CN109135903A - 一种铸铁加工防锈切削液及其制备方法 - Google Patents

一种铸铁加工防锈切削液及其制备方法 Download PDF

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CN109135903A
CN109135903A CN201811076869.9A CN201811076869A CN109135903A CN 109135903 A CN109135903 A CN 109135903A CN 201811076869 A CN201811076869 A CN 201811076869A CN 109135903 A CN109135903 A CN 109135903A
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秦波
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Abstract

一种铸铁加工防锈切削液及其制备方法，涉及机械加工技术领域，由以下质量份数的各个组分组成：双季戊四醇酯3‑8份、苯二甲酸二辛酯3‑6份、油酸环氧酯2‑4份、二聚酸1‑2份、超细硅酸铝0.5‑2.5份、丙烯酸乳液4‑10份、去离子水55‑80份、抗氧防腐剂0.8‑2.5份、防锈剂1‑3份。本发明提供的铸铁加工防锈切削液，是专为铸铁加工设计，具有较为理想的冷却、润滑作用，而且可以避免大量烟尘对加工工具造成的腐蚀作用，提供了加工的精度和效率，非常利于在铸铁加工过程中使用。

Description

一种铸铁加工防锈切削液及其制备方法
技术领域
本发明属于机械化工领域，特别涉及一种铸铁加工过程中使用的切削液。
背景技术
切削液是一种用在金属切削、磨加工过程中，用来冷却和润滑刀具和加工件的工业用液体，切削液由多种超强功能助剂经科学复合配合而成，同时具备良好的冷却性能、润滑性能、防锈性能、除油清洗功能、防腐功能、易稀释特点。
铸铁主要由铁、碳和硅组成的合金的总称。一般而言，含碳量超过2%的合金即是我们认为的铸铁。通常情况下，在加工车间进行铸件的精加工，但是由于铸铁件的性质，加工铸件会产生烟尘，这些烟尘对于加工机床等工具会造成影响，会加速工具的磨损，降低工具的精度；而且在使用切削液的过程中，会对铸铁造成不同程度的腐蚀，因此，切削液在铸铁件加工过程中的防锈性能也极为重要。
发明内容
本发明解决的技术问题：针对上述不足，克服现有技术的缺陷，本发明的目的是提供一种用于铸铁加工防锈的切削液及其制备方法。
本发明的技术方案：
一种铸铁加工防锈切削液，由以下质量份数的各个组分组成：
双季戊四醇酯3-8份、苯二甲酸二辛酯3-6份、油酸环氧酯2-4份、二聚酸1-2份、超细硅酸铝0.5-2.5份、丙烯酸乳液4-10份、去离子水55-80份、抗氧防腐剂0.8-2.5份、防锈剂1-3份。
作为优选，所述抗氧防腐剂为硫磷烷基酚锌盐或硫磷二烷基锌盐。
作为优选，所述防锈剂为苯骈三氮唑、氧化石油脂钡皂或重烷基苯磺酸钠。
更优地，所述防锈剂为苯骈三氮唑。
一种铸铁加工防锈切削液的制备方法，包括以下步骤：
（1）称量：按照各个组分的质量份数称取各个组分；
（2）混合：将各个组分依次放入搅拌器中进行搅拌；
（3）真空静置：将搅拌好的混合液放入容器中，放置在真空室温环境下静置8-15h；
（4）封装：真空静置后，进行包装封装，即得到铸铁加工防锈切削液。
有益效果：本发明提供的铸铁加工防锈切削液，是专为铸铁加工设计，具有较为理想的冷却、润滑作用，而且可以避免大量烟尘对加工工具造成的腐蚀作用，提供了加工的精度和效率，非常利于在铸铁加工过程中使用。
具体实施方式
为了进一步理解本发明，下面结合实施例对本发明优选实施方案进行描述，但是应当理解，这些描述只是为进一步说明本发明的特征和优点，而不是对本发明权利要求的限制。
实施例 1：
一种铸铁加工防锈切削液，由以下质量份数的各个组分组成：
双季戊四醇酯8份、苯二甲酸二辛酯6份、油酸环氧酯4份、二聚酸2份、超细硅酸铝2.5份、丙烯酸乳液10份、去离子水80份、磷烷基酚锌盐2.5份、重烷基苯磺酸钠3份。
一种铸铁加工防锈切削液的制备方法，包括以下步骤：
（1）称量：按照各个组分的质量份数称取各个组分；
（2）混合：将各个组分依次放入搅拌器中进行搅拌；
（3）真空静置：将搅拌好的混合液放入容器中，放置在真空室温环境下静置15h；
（4）封装：真空静置后，进行包装封装，即得到上述铸铁加工防锈切削液。
根据以上制备方法得到的铸铁加工防锈切削液，为均匀液态，无分层沉淀现象，测定的导热系数为： 0.60 w/（m*k）。
实施例 2：
一种铸铁加工防锈切削液，由以下质量份数的各个组分组成：
双季戊四醇酯3份、苯二甲酸二辛酯3份、油酸环氧酯2份、二聚酸1份、超细硅酸铝0.5份、丙烯酸乳液4份、去离子水55份、硫磷烷基酚锌盐0.8份、氧化石油脂钡皂1份。
一种铸铁加工防锈切削液的制备方法，包括以下步骤：
（1）称量：按照各个组分的质量份数称取各个组分；
（2）混合：将各个组分依次放入搅拌器中进行搅拌；
（3）真空静置：将搅拌好的混合液放入容器中，放置在真空室温环境下静15h；
（4）封装：真空静置后，进行包装封装，即得到上述铸铁加工防锈切削液
根据以上制备方法得到的铸铁加工防锈切削液，为均匀液态，无分层沉淀现象，测定的导热系数为： 0.61 w/（m*k）。
实施例 3：
一种铸铁加工防锈切削液，由以下质量份数的各个组分组成：
双季戊四醇酯6份、苯二甲酸二辛酯6份、油酸环氧酯3份、二聚酸1份、超细硅酸铝1.8份、丙烯酸乳液7份、去离子水68份、硫磷二烷基锌盐1.8份、苯骈三氮唑2份。
一种铸铁加工防锈切削液的制备方法，包括以下步骤：
（1）称量：按照各个组分的质量份数称取各个组分；
（2）混合：将各个组分依次放入搅拌器中进行搅拌；
（3）真空静置：将搅拌好的混合液放入容器中，放置在真空室温环境下静置15h；
（4）封装:真空静置后，进行包装封装，即得到上述铸铁加工防锈切削液。
根据以上制备方法得到的铸铁加工防锈切削液，为均匀液态，无分层沉淀现象，测定的导热系数为： 0.61 w/（m*k）。
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下，在其它实施例中实现。因此，本发明将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (5)

