CN109108390A - A kind of three station deburring methods - Google Patents
A kind of three station deburring methods Download PDFInfo
- Publication number
- CN109108390A CN109108390A CN201811011836.6A CN201811011836A CN109108390A CN 109108390 A CN109108390 A CN 109108390A CN 201811011836 A CN201811011836 A CN 201811011836A CN 109108390 A CN109108390 A CN 109108390A
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- CN
- China
- Prior art keywords
- deburring
- station
- main shaft
- shell
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/10—Accessories for holding scraping tools or work to be scraped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The present invention relates to a kind of three station deburring methods, includes the following steps: 1) to input workpiece, unprocessed workpiece is placed on conveyer and is transported to next process;2) the first station is processed, and manipulator, deburring main shaft and belt sanding device are provided on first station, and manipulator clamping waits for the processing corresponding with deburring main shaft or belt sanding device of deburring workpiece, is placed in station side after completion of processing;3) second station is processed, manipulator, deburring main shaft, pneumatic deburring axis and belt sanding device are provided in the second station, manipulator clamping waits for the processing corresponding with deburring main shaft, pneumatic deburring axis or belt sanding device of deburring workpiece, is placed in station side after completion of processing.A kind of three stations deburring method of the present invention, adapts to the workpiece deburring demand of plurality of specifications, work efficiency is high, mitigates artificial labor intensity.
Description
Technical field
The present invention relates to deburring field, especially a kind of three station deburring methods.
Background technique
Burr is mainly a kind of extra iron filings generated due to the plastic deformation of material at machined material processing edge
Generation or spue line and the mouth of a river by mold, generate, Burr Problem is that metal adds again there are also the mold segmentation crack of part
Industrial and commercial bank's industry up to the present one of insurmountable problem.The dust generated polish to employee's actual bodily harm, polishing labor intensity
Greatly, cost of labor rises, and factory's recruitment is difficult.Therefore post-processing is usually carried out by deburring equipment and removes flash removed, it is artificial in order to mitigate
Labor intensity, protect employee's health, reduce cost of labor, improve workshop condition, aluminum casting polish workshop it is automatic
Change, adapt to plurality of specifications workpiece urgent need to resolve the technical issues of.
Summary of the invention
The technical problem to be solved by the present invention is it is above-mentioned in order to solve the problems, such as, it provides three stations of one kind and goes
Burr processing method.
The technical solution adopted by the present invention to solve the technical problems is: a kind of three station deburring methods, including
Following steps:
1) workpiece is inputted, unprocessed workpiece is placed on conveyer and is transported to next process;
2) the first station is processed, and is provided with manipulator, deburring main shaft and belt sanding device on first station, mechanical
Hand clamping is processed to deburring workpiece is corresponding with deburring main shaft or belt sanding device, is placed in station side after completion of processing
Portion;
3) second station is processed, and is provided with manipulator, deburring main shaft, pneumatic deburring axis and abrasive band in the second station
Grinding device, manipulator clamping wait for that deburring workpiece is corresponding with deburring main shaft, pneumatic deburring axis or belt sanding device and add
Work is placed in station side after completion of processing;
4) 3rd station is processed, and is provided with manipulator and at least one deburring main shaft, multiple unhairings in the 3rd station
Thorn main shaft is located at 3rd station week edge;The manipulator clamping wait for deburring workpiece respectively with each deburring main shaft device pair
It answers, is placed on conveyer after completion of processing, export finished work.
Preferably, the bottom of first station, second station and 3rd station is respectively arranged with dust suction pedestal, unhairing
Thorn main shaft, pneumatic deburring axis and belt sanding device are located at dust suction pedestal week edge.
Preferably, the deburring main shaft of first station and belt sanding device are arranged side by side in dust suction chassis outer side
Edge;The deburring main shaft of the second station, pneumatic deburring axis or belt sanding device are arranged side by side in dust suction chassis outer side
Edge;The 3rd station includes four deburring main shafts, and dust suction chassis outer side is there are two be arranged side by side, dust suction pedestal or so
Lateral edge is respectively arranged with one.
