the rotatable baffle of the first mechanism and the rotatable baffle of the second mechanism from the lower part of the rotatable baffle of the second mechanism through the separated opening; when the half-square pipe of the second mechanism moves upwards relative to the half-square pipe of the first mechanism, the rotatable baffle of the second mechanism is abutted against the inner side of the whole side wall of the half-square pipe of the first mechanism, the rotatable baffle of the first mechanism rotates upwards under the action of the materials, and the materials enter the upper part of the rotatable baffle of the first mechanism from the position between the rotatable baffle of the first mechanism and the rotatable baffle of the second mechanism through the separated opening; when the first mechanism and the second mechanism continuously slide up and down relatively, the materials are lifted up gradually from bottom to top. And the sealing strip at the edge of the rotatable baffle can prevent the solid-liquid mixed material from falling back when the rotatable baffle abuts against the whole side wall.
In order to guarantee that 2 half square tube mechanisms can slide relatively, the cross sectional shape of the sealing chute of the first mechanism is in a shape like a Chinese character 'tu', a sealing slide block with a cross sectional shape like a Chinese character 'tu' is arranged at a corresponding position of the second mechanism, the sealing chute and the sealing slide block can perform relative sliding and can also play a role in limiting to prevent the separation of the 2 half square tube mechanisms, and in addition, a sealing strip arranged on a contact surface of the sealing chute and the sealing slide block can prevent materials from leaking from the splicing position of the 2 half square tube mechanisms.
In the embodiment of the invention, the mode of controlling the reciprocating motion of the half square tube 7 by the motor is as follows:
the motor controls the ball screw pair, the motor is fixed with the square tube frame 9, an output gear is arranged at the output end of the motor, the output gear drives a screw rod to rotate through a reduction gear set, a screw nut on the screw rod moves up and down, the screw nut is fixed with the half square tube 7, and reciprocating motion of the half square tube 7 is achieved.
Or, the motor controls the hydraulic cylinder, the cylinder body of the hydraulic cylinder is fixed with the square pipe frame 9, and the piston of the hydraulic cylinder is fixed with the half square pipe 7, so that the reciprocating motion of the half square pipe 7 is realized.
Or, the motor controls the gear-rack pair, the motor is fixed with the square tube frame 9, the output end of the motor is provided with an output gear, the output gear drives the rack gear to rotate through the reduction gear set, so that the rack moves up and down, and the rack is fixed with the half square tube 7, so that the reciprocating motion of the half square tube 7 is realized.
In order to simplify the first conveying channel, a material lifting mechanism 4 is not required to be arranged on the whole first conveying channel, and only a plurality of material lifting mechanisms 4 are required to be arranged to lift solid-liquid mixed materials to a high position. It should be noted that, a square connecting pipe is arranged between the two square connectors, the square connecting pipe can be set as a straight pipe or an elbow pipe according to the situation, and the square connecting pipe should be a rigid pipe to prevent the square connecting pipe from being damaged by the material in the square connecting pipe.
Correspondingly, the discharge gate of breaker 1 and the first feed inlet of fermentation cylinder 2 all are equipped with can with square connector sealing connection and fixed connection's interface.
The first conveying channel is a rigid structure formed by connecting the square pipe frame 9 and the sleeve 5, the fixed path and the shape of the first conveying channel are guaranteed, 2 half square pipe mechanisms reciprocate relative to the corresponding square pipe frame 9, materials in a solid-liquid mixed state can be conveyed to a high position from a low position along the first conveying channel, and therefore lifting and conveying of the materials in the solid-liquid mixed state are achieved.
In the embodiment of the invention, the inoculum is added into the biomass through the fermentation tank 2, and the inoculum and the biomass are mixed to realize a pre-fermentation process. In the embodiment of the invention, the first feeding hole, the second feeding hole and the discharging hole of the fermentation tank 2 are all provided with sealing valves because a certain atmosphere needs to be kept in the fermentation process. When the organisms are sludge containing microorganisms and have high viscosity, fermentation is needed, all sealing valves are closed, and fermentation can be carried out in the fermentation tank 2; in other cases, the mixture of the reactants can be conveyed from the fermentation tank 2 to the high-temperature reaction kettle 3 along with the continuous stirring in the fermentation tank 2 without fermentation by opening the closed valve so as to carry out hydrothermal carbonization reaction.
