CN109092954B - Automatic flanging production line for integral bathroom roof - Google Patents
Automatic flanging production line for integral bathroom roof Download PDFInfo
- Publication number
- CN109092954B CN109092954B CN201810853494.6A CN201810853494A CN109092954B CN 109092954 B CN109092954 B CN 109092954B CN 201810853494 A CN201810853494 A CN 201810853494A CN 109092954 B CN109092954 B CN 109092954B
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- Prior art keywords
- top plate
- spring
- sleeve
- production line
- pair
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Residential Or Office Buildings (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses an automatic flanging production line for a top plate of an integral bathroom, which comprises an input device, a punch and an output device which are sequentially arranged, wherein the punch is provided with an upper die and a lower die, a gap is arranged between the upper die and the lower die, and the automatic flanging production line further comprises: the top plate position adjusting device is arranged in the gap and comprises a bracket, a pair of guide rails, two pairs of sliding blocks, a pair of clamping pieces, a pair of driving cylinders and a blocking cylinder; buffer, it set up in the breach, buffer includes at least one spring sleeve post and jacking cylinder, the spring sleeve post includes sleeve, spring, slip post. The invention has the advantages of reducing manual operation, improving production efficiency and ensuring stable product processing quality.
Description
Technical Field
The invention relates to the field of machining. More specifically, the invention relates to an automatic flanging production line for a top plate of an integral bathroom.
Background
The traditional sheet metal flanging method comprises the following steps: utilize the punch press to punch a hole after and carry out the turn-ups, the work of bending is carried out behind the turn-ups, and manual operation step is more, and the production personnel that need are more, and work efficiency is low, and the punching a hole after the turn-ups can be damaged at the in-process of bending, is unfavorable for the processing of next process, and product quality's stability can not be guaranteed, still has the dangerous scheduling problem of operation.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide an automatic flanging production line for the integral bathroom roof, which reduces manual operation steps, improves production efficiency and ensures the stability of product processing quality.
To achieve these objects and other advantages and in accordance with the purpose of the invention, there is provided an automatic flanging line of a roof of a bathroom unit, including an input device, a punch press, an output device, the punch press having an upper die and a lower die with a gap therebetween, the automatic flanging line comprising:
a top plate position adjustment device disposed in the notch, the top plate position adjustment device comprising:
a support;
the pair of guide rails are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails are fixed on the bracket;
the pair of sliding blocks are connected on one guide rail in a sliding manner;
the clamping pieces are fixed with the two sliding blocks on one side through connecting pieces, and the clamping pieces clamp the edges of the longitudinal opposite sides of the top plate respectively;
one driving cylinder controls the two sliding blocks on one side to move synchronously, so that the pair of clamping pieces are close to or far away from each other;
the blocking cylinder is connected with the blocking plate, and when the blocking cylinder works, the blocking plate is positioned at the downstream of the punch press along the conveying direction of the top plate and blocks the forward movement of the top plate, so that the transverse opposite edges of the access hole of the top plate are basically aligned with the transverse opposite edges of the lower die;
a buffer device disposed within the notch, the buffer device comprising:
the spring sleeve column comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the input device, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
and the jacking cylinder is connected with the input device through a connecting piece and used for buffering the resilience of the spring.
Preferably, the method further comprises the following steps: the receiving device is arranged at the upstream of the input device, and the lifting conveying device is arranged at the downstream of the output device.
Preferably, the material receiving device is a fork-shaped power roller conveyor, and the material receiving device and the manipulator work in a matched mode.
Preferably, the gripping device of the robot comprises:
the frame consists of a pair of horizontal cross rods and a plurality of horizontal longitudinal rods, wherein two ends of each horizontal longitudinal rod are respectively fixed on the pair of horizontal cross rods, and the plurality of horizontal longitudinal rods are parallel to each other;
the multi-column sucker corresponds to the horizontal longitudinal rods one by one, one row of suckers are uniformly distributed on one horizontal longitudinal rod, and the distance between two adjacent rows of suckers is equal to the distance between two adjacent rollers in the power roller conveyor.