Preferably, the conveying device is flat-top chain conveying device, set on each chain link of flat-top chain conveying device
Set jig location hole.
Preferably, first station and second station front end are respectively arranged with workpiece intermediate station.
Preferably, the conveyer includes machine for input and output and output conveyer.
Preferably, conveyer described in step 1) is machine for input and output, the end of machine for input and output and the first station
It is corresponding.
Preferably, conveyer described in step 4) is output conveyer, output conveyer end and machine for input and output pair
It answers, output conveyer head end sequentially passes through 3rd station, second station and the first station.
Preferably, the pneumatic deburring axis includes electro spindle, the shell for installing electro spindle, is set in shell
Movable axle sleeve and pressure sleeve, the pressure sleeve are located on front side of movable axle sleeve, apply pressure, the movable axis to movable axle sleeve
Set is fixedly attached with electro spindle, and movable axle sleeve is slidably installed interior of shell, forms gap between movable axle sleeve and outer casing inner wall face,
Movable axle sleeve outer is equipped at least one ball, and shell is provided with slideway corresponding with ball, and movable axle sleeve is sliding by ball
It is dynamic to be installed in shell and be swung in interstice coverage;The pressure sleeve outer is the circular ring structure of two stage steps,
Including pressure sleeve base ring and pressure sliding sleeve, pressure sleeve base ring outer diameter is greater than pressure sliding sleeve;The interior of shell front end
It is provided with shell base ring seat, shell base ring seat internal diameter is less than side wall of outer shell internal diameter;The shell base ring seat and pressure sleeve base ring
Between be mutually clamped, form atmospheric pressure cavity between shell base ring seat and pressure sleeve base ring contact face;The outside portion of the shell is set
It is equipped with inflating port corresponding with atmospheric pressure cavity
The beneficial effects of the present invention are: a kind of three station deburring methods, adapt to the workpiece deburring demand of plurality of specifications,
Work efficiency is high, mitigates artificial labor intensity, using the artificial primary many material of pendulum, conveyer automatically transporting materials, manipulator clamping
Cutter on work pieces mate station is processed, altogether three stations, three manipulators, and each station is furnished with different cutters,
The burr of workpiece different piece is removed;Work pieces process is completed, and robot puts the workpiece in output conveyer, output conveying
Machine sends out workpiece, manually takes out finished goods, forms a complete circulation, and dust suction pedestal, receives to processing dust
Collection keeps clean and tidy.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of each step in a kind of three stations deburring method of the present invention;
Fig. 2 is each another viewing angle constructions schematic diagram of step in a kind of three stations deburring method of the present invention;
Fig. 3 is the overall structure diagram of pneumatic deburring axis in three stations deburring method of the present invention;
Fig. 4 is the schematic diagram of the section structure of pneumatic deburring axis in three stations deburring method of the present invention;
Fig. 5 is the partial enlargement structural representation of pneumatic deburring axis in three stations deburring method of the present invention;
Fig. 6 is the movable axle sleeve structure schematic diagram of pneumatic deburring axis in three stations deburring method of the present invention;
Fig. 7 is the movable axle sleeve installation section section of pneumatic deburring axis in three stations deburring method of the present invention
Structural schematic diagram;
Fig. 8 is the interior of shell structural schematic diagram of pneumatic deburring axis in three stations deburring method of the present invention.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
Three station deburring method of one kind as shown in Figure 1, 2 includes the following steps: 1) to input workpiece, will not add
Work workpiece, which is placed on conveyer, to be transported to next process;Wherein the conveyer is machine for input and output 1, is inputted defeated
Send the end of machine 1 corresponding with the first station 2.