In order to enable stirring and fermentation to be more uniform, in the embodiment of the invention, the fermentation tank 2 is provided with a stirring device for stirring and mixing the biomass and the inoculum in the fermentation tank 2, and meanwhile, the biomass in the fermentation tank 2 can be more fully fermented in the fermentation process; the stirring device comprises a rotating shaft, a rotating motor, blades and a lifting motor; the rotating motor is used for controlling the rotating shaft to rotate in the circumferential direction, and the lifting motor is used for controlling the rotating shaft to move in the axial direction; the blade is equipped with a plurality ofly, and the equipartition is fixed to be set up in the pivot. In the embodiment of the invention, the mixture in the fermentation tank 2 is circumferentially stirred by the circumferential rotation of the blades along with the rotating shaft, and the mixture in the fermentation tank 2 is axially turned over by the axial movement of the blades along with the rotating shaft.
In the embodiment of the invention, the final hydrothermal carbonization process is realized through the high-pressure reaction kettle 3, and in order to improve the reaction rate of hydrothermal carbonization, in the embodiment of the invention, besides a stirring device is required to be arranged in the high-pressure reaction kettle 3, the uniformity of materials in the high-pressure reaction kettle 3 is further improved through the improvement of a feeding structure, so that the reaction rate of hydrothermal carbonization is further improved. Specifically, the second conveying channel is provided with a four-way structure 6, the four-way structure 6 comprises 1 input end and 3 output ends, and the 1 input end and the 3 input ends form a regular triangular pyramid; 3 feed inlets of the high-pressure reaction kettle 3 are uniformly distributed along the circumferential direction of the high-pressure reaction kettle 3; the output end of each four-way structure 6 is respectively connected with the feed inlets of 1 high-pressure reaction kettle 3. In the embodiment of the invention, materials are added into the high-pressure reaction kettle 3 through the four-way structure 6 of the regular triangular pyramid and the three circumferentially uniformly distributed feed inlets, so that the materials in the high-pressure reaction kettle 3 are more uniform, the hydrothermal carbonization reaction can be more sufficient, the hydrothermal carbonization reaction rate is improved, and the yield of the hydrothermal carbonization can be improved to 90%.
In order to ensure that the materials can be uniformly subjected to hydrothermal carbonization reaction in the high-pressure reaction kettle 3, in the embodiment of the invention, the tank body of the high-pressure reaction kettle 3 is a revolving body with the axis vertical to the mounting plane, and the lower part of the tank body is of a round table-shaped structure with a thick upper part and a thin lower part; the discharge hole of the high-pressure reaction kettle 3 is arranged at the bottom end of the tank body. In the high-pressure reaction kettle 3 of the embodiment of the invention, under the action of hydrothermal carbonization, the viscosity and the solid content of the material show a descending trend, the trend gradually increases from top to bottom in the vertical direction and gradually increases from the periphery to the center in the horizontal direction in the high-pressure reaction kettle 3, and the material subjected to hydrothermal carbonization can be discharged from the bottom of the high-pressure reaction kettle 3 by using the self gravity of the material and the cone angle of the truncated cone-shaped structure.
In the embodiment of the invention, the product after hydrothermal carbonization is subjected to solid-liquid separation by the solid-liquid separation device arranged at the discharge port of the high-pressure reaction kettle 3 to obtain solid hydrothermal carbon and hydrothermal carbon liquid for subsequent further utilization. In the hydrothermal carbonization product prepared by the equipment of the embodiment of the invention:
the hydrothermal carbon has a good pore structure and a large specific surface area; the hydrothermal carbon comprises organic carbon and humic acid (the mass percent of humic acid is 5-30%), so that the organic nutrients of the red mud can be effectively increased; moreover, a large number of oxygen-containing functional groups with weak acidity are arranged on the surface of the hydrothermal carbon, so that the acidity and alkalinity of the red mud can be stabilized for a long time by slowly releasing acid sites through neutralization; the modified hydrothermal carbon obtained after the hydrothermal carbon is carbonized can improve the air permeability and porosity of the red mud;
the hydrothermal carbon liquid contains small molecular organic acidic substances (such as furfural, propionic acid and acetic acid); the small molecular organic acidic substances in the hydrothermal carbon liquid can quickly reduce the alkalinity of the red mud. And can provide carbon sources for microorganisms and improve the microbial growth environment of the red mud.