1.一种铸铁加工防锈切削液，其特征在于，由以下质量份数的各个组分组成：双季戊四醇酯，3-8份；苯二甲酸二辛酯，3-6份；油酸环氧酯，2-4份；二聚酸，1-2份；超细硅酸铝，0.5-2.5份；丙烯酸乳液，4-10份；去离子水，55-80份；抗氧防腐剂，0.8-2.5份；防锈剂，1-3份。
2.根据权利要求1所述的铸铁加工防锈切削液，其特征在于：所述抗氧防腐剂为硫磷烷基酚锌盐或硫磷二烷基锌盐。
3.根据权利要求1所述的铸铁加工防锈切削液，其特征在于：所述防锈剂为苯骈三氮唑、氧化石油脂钡皂或重烷基苯磺酸钠。
4.根据权利要求3所述的铸铁加工防锈切削液，其特征在于：所述防锈剂为苯骈三氮唑。
5.一种制备权利要求1所述的铸铁加工防锈切削液的方法，其特征在于，包括以下步骤：
（1）称量：按照各个组分的质量份数称取各个组分；
（2）混合：将各个组分依次放入搅拌器中进行搅拌；
（3）真空静置：将搅拌好的混合液放入容器中，放置在真空室温环境下静置8-15h；
（4）封装：真空静置后，进行包装封装，即得到铸铁加工防锈切削液。
CN201811076869.9A 2018-09-14 2018-09-14 一种铸铁加工防锈切削液及其制备方法 Pending CN109135903A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113652294A (zh) * 2021-08-16 2021-11-16 富兰克科技（深圳）股份有限公司 一种低碳足迹的微乳化可生物降解金属加工液及其制备方法和应用

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113652294A (zh) * 2021-08-16 2021-11-16 富兰克科技（深圳）股份有限公司 一种低碳足迹的微乳化可生物降解金属加工液及其制备方法和应用

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