2) the first station is processed, and is provided with manipulator 21, deburring main shaft 22 and belt sanding on first station 2
Device 23, the clamping of manipulator 21 are processed to the processing corresponding with deburring main shaft 22 or belt sanding device 23 of deburring workpiece
Station side is placed in after finishing;
3) second station is processed, and is provided with manipulator 21, deburring main shaft 22, pneumatic deburring axis 24 in the second station 3
And belt sanding device 23, manipulator 21 are clamped to deburring workpiece and deburring main shaft 22, pneumatic deburring axis 24 or sand
Band grinding device 23 is corresponding to be processed, and is placed in station side after completion of processing;
4) 3rd station is processed, and is provided with manipulator 21 and at least one deburring main shaft 22 in the 3rd station 4, multiple
Deburring main shaft 22 is located at 4 weeks edges of 3rd station;The manipulator 21 clamping to deburring workpiece respectively with each deburring master
22 device of axis is corresponding, is placed on conveyer after completion of processing, exports finished work.Wherein the conveyer is output conveying
Machine 5, output 5 end of conveyer is corresponding with machine for input and output 1, and output 5 head end of conveyer sequentially passes through 3rd station 4, the second work
Position 3 and the first station 2.
Wherein, output conveyer 5 is located at 1 bottom of machine for input and output
First station 2, second station 3 and 3rd station 4 bottom be respectively arranged with dust suction pedestal 6, deburring main shaft 22,
Pneumatic deburring axis 24 and belt sanding device 23 are located at 6 weeks edges of dust suction pedestal.
Wherein, deburring main shaft 22, the cutter on pneumatic deburring axis 24 are configured according to actual needs, each unhairing
Different deburrers is configured on thorn main shaft 22.
Wherein, by external industrial personal computer control manipulator 21, deburring main shaft 22, pneumatic deburring axis 24 and belt sanding
Device 23.Pass through the co-ordination between each electric components of industrial personal computer pre-set programs Intelligent control.
The deburring main shaft 22 and belt sanding device 23 of first station 2 are arranged side by side in the outer lateral edge of dust suction pedestal 6;
The deburring main shaft 22 of the second station 3, pneumatic deburring axis 24 or belt sanding device 23 are arranged side by side in dust suction pedestal 6
Outer lateral edge;The 3rd station 4 includes four deburring main shafts 22, and dust suction chassis outer side is there are two be arranged side by side, dust suction
Pedestal left and right sides edge is respectively arranged with one.
Dust suction pedestal 6 is cone structure, and bottom is configured with industrial dedusting device.
The conveying device is flat-top chain conveying device, and setting jig positions on each chain link of flat-top chain conveying device
Hole.Facilitate the ornaments of jig.
First station 2 is respectively arranged with workpiece intermediate station 7 with 3 front end of second station.Wherein, the first station is processed
After the completion, workpiece is placed on the workpiece intermediate station 7 of 2 front end of the first station, is grabbed and is carried out by the manipulator 21 of second station 3
Second station processing;Second station after processing is completed, workpiece is placed on the workpiece intermediate station 7 of 3 front end of second station, by
The crawl of manipulator 21 of three stations 4 carries out 3rd station processing;3rd station is after processing is completed by the manipulator of 3rd station 21
Workpiece is placed on output conveyer 5 and is exported.
Pneumatic deburring axis as described in Fig. 3-8 includes electro spindle 10, the shell 20 for installing electro spindle 10, is set to shell
Movable axle sleeve 30 and pressure sleeve 40 in 20, the pressure sleeve 40 are located at movable 30 front side of axle sleeve, apply to movable axle sleeve 30
Pressure, the movable axle sleeve 30 are fixedly attached with electro spindle 10, and movable axle sleeve 30 is slidably installed inside shell 20, movable axle sleeve
Gap is formed between 30 and 20 inner wall of shell, movable 30 outer of axle sleeve is equipped at least one ball 80, and shell 20 is provided with
Slideway 201 corresponding with ball 80, movable axle sleeve 30 are slidably mounted in shell 20 by ball 80 and can be in gap models
Enclose interior swing;Its amplitude of fluctuation is 5 degree.