In summary, the embodiment of the invention provides hydrothermal carbonization integrated process equipment, which can install a crusher, a fermentation tank and a high-pressure reaction kettle on the same horizontal plane, can convey a crushed solid-liquid mixed material to a high position from a low position in a closed manner through a material lifting mechanism, and simultaneously convey a stirred and fermented liquid material to the high position from the low position through a fluid pump, so that the height space occupied by the whole equipment is saved, and large-scale equipment such as the crusher 1, the fermentation tank and the high-pressure reaction kettle can be simply arranged on the horizontal plane; according to the invention, by returning part of fermented clinker to the fermentation tank, mixing the part of fermented clinker with crushed biomass, and performing pre-fermentation, the finally obtained hydrothermal carbon has good aperture, a large amount of acidic surface functional groups and organic matters, can be used for neutralizing common alkaline pollutants and making the pollutants harmless, and can also improve the energy density and energy utilization efficiency of the hydrothermal carbon; according to the invention, the four-way structure and the feed inlets of the high-pressure reaction kettle are uniformly distributed in the circumferential direction, so that the hydrothermal carbonization process in the high-pressure reaction kettle is more uniform and sufficient, and the reaction rate of hydrothermal carbonization is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (9)

1. The hydrothermal carbonization integrated process equipment is characterized by comprising a crusher (1), a fermentation tank (2) and a high-pressure reaction kettle (3) which are positioned on the same mounting plane;
the crusher (1) is used for crushing biomass, and a discharge hole of the crusher (1) is connected with a first feed hole of the fermentation tank (2) through a first conveying channel; the discharge hole of the fermentation tank (2) is connected with the feed inlet of the high-pressure reaction kettle (3) through a second conveying channel;
the first conveying channel is provided with at least 1 material lifting mechanism (4); the second conveying channel is provided with a fluid pump;
the material lifting mechanism (4) comprises: square pipe frame (9) and 2 half square pipe mechanisms, half square pipe mechanism includes: a half square tube (7), a rotatable baffle (8) and a motor;
the square tube frame (9) can be used for splicing the half square tubes (7) of the 2 half square tube mechanisms into a square tube, and the motor is used for driving the half square tubes (7) to slide along the axis direction of the square tube;
the half square pipe (7) comprises a whole side wall and 2 half side walls, a sealing sliding groove is arranged at the edge of the half side wall, the whole side wall is hinged with the rotatable baffle (8), and the rotatable baffle (8) can rotate towards the fluid flowing direction to enable materials to flow in the square pipe;
rotatable baffle (8) are rectangular plates, and the minor face length of rotatable baffle (8) equals with the inner wall width of square pipe, and the edge all around of rotatable baffle (8) all is equipped with the sealing strip.
2. The hydrothermal carbonization integrated process equipment as claimed in claim 1, wherein the first conveying passage is further provided with a plurality of sleeves (5), both ends of the sleeves (5) are rigid square connectors, and the square connectors can be sleeved outside the square pipes and are fixedly connected with the square pipe frame (9).
3. The hydrothermal carbonization integrated process equipment as claimed in claim 2, wherein the discharge port of the crusher (1) and the first feed port of the fermentation tank (2) are provided with connectors which can be fixedly connected with the square connectors.
4. The hydrothermal carbonization integrated process equipment as claimed in claim 3, wherein the fermentation tank (2) is provided with a stirring device; the stirring device comprises a rotating shaft, a rotating motor, blades and a lifting motor;
the rotating motor is used for controlling the rotating shaft to rotate circumferentially, and the lifting motor is used for controlling the rotating shaft to move axially; the blade is equipped with a plurality ofly, and the equipartition is fixed to be set up in the pivot.
5. The hydrothermal carbonization integrated process equipment as claimed in claim 4, wherein the second conveying channel is provided with a four-way structure (6), the four-way structure (6) comprises 1 input end and 3 output ends, and the 1 input end and the 3 output ends form a regular triangular pyramid;
3 feeding holes of the high-pressure reaction kettle (3) are uniformly distributed along the circumferential direction of the high-pressure reaction kettle (3); the output end of each four-way structure (6) is connected with the feed inlet of 1 high-pressure reaction kettle (3).
6. The hydrothermal carbonization integrated process equipment as claimed in claim 5, wherein the axis of the tank body of the high-pressure reaction kettle (3) is perpendicular to the revolving body of the installation plane, and the lower part of the tank body is in a truncated cone-shaped structure with a thick upper part and a thin lower part.
7. The hydrothermal carbonization integrated process equipment as claimed in claim 6, wherein the discharge port of the high-pressure reaction kettle (3) is arranged at the bottom end of the tank body; and a discharge hole of the high-pressure reaction kettle (3) is connected with a solid-liquid separation device.
8. The hydrothermal carbonization integrated process equipment as claimed in any one of claims 1 to 7, wherein the discharge port of the crusher (1) is arranged at the bottom of the crusher (1); the fermentation tank (2) is also provided with a second feeding hole; the first feed inlet and the second feed inlet of fermentation cylinder (2) set up the top of fermentation cylinder (2), the discharge gate setting of fermentation cylinder (2) is in the bottom of fermentation cylinder (2).
9. The hydrothermal carbonization integrated process equipment as claimed in claim 8, wherein the first feed inlet, the second feed inlet and the discharge outlet of the fermentation tank (2) are provided with sealing valves.
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