Preferably, the input device is a powered roller conveyor.
Preferably, the output device is a power roller conveyor.
Preferably, the support is fixed on the power roller conveyor, the guide rail is located below a roller of the power roller conveyor, the sliding block is located below the roller, and the clamping piece is located above the roller.
Preferably, the clamping piece is a vertically arranged rectangular plate, and the long edge of the rectangular plate is consistent with the conveying direction of the top plate.
The invention at least comprises the following beneficial effects: the automatic flanging production line of whole bathroom roof carries out the turn-ups to the access hole of the roof after bending, the processing order has been adjusted, the probability of damaging the access hole when reducing the roof of bending, set up roof position control device in the breach of punch press, the position that can the accurate regulation roof access hole is basically aligned with the last lower mould on the punch press, carry out automatic turn-ups, input device's below sets up buffer, when the last mould of punch press pushes down, the speed that input device moved down is slowed down to the spring housing post, the resilience of input device is slowed down to the jacking cylinder, play protection input device's effect, the automatic flanging production line of whole bathroom roof provides quick turn-ups processing technique, and is convenient quick, and the stability of product quality is guaranteed simultaneously.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic structural view of an automatic flanging production line for a top plate of an integrated bathroom according to one embodiment of the present invention;
FIG. 2 is a schematic structural view of a top plate position adjusting device according to one embodiment of the present invention;
fig. 3 is a front view of a top plate position adjusting device and a buffering device according to one embodiment of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
In the description of the present invention, the terms "vertical", "horizontal", "upper", "lower", "longitudinal", "lateral", "inner", "bottom", "vertical", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to 3, the invention provides an automatic flanging production line for a top plate of an integral bathroom, which comprises an input device B, a punch C and an output device E, which are sequentially arranged, wherein the punch C is provided with an upper die 12 and a lower die 11, a gap 13 is arranged between the upper die 12 and the lower die 11, and the automatic flanging production line further comprises:
roof position control device D, it set up in breach 13, roof position control device D includes:
the support 1 can be fixed on the punch C and the input device B and can also be arranged on the ground;
the pair of guide rails 2 are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails 2 are fixed on the bracket 1;
the two pairs of sliding blocks 3, the pair of sliding blocks 3 are connected on one guide rail 2 in a sliding way;
the clamping pieces 4 are fixed with the two sliding blocks 3 on one side through connecting pieces, and the clamping pieces 4 clamp the edges of the longitudinal opposite sides of the top plate respectively;
the two sliding blocks 3 on one side are controlled by one driving cylinder 5 to synchronously move, so that the pair of clamping pieces 4 are close to or far away from each other;
the blocking cylinder 6 is connected with the blocking plate 7, when the blocking cylinder 6 works, the blocking plate 7 is positioned at the downstream of the punch C along the conveying direction of the top plate to block the forward movement of the top plate, so that the transverse opposite edges of the access hole of the top plate are basically aligned with the transverse opposite edges of the lower die 11;
a buffer device disposed in the notch 13, the buffer device comprising:
at least one spring sleeve column 8, wherein the number of the spring sleeve columns 8 is one, two, three or four, the spring sleeve columns are uniformly distributed on the input device B, each spring sleeve column 8 comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch C, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the input device B, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
and the jacking cylinder 9 is connected with the input device B through a connecting piece 10 and buffers the rebound of the spring.