40 outer of pressure sleeve is the circular ring structure of two stage steps, including pressure sleeve base ring 401 and pressure sliding
Set 402,401 outer diameter of pressure sleeve base ring are greater than pressure sliding sleeve 402;20 interior forward end of shell is provided with shell base ring seat
50,50 internal diameter of shell base ring seat is less than 20 side wall internal diameter of shell;Phase between the shell base ring seat 50 and pressure sleeve base ring 401
Mutually engage, forms atmospheric pressure cavity 60 between 401 contact face of shell base ring seat 50 and pressure sleeve base ring;The outside portion of the shell 20
It is provided with inflating port 601 corresponding with atmospheric pressure cavity 60.Wherein, inflating port 601 is connected to external pressure gas source.
Vapour-pressure type relocation mechanism in the present embodiment, electro spindle 10 are fixedly sheathed in movable axle sleeve 30,10 energy of electro spindle
Enough up and down and all edges are swung, and 360 degree can float, and the amplitude of floating is 5 degree, by the pressure control to atmospheric pressure cavity 60, are made
It obtains movable axle sleeve 30 and pressure sleeve 40 is tightly affixed, to control the size of floating power;Can Flexible Manufacture, adaptive track,
Workpiece is made original track change, by floating installation, is made to cut due to deformation or parting line and mouth of a river cinder ladle
Variation of the wheel hub with person's workpiece, automatic compensation and evacuation reach Flexible Manufacture, protect workpiece and cutter.
401 outer of pressure sleeve base ring, 402 outer of pressure sliding sleeve are respectively arranged with sealing ring 70.Sealing effect
It is good, it will not gas leakage.
The middle part of the activity axle sleeve 30 is provided with the axle sleeve ring seat 301 of protrusion, and 301 outer of axle sleeve ring seat is evenly arranged with
At least one is used to set the spherical groove (not shown) of ball 80, and the shell 20 is provided with movable axle sleeve stop collar 22;Institute
The shell 20 stated is provided with and 301 bottom side corresponding lower limit position of axle sleeve ring seat seat 203.
The contact surface corresponding with 301 bottom side of axle sleeve ring seat of the lower limit seat 203 is semi spherical arcuate surface structure.It is described
The upper surface that movable axle sleeve 30 is contacted with pressure sleeve base ring 401 is globoidal structure.Design is adopted the structure, week is along 360 degree
Relocatable small operation of resistance is smooth.
Three station deburring method of one of the present embodiment, using the artificial primary many material of pendulum, conveyer is automatic
Conveying, the cutter on manipulator clamping work pieces mate station are processed, altogether three stations, three manipulators, each station
Equipped with different cutters, the burr of workpiece different piece is removed;Work pieces process is completed, and robot puts the workpiece in output
Workpiece is sent out, manually takes out finished goods by conveyer, output conveyer, forms a complete circulation, and dust suction pedestal, right
Processing dust is collected, and keeps clean and tidy.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (9)
1. a kind of three station deburring methods, which comprises the steps of:
1) workpiece is inputted, unprocessed workpiece is placed on conveyer and is transported to next process;
2) the first station is processed, and is provided with manipulator, deburring main shaft and belt sanding device on first station, mechanical
Hand clamping is processed to deburring workpiece is corresponding with deburring main shaft or belt sanding device, is placed in station side after completion of processing
Portion;
3) second station is processed, and is provided with manipulator, deburring main shaft, pneumatic deburring axis and abrasive band in the second station
Grinding device, manipulator clamping wait for that deburring workpiece is corresponding with deburring main shaft, pneumatic deburring axis or belt sanding device and add
Work is placed in station side after completion of processing;
4) 3rd station is processed, and is provided with manipulator and at least one deburring main shaft, multiple unhairings in the 3rd station
Thorn main shaft is located at 3rd station week edge;The manipulator clamping wait for deburring workpiece respectively with each deburring main shaft device pair
It answers, is placed on conveyer after completion of processing, export finished work.
2. a kind of three stations deburring method according to claim 1, which is characterized in that first station,
The bottom of two stations and 3rd station is respectively arranged with dust suction pedestal, deburring main shaft, pneumatic deburring axis and belt sanding dress
It sets and is located at dust suction pedestal week edge.
