CN105215792A - A kind of complex part sanding surface polishing device and treatment process thereof - Google Patents
A kind of complex part sanding surface polishing device and treatment process thereof Download PDFInfo
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- CN105215792A CN105215792A CN201410307665.7A CN201410307665A CN105215792A CN 105215792 A CN105215792 A CN 105215792A CN 201410307665 A CN201410307665 A CN 201410307665A CN 105215792 A CN105215792 A CN 105215792A
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- 238000005498 polishing Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000004576 sand Substances 0.000 claims abstract description 36
- 238000005491 wire drawing Methods 0.000 claims abstract description 30
- 241000252254 Catostomidae Species 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000000047 product Substances 0.000 claims description 45
- 238000005507 spraying Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000002093 peripheral Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 231100000206 health hazard Toxicity 0.000 abstract description 3
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 230000000875 corresponding Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000012364 Peperomia pellucida Nutrition 0.000 description 1
- 240000007711 Peperomia pellucida Species 0.000 description 1
- 241000785686 Sander Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
Abstract
The invention discloses a kind of complex part sanding surface polishing device and treatment process thereof, relate to Workpiece surface treatment equipment; This device includes six-joint robot, loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine, described six-joint robot is fixed on a base, the top of this six-joint robot has the sucker/fixture for adsorption production, described loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine are all the center of circle with six-joint robot, at its periphery circular arc array, described six-joint robot from sucker product loading and unloading platform, can be processed at coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine successively; The invention has the beneficial effects as follows: all operations of the present invention do not need artificial intervention, only need operating personnel to keep an eye on or remote monitoring, and best product quality can be reached; Allow safety in production be ensured, also just health hazard is no longer included to personnel.
Description
Technical field
The present invention relates to a kind of Workpiece surface treatment equipment, in particular, the present invention relates to a kind of complex part sanding surface polishing device and treatment process thereof.
Background technology
Existing technique of polishing for various complex part, substantially be all by workpiece polishing operation on belt sander or polishing machine of manually taking, the quality of polishing and efficiency place one's entire reliance upon the manual operations of operator, polishing for multiple continuous surfaces, multiple camber, continuous curve surface etc. of complex part depends on the experience of operator especially, and the high workpiece of the appearance requirement such as effects on surface lines needs the uniformity of the auxiliary fixture guarantee product quality by various complexity especially.Manual operation, product quality is difficult to ensure.And man-to-man sanding station, polishing, wire drawing station use tool to assist as needed, workpiece (frock) needs clamping repeatedly, affects operating efficiency; In addition, existing mode needs to make overlaps clamp tool more, and the cost of changing the line of production brought to enterprise is very high, the more and more difficult demand adapting to present fast and low-cost and change the line of production.Because handwork has certain risk, be also a large hidden danger for safety in production.And work under bad environment, workman must closely operate, and (noise, dust) is also great harm to the healthy of workman.
Summary of the invention
The object of the invention is to the deficiency effectively overcoming above-mentioned technology, provide a kind of complex part sanding surface polishing device, this device, without the need to manual intervention, completes a complete set for the treatment of process by machine, ensure that product quality, improves operating efficiency.
Technical scheme of the present invention is achieved in that it includes six-joint robot, loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine, its improvements are: described six-joint robot is fixed on a base, the top of this six-joint robot have sucker or the fixture for adsorbing and capture product, described loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine are all the center of circle with six-joint robot, at its periphery circular arc array, described six-joint robot can from sucker product loading and unloading platform, successively at coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine are processed.
In above-mentioned structure, one side that machine is thrown in described force plane is provided with a wax bucket and automatic wax-spraying device.
In above-mentioned structure, one side of described precision polisher is provided with a wax bucket and automatic wax-spraying device.
Present invention also offers a kind for the treatment of process being applicable to above-mentioned complex part sanding surface polishing device, concrete, this technique comprises the following steps:
The assembling of A, device, six-joint robot is fixed on base, be the center of circle by loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine with six-joint robot, evenly be arranged on six-joint robot periphery, and in circular arc array, during installation, peripheral device working region all six-joint robot can and scope in;
B, feeding, be placed on loading and unloading platform by processed product, the product on loading and unloading platform is then drawn/captured by the sucker/fixture of six-joint robot, completes feeding;
C, coarse sand, six-joint robot rotates, and is moved to by product on coarse sand maker, the coarse sand belt of coarse sand maker completes coarse sand process;
D, washed ore, by the product after step C medium coarse sand, move on washed ore machine, washed ore belt complete washed ore process;
E, rough polishing, after coarse sand completes, also need to carry out polishing to product, product is drawn/captured to six-joint robot, and the rough polishing wheel of force plane throwing machine carries out rough polishing processing;
F, essence are thrown, and six-joint robot continues to draw product on precision polisher, and the precision polishing wheel of precision polisher completes smart throwing process, and essence guarantees that the position of product needed polishing is bright and clean, no marking after having thrown;
G, wire drawing, essence needs to carry out wire drawing to product after having thrown, and the product after now six-joint robot absorption/crawl essence throwing, wire drawing machine completes wire drawing processing procedure;
H, blanking, six-joint robot is rotated further, and is placed on loading and unloading platform by the product after having processed, completes processing procedure, and after this, six-joint robot continues to draw/capture next product, and repeats steps A to step H.