In the technical scheme, a square hole is formed above a lower die 11 of a punch C by an input device B, when the punch C does not work, the upper surface of the lower die 11 does not protrude out of the upper surface of the input device B, a top plate is conveyed to a gap 13 of the punch C by the input device B, when the punch C identifies an access opening on the top plate, a top plate position adjusting device D precisely adjusts the position of the access opening of the top plate through a clamping piece 4 and a blocking plate 7 to enable the access opening to be basically aligned with the lower die 11 on the punch C, an upper die 12 punches downwards to turn over the access opening, when the access opening is punched by the upper die 12, a downward force is generated on the input device B extending into the gap 13, the lower die 11 protrudes out of the upper surface of the input device B, at the moment, a spring in a spring sleeve column 8 plays a role of buffering on downward movement of the input device B, and when the upper die 12 of the punch C rises back, the, jacking cylinder 9 slows down input device B's resilience, treats that input device B kick-backs to the original position when, and conveying roof to output device E sets up roof position adjusting device D in punch press C's the breach 13, and the position that can the accurate regulation roof access hole aligns basically with the last lower mould 11 of punch press C, and input device B's below sets up buffer, plays protection input device B's effect.
In another technical solution, the method further comprises: the material receiving device A arranged at the upstream of the input device B and the lifting type conveying device F arranged at the downstream of the output device E provide a complete automatic flanging production line for the integral bathroom roof.
In another technical scheme, the material receiving device A is a fork-shaped power roller conveyor, the material receiving device A is matched with a mechanical arm to work, and a fork-shaped roller is convenient to receive a top plate grabbed by the mechanical arm.
In another aspect, the gripping device of the robot comprises: the frame consists of a pair of horizontal cross rods and a plurality of horizontal longitudinal rods, wherein two ends of each horizontal longitudinal rod are respectively fixed on the pair of horizontal cross rods, and the plurality of horizontal longitudinal rods are parallel to each other; the multi-column sucker corresponds to the horizontal longitudinal rods one by one, one row of suckers are uniformly distributed on one horizontal longitudinal rod, and the distance between two adjacent rows of suckers is equal to the distance between two adjacent rollers in the power roller conveyor.
In the technical scheme, the lower surface of the top plate is sucked by the multiple rows of suckers, the top plate is horizontally arranged by the movement of the manipulator, the multiple rows of suckers enter the material receiving device A from the fork-shaped end of the material receiving device A, each row of suckers are located between the two rollers of the material receiving device A, the manipulator moves to drive the top plate to move downwards to arrange the top plate on the material receiving device A, and the manipulator moves towards the fork-shaped end and is separated from the material receiving device A, so that the manipulator can suck the top plate more stably and convey the top plate to the material receiving device A.
In another technical scheme, the input device B is a power roller conveyor, and the top plate of the sheet metal part is in contact with the input device B made of a metal material, so that the damage to the device and the top plate is reduced.
In another technical scheme, output device E is power roller conveyor, and the sheet metal component roof contacts with output device E of metal material, reduces the damage to device and roof.
In another technical scheme, the support 1 is fixed on the power roller conveyor, the guide rail 2 is located below a roller of the power roller conveyor, the sliding block 3 is located below the roller, and the clamping piece 4 is located above the roller, so that the longitudinal opposite edges of the top plate can be conveniently adjusted by moving the clamping piece 4, and the longitudinal opposite edges of the top plate access hole can be basically aligned with the longitudinal opposite edges of the lower die 11.