3. a kind of three stations deburring method according to claim 2, which is characterized in that first station is gone
Burr main shaft and belt sanding device are arranged side by side in dust suction chassis outer side edge;It is the deburring main shaft of the second station, pneumatic
Deburring axis or belt sanding device are arranged side by side in dust suction chassis outer side edge;The 3rd station includes four deburring masters
Axis, dust suction chassis outer side is there are two be arranged side by side, and dust suction pedestal left and right sides is along being respectively arranged with one.
4. a kind of three stations deburring method according to claim 1, which is characterized in that the conveying device is
Jig location hole is arranged on each chain link of flat-top chain conveying device for flat-top chain conveying device.
5. a kind of three stations deburring method according to claim 1, which is characterized in that first station with
Second station front end is respectively arranged with workpiece intermediate station.
6. a kind of three stations deburring method according to claim 1 or 4, which is characterized in that the conveyer
Including machine for input and output and output conveyer.
7. a kind of three stations deburring method according to claim 1, which is characterized in that defeated described in step 1)
Sending machine is machine for input and output, and the end of machine for input and output is corresponding with the first station.
8. a kind of three stations deburring method according to claim 1, which is characterized in that conveyed described in step 4)
Machine be output conveyer, output conveyer end it is corresponding with machine for input and output, export conveyer head end sequentially pass through 3rd station,
Second station and the first station.
9. a kind of three stations deburring method according to claim 1, which is characterized in that the pneumatic deburring
Axis includes electro spindle, the shell for installing electro spindle, movable axle sleeve and the pressure sleeve being set in shell, and the pressure sleeve is located at
On front side of movable axle sleeve, pressure is applied to movable axle sleeve, the movable axle sleeve is fixedly attached with electro spindle, movable axle sleeve sliding peace
Inside casing, gap is formed between movable axle sleeve and outer casing inner wall face, movable axle sleeve outer is equipped at least one ball, outside
Shell is provided with slideway corresponding with ball, and movable axle sleeve is slidably mounted in shell by ball and can be in interstice coverage
It swings;The pressure sleeve outer is the circular ring structure of two stage steps, including pressure sleeve base ring and pressure sliding sleeve, pressure sleeve
Base ring outer diameter is greater than pressure sliding sleeve;The interior of shell front end is provided with shell base ring seat, and shell base ring seat internal diameter is less than
Side wall of outer shell internal diameter;It is mutually clamped between the shell base ring seat and pressure sleeve base ring, shell base ring seat and pressure sleeve base ring
Atmospheric pressure cavity is formed between contact face;The outside portion of the shell is provided with inflating port corresponding with atmospheric pressure cavity.
Priority Applications (1)
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CN201811011836.6A CN109108390B (en) | 2018-08-31 | 2018-08-31 | Three-station deburring machining method |
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CN201811011836.6A CN109108390B (en) | 2018-08-31 | 2018-08-31 | Three-station deburring machining method |
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CN109108390A true CN109108390A (en) | 2019-01-01 |
CN109108390B CN109108390B (en) | 2020-11-17 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112828751A (en) * | 2020-12-28 | 2021-05-25 | Tcl王牌电器(惠州)有限公司 | Part polishing machine |
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CN108406494A (en) * | 2018-05-21 | 2018-08-17 | 佛山迅奥捷自动化科技有限公司 | A kind of cylinder handware side through hole burr remover burring mechanism |
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US4766788A (en) * | 1986-02-20 | 1988-08-30 | Hitachi, Ltd. | Superprecision lathe |
DE202010015754U1 (en) * | 2010-11-23 | 2011-01-20 | Akzenta Paneele + Profile Gmbh | Floor panel with soft elastic wear layer |
CN105108600A (en) * | 2015-08-20 | 2015-12-02 | 上海戴屹科技有限公司 | Compact type robot automated grinding device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112828751A (en) * | 2020-12-28 | 2021-05-25 | Tcl王牌电器(惠州)有限公司 | Part polishing machine |
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