Beneficial effect of the present invention is: all operations of the present invention do not need artificial intervention, operating personnel are only needed to keep an eye on or remote monitoring, workpiece on robot automatic capturing loading and unloading platform, because six-joint robot has high operation precision, six-joint robot can fulfil assignment at polishing station, polishing station, wire drawing station in the ambidextrous 3D path according to software program setting successively, reaches best product quality; In addition, the present invention can disposable clamping until a complete set of technique is complete, avoid the time waste of repeated clamping, use a fixture also greatly can save the cost of changing the line of production of enterprise; And for producing other product, only need corresponding handgrip is changed and uses new operating path program, this kind of device of the present invention and technique for grinding, can finally make manual operation all be substituted by machine, also just allow safety in production be ensured, also just health hazard is no longer included to personnel.
[accompanying drawing explanation]
Fig. 1 is apparatus structure schematic diagram of the present invention;
Fig. 2 is device top view of the present invention.
[detailed description of the invention]
Below in conjunction with drawings and Examples, the invention will be further described.
With reference to shown in Fig. 1, a kind of complex part sanding surface polishing device that the present invention discloses, this device includes six-joint robot 10, loading and unloading platform 20, coarse sand maker 30, washed ore machine 40, rough polishing machine 50, precision polisher 60 and wire drawing machine 70, concrete, six-joint robot 10 is fixed on a base 101, the top of this six-joint robot 10 has the fixture that can capture product for the sucker of adsorption production or device, six-joint robot 10 can Arbitrary Rotation freely, and realizes the multi-direction movement of rising, declining, advancing, retreat, move to left, move to right.In the present embodiment, shown in composition graphs 2, loading and unloading platform 20, coarse sand maker 30, washed ore machine 40, rough polishing machine 50, precision polisher 60 and wire drawing machine 70 all with six-joint robot 10 for the center of circle, at its periphery circular arc array, described six-joint robot 10 from sucker product loading and unloading platform 20, can be processed at coarse sand maker 30, washed ore machine 40, rough polishing machine 50, precision polisher 60 and wire drawing machine 70 successively.In addition, one side of force plane throwing machine 50 and precision polisher 60 is provided with a wax bucket and automatic wax-spraying device 80.
Further, the invention also discloses a kind for the treatment of process being applicable to above-mentioned complex part sanding surface polishing device, concrete, this technique comprises the following steps:
The assembling of A, device, six-joint robot is fixed on base, be the center of circle by loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine with six-joint robot, evenly be arranged on six-joint robot periphery, and in circular arc array, during installation, peripheral device working region all six-joint robot can and scope in;
B, feeding, be placed on loading and unloading platform by processed product, the product on loading and unloading platform is then drawn/captured by the sucker of six-joint robot, completes feeding;
C, coarse sand, six-joint robot rotates, and is moved to by product on coarse sand maker, the coarse sand belt of coarse sand maker completes coarse sand process;
D, washed ore, by the product after step C medium coarse sand, move on washed ore machine, washed ore belt complete washed ore process;
E, rough polishing, after coarse sand completes, also need to carry out polishing to product, and six-joint robot draws product, and the rough polishing wheel of force plane throwing machine carries out rough polishing processing;
F, essence are thrown, and six-joint robot continues to draw/capture product on precision polisher, and the precision polishing wheel of precision polisher completes smart throwing process, and essence guarantees that the position of product needed polishing is bright and clean, no marking after having thrown;
G, wire drawing, essence needs to carry out wire drawing to product after having thrown, and the product after the throwing of now six-joint robot absorption essence, wire drawing machine completes wire drawing processing procedure;
H, blanking, six-joint robot is rotated further, and is placed on loading and unloading platform by the product after having processed, completes processing procedure, and after this, six-joint robot continues to draw next product, and repeats steps A to step H.
The present invention is by above-mentioned structure and treatment process, its all operation does not need artificial intervention, operating personnel are only needed to keep an eye on or remote monitoring, workpiece on robot automatic capturing loading and unloading platform, because six-joint robot has high operation precision, six-joint robot can fulfil assignment at polishing station, polishing station, wire drawing station in the ambidextrous 3D path according to software program setting successively, reaches best product quality; In addition, the present invention can disposable clamping until a complete set of technique is complete, avoid the time waste of repeated clamping, use a fixture also greatly can save the cost of changing the line of production of enterprise; And for producing other product, only need corresponding handgrip is changed and uses new operating path program, this kind of device of the present invention and technique for grinding, can finally make manual operation all be substituted by machine, also just allow safety in production be ensured, also just health hazard is no longer included to personnel.