In another kind of technical scheme, holder 4 is the rectangular plate of vertical setting, the long limit of rectangular plate is unanimous with roof direction of delivery, the function of realization centre gripping roof that can be better.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (5)
1. Automatic turn-ups production line of whole bathroom roof, including input device, punch press, the output device who discharges in proper order, the punch press has last mould and lower mould, go up the mould with be equipped with the breach between the lower mould, its characterized in that still includes:
a top plate position adjustment device disposed in the notch, the top plate position adjustment device comprising:
a support;
the pair of guide rails are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails are fixed on the bracket;
the pair of sliding blocks are connected on one guide rail in a sliding manner;
the clamping pieces are fixed with the two sliding blocks on one side through connecting pieces, and the clamping pieces clamp the edges of the longitudinal opposite sides of the top plate respectively;
one driving cylinder controls the two sliding blocks on one side to move synchronously, so that the pair of clamping pieces are close to or far away from each other;
the blocking cylinder is connected with the blocking plate, and when the blocking cylinder works, the blocking plate is positioned at the downstream of the punch press along the conveying direction of the top plate and blocks the forward movement of the top plate, so that the transverse opposite edges of the access hole of the top plate are basically aligned with the transverse opposite edges of the lower die;
a buffer device disposed within the notch, the buffer device comprising:
the spring sleeve column comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the input device, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
the jacking cylinder is connected with the input device through a connecting piece and used for buffering the resilience of the spring;
further comprising: the receiving device is arranged at the upstream of the input device, and the lifting conveying device is arranged at the downstream of the output device;
the material receiving device is a fork-shaped power roller conveyor, and the material receiving device is matched with the mechanical arm to work;
the grabbing device of manipulator includes:
the frame consists of a pair of horizontal cross rods and a plurality of horizontal longitudinal rods, wherein two ends of each horizontal longitudinal rod are respectively fixed on the pair of horizontal cross rods, and the plurality of horizontal longitudinal rods are parallel to each other;
the multi-column sucker corresponds to the horizontal longitudinal rods one by one, one row of suckers are uniformly distributed on one horizontal longitudinal rod, and the distance between two adjacent rows of suckers is equal to the distance between two adjacent rollers in the power roller conveyor.
2. The automatic flanging production line for the integral bathroom roof panels of claim 1, wherein the input device is a power roller conveyor.
3. The automatic flanging production line for the integral bathroom roof panels of claim 1, wherein the output device is a power roller conveyor.
4. The automatic flanging production line for the integral sanitary roof of claim 3, wherein the bracket is fixed on the power roller conveyor, the guide rail is positioned below a roller of the power roller conveyor, the slide block is positioned below the roller, and the clamping piece is positioned above the roller.
5. The automatic flanging production line for the integral bathroom roof panels of claim 1, wherein the clamping members are vertically arranged rectangular plates, and the long sides of the rectangular plates are consistent with the conveying direction of the roof panels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810853494.6A CN109092954B (en) | 2018-07-30 | 2018-07-30 | Automatic flanging production line for integral bathroom roof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810853494.6A CN109092954B (en) | 2018-07-30 | 2018-07-30 | Automatic flanging production line for integral bathroom roof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109092954A CN109092954A (en) | 2018-12-28 |
| CN109092954B true CN109092954B (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810853494.6A Active CN109092954B (en) | 2018-07-30 | 2018-07-30 | Automatic flanging production line for integral bathroom roof |
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| Country | Link |
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| CN (1) | CN109092954B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451873B (en) * | 2010-10-28 | 2014-02-12 | 宝钢发展有限公司 | Lower mold structure for stamping and flanging in box cap forming process |
| CN102490013B (en) * | 2011-11-14 | 2015-03-11 | 山东奥宇精密机械有限公司 | Automatic production line for side plate or front wall plate of container |
| CN204313716U (en) * | 2014-11-27 | 2015-05-06 | 重庆市世洲烟花爆竹有限公司 | A kind of self-align pneumatic type firework punching machine |
| CN106825290A (en) * | 2015-12-04 | 2017-06-13 | 重庆银聪科技有限公司 | A kind of punch press feeding device |
| CN205328214U (en) * | 2016-01-13 | 2016-06-22 | 佛山市顺德区杰峰工业自动化有限公司 | Former piece conveyor of water container |
| CN105690102B (en) * | 2016-04-06 | 2018-07-24 | 江苏金铁人自动化科技有限公司 | A kind of pressing device on drum conveying line |
| CN206296378U (en) * | 2016-11-25 | 2017-07-04 | 天津市林青合金制品有限公司 | A kind of stamping mold clamping device |
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2018
- 2018-07-30 CN CN201810853494.6A patent/CN109092954B/en active Active
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| Publication number | Publication date |
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| CN109092954A (en) | 2018-12-28 |
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