Described above is only preferred embodiment of the present invention, and above-mentioned specific embodiment is not limitation of the present invention.In technological thought category of the present invention, can occur various distortion and amendment, all those of ordinary skill in the art, according to describing retouching, the amendment made above or equivalent replacing, all belong to the scope that the present invention protects.
Claims (4)
1. a complex part sanding surface polishing device, it is characterized in that: it includes six-joint robot, loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine, described six-joint robot is fixed on a base, the top of this six-joint robot has the sucker/fixture for adsorption production, described loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine are all the center of circle with six-joint robot, at its periphery circular arc array, described six-joint robot can from sucker product loading and unloading platform, successively at coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine are processed.
2. a kind of complex part sanding surface polishing device according to claim 1, is characterized in that: one side that machine is thrown in described force plane is provided with a wax bucket and automatic wax-spraying device.
3. a kind of complex part sanding surface polishing device according to claim 1, is characterized in that: one side of described precision polisher is provided with a wax bucket and automatic wax-spraying device.
4. be applicable to a treatment process for complex part sanding surface polishing device according to claim 1, it is characterized in that: this technique includes following step:
The assembling of A, device, six-joint robot is fixed on base, be the center of circle by loading and unloading platform, coarse sand maker, washed ore machine, rough polishing machine, precision polisher and wire drawing machine with six-joint robot, evenly be arranged on six-joint robot periphery, and in circular arc array, during installation, peripheral device working region all six-joint robot can and scope in;
B, feeding, be placed on loading and unloading platform by processed product, the product on loading and unloading platform is then drawn by the sucker of six-joint robot, completes feeding;
C, coarse sand, six-joint robot rotates, and is moved to by product on coarse sand maker, the coarse sand belt of coarse sand maker completes coarse sand process;
D, washed ore, by the product after step C medium coarse sand, move on washed ore machine, washed ore belt complete washed ore process;
E, rough polishing, after coarse sand completes, also need to carry out polishing to product, product is drawn/captured to six-joint robot, and the rough polishing wheel of force plane machine carries out rough polishing processing;
F, essence are thrown, and six-joint robot continues to draw/capture product on precision polisher, and the precision polishing wheel of precision polisher completes smart throwing process, and essence guarantees that the position of product needed polishing is bright and clean, no marking after having thrown;
G, wire drawing, essence needs to carry out wire drawing to product after having thrown, and the product after the throwing of now six-joint robot absorption essence, wire drawing machine completes wire drawing processing procedure;
H, blanking, six-joint robot is rotated further, and is placed on loading and unloading platform by the product after having processed, completes processing procedure, and after this, six-joint robot continues to draw next product, and repeats steps A to step H.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410307665.7A CN105215792A (en) | 2014-06-30 | 2014-06-30 | A kind of complex part sanding surface polishing device and treatment process thereof |
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| CN201410307665.7A CN105215792A (en) | 2014-06-30 | 2014-06-30 | A kind of complex part sanding surface polishing device and treatment process thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598819A (en) * | 2016-01-07 | 2016-05-25 | 温州大学 | Industry-manipulator-based in-pipe polishing system of stainless steel elbow pipe |
| CN106312770A (en) * | 2016-10-14 | 2017-01-11 | 宁波亚路机械有限公司 | Connector component surface polishing robot for automobile windscreen wiper system |
| CN106541319A (en) * | 2016-03-21 | 2017-03-29 | 泓晟鼎（福建）重工科技有限公司 | A kind of robot automatic polishing machine |
| CN106670908A (en) * | 2016-12-28 | 2017-05-17 | 宁波敏实汽车零部件技术研发有限公司 | Wire drawing tool for baggage rack cover plate |
| CN109940400A (en) * | 2019-03-28 | 2019-06-28 | 武汉理工大学 | A kind of automation polishing system and automation rubbing down technique for thin wall stamping part |
| CN110788691A (en) * | 2019-10-31 | 2020-02-14 | 厦门航天思尔特机器人系统股份公司 | Robot polishing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105598819A (en) * | 2016-01-07 | 2016-05-25 | 温州大学 | Industry-manipulator-based in-pipe polishing system of stainless steel elbow pipe |
| CN106541319A (en) * | 2016-03-21 | 2017-03-29 | 泓晟鼎（福建）重工科技有限公司 | A kind of robot automatic polishing machine |
| CN106312770A (en) * | 2016-10-14 | 2017-01-11 | 宁波亚路机械有限公司 | Connector component surface polishing robot for automobile windscreen wiper system |
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| CN109940400A (en) * | 2019-03-28 | 2019-06-28 | 武汉理工大学 | A kind of automation polishing system and automation rubbing down technique for thin wall stamping part |
| CN109940400B (en) * | 2019-03-28 | 2020-10-30 | 武汉理工大学 | Automatic grinding and polishing system and automatic grinding and polishing process for thin-wall stamping part |
| CN110788691A (en) * | 2019-10-31 | 2020-02-14 | 厦门航天思尔特机器人系统股份公司 | Robot polishing system |
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